CN107962347A - A kind of production technology of braking system part - Google Patents

A kind of production technology of braking system part Download PDF

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Publication number
CN107962347A
CN107962347A CN201710955140.8A CN201710955140A CN107962347A CN 107962347 A CN107962347 A CN 107962347A CN 201710955140 A CN201710955140 A CN 201710955140A CN 107962347 A CN107962347 A CN 107962347A
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China
Prior art keywords
workpiece
processing
braking system
production technology
system part
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CN201710955140.8A
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Chinese (zh)
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CN107962347B (en
Inventor
董秋炯
陈周军
顾鹏飞
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Zhejiang Hao Long Electric Co Ltd
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Zhejiang Hao Long Electric Co Ltd
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Priority to CN201710955140.8A priority Critical patent/CN107962347B/en
Publication of CN107962347A publication Critical patent/CN107962347A/en
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Publication of CN107962347B publication Critical patent/CN107962347B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P15/00Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
    • B23P15/001Making specific metal objects by operations not covered by a single other subclass or a group in this subclass valves or valve housings

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Drilling And Boring (AREA)

Abstract

The invention discloses a kind of production technology of braking system part, comprise the following steps:(1)Raw material melt;(2)Die casting;(3)Expect handle cutting;(4)Ball blast;(5)Rat holing;(6)Four-axis milling;(7)Passivation;(8)Examine.Automation mechanized operation of the present invention, work efficiency is high, and production cost is low;Four axis holes of workpiece are carried out at the same time processing, and the taking when shortening processing of high degree, further improves work efficiency.

Description

A kind of production technology of braking system part
Technical field
The invention belongs to auto parts technical field, more particularly, to a kind of production technology of braking system part.
Background technology
Anti-lock braking system, the braking function of the existing ordinary brake systems of ABS, and energy would generally be installed on Hyundai Motor Prevent wheel locked, make automobile remain to turn under on-position, ensure the brake direction steady of automobile, prevent to break away And sideslip, it is most advanced, brake apparatus that braking effect is optimal on current automobile.In order to lift its effect, pack alloy class Valve body receives substantial amounts of application in it.Need to set four axis holes on the valve body, therefore valve body is after die cast, it is also necessary to Four axis holes are processed successively, the time of consuming is longer, work efficiency underground.
The content of the invention
The present invention is in order to overcome the deficiencies of the prior art and provide a kind of production work of the high braking system part of work efficiency Skill.
To achieve these goals, the present invention uses following technical scheme:A kind of production technology of braking system part, bag Include following steps:
(1) raw material melt:Choose density and be more than 2.4g/cm3Aluminium block, melt in melting furnace to molten condition and be made Molten aluminum;Nitrogen is squeezed into molten aluminum by rotary getter afterwards, removes the gas in molten aluminum;
(2) die casting:Obtained molten aluminum in step (1) is injected into part mould, die casting is carried out by pressure casting machine Shaping, is made workpiece blank;Before die casting first releasing agent is coated on punch and mould;
(3) handle cutting is expected:The material handle of workpiece blank is cut off by cutting equipment;
(4) ball blast:The burr on workpiece blank surface is removed by file, afterwards using the stainless steel pellet of a diameter of 3mm Shot Blasting is carried out to workpiece blank, the ball blast time is 4-7min;
(5) rat holing:The inclined hole in left side is first drilled out on workpiece blank by inclined hole drilling equipment, adjusts workpiece hair afterwards Base position, then by inclined hole drilling equipment drilled out on workpiece blank right side inclined hole;
(6) Four-axis milling:Four using integrated Four-axis milling equipment to the workpiece blank after step (5) processing Axis hole carries out milling, cutting thread, drilling, polishing, the multinomial processing of deburring, and workpiece is made;
(7) it is passivated:Workpiece surface after step (6) processing is passivated;
(8) examine:Burr detection is carried out to the workpiece after step (7) is processed and surface passivation detects, after qualification to obtain the final product To finished workpart.
Workpiece is processed automatically by equipment in the present invention, die casting, ball blast, deburring, drilling and Four-axis milling Equipment is used, realizes the automation of whole production process, so that high degree improves work efficiency, is reduced artificial Input, reduces production cost;And in process, can be by integrated Four-axis milling equipment directly to four axis holes of workpiece Processing is carried out at the same time, original 1/4 has been tapered to so as to process and take, the time for shortening step occupancy of high degree, Improve work efficiency;And since four axis holes are without separate machined again, so that processing the equipment of axis hole can also be reduced, no Processing cost is reduced by only, also reduces occupancy of the equipment for the place of production that works.
Further, the burr is detected as manually observing workpiece surface, threaded hole, whether has burr in inclined hole, if It is jagged, burr is removed by serration file;Ensure that outer surface, axis hole of workpiece etc. jagged will not exist, prevent Workpiece causes scratch after using to ABS system to other parts.
Further, the surface passivation is detected as carrying out workpiece using salt spray test the detection of 72h;Ensure workpiece table Face has good anti-corrosion effect, and service life is longer.
Further, the releasing agent by lubricant and mould release with 1:The ratio of 90-120 is mixed to get;Lubricity is good, Effectively prevent workpiece from being adhered to punch or mould, workpiece stripping operation after die cast is more easy.
Further, the integrated Four-axis milling equipment includes fixture fixed station, for driving fixture to fixed station The actuator and processing knife group of rotation, after the position of workpiece blank is fixed by fixture fixed station, using processing knife Group is automatically processed workpiece blank;After workpiece is fixed by fixture fixed station, by processing knife group to workpiece Automation processing is carried out, easy to operate, work efficiency is high;Pass through the rotation of fixture fixed station, you can by the not coaxial of workpiece Hole is rotated to the position for the group processing of processing knife, so as to can be achieved to add four axis holes of workpiece by the operation of an equipment Work, the processing that shortens of high degree take, and reduce manufacturing procedure.
Further, the drive that the processing knife group is rotated including the turntable above fixture fixed station, driving disc Moving part and interval are arranged on 21 cutter heads on turntable;By the rotation of turntable, drive the cutter head on diverse location to rotate and be placed in work The position of part contact, is processed workpiece;Most of function of 21 cutter heads is different, is rotated by turntable, is realized not Same cutter head is processed workpiece, so as to can just be directly realized by a variety of processing to workpiece, processing effect by an equipment Rate obtains the raising of high degree;And cutter head is replaced by way of turntable rotation, replacement speed is fast, further increases workpiece The speed of processing, improves work efficiency.
In conclusion the present invention has the following advantages:Automation mechanized operation, work efficiency is high, and production cost is low;The four of workpiece A axis hole is carried out at the same time processing, and the taking when shortening processing of high degree, further improves work efficiency.
Brief description of the drawings
Fig. 1 is the structure diagram of the present invention.
Fig. 2 is the actuator structure diagram of the present invention.
Fig. 3 is the inclined hole drilling equipment structure diagram of the present invention.
Fig. 4 is the cutting equipment structure diagram of the present invention.
Fig. 5 is the cutting equipment front view of the present invention.
Fig. 6 is the clamping device structure diagram of the present invention.
Fig. 7 is the anchor structure schematic diagram of the present invention.
Fig. 8 is enlarged drawing at the A of Fig. 7 of the present invention.
Embodiment
In order to make those skilled in the art be better understood from the present invention program, below in conjunction with the embodiment of the present invention Attached drawing, carries out the technical solution in the embodiment of the present invention clear, complete description.
A kind of production technology of braking system part, comprises the following steps:(1) raw material melt:Density is chosen to be more than The aluminium block of 2.4g/cm3, melts to molten condition at a temperature of 800 DEG C in melting furnace and molten aluminum is made;Afterwards by rotatably removing Mechanism of qi squeezes into nitrogen into molten aluminum, removes the gas in molten aluminum;(2) die casting:Obtained molten aluminum in step (1) is injected into work In part mould, die cast is carried out by pressure casting machine, workpiece blank is made;Workpiece blank is deviate from for convenience, we Before die casting first releasing agent is coated on punch and mould;Specifically, the releasing agent by lubricant and mould release with 1:90- 120 ratio is mixed to get;(3) handle cutting is expected:Can all have a material handle, it is necessary to pass through cutting after the completion of pressure, on blank Equipment is cut off the material handle of workpiece blank;(4) ball blast:After material handle excision, worker is by file by workpiece blank surface Burr remove, afterwards using shot-blasting machine, Shot Blasting is carried out to workpiece blank with the stainless steel pellet of a diameter of 3mm, during ball blast Between be 4-7min;(5) rat holing:Need to drill out the left and right inclined hole for installing solenoid valve on workpiece blank after ball blast; During drilling, the inclined hole in left side is first drilled out on workpiece blank by inclined hole drilling equipment, adjusts workpiece blank position afterwards, then lead to Cross the inclined hole that inclined hole drilling equipment drills out right side on workpiece blank;(6) Four-axis milling:Here " four axis " refers to workpiece On four axis holes;Using integrated Four-axis milling equipment to four axis holes on the workpiece blank after step (5) processing The multinomial processing such as milling, cutting thread, drilling, polishing, deburring are carried out, workpiece is made;(7) it is passivated:To adding by step (6) Workpiece surface after work is passivated processing, and passivation is metal surface is converted into the state for being not easy to be aoxidized, and is the prior art, Repeat no more;(8) examine:Burr detection and surface passivation detection are carried out to the workpiece after step (7) processing, specifically, institute State burr to be detected as manually being observed workpiece surface, threaded hole by worker, whether there is burr in inclined hole, by thin if jagged Tooth file removes burr;The surface passivation is detected as carrying out workpiece using salt spray test the detection of 72h, if workpiece surface It is then qualification not occur red rust;Finished workpart is obtained after detection is qualified, packaging outbound can be carried out.
Above-mentioned rotary getter, pressure casting machine, shot-blasting machine are the prior art, can directly be bought by the market Arrive, so it will not be repeated;The lubricant and mould release also can be directly by being commercially available on the market.
Specifically, as shown in Figs. 1-2, the integration Four-axis milling equipment includes fixture fixed station, is pressed from both sides for driving Have actuator 91 and the processing knife group 92 that fixed station rotates, the actuator 91 is the motor directly bought on the market;Pass through After the position of workpiece blank is fixed in fixture fixed station, workpiece blank is processed automatically using processing knife group 92; Specifically, the rotation driving that the processing knife group 92 is rotated including the turntable 921 above fixture fixed station, driving disc Part, the displacement drive part moved up and down for driving disc and interval are arranged on 21 cutter heads 922 on turntable;The rotation driving Part is the motor directly bought on the market, and the displacement drive part is the cylinder directly bought on the market;21 cutter heads 922 include a variety of cutter heads such as screw rod, screw die, milling cutter, bistrique, the manufacturing procedure for the workpiece processed as needed that puts in order Voluntarily arranged, therefore do not limited;By the rotation of turntable, drive the rotation of the cutter head 922 on diverse location to put and connect with workpiece Tactile position, the cutter head can be processed the axis hole on workpiece;When turntable rotates at a high speed, cutter head is fixed with fixture successively Workpiece contact on station, you can after turntable rotates a circle, complete the processing to workpiece multiple working procedure, work efficiency is high;Treat The workpiece be processed against the axis hole at cutter head after the completion of, actuator 91 drives fixture to fixed station rotation, by workpiece other The axis hole of position turns to the position of face cutter head, then the axis hole is processed by cutter head, until all axis hole quilts on workpiece Processing.
As shown in Fig. 2, the fixture fixed station includes placing piece 1 and four placed cavities being arranged on the placing piece 1 2, which is the shape shaped chamber identical with the shape of workpiece;Be equipped with the side wall of placing piece 1 can left and right it is flexible dynamic Fixing piece 3, compacting part 4 and the clamping component 5 of work;The wherein described clamping component 5 includes the first folder 51, the second folder 52 and driving part, first folder 51 and the second folder 52 are respectively metal derby, the first folder 51 and the second folder 52 Lower end be respectively hinged on the side wall of placing piece 1 so that the first folder 51 and the second folder 52 can be turned over respect to junction Turn;Place is equipped with first bending part 511 on the first folder 51, and the first bending part 511 is from 51 upper end of the first folder to putting 2 direction bending of chamber is put to be formed;The second bending part 521 being equipped with the second folder 52, the second bending part 521 is by the second folder 52 upper end is formed to 2 direction bending of placed cavity;The driving part be located on placing piece 1 asphalt channel, fuel tank and Control valve, by directly purchasing on the market, structure is not repeating control valve.
Specifically, the clamping component 5 includes the supporting item 41 and compressing member 42 being located on placing piece 1, wherein supporting Part 41 is to be located at metal column on placing piece 1, which is connected with cylinder, can driving support member move up and down;In the branch 41 upper end of support member connects a compressing member 42, and the middle and supporting item 41 for being specifically connected as compressing member 42 are movably connected, and presses Respectively positioned at two adjacent tops of placed cavity 2, which is metallic plate for the left and right ends of tight part 42;It is left in compressing member 42 Right both ends are respectively equipped with an anti-falling piece 43, which is the metal column being vertically fixed on 42 lower face of compressing member;Into One step, the fixing piece 3 is the metal column being located on placing piece 1, and placing piece 1 is equipped with and is installed with a convex block, the convex block Side is equipped with the through hole worn for fixing piece 3, and the fixing piece 3 can expanding-contracting action in the through hole, 3 lateral wall of fixing piece with Through-hole wall coordinates for sealing;Specifically, being equipped with the passage with through hole connection in convex block, which is connected with the asphalt channel It is logical;
For the ease of fixed workpiece, four locating pieces 21 are provided with placed cavity 2, this four locating pieces 21 are vertical solid Four metal columns of 2 bottom of placed cavity are scheduled on, specific locating piece 21 and the hole being located on workpiece are engaged;In placed cavity 2 Equipped with card-bit part 23, which is the metal derby with arc notch, when workpiece is put into placed cavity, workpiece lower end Concave ring and card-bit part be engaged so that card-bit part can be to workpiece screens, easy to be positioned to workpiece;Further, in placed cavity 2 Bottom be equipped with multiple through holes 22, through hole 22 passes through for one of axis hole of workpiece.
Specifically, when specifically used, put the workpiece in placed cavity 2, be on control valve so that the oil in mailbox Pour to asphalt channel, turned at the same time towards the direction of placed cavity 2 by oil pressure actuated the first folder 51 and the second folder 52 Turn, the first bending part 511 and the second bending part 522 clamp workpiece lower end;Concrete principle is the prior art, is repeated no more;At the same time Oil is entered in through hole by passage, is pushed outwardly fixing piece 3 by oil pressure, is penetrated to the axis hole of workpiece;Meanwhile support Part 41 is movable downwards, and drive compressing member 42 is movable downwards, and workpiece pressing top, realizes the positioning to workpiece.
As shown in figure 3, the inclined hole drilling equipment includes stent 61, workpiece fixed mechanism 62 and perforating mechanism 63, it is described Stent 61 includes base 611 and the support column 612 being connected on the base 611, and the support column 612 is equipped with track 613, The track 613 is rack rails;Workbench 621 that the workpiece fixed mechanism 62 includes being arranged on base 611, supporting item 622 and tight Casting die 623, the workbench 621 are a horizontal metal plate, and the corner of metallic plate is equipped with support feet, and the supporting item 622 is one The inclined metal derby in upper surface, the metal derby are bolted on the table, and the part that presses is installed in workbench On a rotary cylinder directly bought on the market, its concrete model do not require, and the perforating mechanism 63 includes activity and installs Arranging box 631, drill bit 671, drilling rod 633 on support column 612 and the driving motor 634 on the arranging box 631, institute It is the general motor that in the market is directly bought to state driving motor 634, its concrete model does not require, the top of the drilling rod 633 Output terminal with driving motor is connected, and the bottom of drilling rod is connected with drill bit, and the arranging box 631 is equipped with 613 phase of track The gear of cooperation and the actuator 635 for driving the gear to rotate, the actuator 635 are also what in the market was directly bought General motor, the gear is connected on the output shaft of motor, and the motor is installed in arranging box, when workpiece is placed on gold When belonging to the upper surface of block, workpiece can be fixed on by rotary cylinder on the upper surface of metal derby, workpiece is oblique at this time State, by driving motor 634 to drive drill bit 671 to rotate, is rotated so that arranging box is in gear by actuator 635 with moving gear Moved down with the engagement of track, and then drill bit can be contacted with workpiece and processed on workpiece and meet technological requirement Inclination hole, and when to process general vertically or horizontally hole on workpiece, need to only back-out and be fixed on supporting item Bolt, supporting item is removed from workbench.
Preferably, the inclined plane is equipped with limiting section 66, and the limiting section 66 is the circle for being arranged on supporting item upper surface Column-shaped projection, when workpiece is placed on supporting item, cylindrical protrusions can be engaged with the cylindrical cavity on workpiece, limiting section Setting not only prevent workpiece and be placed in the inclined plane of supporting item and slide, it is ensured that each work for being placed on supporting item Part and working position can be at same position all the time, and then without the position of adjustment workpiece every time, i.e., exist easy to perforating mechanism The hole for meeting technological requirement is processed on workpiece, has also speeded up processing efficiency.
Preferably, the part 623 that presses presses first 65 equipped with one, specifically, the head that presses is a cylindrical rubber Part, when workpiece is placed on supporting item, a pressure can be applied to workpiece by pressing head, and then workpiece can be fixed on supporting item On, and workpiece will not be damage.
In order to prevent in process because drill bit shifts damage workpiece situation occur, in the workbench 621 are equipped with locating part 67, and the locating part 67 is equipped with and the 671 matched position-limiting hole of drill bit, the locating part 67 be a L-shaped metal derby, its bottom is connected on the table, and position-limiting hole is slightly larger than the through hole of drill bit for a diameter, is processing When, one end of drill bit contacts after passing through through hole with workpiece, once and then drill bit occur left and right offset at work, drill bit will be with The side wall contact of through hole, so staff can quickly have found that drill bit deviates, it is therefore prevented that damage workpiece because drill bit deviates Situation occurs, and ensure that the processing quality of workpiece.
Preferably, the puncher further includes a cooling water pipe 64, and the cooling water pipe water outlet is directed at the drill bit; It can be cooled down during bit by the cooling water in cooling water pipe to drill bit, it is therefore prevented that drill bit occurs disconnected because temperature is excessive Situation about splitting, further extends the service life of drill bit.
As Figure 4-8, the cutting equipment includes cutting bed 71, protection mechanism 72, cutting mechanism 73 and elevating mechanism 74, the protection mechanism 72 includes 721 and first actuator 722 of protective cover, and the protective cover is equipped with a bracing piece 724, tool Body, the protective cover 721 includes a cover board 7211, is located on the side edge thereof and four baffles vertical with the cover board 7212, wherein the bottom of a baffle is hinged on the cutting bed by hinge, the both ends of bracing piece respectively with it is symmetrical Two baffles connect, and one end is pierced by a wherein baffle, and first actuator 722 is a cylinder, and the bottom of cylinder is connected to On cutting bed, one end that the piston rod of cylinder is pierced by baffle with bracing piece 724 is connected, and then by controlling stretching for cylinder piston rod Contracting just can control spinning upside down for protective cover, when cutting workpiece, be downwardly turned over by cylinder protective cover, and then will cutting Region keeps apart with operating personnel, it is therefore prevented that the tailing cut down flies away from cutting zone under the influence of centrifugal force and strikes The situation of operating personnel occurs, and improves the security performance of whole cutting machine, has ensured the personal safety of operating personnel.
The elevating mechanism 74 includes guide part 741,742 and second actuator 743 of movable part, and the cutting mechanism 73 is set In on the movable part 742, the guide part 741 is vertically-mounted two guide rails on cutting tables, and the movable part 742 is plate Shape, it is a cylinder, the bottom of cylinder and cutting bed that movable plate, which is equipped with the matched sliding block of two guide rails, second actuator, 71 are connected, and the piston rod of cylinder is connected with movable plate, are stretched by the piston rod of cylinder to drive movable plate along above and below guide rail It is mobile, and then drive the cutting mechanism being installed on movable plate to move up and down together, in cutting, effect of the movable plate in cylinder Lower rising, and then cutting mechanism can cut the workpiece on cutting bed, after the completion of cutting, under cylinder driving movable plate Drop, and then whole cutting mechanism ensure that operating personnel cut workpiece when reapposing workpiece away from operator away from workpiece Member, has ensured the personal safety of operating personnel.
The cutting mechanism 73 includes cutting member 731 and the 3rd actuator for driving the cutting member 731 to rotate, institute State rotation axis 732, transmission belt 734 and driving motor 733 that the 3rd actuator includes being arranged on the movable plate, the cutting Part 731 is connected with the rotation axis 732, specifically, the driving motor 733 is the motor that in the market is directly bought, its is specific Model does not require, and for the cutting member 731 for saw disc on the rotating shaft is fixedly mounted, driving motor 733 passes through transmission belt 734 Drive rotation axis to rotate, and then drive saw disc to rotate to be cut to workpiece;The transmission belt 734 is synchronous belt, synchronous belt One end is set on the output shaft of driving motor, and the other end is arranged on the rotating shaft;Preferably, outside the output shaft and rotation axis It is respectively separated on surface and is uniformly distributed with multiple latches, by the cooperation of latch and synchronous belt, realizes output shaft and rotation axis Between good synchronous effect, transmission belt is not susceptible to skid.
Preferably, the protection mechanism 72 further includes the induction pieces 723 on first actuator, specifically, institute It is two infrared sensors to state induction pieces, it is fixed on cylinder by a fixing piece 75 respectively, and the fixing piece 75 includes groove seat 751st, one end is connected to the arc panel 753 being connected to body 752 and one end upset in the groove seat in the groove seat, the groove Seat, which is equipped with, supplies the opening 754 passed through with body, a protrusion 755 is equipped with the side on body close to groove seat, between on body Every being uniformly provided with the matched fluting 756 of the multiple and protrusion, the arc panel 753 is connected in groove seat by torsional spring, Gu When determining sensor, first the cylinder body of sensor and cylinder is fit together, is then enclosed with winding belts sensor one, and will be with body Free end through the opening in groove seat, pull and closely tighten together with cylinder with the sensor that body makes, then will be with body Fluting alignment bumps be caught in, sensor and cylinder can be fixed together at this time, in addition arc panel can also to band body pass through Pressing is played the role of in one end of opening, effectively prevent band body and comes off from protrusion, ensures that sensor can firmly be consolidated with cylinder It is scheduled on together, and when the position of sensor to be adjusted, arc panel only need to be overturn, band body is then stirred and causes protrusion from fluting It is backing out, the position of sensor then can be adjusted, only protrusion fluting need to be pressed into again after good position is adjusted In sensor can be once again secured on cylinder, whole operation process is simple, convenient, by the effect of sensor ensure that only Have after under protective cover lid, the second driver, which could start and then drive saw disc to rise, cuts workpiece.
The cutting bed 71 include support base 711, the platen 712 on the support base 711 and with the platen phase The adjustment structure of cooperation, the platen are equipped with compacting device, specifically, the support base is to be put in rectangular parallelepiped structure, platen Put on the upper surface of support base, the adjustment structure includes being connected in four first metal columns of support base upper surface vertically 713rd, it is movably arranged on platen 712 and four horizontally disposed second metal columns 714 is engaged with four metal column 713, are set In the fixing groove 715 on second metal column, the bolt being arranged in the fixing groove and on the platen with it is described The matched threaded hole of bolt, four rectangular distributions of metal column, the top of first metal column is equipped with inclined plane, described to incline It is evenly spaced on inclined-plane to be equipped with multiple latches;It also is provided with second metal column and the matched inclination of the first metal column Face, it is also evenly spaced in the inclined plane to be equipped with multiple latches;The fixing groove runs through it to be arranged on the second metal column One fluting of upper and lower surface, after platen adjusts good position, inclining for the second metal column is placed on by the inclined plane of the first metal column On inclined-plane so that the ledge structure on two metal columns is snuggly mated to together, and then tightens the bolt in fixing groove so that second Metal column and platen are fixed together, and then realize the purpose of freely adjustable platen position.
Platen is moved in cutting operation in order to prevent, and fluting 716, the fluting are equipped with the platen 712 Bolt is inside equipped with, the support base is equipped with and the matched threaded hole of the bolt, after the position adjustment of platen is good, spiral shell Bolt is screwed in the threaded hole to support base, and then can apply a downward extruding force to platen, and the second metal column can be right Platen provides a supporting force stablized, and then platen can be fixed on support base.
The clamping device includes the workpiece placement rack 717 being arranged on platen 712 and presses part 718, and the workpiece is put It is a metal derby to put seat, the metal derby be equipped with the matched card slot of workpiece, it is described to press part to be fixedly mounted on platen On the rotary cylinder directly bought of an in the market, concrete model do not require, and a cylinder is equipped with the rotary cylinder Press first 719, it is described to press first 719 and be made of elastomeric material;When placing workpiece, first by the alignment metal derby on workpiece Card slot be caught in, then start rotary cylinder, a normal pressure can be applied to workpiece surface (specific operation principle is by pressing head The prior art, this will not be repeated here), and then workpiece can be stably fixed on platen, and press head by elastomeric material system Into ensureing that while pressure is applied to workpiece infringement to workpiece can be reduced, preferable protective effect played to workpiece.
Obviously, described embodiment is only the part of the embodiment of the present invention, instead of all the embodiments.It is based on Embodiment in the present invention, those of ordinary skill in the art are obtained every other without making creative work Embodiment, should all belong to the scope of protection of the invention.

Claims (6)

1. a kind of production technology of braking system part, comprises the following steps:
Raw material melt:Choose density and be more than 2.4g/cm3Aluminium block, melt in melting furnace to molten condition and molten aluminum be made;It Nitrogen is squeezed into molten aluminum by rotary getter afterwards, removes the gas in molten aluminum;
Die casting:By step(1)In obtained molten aluminum be injected into part mould, pass through pressure casting machine carry out die cast, system Obtain workpiece blank;Before die casting first releasing agent is coated on punch and mould;
Expect handle cutting:The material handle of workpiece blank is cut off by cutting equipment;
Ball blast:The burr on workpiece blank surface is removed by file, afterwards using the stainless steel pellet of a diameter of 3mm to workpiece hair Base carries out Shot Blasting, and the ball blast time is 4-7min;
Rat holing:The inclined hole in left side is first drilled out on workpiece blank by inclined hole drilling equipment, adjusts workpiece blank position afterwards, Drill out the inclined hole on right side on workpiece blank by inclined hole drilling equipment again;
Four-axis milling:Using integrated Four-axis milling equipment to by step(5)Four axis holes of the workpiece blank after processing into Row milling, cutting thread, drilling, polishing, the multinomial processing of deburring, are made workpiece;
Passivation:To by step(6)Workpiece surface after processing carries out oxidation processes;
Examine:To through step(7)Workpiece after processing carries out burr detection and surface passivation detection, obtained after qualified workpiece into Product.
A kind of 2. production technology of braking system part according to claim 1, it is characterised in that:The burr is detected as Manually observation workpiece surface, threaded hole, whether there is burr in inclined hole, burr is removed by serration file if jagged.
A kind of 3. production technology of braking system part according to claim 1, it is characterised in that:The surface passivation inspection Survey to carry out the detection of 72h to workpiece using salt spray test.
A kind of 4. production technology of braking system part according to claim 1, it is characterised in that:The releasing agent is by moistening Lubrication prescription and mould release are with 1:The ratio of 90-120 is mixed to get.
A kind of 5. production technology of braking system part according to claim 1, it is characterised in that:Integrated four axis Process equipment includes fixture fixed station, the actuator for driving fixture to fixed station rotation(91)And processing knife group(92), After the position of workpiece blank is fixed by fixture fixed station, using processing knife group(92)Automatically workpiece blank is carried out Processing.
A kind of 6. production technology of braking system part according to claim 1, it is characterised in that:The processing knife group (92)Including the turntable above fixture fixed station(921), driving disc rotate rotary drive and interval be arranged on turn 21 cutter heads on disk(922);By the rotation of turntable, the cutter head on diverse location is driven(922)Rotation is put to be contacted with workpiece Position, workpiece is processed.
CN201710955140.8A 2017-10-13 2017-10-13 Production process of braking system part Active CN107962347B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110640549A (en) * 2019-10-15 2020-01-03 国泰达鸣精密机件(深圳)有限公司 Precision structure spare multitool four-axis processingequipment
CN112976339A (en) * 2021-02-24 2021-06-18 上海红蚂蚁装潢设计有限公司 Hydropower construction technology

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CN112976339B (en) * 2021-02-24 2023-03-03 上海红蚂蚁装潢设计有限公司 Hydropower construction technology

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