CN212655104U - Layer equipment is spread to quick material of getting of combined material intelligence - Google Patents
Layer equipment is spread to quick material of getting of combined material intelligence Download PDFInfo
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- CN212655104U CN212655104U CN201922022049.8U CN201922022049U CN212655104U CN 212655104 U CN212655104 U CN 212655104U CN 201922022049 U CN201922022049 U CN 201922022049U CN 212655104 U CN212655104 U CN 212655104U
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- 239000000463 material Substances 0.000 title claims abstract description 40
- 238000004519 manufacturing process Methods 0.000 claims abstract description 41
- 239000002131 composite material Substances 0.000 claims description 27
- 238000000034 method Methods 0.000 claims description 14
- 230000008569 process Effects 0.000 claims description 6
- 238000012544 monitoring process Methods 0.000 claims description 3
- 230000007246 mechanism Effects 0.000 claims description 2
- 238000000926 separation method Methods 0.000 abstract description 5
- 239000002994 raw material Substances 0.000 abstract description 2
- 230000037433 frameshift Effects 0.000 abstract 1
- 238000001514 detection method Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000011161 development Methods 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000033764 rhythmic process Effects 0.000 description 2
- 229910001069 Ti alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004512 die casting Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
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Abstract
The utility model relates to a combined material intelligence is got fast and is expected and spread layer equipment, this equipment snatchs the tablet from the raw materials frame through the sucking disc device on the robot tongs, and put into the last tray of tray frame with it, the drive arrangement of tray frame will go up in the tray moves into safe room, the tray shifts out safe room down simultaneously, the manual work is spread the tablet in safe constant temperature room on the mold core of layer in the mould frame, then the drive arrangement in the mould frame shifts out safe room with the mold core laid, so that the mould tongs on the robot snatchs. The utility model discloses an automatic material and the separation of man-machine etc. of getting in turn of robot transport, two trays had both solved the problem that present combined material spare part trade degree of automation is low, production efficiency is low, had improved the efficiency and the production beat of production combined material product, realized man-machine separation operation again, had realized man-machine safety, guarantee safety in production.
Description
Technical Field
The utility model relates to a combined material production and processing field, in particular to combined material intelligence is got fast and is expected layer equipment and method.
Background
In the future, composite products take automobiles and consumers as main development directions, traditional metal and plastic products are replaced, the market scale is huge, the scale exceeds billions of dollars, and the additional value is high, so that the development of related equipment becomes one of hot spots in the composite industry at present. However, related equipment in the field is developed later in China, the starting point is low, most of equipment used in China depends on imports, independent intellectual property rights are lacked, the automation degree of the equipment in the composite material industry is low at present, most production processes need manual manufacturing, multi-process cooperative work is not easy to happen, and therefore production efficiency is low and production cost is high. The current production line equipment for the composite material parts has the following main problems: at present, the automation degree of equipment is low, most production processes need manual manufacturing, a unified and standard process flow is lacked, multi-process cooperation is not easy, the production efficiency is low, and the production cost is high.
SUMMERY OF THE UTILITY MODEL
To the problem that present combined material spare part trade degree of automation is low, production efficiency is low, the utility model provides a combined material intelligence is got fast and is spread layer equipment has both solved the problem that present combined material spare part trade degree of automation is low, production efficiency is low, has improved the efficiency and the production beat of production combined material product, realizes man-machine separation operation again, has realized man-machine safety, guarantee safety in production.
In order to achieve the purpose, the utility model provides composite material intelligent rapid taking and layering equipment, which comprises a robot, a robot gripper, a tray frame structure, an upper tray, a lower tray, a mold frame, a mold, a control system, a sucker device, a mold gripping device, a tray slide rail, a tray driving device, a mold slide rail and a mold driving device;
the robot is used for realizing automatic material handling;
the robot gripper comprises a sucker device and a mold gripping device and is used for gripping a material sheet and a mold;
the tray rack structure comprises a tray slide rail and a tray driving device, and is used for alternately moving in and out the upper tray and the lower tray;
the upper tray and the lower tray are used for alternately placing the material sheets grabbed by the robot;
the mould rack comprises a mould slide rail and a mould driving device and is used for moving the layered moulds;
the control system is internally provided with a beat time sequence controller and is used for adjusting the time and the speed of the whole production line at any time according to the running condition of the composite material piece on the production line and the required process;
furthermore, the control system is respectively connected with the robot, the tray frame structure, the die frame, the tray driving device and the die driving device, and is used for controlling the process sequence of the equipment, adjusting the working beat of the equipment and monitoring the working state of the equipment.
Further, the robot is connected with the robot gripper; the tray rack structure is connected with the upper tray, the lower tray, the tray slide rail and the tray driving device; the mould rack is connected with the mould slide rail and the mould driving device.
Further, the tray driving device on the tray rack structure moves the upper tray with the material sheets into the safe room, and simultaneously moves the empty lower tray out of the safe room to prepare for loading and unloading the material sheets carried by the robot.
Further, the mould driving device on the mould rack moves the layered moulds out of the safe room, so that the robot gripper can pick up and carry the layered moulds.
Furthermore, the tray rack structure and the mould rack are provided with corresponding limit switches or photoelectric switches, and when the tray or the mould moves in place, corresponding signals can be sent to the control system.
The utility model has the following beneficial effects and advantages:
aiming at the problems of low automation degree and low production efficiency of the existing composite material part industry, the utility model provides an intelligent quick material taking and layering device and method for composite materials, which not only solve the problems of low automation degree and low production efficiency of the existing composite material part industry, improve the efficiency and production rhythm of composite material product production, but also realize man-machine separation operation, realize man-machine safety and ensure safe production; the device and the method can be widely applied to composite material parts, such as automobile manufacturing and other civil products.
Drawings
The present invention will be further explained with reference to the drawings and examples.
FIG. 1 is a schematic diagram of an intelligent flexible composite component production line apparatus of the present invention;
FIG. 2 is a schematic view showing a part of the structure of an intelligent flexible composite part production line device of the present invention;
FIG. 3 is a schematic diagram of a part of the structure of the intelligent flexible composite part production line equipment of the present invention;
FIG. 4 is a schematic diagram of a part of the structure of an intelligent flexible composite part production line device of the present invention;
the reference numbers in the figures are:
1-robot, 2-robot gripper, 3-pallet frame structure, 4-upper pallet, 5-lower pallet, 6-mould frame, 7-mould, 8-control system, 9-sucker device, 10-mould gripper, 11-pallet slide rail, 12-pallet driving device, 13-mould slide rail, 14-mould driving device, 15-mould gripper left gripper, 16-mould gripper right gripper, 17-mould gripper driving cylinder, 18-mould gripper cylinder floating joint, 19-mould gripper cylinder extension connecting rod, 20-mould gripper arrival sensor, 21-mould gripper opening left buffer, 22-mould gripper opening right buffer, 23-sucker device vacuum sucker, 24-sucker device bracket, 25-pallet frame, 26-upper pallet driving cylinder, 27-lower pallet driving cylinder, 28-upper pallet, 29-lower pallet, 30-lower pallet sliding guide rail, 31-upper pallet sliding guide rail, 32-mold detection sensor, 33-mold positioning device, 34-mold frame, 35-mold moving tank, 36-mold driving cylinder, 37-mold moving in-place detection sensor and 38-mold conveying and positioning in-place sensor.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "end", "front end", "rear end", "both ends", "one end", "the other end", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless explicitly stated or limited otherwise, the terms "mounted," "disposed/opened," "connected," and the like are to be construed broadly, such as "connected," which may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
As shown in FIG. 1, in order to achieve the above object, the utility model provides a layer equipment is spread to quick material of getting of combined material intelligence, equipment includes: the automatic die-casting machine comprises a robot 1, a robot gripper 2, a tray frame structure 3, an upper tray 4, a lower tray 5, a die frame 6, a die 7, a control system 8, a sucker device 9, a die gripping device 10, a tray slide rail 11, a tray driving device 12, a die slide rail 13 and a die driving device 14.
In the embodiment of the present invention, the robot 1 may be used to realize automatic material handling, for example.
Specifically, the repeated positioning precision of the robot 1 is within +/-0.2 mm, so that the running speed is high, the beat time is shortened, and the improvement of average speed increase by about 5% can be achieved according to analysis.
The robot in the utility model can adopt a high rigidity structure such as titanium alloy material, etc., thereby being more firm and durable.
In the present invention, the robot gripper 2 comprises a suction cup device 9 and a mold gripping device 10, in one embodiment, the diameter of the suction cup device 9 is between 30mm and 60mm, such as 35mm, 40mm, and 55 mm; the mold grabbing mechanism of the mold grabbing device 10 adopts a mode of grabbing from a side end positioning pin, the air cylinder controls the positions of two sides during grabbing, and the air cylinder has a locking function to guarantee the position of the robot during carrying of the mold and is used for grabbing material sheets and the mold.
Further, the robot gripper further comprises a buffer structure, for example, the buffer structure is arranged on the mold gripping device. For example, the thickness of the buffer structure is between 10mm and 50mm, for example, 20mm, 30mm, 40mm, etc., and may be a rubber material.
Specifically, referring to fig. 2, the mold gripping device 10 includes a mold gripping device left gripper 15, a mold gripping device right gripper 16, a mold gripping device driving cylinder 17, a mold gripping cylinder floating joint 18, a mold gripping cylinder extension connecting rod 19, a mold gripping device in-place sensor 20, a mold gripping device opening left buffer 21, and a mold gripping device opening right buffer 22, and the mold gripping device driving cylinder 17 is connected to the mold gripping cylinder extension connecting rod 19 through the mold gripping cylinder floating joint 18, and realizes the actions of the left and right grippers. The mold grasping device in-place sensor 20 is used for detecting the position of the device, and effective displacement control is realized.
The suction cup means 9 comprises a suction cup means vacuum cup 23 and a suction cup means support 24.
In the embodiment of the present invention, the tray frame structure 3 includes a tray slide rail 11 and a tray driving device 12 for alternately moving in and out the upper tray 28 and the lower tray 29 (see fig. 3).
The upper tray 4 and the lower tray 5 are used for alternately placing the material sheets grabbed by the robot. For example, the dimensions of the upper tray 4 and the lower tray 5 may be between 500mm × 110mm × 1200mm × 500mm, for example, in an embodiment of the present invention, 800mm × 700mm × 110mm
Referring to fig. 3, the tray frame structure 3 includes a tray frame 25, the tray driving device 12 includes an upper tray driving cylinder 26 and a lower tray driving cylinder 27, and the tray slide rail 11 includes a lower tray slide rail 30 and an upper tray slide rail 31, which correspond to the upper tray and the lower tray, respectively.
In the embodiment of the present invention, the mold frame 6, including the mold slide rail 13 and the mold driving device 14, is used to move the layered mold 7.
Referring to fig. 4, the mold frame 6 includes a mold detection sensor 32, a mold positioning device 33, a mold frame 34, a mold movement tank 35, a mold driving cylinder 36, a mold movement in-position detection sensor 37, and a mold transfer positioning in-position sensor 38.
The embodiment of the utility model provides an in, control system 8, built-in have beat time schedule controller, according to combined material spare at production line running condition and required technology for continuous and speed on the whole production line of adjustment at any time.
Further, in the embodiment of the present invention, the control system 8 is respectively connected to the robot 1, the tray frame structure 3, the mold frame 6, the tray driving device 12, and the mold driving device 14, and is used for controlling the process sequence of the equipment, adjusting the working beat of the equipment, and monitoring the working state of the equipment.
In the embodiment of the present invention, the robot 1 is connected to the robot gripper 2; the tray rack structure 3 is connected with the upper tray 4, the lower tray 5, the tray slide rail 11 and the tray driving device 12; the mould frame 6 is connected to mould slides 13 and a mould drive 14.
In the embodiment of the present invention, the tray driving device 12 on the tray frame structure 3 moves the upper tray 4 with the material sheet into the safe room, and simultaneously moves the empty lower tray 5 out of the safe room, and prepares to load and unload the material sheet carried by the robot 1.
Further, the mould driving device 14 on the mould frame 6 moves the laid moulds 7 out of the safe room so as to be picked up and carried by the robot gripper.
Furthermore, the tray frame structure 3 and the mold frame 6 are provided with corresponding limit switches or photoelectric switches, and when the tray or the mold moves in place, corresponding signals can be sent to the control system.
The utility model discloses in, still provide a combined material intelligence is got fast and is expected layering method, including following step:
the suction cup device 9 on the gripper of the robot 1 grips the material piece from the raw material frame and places it into the upper tray 4 of the tray frame structure 3.
The tray driving device 12 of the tray housing 4 moves the upper tray 4 into the safe room while the lower tray 5 is moved out of the safe room so that the robot 1 continues to place the material sheets.
The material sheet is manually layered on the grinding tool 7 on the grinding tool frame 6 in the safe room, and then the mold driving device 14 on the grinding tool frame 6 moves the layered grinding tool 7 out of the safe room so that the grinding tool gripper 10 on the robot 1 grips.
In conclusion, aiming at the problems of low automation degree and low production efficiency of the existing composite material part industry, the utility model provides the intelligent quick material taking and layering equipment and method for the composite material, which not only solve the problems of low automation degree and low production efficiency of the existing composite material part industry, improve the efficiency and production rhythm of the production of composite material products, but also realize the separation operation of human and machine, realize the human and machine safety and ensure the safety production; the device and the method can be widely applied to composite material parts, such as automobile manufacturing and other civil products.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described in the foregoing embodiments, or equivalents may be substituted for elements thereof. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (6)
1. The intelligent quick material taking and layering equipment for the composite materials is characterized by comprising a robot (1), a robot gripper (2), a tray rack structure (3), an upper tray (4), a lower tray (5), a mold rack (6), a mold (7), a control system (8), a sucker device (9), a mold grabbing device (10), a tray slide rail (11), a tray driving device (12), a mold slide rail (13) and a mold driving device (14);
the robot (1) is used for realizing automatic material handling;
the robot gripper (2) comprises a sucker device (9) which grabs a product through a vacuum horizontal position and a mould grabbing device (10) which grabs a mould through an air cylinder mechanism on two sides and is used for adjusting positions of a grabbed material sheet and the mould through the rotation of the tail end of the robot by 180 degrees;
the tray rack structure (3) comprises a tray slide rail (11) and a tray driving device (12) which are driven by a cylinder and are used for alternately moving in and out the upper tray and the lower tray;
the upper tray (4) and the lower tray (5) are used for automatically and alternately placing material sheets grabbed by the robot through the air cylinder;
the mould rack (6) comprises a mould slide rail (13) and a mould driving device (14) which are driven by a cylinder and used for moving the layered moulds (7);
the control system (8) is internally provided with a beat time sequence controller, and is used for adjusting the time and the speed of the whole production line at any time according to the running condition of the composite material piece on the production line and the required process.
2. The intelligent quick composite material taking and layering device according to claim 1, wherein the control system (8) is respectively connected with the robot (1), the tray frame structure (3), the mold frame (6), the tray driving device (12) and the mold driving device (14) and is used for controlling the process sequence of the device, adjusting the working beat of the device and monitoring the working state of the device.
3. The intelligent quick composite material taking and laying-up equipment as claimed in claim 1, wherein the robot (1) is connected with a robot gripper (2); the tray rack structure (3) is connected with the upper tray (4), the lower tray (5), the tray slide rail (11) and the tray driving device (12); the mould rack (6) is connected with a mould slide rail (13) and a mould driving device (14).
4. The intelligent composite material fast taking and laying-up equipment as claimed in claim 1, wherein a tray driving device (12) on the tray rack structure (3) moves an upper tray (4) provided with material sheets into a safe room, and simultaneously moves an empty lower tray (5) out of the safe room to prepare the material sheets carried by the loading robot (1).
5. The intelligent composite material quick taking and laying-up equipment as claimed in claim 1, wherein the mould driving device (14) on the mould frame (6) moves the laid moulds (7) out of the safe room so as to be picked up and carried by a robot gripper.
6. The intelligent quick composite material taking and layering device as claimed in claim 4, wherein the tray frame structure (3) and the mold frame (6) are provided with corresponding limit switches or photoelectric switches, and when the tray or the mold moves in place, corresponding signals can be sent to the control system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922022049.8U CN212655104U (en) | 2019-11-21 | 2019-11-21 | Layer equipment is spread to quick material of getting of combined material intelligence |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922022049.8U CN212655104U (en) | 2019-11-21 | 2019-11-21 | Layer equipment is spread to quick material of getting of combined material intelligence |
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| CN212655104U true CN212655104U (en) | 2021-03-05 |
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| CN201922022049.8U Active CN212655104U (en) | 2019-11-21 | 2019-11-21 | Layer equipment is spread to quick material of getting of combined material intelligence |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114162660A (en) * | 2021-12-13 | 2022-03-11 | 江苏理工学院 | Automatic hot-pressing veneering paper laying device and method |
| CN117049219A (en) * | 2023-10-12 | 2023-11-14 | 宁德时代新能源科技股份有限公司 | Quick-change platform, battery production line and control method |
-
2019
- 2019-11-21 CN CN201922022049.8U patent/CN212655104U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114162660A (en) * | 2021-12-13 | 2022-03-11 | 江苏理工学院 | Automatic hot-pressing veneering paper laying device and method |
| CN117049219A (en) * | 2023-10-12 | 2023-11-14 | 宁德时代新能源科技股份有限公司 | Quick-change platform, battery production line and control method |
| CN117049219B (en) * | 2023-10-12 | 2024-02-06 | 宁德时代新能源科技股份有限公司 | Quick-change platform, battery production line and control method |
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: A composite material intelligent and fast material picking and laying equipment Granted publication date: 20210305 Pledgee: Shanghai Rural Commercial Bank Co.,Ltd. Shanghai pilot Free Trade Zone Lingang xinpian District sub branch Pledgor: SHANGHAI TRONXT NEW MATERIAL TECHNOLOGY Co.,Ltd. Registration number: Y2024310000121 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |