CN212708105U

CN212708105U - Power pack assembly line

Info

Publication number: CN212708105U
Application number: CN202021088283.7U
Authority: CN
Inventors: 刘元春
Original assignee: Wujiang Chengzhi Electronic Co ltd
Current assignee: Wujiang Chengzhi Electronic Co ltd
Priority date: 2020-06-14
Filing date: 2020-06-14
Publication date: 2021-03-16
Anticipated expiration: 2030-06-14

Abstract

The utility model discloses a power supply box assembly line, which comprises a stand and a packaging assembly; a stand: a partition plate is arranged inside the stand, an air compressor is arranged on the partition plate, a discharge disc is arranged at one end of the stand, a material box is arranged at the other end of the stand, a carrying robot, a first assembling robot and a second assembling robot are sequentially arranged on the surface of the stand, a mold plate is arranged at one end of the surface of the stand, a power supply box moving device is arranged on the mold plate, a slide rail is arranged on the surface of the stand, and a concave template is slidably connected onto the slide rail; packaging the components: the packaging assembly comprises a mounting plate, a conveying roller, a limiting shaft, an adhesive tape bushing and an adhesive tape, the surface of the stand is arranged on the mounting plate, the conveying roller is arranged on the side face of the mounting plate, the limiting shaft penetrates through the top of the side face of the mounting plate, the adhesive tape bushing is arranged at one end of the limiting shaft, the adhesive tape is wound on the adhesive tape bushing, the power box assembly line can effectively save labor force, reduce production cost and improve production efficiency.

Description

Power pack assembly line

Technical Field

The utility model relates to a power pack assembly technical field specifically is power pack assembly line.

Background

The power pack assembly line is an assembly line capable of running fully automatically, only few people are needed to complete the operation of the whole assembly line, the operation is simpler, the production efficiency is higher, the pressure of production can be relieved for enterprises, the production cost of the enterprises is reduced, the maximum advantage of automatic equipment is that automatic packaging production is realized, the production speed has great advantage, and more accurate in the production and packaging process is ensured while manpower resources are saved, the operation is generally touch operation, through a simple and clear interface, the operator can operate and monitor the whole packaging process more easily, find and process problems and faults more quickly, and the loss in the production process is reduced. The full-automatic assembly line is the most widely used production line in the existing industrial production and is also the main power for accelerating the industrial production, the existing power supply box still needs a large amount of labor force for assembling, the assembling process is disordered, and the production efficiency is greatly reduced.

SUMMERY OF THE UTILITY MODEL

The to-be-solved technical problem of the utility model is to overcome current defect, provide power pack assembly line, can effectively practice thrift the labour, reduction in production cost improves production efficiency, can effectively solve the problem in the background art.

In order to achieve the above object, the utility model provides a following technical scheme: the power supply box assembly line comprises a stand and a packaging assembly;

a stand: the automatic assembling device comprises a stand, a baffle plate, a first assembling robot, a second assembling robot, a die plate, a power box moving device, a conveying robot, a first assembling robot and a second assembling robot, wherein the baffle plate is arranged inside the stand, an air compressor is arranged on the baffle plate, a discharge disc is arranged at one end of the stand, a material box is arranged at the other end of the stand, the conveying robot, the first assembling robot and the second assembling robot are sequentially arranged on the surface of the stand, the die plate is arranged at one end of the surface of the stand, the power box moving device is arranged on the die plate, a through groove is formed in one side of the die plate, a residual material separating component corresponding to the through groove is arranged on the surface of the stand, a slide rail is arranged on the surface of;

packaging the components: the packaging assembly comprises a mounting plate, a conveying roller, a limiting shaft, an adhesive tape bushing and an adhesive tape, wherein the mounting plate is arranged on the surface of a stand, the conveying roller is arranged on the side surface of the mounting plate, the limiting shaft penetrates through the top of the side surface of the mounting plate, the adhesive tape bushing is arranged at one end of the limiting shaft, the adhesive tape is wound on the adhesive tape bushing, and a limiting assembly and a stretching assembly are arranged on the surface of the stand close to the packaging assembly;

wherein: still include the PLC controller, the PLC controller is located on the baffle, and the input of PLC controller is connected with external power source's output electricity, and the air compressor machine is connected with the two-way electricity of PLC controller.

Further, the overturning positioning component comprises a first limiting plate, a motor, a rotating shaft, a second limiting plate and a limiting groove, the first limiting plates are symmetrically arranged on the surface of the stand, the motor is arranged in a through hole of one of the first limiting plates, two ends of the second limiting plate are both provided with rotating shafts, one of the rotating shafts is fixedly connected with an output shaft of the motor, the other rotating shaft is rotatably connected with a first limiting plate at one side, the limiting groove is arranged on the surface of a second limiting plate, the input end of the motor is electrically connected with the output end of the PLC controller, the assembly robot grabs a product and places the product into the turnover positioning mechanism, the limiting groove of the second limiting plate is used for placing the upper shell and the lower shell of the power supply box, and the die of the power supply box is divided into an upper die and a lower die, therefore, the assembly robot needs to perform the turning operation to grasp the housing of the power supply box from the mold of the power supply box and assemble the housing of the power supply box together.

Further, clout separable set includes first cylinder, L template, cutter and mould board, the surface of pallet is located to first cylinder, the vertical side of L template and the one end fixed connection of first cylinder, and the horizontal plane of L template and the surperficial sliding fit of first cylinder, the side of L template is located to the cutter, and the input of first cylinder and the output of air compressor machine communicate each other, and clout separable set can get rid of the clout that power pack casing carried after demolding.

Furthermore, the limiting assembly comprises a bearing plate, a rubber belt discharging pressing plate, a vertical plate, a second cylinder, a pressing plate and a supporting plate, the supporting plate is arranged on the surface of the stand, the bearing plate is arranged on the side face of the supporting plate, the rubber belt discharging pressing plate is arranged on the top end of the supporting plate, the vertical plate is arranged on the surface of the rubber belt discharging pressing plate, the second cylinder is arranged on the side face of the vertical plate, the pressing plate is arranged at one end of the second cylinder, the input end of the second cylinder is communicated with the output end of the air compressor, and the limiting assembly is used for limiting the stretching length of.

Further, the stretching assembly comprises a third cylinder, a fourth cylinder, a sucker and a vertical plate, the third cylinder is arranged on a supporting plate on the surface of the stand, one end of the side surface of the vertical plate is fixedly connected with one end of the third cylinder, the other end of the side surface of the vertical plate is symmetrically arranged on the fourth cylinder, the sucker is mutually communicated with the output end of the air compressor through a fixing rod, the input end of the sucker is arranged at one end of the fourth cylinder, the input end of the third cylinder, the input end of the fourth cylinder and the input end of the sucker are mutually communicated with the output end of the air compressor, and the stretching assembly is used for stretching the adhesive tape and can change the.

Compared with the prior art, the beneficial effects of the utility model are that: this power pack assembly line has following benefit:

1. this power pack assembly line's package assembly can realize packing the product after the equipment, degree of automation has been improved, spacing subassembly can be spacing to the drawing of sticky tape, when the sticky tape passed the bottom surface of sticky tape blowing clamp plate, the second cylinder drives the clamp plate downstream, and then realize spacing to the sticky tape, drawing assembly can stretch the sticky tape, when the sticky tape passed sticky tape blowing clamp plate, the third cylinder drives the riser motion, when reacing suitable position, the fourth cylinder drives the sucking disc motion, the sucking disc adsorbs the one end of sticky tape, the third cylinder drives the riser motion once more and realizes the drawing to the sticky tape.

2. This power pack assembly line's upset locating component is used for preventing the casing of power pack, and the mould of power pack divides the lower mould, so need overturn the action, and the pivot that the motor drove one side rotates, can directly realize the upset of first limiting plate.

3. This clout separable set of power pack assembly line can get rid of the clout that the power pack casing demolding carried, and the extension of first cylinder drives the motion of L template, and then the drive cutter impels forward, and then realizes the excision to the clout.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic diagram of the isometric structure of the present invention;

FIG. 3 is a schematic view of the structure of the present invention;

FIG. 4 is an enlarged schematic view of the structure at the position A of the present invention;

FIG. 5 is an enlarged schematic view of the structure at B of the present invention;

FIG. 6 is an enlarged schematic view of the structure at the position C of the present invention;

fig. 7 is an enlarged schematic view of the position D of the present invention.

In the figure: the automatic feeding device comprises a stand 1, a 11 discharging disc, a 12 partition plate, a 13 PLC (programmable logic controller), a 14 air compressor, a 15 bin, a 2 carrying robot, a 21 first assembling robot, a 22 second assembling robot, a 3 remainder separating component, a 31 first air cylinder, a 32L type plate, a 33 cutter, a 34 mold plate, a 4 overturning positioning component, a 41 first limiting plate, a 42 motor, a 43 rotating shaft, a 44 second limiting plate, a 45 limiting groove, a 5 packaging component, a 51 mounting plate, a 52 conveying roller, a 53 limiting shaft, a 54 adhesive tape bushing, a 55 adhesive tape, a 6 limiting component, a 61 bearing plate, a 62 adhesive tape discharging pressing plate, a 63 vertical plate, a 64 second air cylinder, a 65 pressing plate, a 66 supporting plate, a 7 stretching component, a 71 third air cylinder, a 72 fourth air cylinder, a 73 sucking disc and a.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-7, the present invention provides a technical solution: the power supply box assembly line comprises a stand 1 and a packaging assembly 5;

a stand 1: a partition plate 12 is arranged inside the stand 1, an air compressor 14 is arranged on the partition plate 12, a discharge disc 11 is arranged at one end of the stand 1, a material box 15 is arranged at the other end of the stand 1, a carrying robot 2, a first assembling robot 21 and a second assembling robot 22 are sequentially arranged on the surface of the stand 1, a mold plate 34 is arranged at one end of the surface of the stand 1, a power supply box moving device is arranged on the mold plate 34, a through groove is formed in one side of the mold plate 34, a remainder separating assembly 3 corresponding to the through groove is arranged on the surface of the stand 1, the remainder separating assembly 3 comprises a first air cylinder 31, an L-shaped plate 32, a cutter 33 and the mold plate 34, the first air cylinder 31 is arranged on the surface of the stand 1, the vertical side surface of the L-shaped plate 32 is fixedly connected with one end of the first air cylinder 31, the horizontal surface of the L-shaped plate 32 is in sliding fit with the surface of the first, the input end of the first cylinder 31 is communicated with the output end of the air compressor 14, the surface of the stand 1 is provided with a slide rail, the slide rail is connected with a concave template in a sliding way, the surface of the stand 1 is provided with an overturning positioning component 4, the overturning positioning component 4 comprises a first limiting plate 41, a motor 42, a rotating shaft 43, a second limiting plate 44 and a limiting groove 45, the first limiting plate 41 is symmetrically arranged on the surface of the stand 1, the motor 42 is arranged in a through hole of one of the first limiting plates 41, both ends of the second limiting plate 44 are provided with the rotating shaft 43, one of the rotating shafts 43 is fixedly connected with the output shaft of the motor 42, the other rotating shaft 43 is rotatably connected with the first limit plate 41 on one side, the limit groove 45 is arranged on the surface of the second limit plate 44, the input end of the motor 42 is electrically connected with the output end of the PLC 13, and the overturning positioning component 4 is positioned between the first assembling robot 21 and the second assembling robot 22;

and (5) packaging component: the packaging assembly 5 comprises a mounting plate 51, a conveying roller 52, a limiting shaft 53, a tape bushing 54 and a tape 55, the mounting plate 51 is arranged on the surface of the stand 1, the conveying roller 52 is arranged on the side surface of the mounting plate 51, the limiting shaft 53 penetrates through the top of the side surface of the mounting plate 51, the tape bushing 54 is arranged at one end of the limiting shaft 53, the tape 55 is wound on the tape bushing 54, a limiting assembly 6 and a stretching assembly 7 are arranged at the position, close to the packaging assembly 5, on the surface of the stand 1, the limiting assembly 6 comprises a bearing plate 61, a tape discharging pressing plate 62, a vertical plate 63, a second cylinder 64, a pressing plate 65 and a supporting plate 66, the supporting plate 66 is arranged on the surface of the stand 66, the tape discharging pressing plate 62 is arranged at the top end of the supporting plate 66, the vertical plate 63 is arranged on the surface of the tape discharging pressing plate 62, the input end of the second cylinder 64 is communicated with the output end of the air compressor 14, the stretching assembly 7 comprises a third cylinder 71, a fourth cylinder 72, a suction cup 73 and a vertical plate 74, the third cylinder 71 is arranged on a supporting plate on the surface of the stand 1, one end of the side surface of the vertical plate 74 is fixedly connected with one end of the third cylinder 71, the fourth cylinder 72 is symmetrically arranged at the other end of the side surface of the vertical plate 74 from top to bottom, the suction cup 73 is arranged at one end of the fourth cylinder 72 through a fixing rod, and the input ends of the third cylinder 71, the fourth cylinder 72 and the suction cup 73 are communicated with the output end of the air compressor 14;

wherein: still include PLC controller 13, PLC controller 13 locates on baffle 12, and PLC controller 13's input is connected with external power source's output electricity, and air compressor machine 14 is connected with PLC controller 13 two-way electricity.

When in use:

firstly, the excess material carried on the shell of the power box after being demoulded is cut off by utilizing the excess material separating component 3, the extension of the first air cylinder 31 drives the L-shaped plate 32 to move, and then the cutter 33 is driven to advance forwards, so that the excess material is cut off, the shell of the power box is taken away from the mould plate 34 by utilizing the power box moving device after being cut off, the shell is placed on the concave mould plate, the second assembling robot 22 is matched with the overturning positioning component 4 to assemble the power box, the second assembling robot 22 grabs the shell of the power box and puts the shell into the overturning positioning component 4, the limiting groove 45 of the second limiting plate 44 is used for placing the upper shell and the lower shell of the power box, the second assembling robot 22 grabs and assembles the shell of the power box from the mould of the power box together because the mould of the power box is divided into an upper mould and a lower mould, and the first assembling robot 21 is used for taking the power box away from the whole after the assembly is finished, utilize package assembly 5, spacing subassembly 6 and tensile subassembly 7 pack the power pack, spacing subassembly 6 can be spacing to the drawing of sticky tape, when the sticky tape passes the bottom surface of sticky tape blowing clamp plate 62, second cylinder 64 drives clamp plate 65 downstream, and then realize spacing to the sticky tape, tensile subassembly 7 can stretch the sticky tape, and the rate of tension of adjustment sticky tape, when the sticky tape passes sticky tape blowing clamp plate 62, third cylinder 71 drives riser 74 and moves, when reacing suitable position, fourth cylinder 72 drives the motion of sucking disc 73, sucking disc 73 adsorbs the one end of sticky tape, third cylinder 71 drives riser 74 once more and moves the realization and stretch the sticky tape, finally put into feed box 15 by transfer robot 2 with the power pack after packing.

It should be noted that the specific model of the PLC controller 13 in this embodiment is siemens S7-1200, the air compressor 14 and the motor 42 may be freely configured according to the actual application scenario, the air compressor 14 may be a mobile compressor manufactured by the fordi (shanghai) oil-free compressor limited, and the motor 42 may be a 60ST-M00630 servo motor manufactured by the electromechanical technology limited of heusoto, Jiangsu. The PLC controller controls the operation of the air compressor 14 and the motor 42 by a method commonly used in the art.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. Power supply box assembly line, its characterized in that: comprises a stand (1) and a packaging component (5);

stand (1): a clapboard (12) is arranged inside the stand (1), an air compressor (14) is arranged on the clapboard (12), one end of the stand (1) is provided with a discharging disc (11), the other end of the stand (1) is provided with a material box (15), and the surface of the stand (1) is provided with a transfer robot (2), a first assembly robot (21) and a second assembly robot (22) in sequence, and one end of the surface of the stand (1) is provided with a mould plate (34), the mould plate (34) is provided with a power supply box moving device, a through groove is arranged at one side of the mould plate (34), a residual material separating component (3) corresponding to the through groove is arranged on the surface of the stand (1), a slide rail is arranged on the surface of the stand (1), a concave template is connected on the slide rail in a sliding way, an overturning positioning component (4) is arranged on the surface of the stand (1), and the overturning positioning component (4) is positioned between the first assembling robot (21) and the second assembling robot (22);

a packaging assembly (5): the packaging assembly (5) comprises a mounting plate (51), a conveying roller (52), a limiting shaft (53), an adhesive tape bushing (54) and an adhesive tape (55), the mounting plate (51) is arranged on the surface of the stand (1), the conveying roller (52) is arranged on the side surface of the mounting plate (51), the limiting shaft (53) penetrates through the top of the side surface of the mounting plate (51), the adhesive tape bushing (54) is arranged at one end of the limiting shaft (53), the adhesive tape (55) is wound on the adhesive tape bushing (54), and a limiting assembly (6) and a stretching assembly (7) are arranged at the position, close to the packaging assembly (5), of the surface of the stand (1);

wherein: still include PLC controller (13), on baffle (12) was located in PLC controller (13), and the input of PLC controller (13) is connected with external power source's output electricity, and air compressor machine (14) are connected with PLC controller (13) two-way electricity.

2. The power pack assembly line of claim 1, wherein: upset locating component (4) include first limiting plate (41), motor (42), pivot (43), second limiting plate (44) and spacing groove (45), the surface of stand (1) is located to first limiting plate (41) symmetry, motor (42) are located in the through-hole of one of them first limiting plate (41), the both ends of second limiting plate (44) all are equipped with pivot (43), and the output shaft fixed connection of one of them pivot (43) and motor (42), and another pivot (43) rotate with first limiting plate (41) of one side and be connected, the surface of second limiting plate (44) is located in spacing groove (45), and the input of motor (42) is connected with the output electricity of PLC controller (13).

3. The power pack assembly line of claim 1, wherein: clout separable set (3) include first cylinder (31), L template (32), cutter (33) and mould board (34), the surface of pallet (1) is located in first cylinder (31), the vertical side of L template (32) and the one end fixed connection of first cylinder (31), and the surface sliding fit of the horizontal plane of L template (32) and first cylinder (31), the side of L template (32) is located in cutter (33), and the input of first cylinder (31) and the output of air compressor machine (14) communicate each other.

4. The power pack assembly line of claim 1, wherein: the limiting assembly (6) comprises a bearing plate (61), an adhesive tape discharging pressing plate (62), a vertical plate (63), a second cylinder (64), a pressing plate (65) and a supporting plate (66), the supporting plate (66) is arranged on the surface of the stand (1), the bearing plate (61) is arranged on the side face of the supporting plate (66), the adhesive tape discharging pressing plate (62) is arranged at the top end of the supporting plate (66), the vertical plate (63) is arranged on the surface of the adhesive tape discharging pressing plate (62), the second cylinder (64) is arranged on the side face of the vertical plate (63), the pressing plate (65) is arranged at one end of the second cylinder (64), and the input end of the second cylinder (64) is communicated with the output end of the air compressor (14).

5. The power pack assembly line of claim 1, wherein: tensile subassembly (7) include third cylinder (71), fourth cylinder (72), sucking disc (73) and riser (74), the backup pad on stand (1) surface is located in third cylinder (71), the one end of riser (74) side and the one end fixed connection of third cylinder (71), the other end of riser (74) side is located to fourth cylinder (72) longitudinal symmetry, the input that one end and third cylinder (71), fourth cylinder (72) and sucking disc (73) of fourth cylinder (72) were located through the dead lever in sucking disc (73) communicates with each other with the output of air compressor machine (14).