CN212653003U - Production equipment with automatic correction function for gear fault diagnosis - Google Patents

Abstract

The invention discloses a production device with an automatic correction function for gear fault diagnosis, which comprises a main body frame, wherein a first servo motor is arranged in the middle of the lower part inside the main body frame, a guide post is welded on the right side above the rotating wheel, a special-shaped gear is arranged on the left side above the rotating wheel, a rotating disc is arranged above the rotating shaft, an inner supporting plate is arranged inside the inner supporting frame, the production device with the automatic correction function for gear fault diagnosis is characterized in that compared with the conventional common visual detection device, the special-shaped gear is arranged, the first servo motor rotates to drive the rotating wheel to rotate, the rotating wheel drives the special-shaped gear to rotate through the guide post, the special-shaped gear drives the rotating disc to rotate through the rotating shaft, the special-shaped gear is a special-shaped grooved wheel, the rotating wheel rotates for one circle, the special-shaped gear rotates for 60 degrees, and the gear on the rotating disc is driven to rotate on, the automatic production of the gear is convenient to realize.

Description

Production equipment with automatic correction function for gear fault diagnosis

Technical Field

The invention relates to the technical field of gear fault diagnosis, in particular to production equipment with an automatic correction function for gear fault diagnosis.

Background

With the development of society, the progress of economy, the continuous improvement of science and technology, the gear is used in all trades, the gear is the mechanical component that has the tooth on the rim and can meshing transmission motion and power in succession, be the toothed machine part that can mesh mutually, the gear need carry out six steps at least operation in the production process, material loading operation, finish turning operation, roundness detection operation, gear hobbing operation, detection operation and unloading operation totally six steps, in present gear production process, can't accomplish the automatic correction operation to the gear, and can't carry out automatic accurate unloading operation to the gear, can't be fine satisfies people's user demand, to above-mentioned condition, carry out technological innovation on current visual detection equipment basis.

Disclosure of Invention

The invention aims to provide production equipment with an automatic correction function for gear fault diagnosis, and aims to solve the problems that automatic correction operation of gears cannot be generally achieved, automatic and accurate feeding and discharging operation of the gears cannot be performed, and the use requirements of people cannot be well met.

In order to achieve the purpose, the invention provides the following technical scheme: a production device with an automatic correction function for gear fault diagnosis comprises a main body frame, wherein a first servo motor is arranged in the middle of the lower portion inside the main body frame, a rotating wheel is mounted above the first servo motor, a guide post is welded on the right side of the upper portion of the rotating wheel, a special-shaped gear is arranged on the left side of the upper portion of the rotating wheel, a rotating shaft penetrates through the middle of the special-shaped gear, a rotating disc is mounted above the rotating shaft, an inner supporting frame is arranged on the right side of the rotating disc, an inner supporting plate is mounted inside the inner supporting frame, a first kinematic pair is arranged inside the inner supporting plate, a first connecting rod is screwed on the lower portion of the right side of the first kinematic pair, a second kinematic pair is screwed on the right side of the first connecting rod, a telescopic post is welded on the right side of the second kinematic pair, a first air rod is welded on the lower portion of the telescopic post, a first air cylinder is arranged below the first, a second servo motor is installed below the first cylinder, a guide slide rod is arranged above the inner supporting plate, a first guide groove is formed in the guide slide rod, a first guide block is installed in the first guide groove, a first moving rod penetrates through the first guide block, an inner supporting clamping block is welded below the first moving rod, a second guide sliding block is welded above the first moving rod, a second guide groove is formed below the second guide sliding block, a rotary rod is installed on the outer side of the second guide sliding block, a third servo motor is installed below the rotary rod, a feeding box is arranged on the left side of the rotary disk, a discharging box is arranged on the right side of the rotary disk, a fine turning frame is arranged below the right side of the feeding box, a roundness detection frame is arranged below the fine turning frame, a hobbing gear frame is arranged on the left side of the roundness detection frame, and a detection and correction frame is arranged above the left side of the hobbing frame, a second cylinder is arranged below the right side in the detection and correction frame, and the left side of the second cylinder is provided with a second air rod, the left side of the second air rod is provided with a second moving rod, a first sliding rod is arranged below the second moving rod, a standard gear is screwed above the second moving rod, a conversion frame is arranged below the detection and correction frame, a first slide block is arranged above the interior of the conversion frame, a correction hobbing is arranged on the right side above the first slide block, a second sliding rod penetrates through the first sliding block, a third moving rod is welded below the first sliding block, and the outer side of the third motion rod is provided with a second slide block, the right side of the second slide block is screwed with a third motion pair, and the right side of the third kinematic pair is rotatably connected with a second connecting rod, and the right side of the second connecting rod is provided with a fourth servo motor.

Preferably, the special-shaped gear is a special-shaped grooved wheel, the rotating wheel rotates for a circle, and the special-shaped gear rotates for 60 degrees.

Preferably, the number of the inner supporting frames is six, and the positions of the six inner supporting frames are distributed in a circumferential manner by taking the vertical central line of the turntable as the circle center.

Preferably, the vertical central line of the third servo motor coincides with the vertical central line of the guide slide bar, the right side of the guide slide bar coincides with the vertical central line of the inner support frame, and the left side of the guide slide bar coincides with the vertical central line of the feeding box.

Preferably, the second guide groove is a closed-loop groove, and the distance from the lowest end of the second guide groove to the highest end of the second guide groove is 50 cm.

Preferably, the first cylinder forms a telescopic structure through the first air rod and the telescopic column, and the telescopic length is equal to the height from the first kinematic pair to the second kinematic pair.

Preferably, the height of the correction gear is equal to that of the standard gear, and the positions of the correction gear and the standard gear are distributed in a symmetrical relationship with the vertical center line of the first sliding block.

Preferably, the second cylinder forms a telescopic structure through the second air rod and the second moving rod, and the telescopic length is equal to the distance from the standard gear to the inner support frame.

Preferably, the positions of the upper feed box, the lower feed box and the finish turning frame roundness detection frame, the hobbing frame and the detection correction frame are distributed in a circumferential manner by using the vertical central line of the turntable.

Compared with the prior art, the invention has the following beneficial effects:

1. according to the invention, the special-shaped gear is arranged, the first servo motor rotates to drive the rotating wheel to rotate, the rotating wheel drives the special-shaped gear to rotate through the guide column, the special-shaped gear drives the rotating disc to rotate through the rotating shaft, the special-shaped gear is a special-shaped grooved wheel, the rotating wheel rotates for a circle, the special-shaped gear rotates for 60 degrees, and the gear on the rotating disc is driven to rotate on different stations through the intermittent rotation of the special-shaped gear 5, so that the automatic production of the gear is convenient to realize.

2. According to the automatic feeding and discharging device, the second guide groove is formed, the third servo motor rotates to drive the rotary rod to rotate, the rotary rod drives the first moving rod to slide in the second guide groove through the second guide sliding block, the second guide groove is a closed-loop groove, the distance from the lowest end of the lower portion of the second guide groove to the highest end of the lower portion of the second guide groove is 50cm, the moving path of the inner supporting clamping block is controlled through the closed-loop curve of the second guide groove, automatic feeding and discharging operations are achieved, the first moving rod drives the inner supporting clamping block to move on the guide sliding rod through the movement of the first guide block on the first guide groove, the right side of the guide sliding rod is overlapped with the vertical central line of the inner supporting frame, the left side of the guide sliding rod is overlapped with the vertical central line of the feeding box, and accurate feeding and discharging operations are conducted on the gear through the movement of the first guide block on the guide sliding.

3. According to the invention, the telescopic column is arranged, the first cylinder drives the telescopic column to move through the first air rod, the telescopic length of the telescopic column is equal to the height from the first kinematic pair to the second kinematic pair, the gear which does not pass through the inner diameter is clamped, the telescopic column drives the first connecting rod to rotate through the second kinematic pair, and the first connecting rod drives the inner supporting plate to move through the first kinematic pair so as to clamp the inner support of the gear.

4. According to the invention, the second moving rod is arranged, the second cylinder drives the second moving rod to move on the first sliding rod through the second air rod, the second moving rod drives the standard gear to move, the moving range of the second moving rod is equal to the distance from the standard gear to the inner supporting frame, and the gears with different sizes are detected through the movement of the second moving rod.

5. According to the invention, the first sliding block is arranged, the fourth servo motor rotates to drive the second connecting rod to rotate, the second connecting rod drives the second sliding block to move along the second sliding rod through the third kinematic pair, the second sliding rod drives the standard gear and the correction hobbing to move on the second sliding rod through the first sliding block, the positions of the correction hobbing and the standard gear are distributed in a symmetrical relation with the vertical central line of the first sliding block, and the first sliding block moves on the second sliding rod, so that the switching between the detection gear operation and the correction gear operation is realized.

Drawings

FIG. 1 is a schematic cross-sectional view of the present invention;

FIG. 2 is a schematic view of the special-shaped gear structure of the present invention;

FIG. 3 is a schematic top view of the present invention;

FIG. 4 is a schematic view of a second guiding groove structure according to the present invention;

FIG. 5 is a schematic view of an inner brace structure according to the present invention;

FIG. 6 is a schematic diagram of a frame structure for detecting and correcting errors according to the present invention;

fig. 7 is a schematic structural diagram of the conversion frame of the present invention.

In the figure: 1. a main body frame; 2. a first servo motor; 3. a rotating wheel; 4. a guide post; 5. a special-shaped gear; 6. a rotating shaft; 7. a turntable; 8. an inner supporting frame; 9. an inner supporting plate; 10. a first kinematic pair; 11. a first link; 12. a second kinematic pair; 13. a telescopic column; 14. a first gas lever; 15. a first cylinder; 16. a second servo motor; 17. a guide slide bar; 18. a first guide groove; 19. a first guide block; 20. a first motion bar; 21. an inner supporting and clamping block; 22. a second guide slider; 23. a second guide groove; 24. rotating the rod; 25. a third servo motor; 26. feeding a material box; 27. a blanking box; 28. finely turning the frame; 29. a roundness detection frame; 30. a gear hobbing frame; 31. detecting a correction frame; 32. a second cylinder; 33. a second gas lever; 34. a second motion bar; 35. a first slide bar; 36. a standard gear; 37. a conversion frame; 38. a first slider; 39. correcting hobbing; 40. a second slide bar; 41. a third motion bar; 42. a second slider; 43. a third kinematic pair; 44. a second link; 45. and a fourth servo motor.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments, and all other embodiments obtained by a person of ordinary skill in the art without creative efforts based on the embodiments of the present invention belong to the protection scope of the present invention.

Referring to fig. 1-7, the present invention provides a technical solution: a gear fault diagnosis is with production facility that has automatic correction function, including the main body frame 1, the inside below middle of the main body frame 1 is provided with the first servo motor 2, and install the runner 3 above the first servo motor 2, the welding of the top right side of runner 3 has guide post 4, the top left side of runner 3 is provided with the special-shaped gear 5, the special-shaped gear 5 is the special-shaped sheave, and runner 3 rotates a week, the special-shaped gear 5 rotates 60, through the intermittent rotation of special-shaped gear 5, drive the gear on the carousel 7 to rotate on different stations, be convenient for realize the automated production of gear, and the middle of the special-shaped gear 5 runs through the pivot 6, the top of the pivot 6 is installed with the carousel 7, and the right side of the carousel 7 is provided with the internal bracing frame 8, the internal bracing frame 8 is provided with six, and the position distribution of six internal bracing frames 8 is to be the vertical central line that uses the carousel 7, the gear is clamped on the rotary table 7 through the inner support frame 8, automatic production of the gear is realized, the inner support plate 9 is installed inside the inner support frame 8, the first kinematic pair 10 is arranged inside the inner support plate 9, the first connecting rod 11 is screwed below the right side of the first kinematic pair 10, the second kinematic pair 12 is screwed below the right side of the first connecting rod 11, the telescopic column 13 is welded on the right side of the second kinematic pair 12, the first air rod 14 is welded below the telescopic column 13, the first air cylinder 15 is arranged below the first air rod 14, the first air cylinder 15 forms a telescopic structure with the telescopic column 13 through the first air rod 14, the telescopic length is equal to the height from the first kinematic pair 10 to the second kinematic pair 12, the second kinematic pair 12 is driven to move through the movement of the telescopic column 13, the second kinematic pair 12 drives the inner support plate 9 on the first kinematic pair 10 through the first connecting rod 11 to clamp the gear, the automatic clamping operation of the gear is realized, a second servo motor 16 is installed below a first air cylinder 15, a guide slide bar 17 is arranged above an inner supporting plate 9, a first guide groove 18 is arranged inside the guide slide bar 17, a first guide block 19 is installed inside the first guide groove 18, a first moving bar 20 penetrates through the first guide block 19, an inner supporting clamping block 21 is welded below the first moving bar 20, a second guide sliding block 22 is welded above the first moving bar 20, a second guide groove 23 is arranged below the second guide sliding block 22, the second guide groove 23 is a closed-loop groove, the distance from the lowest end below the second guide groove 23 to the highest end below the second guide groove 23 is 50cm, the moving path of the inner supporting clamping block 21 is controlled through the closed-loop curve of the second guide groove 23, the automatic operation is realized, a rotating bar 24 is installed outside the second guide sliding block 22, a third servo motor 25 is arranged below the rotating rod 24, an upper material box 26 is arranged on the left side of the rotary table 7, the vertical central line of the third servo motor 25 is overlapped with the vertical central line of the guide slide bar 17, the right side of the guide slide bar 17 is overlapped with the vertical central line of the inner supporting frame 8, the left side of the guide slide bar 17 is overlapped with the vertical central line of the upper material box 26, the guide slide bar 17 moves through a first guide block 19 to carry out accurate feeding and discharging operations on gears, a lower material box 27 is arranged on the right side of the rotary table 7, a finish turning frame 28 is arranged below the right side of the upper material box 26, a roundness detection frame 29 is arranged below the finish turning frame 28, a hobbing frame 30 is arranged on the left side below the roundness detection frame 29, a detection and correction frame 31 is arranged above the left side of the hobbing frame 30, the upper material box 26, the lower material box 27 and the roundness detection frame 29, the gear hobbing frame 30 and the detection and correction frame 31 are distributed in a circumferential manner by using the vertical central line of the rotary table 7, the gear is driven to rotate on different stations by the rotation of the rotary table 7, so that the automatic production of the gear is convenient to realize, a second air cylinder 32 is arranged below the right side in the detection and correction frame 31, a second air rod 33 is arranged at the left side of the second air cylinder 32, a second moving rod 34 is arranged at the left side of the second air rod 33, a first sliding rod 35 is arranged below the second moving rod 34, a standard gear 36 is screwed above the second moving rod 34, the second air cylinder 32 forms a telescopic structure through the second air rod 33 and the second moving rod 34, the telescopic length is equal to the distance from the standard gear 36 to the inner support frame 8, the detection operation is carried out on the gears with different sizes through the movement of the second moving rod 34, a conversion frame 37 is arranged below the detection and correction frame 31, a first sliding block 38 is installed above the interior of the conversion frame 37, a correction hobbing 39 is installed on the right side above the first sliding block 38, the height of the correction hobbing 39 is equal to that of the standard gear 36, the positions of the correction hobbing 39 and the standard gear 36 are distributed in a symmetrical relation with the vertical center line of the first sliding block 38, switching between detection gear operation and correction gear operation is achieved by the fact that the first sliding block 38 moves on a second sliding rod 40, the second sliding rod 40 penetrates through the interior of the first sliding block 38, a third moving rod 41 is welded below the first sliding block 38, a second sliding block 42 is arranged on the outer side of the third moving rod 41, a third moving pair 43 is screwed on the right side of the second sliding block 42, a second connecting rod 44 is screwed on the right side of the third moving pair 43, and a fourth servo motor 45 is arranged on the right side of the second connecting rod 44.

The working principle is as follows: when the production equipment with the automatic correction function for gear fault diagnosis is used, firstly, gear blanks are placed into a feeding box 26, then feeding operation is carried out, a third servo motor 25 rotates to drive a rotary rod 24 to rotate, the rotary rod 24 drives a first moving rod 20 to slide in a second guide groove 23 through a second guide sliding block 22, the first moving rod 20 drives an inner supporting clamping block 21 to move on a guide sliding rod 17 through a first guide block 19 to move on a first guide groove 18, accurate feeding operation is carried out on gears, then a first air cylinder 15 drives a telescopic column 13 to move through a first air rod 14, the telescopic column 13 drives a first connecting rod 11 to rotate through a second moving pair 12, the first connecting rod 11 drives an inner supporting plate 9 to move through a first moving pair 10 to clamp the inner supporting of the gears, then finish turning operation is carried out, the first servo motor 2 rotates to drive a rotating wheel 3 to rotate, the rotating wheel 3 drives the special-shaped gear 5 to rotate through the guide post 4, the special-shaped gear 5 drives the rotating disc 7 to rotate through the rotating shaft 6, the special-shaped gear 5 is a special-shaped grooved wheel, the rotating wheel 3 rotates for a circle, the special-shaped gear 5 rotates for 60 degrees, the rotating disc 7 is driven to rotate for 60 degrees, finish turning operation is carried out on gear blanks, then the rotating disc 7 is driven to rotate for 60 degrees, roundness detection operation is carried out on the gear blanks, then the rotating disc 7 is driven to rotate for 60 degrees, detection operation is carried out on the gear blanks, the second air cylinder 32 drives the second moving rod 34 to move on the first sliding rod 35 through the second air rod 33, the second moving rod 34 drives the standard gear 36 to move, detection operation is carried out on gears with different sizes, detection is qualified, next operation is carried out, unqualified gears are detected, the fourth servo motor 45 rotates to drive the second connecting rod, the second link 44 drives the third moving rod 41 to move through the third kinematic pair 43, the third moving rod 41 drives the second slider 42 to move along the second slide bar 40, the second slide bar 40 drives the standard gear 36 and the correction hobbing 39 to move on the second slide bar 40 through the first slider 38, the operation of the detection gear is switched with the operation of the correction gear, the correction of the gear is performed, then the rotary table 7 is driven to rotate by 60 degrees, the blanking operation is performed, and the working principle of the production equipment with the automatic correction function for the gear fault diagnosis is realized.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (9)

1. The utility model provides a gear failure diagnosis is with production facility that has automatic correction function, includes main body frame (1), its characterized in that: the middle of the lower side of the inner part of the main body frame (1) is provided with a first servo motor (2), the rotating wheel (3) is installed above the first servo motor (2), the guide post (4) is welded on the right side of the upper part of the rotating wheel (3), the left side of the upper part of the rotating wheel (3) is provided with a special-shaped gear (5), the rotating shaft (6) penetrates through the middle of the special-shaped gear (5), the rotating disc (7) is installed above the rotating shaft (6), the right side of the rotating disc (7) is provided with an inner supporting frame (8), the inner part of the inner supporting frame (8) is provided with an inner supporting plate (9), the inner part of the inner supporting plate (9) is provided with a first kinematic pair (10), the lower side of the right side of the first kinematic pair (10) is screwed with a first connecting rod (11), the right side of the first connecting rod (11) is screwed with a second kinematic pair (12), the right side of the second, a first air rod (14) is welded below the telescopic column (13), a first air cylinder (15) is arranged below the first air rod (14), a second servo motor (16) is installed below the first air cylinder (15), a guide sliding rod (17) is arranged above the inner supporting plate (9), a first guide groove (18) is formed in the guide sliding rod (17), a first guide block (19) is installed in the first guide groove (18), a first moving rod (20) penetrates through the first guide block (19), an inner supporting clamping block (21) is welded below the first moving rod (20), a second guide sliding block (22) is welded above the first moving rod (20), a second guide groove (23) is formed below the second guide sliding block (22), a rotating rod (24) is installed outside the second guide sliding block (22), and a third servo motor (25) is installed below the rotating rod (24), a feeding box (26) is arranged on the left side of the rotating disc (7), a discharging box (27) is arranged on the right side of the rotating disc (7), a finish turning frame (28) is arranged below the right side of the feeding box (26), a roundness detection frame (29) is arranged below the finish turning frame (28), a hobbing frame (30) is arranged on the left side of the roundness detection frame (29), a detection correction frame (31) is installed above the left side of the hobbing frame (30), a second cylinder (32) is installed below the right side of the interior of the detection correction frame (31), a second air rod (33) is installed on the left side of the second air rod (32), a second moving rod (34) is installed on the left side of the second air rod (33), and a first sliding rod (35) is installed below the second moving rod (34), the top of second motion pole (34) has connect standard gear (36) soon, detect the below of rectifying frame (31) and install conversion frame (37), and the inside top of conversion frame (37) installs first slider (38), and first slider (38) top right side installs and rectify hobbing cutter (39), the inside of first slider (38) is run through second slide bar (40), the below welding of first slider (38) has third motion pole (41), and the outside of third motion pole (41) is provided with second slider (42), the right side of second slider (42) has connect third motion pair (43) soon, and the right side of third motion pair (43) has connect second connecting rod (44) soon, the right side of second connecting rod (44) is provided with fourth servo motor (45).

2. The production apparatus for gear failure diagnosis having an automatic correction function according to claim 1, characterized in that: the special-shaped gear (5) is a special-shaped grooved wheel, the rotating wheel (3) rotates for a circle, and the special-shaped gear (5) rotates for 60 degrees.

3. The production apparatus for gear failure diagnosis having an automatic correction function according to claim 1, characterized in that: the six inner supporting frames (8) are arranged, and the positions of the six inner supporting frames (8) are distributed in a circumferential manner by taking the vertical central line of the turntable (7) as the circle center.

4. The production apparatus for gear failure diagnosis having an automatic correction function according to claim 1, characterized in that: the vertical center line of the third servo motor (25) is overlapped with the vertical center line of the guide slide bar (17), the right side of the guide slide bar (17) is overlapped with the vertical center line of the inner support frame (8), and the left side of the guide slide bar (17) is overlapped with the vertical center line of the feeding box (26).

5. The production apparatus for gear failure diagnosis having an automatic correction function according to claim 1, characterized in that: the second guide groove (23) is a closed-loop groove, and the distance from the lowest end of the lower part of the second guide groove (23) to the highest end of the lower part of the second guide groove (23) is 50 cm.

6. The production apparatus for gear failure diagnosis having an automatic correction function according to claim 1, characterized in that: the first air cylinder (15) forms a telescopic structure through the first air rod (14) and the telescopic column (13), and the telescopic length is equal to the height from the first kinematic pair (10) to the second kinematic pair (12).

7. The production apparatus for gear failure diagnosis having an automatic correction function according to claim 1, characterized in that: the height of the correction gear (39) is equal to that of the standard gear (36), and the positions of the correction gear (39) and the standard gear (36) are distributed in a symmetrical relation with the vertical center line of the first sliding block (38).

8. The production apparatus for gear failure diagnosis having an automatic correction function according to claim 1, characterized in that: the second air cylinder (32) forms a telescopic structure through the second air rod (33) and the second moving rod (34), and the telescopic length is equal to the distance from the standard gear (36) to the inner support frame (8).

9. The production apparatus for gear failure diagnosis having an automatic correction function according to claim 1, characterized in that: the device comprises an upper feed box (26), a lower feed box (27), a finish turning frame (28) and a roundness detection frame (29), wherein the positions of a hobbing frame (30) and a detection correction frame (31) are distributed in a circumferential manner by using the vertical central line of a turntable (7).

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