CN114505623A - Automatic welding line machine with welding line tracking function and operation method thereof - Google Patents
Automatic welding line machine with welding line tracking function and operation method thereof Download PDFInfo
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- CN114505623A CN114505623A CN202111423977.0A CN202111423977A CN114505623A CN 114505623 A CN114505623 A CN 114505623A CN 202111423977 A CN202111423977 A CN 202111423977A CN 114505623 A CN114505623 A CN 114505623A
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- ring
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/053—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work aligning cylindrical work; Clamping devices therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/04—Tubular or hollow articles
- B23K2101/06—Tubes
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- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The invention discloses an automatic welding line machine with a welding line tracking function and an operation method thereof, the automatic welding line machine comprises a fixing plate, a supporting semicircular ring is fixedly connected to one side surface of the fixing plate, a welding pipe is connected to the contour position of the supporting semicircular ring, a welding groove is arranged on one end surface of the welding pipe, an arc-shaped track groove is arranged on the side surface of the supporting semicircular ring, an adjusting semicircular ring is connected to the side surface of the arc-shaped track groove in a sliding manner, a semicircular gear ring is arranged on one side surface of the adjusting semicircular ring, the surface of the semicircular gear ring is connected to the side surface of the arc-shaped track groove in a sliding manner, a welding gun is fixedly arranged at one end of the other side surface of the adjusting semicircular ring, a guide cylinder is fixedly connected to one end surface of the guide cylinder in a sliding manner, and a ball head is fixedly connected to one end surface of the guide rod, so that the convenience and the stability of the use can be greatly improved, the accuracy and the high efficiency of welding seam tracking and welding are ensured.
Description
Technical Field
The invention relates to the field of welding machines, in particular to an automatic welding machine with a welding seam tracking function and an operation method thereof.
Background
In the current industrial production, the components that need to weld are very many, especially with two pipe tip counterpoint welding, need polish at the port position and form the groove, do benefit to the counterpoint and carry out the circumference welding through automatic weld machine, form integrative body structure.
But in the automatic weld seam machine structure of current, need manually insert the pipe in the welding seam machine, then artifical adjusting position carries out counterpoint welder, can not track the back to the welding seam and counterpoint by oneself, the operation is more troublesome to the welding seam is located inside the organism, is unfavorable for watching, influences counterpoint accuracy, is unfavorable for the use, and current welding is unfavorable for control and carries out the circumference welding, causes the pipe welding easily and omits and influence the quality, remains to improve.
Disclosure of Invention
Aiming at the problems in the prior art, the invention aims to provide an automatic welding line machine with a welding line tracking function and an operation method thereof.
In order to solve the above problems, the present invention adopts the following technical solutions.
An automatic welding line machine with a welding line tracking function and an operation method thereof comprise a fixing plate, wherein a supporting semicircular ring is fixedly connected to the surface of one side of the fixing plate, a welding pipe is connected to the contour position of the supporting semicircular ring, a welding groove is formed in the surface of one end of the welding pipe, an arc track groove is formed in the side surface of the supporting semicircular ring, an adjusting semicircular ring is slidably connected to the side surface of the arc track groove, a semicircular gear ring is arranged on the surface of one side of the adjusting semicircular ring, the surface of the semicircular gear ring is slidably connected to the side surface of the arc track groove, a welding gun is fixedly installed at one end of the surface of the other side of the adjusting semicircular ring, a guide cylinder is fixedly connected to one end of the side surface of the adjusting semicircular ring, a guide rod is slidably connected to the surface of one end of the guide cylinder, a ball head is fixedly connected to the surface of one end of the guide rod, and the surface of the ball head is slidably connected to the side surface of the welding groove, the surface of the other end of the guide rod is fixedly connected with a jacking spring, one end of the jacking spring is connected with the side surface of the guide cylinder in a sliding way, the surface of one end of the guide rod is fixedly connected with a press switch,
an operation method of an automatic welding machine with a welding seam tracking function comprises the following steps:
s1, placing the welding pipe with the welding groove on the inclined supporting rollers at two sides, and centering the welding pipe to the central contour position by self;
s2, pushing the welded pipe from the two ends to the middle, aligning the welding grooves to form an integrated pipeline, and manually lifting the ball head to the surface of the welded pipe;
s3, pushing the welding pipe to adjust the position back and forth, pushing the spring to push the guide rod to slide downwards after the ball head slides on the surface and enters the welding groove, pressing the switch to release a sending signal, confirming that the position of the welding line of the welding groove is tracked, and stopping adjusting;
s4, starting a welding gun to weld the welding groove to form a welding seam;
s5, the starting motor drives the driving gear to engage the semicircular gear ring to rotate one hundred eighty degrees, a semicircular track is formed for welding, and a semicircular welding seam is formed;
s6, starting the driving gear on the other side to drive, completely forming a three-hundred and sixty-degree circular track, and performing circular welding around the welding groove to form a complete circumferential welding line;
and S7, detecting the welding seam at the position of the notch of the support semicircular ring, and taking down the welding pipe after the welding seam is qualified to finish welding.
Furthermore, the guide cylinder is located at one side of the welding gun and located on one side face of the adjusting semicircular ring.
Furthermore, a side surface of arc track groove is equipped with connecting grooves, connecting grooves's side is rotated and is installed the supporting wheel, the surperficial roll connection of supporting wheel is in a side surface of adjusting the semicircle ring, through connecting grooves connection supporting wheel, can support adjusting the semicircle ring, guarantees the stability that the annular was adjusted.
Further, the both ends head of supporting the semicircle ring all is equipped with the installation opening, the side fixedly connected with mounting panel of installation opening is connected the mounting panel through the installation opening, does benefit to the location installation, avoids interfering the dislocation.
Further, the side of mounting panel rotates installs drive gear, a side surface of drive gear meshes in a side surface of semicircle ring gear, through drive gear meshing semicircle ring gear, can drive through the motor and adjust, does benefit to the circumference welding and uses.
Furthermore, the both ends surface of fixed plate all fixedly connected with layer board, the fixed surface of layer board is connected with the support, through layer board linking bridge, can support in a plurality of positions, guarantees stability.
Further, support one end fixed surface is connected with the connecting plate, the equal fixedly connected with U type frame in both ends surface of connecting plate, through the support mounting connecting plate, can be at both ends joint support, do benefit to the counterpoint and connect.
Furthermore, the side of U type frame rotates installs the slope backing roll, the surface roll connection of slope backing roll is in the terminal surface both sides position of welding the pipe, connects the slope backing roll through U type frame, can follow both sides and support the welding pipe, guarantees centering location, improves the position accuracy.
Furthermore, the inclined support rollers are symmetrically connected to the two side surfaces of the welded pipe, and the inclination angle is twenty degrees to thirty degrees.
Compared with the prior art, the invention has the advantages that:
(1) this scheme passes through the support semicircle ring butt weld pipe that the fixed plate is connected, can counterpoint the installation, combines arc rail groove to connect and adjusts the semicircle ring, can two-way rotation form complete annular orbit, and then carries out the circumference welding through welder, and convenient high-efficient connects guide bar and bulb through the guide cylinder simultaneously, can agree with welding groove position and track the welding seam, guarantees accurate counterpoint, avoids the dislocation to omit.
(2) The support wheel is connected through the connecting groove, the adjusting semicircular ring can be supported, and the stability of annular adjustment is guaranteed.
(3) The mounting plate is connected through the mounting opening, so that the positioning and mounting are facilitated, and the interference and dislocation are avoided.
(4) Through drive gear meshing semicircle ring gear, can drive through the motor and adjust, do benefit to the circumference welding and use.
(5) Through layer board linking bridge, can support in a plurality of positions, guarantee stability.
(6) Through the support mounting connecting plate, can be at both ends joint support, do benefit to the counterpoint and connect.
(7) The U-shaped frame is connected with the inclined supporting roller, so that the welding pipe can be supported from two sides, the centering and the positioning are ensured, and the position accuracy is improved.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic side view of a portion of the present invention;
FIG. 3 is an enlarged view of the weld gun and guide cylinder connection of FIG. 2 according to the present invention at location A;
FIG. 4 is a partial block diagram of the support wheel attachment of the present invention;
figure 5 is a side schematic view of the skewed support roll connection of the present invention.
The reference numbers in the figures illustrate:
the welding device comprises a fixing plate 1, a supporting semicircular ring 11, a welding pipe 12, a welding groove 13, a 14-arc-shaped track groove, a 15-adjusting semicircular ring, a 16-semicircular gear ring, a welding gun 17, a guide cylinder 2, a guide rod 21, a ball head 22, a spring 23 for jacking, a press switch 24, a connecting groove 25, a supporting wheel 26, a mounting notch 27, a mounting plate 28, a driving gear 29, a supporting plate 3, a support 3, a connecting plate 32, a 33U-shaped frame and an inclined supporting roller 34.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention; it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments, and all other embodiments obtained by those skilled in the art without any inventive work are within the scope of the present invention.
Referring to fig. 1-5, an automatic welding line machine with a welding line tracking function and an operation method thereof includes a fixing plate 1, referring to fig. 1, 2 and 3, a supporting semi-circular ring 11 is fixedly connected to a surface of one side of the fixing plate 1, a welding pipe 12 is connected to a circumferential line position of the supporting semi-circular ring 11, a welding groove 13 is formed on a surface of one end of the welding pipe 12, so that a port position can be accurately aligned, a welding material is filled in the welding groove 13 to form a welding line, a welding area is increased, welding strength is improved, an arc-shaped track groove 14 is formed on a side surface of the supporting semi-circular ring 11, an adjusting semi-circular ring 15 is slidably connected to a side surface of the arc-shaped track groove 14, a semi-circular ring gear 16 is formed on a surface of one side of the adjusting semi-circular ring 15, so that an annular track can be formed by rotating a half circle leftwards and rightwards respectively, a circumferential welding effect is ensured, and the operation and use is facilitated, the surface of the semicircular gear ring 16 is connected to the side surface of the arc-shaped track groove 14 in a sliding manner, one end of the other side surface of the semicircular ring 15 is adjusted to be fixedly provided with a welding gun 17, the welding gun can be connected and welded for alignment welding, and details are not repeated, one end of the side surface of the semicircular ring 15 is adjusted to be fixedly connected with the guide cylinder 2, one end of the guide cylinder 2 is connected with the guide rod 21 in a sliding manner, one end of the guide rod 21 is fixedly connected with a ball head 22 in a surface manner, the angle of a welding groove 13 can be matched, so that the position of a welding seam can be tracked, accurate alignment is facilitated, stability and efficiency are high, the surface of the ball head 22 is connected to the side surface of the welding groove 13, the other end of the guide rod 21 is fixedly connected with a jacking spring 23, one end of the jacking spring 23 is connected to the side surface of the guide cylinder 2 in a sliding manner, one end of the guide rod 21 is fixedly connected with a press switch 24 which can be connected with an electric wire and a controller, and prompts to track the welding seam after loosening, the welding is carried out by being beneficial to operation control.
Referring to fig. 2 and 4, a connecting groove 25 is formed in one side surface of the arc-shaped track groove 14, a supporting wheel 26 is rotatably installed on a side surface of the connecting groove 25, the surface of the supporting wheel 26 is connected to one side surface of the adjusting semicircular ring 15 in a rolling manner, the supporting wheel 26 is connected through the connecting groove 25, the adjusting semicircular ring 15 can be supported, stability of annular adjustment is guaranteed, two ends of the supporting semicircular ring 11 are respectively provided with an installation notch 27, a mounting plate 28 is fixedly connected to the side surface of the installation notch 27 and is connected with the mounting plate 28 through the installation notch 27, positioning and installation are facilitated, interference and dislocation are avoided, a driving gear 29 is rotatably installed on the side surface of the mounting plate 28, one side surface of the driving gear 29 is meshed with one side surface of the semicircular gear ring 16, the semicircular gear ring 16 is meshed through the driving gear 29, driving adjustment can be performed through driving of a motor, and circumferential welding is facilitated.
Please refer to fig. 2 and 5, the two end surfaces of the fixing plate 1 are fixedly connected with the supporting plates 3, the surface of the supporting plate 3 is fixedly connected with the support 31, the support 31 is connected with the support 31 through the supporting plate 3, the support can be supported at a plurality of positions, the stability is ensured, one end surface of the support 31 is fixedly connected with the connecting plate 32, the two end surfaces of the connecting plate 32 are fixedly connected with the U-shaped frames 33, the connecting plate 32 is installed through the support 31, the two ends can be connected and supported, the alignment connection is facilitated, the inclined supporting rollers 34 are installed on the side surfaces of the U-shaped frames 33 in a rotating manner, the surfaces of the inclined supporting rollers 34 are connected with the two side positions of one end surface of the welding pipe 12 in a rolling manner, the inclined supporting rollers 34 are connected through the U-shaped frames 33, the welding pipe 12 can be supported from two sides, the centering positioning is ensured, and the position accuracy is improved.
The operation method comprises the following steps:
s1, placing the welded pipe with the welding groove on the inclined supporting rollers at two sides, and centering to the central contour position by self;
s2, pushing the welded pipe from the two ends to the middle, aligning the welding grooves to form an integrated pipeline, and manually lifting the ball head to the surface of the welded pipe;
s3, pushing the welding pipe to adjust the position back and forth, pushing the spring to push the guide rod to slide downwards after the ball head slides on the surface and enters the welding groove, pressing the switch to release and send a signal, confirming that the position of the welding groove is tracked, and stopping adjusting;
s4, starting a welding gun to weld the welding groove to form a welding seam;
s5, the starting motor drives the driving gear to engage the semicircular gear ring to rotate one hundred eighty degrees, a semicircular track is formed for welding, and a semicircular welding seam is formed;
s6, starting the driving gear on the other side to drive, completely forming a three-hundred and sixty-degree circular track, and performing circular welding around the welding groove to form a complete circumferential welding line;
and S7, detecting the welding seam at the position of the notch of the support semicircular ring, and taking down the welding pipe to finish welding after the welding pipe is qualified.
The foregoing is only a preferred embodiment of the present invention; the scope of the invention is not limited thereto. Any person skilled in the art should be able to cover the technical scope of the present invention by equivalent or modified solutions and modifications within the technical scope of the present invention.
Claims (9)
1. The utility model provides an automatic welding seam machine with welding seam tracking function, includes fixed plate (1), its characterized in that: the welding fixture is characterized in that a supporting semicircular ring (11) is fixedly connected to the surface of one side of the fixing plate (1), a welding pipe (12) is connected to the contour position of the supporting semicircular ring (11), a welding groove (13) is arranged on the surface of one end of the welding pipe (12), an arc track groove (14) is arranged on the side of the supporting semicircular ring (11), an adjusting semicircular ring (15) is connected to the side of the arc track groove (14) in a sliding manner, a semicircular gear ring (16) is arranged on the surface of one side of the adjusting semicircular ring (15), a surface of the semicircular gear ring (16) is connected to the side of the arc track groove (14) in a sliding manner, a welding gun (17) is fixedly installed at one end of the surface of the other side of the adjusting semicircular ring (15), a guide cylinder (2) is fixedly connected to one end of the side of the adjusting semicircular ring (15), and a guide rod (21) is connected to the surface of one end of the guide cylinder (2) in a sliding manner, the utility model discloses a welding groove, including guide bar (21), the one end fixed surface of guide bar (21) is connected with bulb (22), the surperficial sliding connection of bulb (22) is in the side of welding groove (13), the other end fixed surface of guide bar (21) is connected with top tight spring (23), the one end sliding connection of top tight spring (23) is in the side of guide cylinder (2), the one end fixed surface of guide bar (21) is connected with press switch (24).
An operation method of an automatic welding machine with a welding seam tracking function comprises the following steps:
s1, placing the welded pipe with the welding groove on the inclined supporting rollers at two sides, and centering to the central contour position by self;
s2, pushing the welded pipe from the two ends to the middle, aligning the welding grooves to form an integrated pipeline, and manually lifting the ball head to the surface of the welded pipe;
s3, pushing the welding pipe to adjust the position back and forth, pushing the spring to push the guide rod to slide downwards after the ball head slides on the surface and enters the welding groove, pressing the switch to release a sending signal, confirming that the position of the welding line of the welding groove is tracked, and stopping adjusting;
s4, starting a welding gun to weld the welding groove to form a welding seam;
s5, the starting motor drives the driving gear to engage the semicircular gear ring to rotate one hundred eighty degrees, a semicircular track is formed for welding, and a semicircular welding seam is formed;
s6, starting the driving gear on the other side to drive, completely forming a three-hundred and sixty-degree circular track, and performing circular welding around the welding groove to form a complete circumferential welding line;
and S7, detecting the welding seam at the position of the notch of the support semicircular ring, and taking down the welding pipe after the welding seam is qualified to finish welding.
2. The automatic welding machine with the weld tracking function according to claim 1, characterized in that: the guide cylinder (2) is located on one side of the welding gun (17) and located on one end side face of the adjusting semicircular ring (15).
3. The automatic welding machine with the weld tracking function according to claim 1, characterized in that: one side surface of arc track groove (14) is equipped with connecting groove (25), the side of connecting groove (25) is rotated and is installed supporting wheel (26), the surface roll connection of supporting wheel (26) is in the side surface of adjusting semicircle ring (15).
4. The automatic welding machine with the weld tracking function according to claim 1, characterized in that: and the two ends of the support semicircular ring (11) are respectively provided with an installation opening (27), and the side surface of each installation opening (27) is fixedly connected with an installation plate (28).
5. The automatic welding machine with the weld tracking function according to claim 4, characterized in that: the side surface of the mounting plate (28) is rotatably provided with a driving gear (29), and one side surface of the driving gear (29) is meshed with one side surface of the semicircular gear ring (16).
6. The automatic welding machine with the weld tracking function according to claim 1, characterized in that: the surface of the two ends of the fixing plate (1) is fixedly connected with supporting plates (3), and the surface of each supporting plate (3) is fixedly connected with a support (31).
7. The automatic welding machine with the weld tracking function according to claim 6, characterized in that: the surface of one end of the support (31) is fixedly connected with a connecting plate (32), and the surfaces of the two ends of the connecting plate (32) are fixedly connected with U-shaped frames (33).
8. The automatic welding machine with the weld tracking function according to claim 7, characterized in that: inclined supporting rollers (34) are rotatably mounted on the side faces of the U-shaped frame (33), and the surfaces of the inclined supporting rollers (34) are connected to the two sides of the surface of one end of the welding pipe (12) in a rolling mode.
9. The automatic welding machine with the weld tracking function according to claim 8, characterized in that: the inclined support rollers (34) are symmetrically connected to the two side surfaces of the welding pipe (12), and the inclination angle is twenty degrees to thirty degrees.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111423977.0A CN114505623A (en) | 2021-11-26 | 2021-11-26 | Automatic welding line machine with welding line tracking function and operation method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111423977.0A CN114505623A (en) | 2021-11-26 | 2021-11-26 | Automatic welding line machine with welding line tracking function and operation method thereof |
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| CN114505623A true CN114505623A (en) | 2022-05-17 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111423977.0A Pending CN114505623A (en) | 2021-11-26 | 2021-11-26 | Automatic welding line machine with welding line tracking function and operation method thereof |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115070326A (en) * | 2022-08-03 | 2022-09-20 | 江苏百崮钢结构工程有限公司 | Jig frame convenient for folding miter gate |
| CN115319392A (en) * | 2022-10-13 | 2022-11-11 | 启东市嘉信精密机械有限公司 | Welding table with adjustable welding angle |
| CN116160169A (en) * | 2023-04-25 | 2023-05-26 | 长沙锦峰重工科技有限公司 | Circumferential welding device and method for wind power tower barrel |
| CN116174903A (en) * | 2023-04-19 | 2023-05-30 | 江苏悦川机器人有限公司 | Laser welding robot |
| CN117817213A (en) * | 2024-03-05 | 2024-04-05 | 泰州润伟机械有限公司 | Automatic welding machine for welding seams |
-
2021
- 2021-11-26 CN CN202111423977.0A patent/CN114505623A/en active Pending
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115070326A (en) * | 2022-08-03 | 2022-09-20 | 江苏百崮钢结构工程有限公司 | Jig frame convenient for folding miter gate |
| CN115319392A (en) * | 2022-10-13 | 2022-11-11 | 启东市嘉信精密机械有限公司 | Welding table with adjustable welding angle |
| CN116174903A (en) * | 2023-04-19 | 2023-05-30 | 江苏悦川机器人有限公司 | Laser welding robot |
| CN116160169A (en) * | 2023-04-25 | 2023-05-26 | 长沙锦峰重工科技有限公司 | Circumferential welding device and method for wind power tower barrel |
| CN117817213A (en) * | 2024-03-05 | 2024-04-05 | 泰州润伟机械有限公司 | Automatic welding machine for welding seams |
| CN117817213B (en) * | 2024-03-05 | 2024-05-24 | 泰州润伟机械有限公司 | Automatic welding machine for welding seams |
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