CN212710116U

CN212710116U - Automatic barreling and capping machine for bearing

Info

Publication number: CN212710116U
Application number: CN202022339595.7U
Authority: CN
Inventors: 裴今松
Original assignee: Nanjing Gengde Automation Technology Co ltd
Current assignee: Nanjing Gengde Automation Technology Co ltd
Priority date: 2020-10-20
Filing date: 2020-10-20
Publication date: 2021-03-16
Anticipated expiration: 2030-10-20

Abstract

The automatic bearing barreling and capping machine comprises an empty barrel vibrating tray, a barrel cover vibrating tray, a bearing supply unit, an empty barrel transferring unit, a full barrel overturning unit, a cap taking and capping unit, a finished product discharging and arranging unit, a finished product discharging and transplanting unit, the empty barrel vibrating tray is used for moving an empty barrel to the empty barrel transferring unit, the empty barrel transferring unit is used for moving the empty barrel to an empty barrel supporting platform of the full barrel overturning unit, the bearing supply unit is used for arranging and moving bearings into barrels, the full barrel overturning unit overturns the barrels provided with the bearings, and the full barrels are placed on a moving platform on the cap taking and capping unit to realize cap taking and capping, the finished product discharging and arranging unit discharges and arranges, and the finished product discharging and transplanting unit discharges and transplants. The problem that the bearing cannot be arranged in the barrel due to deformation of the barrel body when the bearing is arranged in the barrel is solved; the problem that the cover cannot cover the bearing after the bearing is barreled is solved; the automatic process of barrel loading and cover sealing of the bearing is realized, and the labor consumption is reduced; the production efficiency and the production safety are improved.

Description

Automatic barreling and capping machine for bearing

Technical Field

The utility model relates to a bottle capper, concretely relates to automatic barrelling bottle capper of bearing.

Background

In the field of bearing packaging, the realization of the operations of barreling and capping a bearing is always a major subject. Because the bearing barrel and the barrel cover are made of resin soft materials, the barrel body and the barrel cover are easy to deform when external force is applied. The problems that the bearing cannot be installed or the barrel cover cannot be covered are caused when the bearing is barreled. Therefore, bearing barreling in this field has been accomplished by manual operation. This not only consumes a lot of manpower, but also a lot of time.

SUMMERY OF THE UTILITY MODEL

In order to solve the technical problem, the utility model provides an automatic barrelling closing machine of bearing. The bearing barrel cover device effectively solves the technical problems of stress deformation during bearing barrel movement and barrel filling actions and non-cover during cover sealing, and perfectly realizes the automatic process of bearing barrel filling and cover sealing.

The utility model provides a following technical scheme:

automatic barrelling capper of bearing, its characterized in that: the full-barrel overturning unit is used for moving an empty barrel to the empty barrel transferring unit, the empty barrel transferring unit is used for moving the empty barrel to an empty barrel supporting platform of the full-barrel overturning unit, the bearing supplying unit is used for arranging and moving the bearings into the barrel, the full-barrel overturning unit overturns the barrel with the bearings, the full barrel is placed on a moving platform on the cap taking and sealing unit to achieve cap taking and sealing, the finished product discharging and arranging unit discharges and arranges the whole column, and the finished product discharging and transplanting unit discharges and transplants the finished product.

Further, the bearing supply unit comprises a bearing alignment unit and a bearing displacement unit, the bearing alignment unit comprises a right baffle, a left baffle, a movable sliding plate, a first linear guide rail and an optical fiber sensor, a bearing channel is formed between the right baffle and the left baffle, the movable sliding plate is arranged on the first linear guide rail, and the movable sliding plate is provided with the movable baffle; the bearing displacement unit comprises a material pushing block and a pushing cylinder.

Furthermore, empty bucket transfer unit includes linking block, links a block seat, adsorption plate and transfers the cylinder, link a block seat of installation in linking block bottom, link a block seat and be connected with the adsorption plate, the adsorption plate is used for adsorbing the empty bucket.

Further, full bucket upset unit is including supporting curb plate, ladle body clamping jaw, full bucket cylinder and clamping jaw cylinder, full bucket cylinder is used for the rotation of control support curb plate and ladle body clamping jaw, clamping jaw cylinder control ladle body clamping jaw centre gripping or part.

Further, the cover taking and sealing unit comprises a moving platform, an upper plate, a vertical plate, a bucket cover clamping jaw, a second linear guide rail, a first discharging part shifting cylinder and a second discharging part shifting cylinder, the full bucket is placed on the moving platform, the first discharging part shifting cylinder controls the moving platform to move left and right, and the second discharging part shifting cylinder controls the moving platform to move front and back.

Further, finished product discharge arrangement unit includes push pedal, push pedal cylinder and trilateral breast board, the push pedal promotes through the push pedal cylinder and advances, the push pedal both sides and preceding trilateral breast board that is provided with.

Further, finished product discharge transplanting unit includes first discharge linear guide, second discharge linear guide, suction nozzle backing plate and fly leaf, the fly leaf is installed on first discharge linear guide, second discharge linear guide, install the suction nozzle backing plate below the fly leaf.

Compared with the prior art, the beneficial effects of the utility model are that: the utility model discloses an automatic barreling and capping machine for bearings, which solves the problem that the bearings can not be assembled because of the deformation of the barrel body when the bearings are assembled into the barrel; the problem that a cover cannot cover a bearing after the bearing is barreled is solved; the automatic process of barrel loading and cover sealing of the bearing is realized, and manual actions are replaced by automatic actions, so that the labor consumption is reduced; the production efficiency is improved; the production safety is improved.

Drawings

Fig. 1 is a top view of the present invention.

Fig. 1-1 is a front view of the present invention.

Fig. 1-2 are perspective views of the present invention.

Fig. 2 is a schematic structural view of the empty barrel vibration tray of the present invention.

Fig. 3 is the structural schematic diagram of the lid vibration tray of the present invention.

Fig. 4 is a schematic structural diagram of the bearing supply unit of the present invention.

Fig. 5 is a schematic structural view of the empty bucket transfer unit of the present invention.

Fig. 6 is a schematic structural view of the full-barrel turnover unit of the present invention.

Fig. 7 is a schematic structural view of the cap removing and sealing unit of the present invention.

Fig. 7-1 is a perspective view of the cover-removing and cover-sealing unit of the present invention.

Fig. 8 is a schematic structural view of the finished product discharge finishing unit of the present invention.

Fig. 9 is a schematic structural view of the completed product discharging and transplanting unit of the present invention.

Fig. 10 is a flow chart of the bearing barreling of the present invention.

In the figure: 1. the empty barrel shakes the tray; 2. the barrel cover shakes the tray; 3. a bearing supply unit; 4. an empty bucket transfer unit; 5. a full barrel overturning unit; 6. a cover taking and sealing unit; 7. finishing a finished product discharge finishing unit; 8. the finished products are discharged out of the transplanting unit;

301. moving the blocking piece; 302. a right baffle; 303. a left baffle; 304. a movable skateboard; 305. a first linear guide rail; 306. an optical fiber sensor; 307. a push cylinder; 308. a material pushing block; 309. a bearing channel;

401. a linking block; 402. a link block base; 403. an adsorption plate; 404. a transfer cylinder;

501. supporting the side plates; 502. a barrel body jaw; 503. a full barrel cylinder; 504. a clamping jaw cylinder; 505. an empty bucket support platform;

601. a mobile platform; 602. printing; 603. a vertical plate; 604. a bucket cover clamping jaw; 605. a second linear guide; 606. a first discharge portion displacement cylinder; 607. a second discharge portion displacement cylinder; 608. a cap drawing shaft; 609. a cylinder stop block; 610. a cover-drawing cylinder;

701. pushing the plate; 702. a push plate cylinder; 703. a breast board;

801. a suction nozzle backing plate; 802. a movable plate; 803. a first discharge linear guide; 804. a second discharge linear guide 804;

100. a single-product bearing; 200. emptying the barrel; 300. filling the barrel; 400. a barrel cover; 500. and (5) finishing the finished product.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1, the automatic bearing barreling and capping machine of the present invention comprises an empty barrel vibration tray 1, a barrel cover vibration tray 2, a bearing supply unit 3, an empty barrel transfer unit 4, a full barrel turnover unit 5, a cap taking and capping unit 6, a finished product discharging and arranging unit 7, and a finished product discharging and transplanting unit 8, wherein the barrel cover vibration tray 2 is located above the empty barrel vibration tray 1, the empty barrel vibration tray 1 moves empty barrels to the empty barrel transfer unit 4, the empty barrel transfer unit 4 moves empty barrels to an empty barrel support platform 505 of the full barrel turnover unit 5, the bearing supply unit 3 arranges bearings, moves to fill barrels, the full barrel turnover unit 5 turns over barrels filled with bearings, and places on a moving platform 601 on the cap taking and capping unit 6 to take caps and caps, the arrangement is discharged by a finished article discharge arrangement unit 7, and the transplantation is discharged by a finished article discharge transplantation unit 8.

Fig. 2 shows an empty tub shaking tray 1, and fig. 3 shows a tub cover shaking tray 2.

As shown in fig. 4, the bearing supply unit 3 includes a bearing alignment unit and a bearing shift unit, the bearing alignment unit includes a right baffle 302, a left baffle 303, a movable baffle 301, a movable sliding plate 304, a first linear guide 305 and an optical fiber sensor 306, a bearing passage 309 is formed between the right baffle 302 and the left baffle 303, the movable sliding plate 304 is disposed on the first linear guide 305, and one movable baffle 301 is mounted on the movable sliding plate 304. The bearing displacement unit comprises a pusher block 308 and a pusher cylinder 307.

Procedure 1 bearing supply

The bearings supplied from the previous process are arranged in a row through the bearing arrangement unit, and move forwards through the bearing channel 309 between the right baffle 302 and the left baffle 303 to touch the moving baffle 301 to move one lattice until the position of the optical fiber sensor 306 is reached, and the bearings which are arranged in the row are 10 in one group and move to the waiting position before barreling to wait through the displacement action of the bearing displacement unit.

As shown in fig. 5, the empty bucket transfer unit 4 includes a link block 401, a link block seat 402, an adsorption plate 403 and a transfer cylinder 404, the link block seat 402 is installed at the bottom of the link block 401, the link block seat 402 is connected with the adsorption plate 403, and the adsorption plate 403 is used for adsorbing the empty bucket.

Procedure 2 empty bucket supply

While the process 1 is performed, the empty bucket is supplied from the empty bucket vibration tray 1, and is placed on the empty bucket supporting platform 505 (on the full bucket turnover unit 5) to wait through the action of the empty bucket transfer unit.

Step 3. filling the barrel with bearings

When the empty barrel and the bearing reach the waiting position, the bearing shifting unit advances to carry out the barrel loading operation of the bearing. And (4) entering the working procedure 4 after the barreling action is finished. Meanwhile, the empty bucket transfer unit 4, the bearing shift unit and the empty bucket supporting platform 501 (on the full bucket turnover unit 5) all return to the initial state to be ready for the next cycle.

As shown in fig. 6, the full-barrel overturning unit 5 includes a support side plate 501, a barrel clamp 502, a full-barrel cylinder 503 and a clamp cylinder 504, the full-barrel cylinder 503 controls the rotation of the support side plate 501 and the barrel clamp 502, and the clamp cylinder 504 controls the clamping or separation of the barrel clamp 502.

Step 4. turning over the full barrel

After the bearing is loaded, the barrel clamp 502 is advanced and clamps the full barrel. Then the full barrel overturning unit 5 overturns to transfer the full barrel to the shifting platform, and after the transfer is finished, the barrel body clamping jaw 502 resets and waits for the next cycle.

Step 5. full barrel shift

After the full barrel moves to the displacement platform, the capping process is carried out through the displacement action of the displacement cylinder of the discharge part.

Step 6, barrel cover supply

In the process from step 1 to step 5, the barrel cover discharged from the barrel cover vibration tray 2 moves to the barrel cover clamping jaws 604 of the cover taking and sealing unit 6 through the slope-type rail to wait. In the process, the barrel cover is full, and if the sensor senses the barrel cover, the barrel cover vibrates the tray 2 to stop supplying the barrel cover.

In fig. 7, the cap taking and sealing unit 6 includes a moving platform 601, an upper plate 602, a vertical plate 603, a cap clamping jaw 604, a second linear guide rail 605, a first discharging part shifting cylinder 606 and a second discharging part shifting cylinder 607, the full barrel is placed on the moving platform 601, the first discharging part shifting cylinder 606 controls the moving platform to move left and right, and the second discharging part shifting cylinder 607 controls the moving platform to move back and forth, so as to transfer the full barrel.

Step 7. taking out the cover

The bowl jaws 502 advance and clamp the bowl after the bowl reaches the cap removal position. Thereafter, the discharge portion shift cylinders (the first discharge portion shift cylinder 606 and the second discharge portion shift cylinder 607) continue to move to the capping position. At the moment, the cap extractor (the cap extracting shaft 608, the cylinder stop 609 and the cap extracting cylinder 610) also moves along with the barrel body, and the barrel cover waiting at the barrel cover clamping jaw is extracted in the moving process.

After the barrel body and the cover taking device reach the cover sealing position, the cover suction device descends once to reach the cover suction position and starts to suck. After the cover is sucked, the cover taking device rises to the initial position, and meanwhile, the cover taking device retreats and returns to the cover taking waiting position. And after the back-off is finished, the cover taking device descends to a descending position. When the cap extractor reaches the primary lowering position, the body jaws 502 begin to lower while the cap extractor continues to lower to the secondary lowering position. After the bucket body clamping jaw descends, the clamping jaw is opened and retreated, and meanwhile, the cover taking device continues to descend to a three-time descending position to complete the cover sealing action. After the capping is completed, the cap extractor is vacuum-desorbed and returns to the starting position.

As shown in fig. 8, the finished product discharging and sorting unit 7 mainly includes a push plate 701, a push plate cylinder 702, and three side fences 703, wherein the push plate 701 is pushed by the push plate cylinder 702 to advance, and the three side fences 703 are provided on both sides and the front of the push plate 701.

Step 9. the finished product is shifted and aligned

After the cover extractor returns to the initial position, the shift platform 601 continues to shift to discharge the finished products to the finished product discharge and arrangement unit 7. The finished products are arranged in a row in sequence. When 10 finished products are full, the pusher cylinder 702 advances, causing a row of finished products to make a 1Pitch movement. The above-mentioned actions are repeatedly circulated until the finished products are filled in the finished product discharge finishing unit (10 × 6). And then the next process is carried out.

As shown in fig. 9, the finished product discharge and transfer unit 8 includes a first discharge linear guide 803, a second discharge linear guide 804, a nozzle plate 801, and a movable plate 802, the movable plate 802 being mounted on the first discharge linear guide 803 and the second discharge linear guide 804, and the nozzle plate 801 being mounted under the movable plate 802.

Step 10, finished product discharge and transplantation

When the finished product discharge and transplant unit 8 receives the finished product discharge array full ON signal, the nozzle plate 801 is lowered to the suction position and sucked by the nozzle. The nozzle pad 801 ascends to the ascending position after the suction is completed, and then moves together with the movable plate 802 to the discharging position. After reaching the discharge position, the nozzle PAD 801 is lowered to the finished product final discharge position and PAD is desorbed. To the end of this finished product discharge. Thereafter, the nozzle pad 801 and the movable plate 802 are all reset and wait for the next cycle.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. Automatic barrelling capper of bearing, its characterized in that: comprises an empty barrel vibration tray (1), a barrel cover vibration tray (2), a bearing supply unit (3), an empty barrel transfer unit (4), a full barrel turnover unit (5), a cover taking and sealing unit (6), a finished product discharging and arranging unit (7) and a finished product discharging and transplanting unit (8), wherein the barrel cover vibration tray (2) is positioned above the empty barrel vibration tray (1), the empty barrel vibration tray (1) is used for moving empty barrels to the empty barrel transfer unit (4), the empty barrel transfer unit (4) is used for moving empty barrels to an empty barrel supporting platform (505) of the full barrel turnover unit (5), the bearing supply unit (3) is used for arranging and moving bearings to be arranged in barrels, the full barrel turnover unit (5) turns over barrels provided with bearings, and moving platforms (601) for placing full barrels on the cover taking and sealing unit (6) are used for taking covers and sealing, and finished product discharging and arranging units (7) are used for discharging and arranging whole columns, the transplanting is discharged by a finished product discharge transplanting unit (8).

2. The automatic bearing barreling and capping machine as claimed in claim 1, wherein: the bearing supply unit (3) comprises a bearing alignment unit and a bearing displacement unit, the bearing alignment unit comprises a right baffle (302), a left baffle (303), a movable baffle (301), a movable sliding plate (304), a first linear guide rail (305) and an optical fiber sensor (306), a bearing channel (309) is formed between the right baffle (302) and the left baffle (303), the movable sliding plate (304) is arranged on the first linear guide rail (305), and the movable sliding plate (304) is provided with the movable baffle (301); the bearing displacement unit comprises a pushing block (308) and a pushing cylinder (307).

3. The automatic bearing barreling and capping machine as claimed in claim 1, wherein: the empty barrel transfer unit (4) comprises a linking block (401), a linking block seat (402), an adsorption plate (403) and a transfer cylinder (404), wherein the linking block seat (402) is installed at the bottom of the linking block (401), the linking block seat (402) is connected with the adsorption plate (403), and the adsorption plate (403) is used for adsorbing an empty barrel.

4. The automatic bearing barreling and capping machine as claimed in claim 1, wherein: the full-barrel overturning unit (5) comprises a supporting side plate (501), a barrel body clamping jaw (502), a full-barrel cylinder (503) and a clamping jaw cylinder (504), wherein the full-barrel cylinder (503) is used for controlling the rotation of the supporting side plate (501) and the barrel body clamping jaw (502), and the clamping jaw cylinder (504) controls the clamping or separation of the barrel body clamping jaw (502).

5. The automatic bearing barreling and capping machine as claimed in claim 1, wherein: the cover taking and sealing unit (6) comprises a moving platform (601), an upper plate (602), a vertical plate (603), a cover clamping jaw (604), a second linear guide rail (605), a first discharging part shifting cylinder (606) and a second discharging part shifting cylinder (607), the full barrel is placed on the moving platform (601), the first discharging part shifting cylinder (606) controls the moving platform to move left and right, and the second discharging part shifting cylinder (607) controls the moving platform to move front and back.

6. The automatic bearing barreling and capping machine as claimed in claim 1, wherein: the finished product discharging and arranging unit (7) comprises a push plate (701), a push plate cylinder (702) and three side fenders (703), the push plate (701) is pushed to advance through the push plate cylinder (702), and the three side fenders (703) are arranged on two sides and in front of the push plate (701).

7. The automatic bearing barreling and capping machine as claimed in claim 1, wherein: the finished product discharging and transplanting unit (8) comprises a first discharging linear guide rail (803), a second discharging linear guide rail (804), a suction nozzle base plate (801) and a movable plate (802), wherein the movable plate (802) is installed on the first discharging linear guide rail (803) and the second discharging linear guide rail (804), and the suction nozzle base plate (801) is installed below the movable plate (802).