CN212561486U - FRP composite pile prepared by FRP composite material - Google Patents
FRP composite pile prepared by FRP composite material Download PDFInfo
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- CN212561486U CN212561486U CN202022138590.8U CN202022138590U CN212561486U CN 212561486 U CN212561486 U CN 212561486U CN 202022138590 U CN202022138590 U CN 202022138590U CN 212561486 U CN212561486 U CN 212561486U
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- frp
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- pultrusion
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- 239000002131 composite material Substances 0.000 title claims abstract description 59
- 239000000463 material Substances 0.000 claims abstract description 45
- 239000002657 fibrous material Substances 0.000 claims abstract description 10
- 230000003014 reinforcing effect Effects 0.000 claims abstract description 10
- 238000000465 moulding Methods 0.000 claims abstract description 6
- 238000002360 preparation method Methods 0.000 claims abstract description 6
- 229910000831 Steel Inorganic materials 0.000 claims description 12
- 239000010959 steel Substances 0.000 claims description 12
- 239000004568 cement Substances 0.000 claims description 7
- 230000002787 reinforcement Effects 0.000 claims description 7
- 230000007797 corrosion Effects 0.000 abstract description 5
- 238000005260 corrosion Methods 0.000 abstract description 5
- 239000000945 filler Substances 0.000 description 5
- 239000004567 concrete Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000011150 reinforced concrete Substances 0.000 description 3
- 238000004804 winding Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 239000002689 soil Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 1
- 229910001294 Reinforcing steel Inorganic materials 0.000 description 1
- 238000010923 batch production Methods 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000012761 high-performance material Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 239000011178 precast concrete Substances 0.000 description 1
- 239000011513 prestressed concrete Substances 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
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Abstract
The utility model discloses an utilize FRP combined material stake of FRP combined material preparation, FRP combined material stake includes: FRP wound pipes, FRP pultrusion hollow sections and connecting devices; the FRP pultrusion hollow section comprises an outer ring pipe, an inner ring pipe and a plurality of reinforcing ribs for connecting the outer ring pipe and the inner ring pipe, wherein the cross section of the outer ring pipe is round or square with a chamfer; the FRP pultrusion hollow section is formed by one-time pultrusion through pultrusion equipment, and fiber materials of the FRP pultrusion hollow section are longitudinally arranged along a pipe; the FRP wound pipe takes an FRP pultrusion hollow section as a moulding bed, is provided with a circumferential fiber material and forms a composite pipe section together with the FRP pultrusion hollow section, and the shape of the inner circle of the cross section of the FRP wound pipe is matched with that of the FRP pultrusion hollow section; the FRP connecting device comprises connecting plates, connecting ribs and connecting pins, wherein the connecting pins are used for connecting the two connecting plates. The utility model discloses FRP combined material stake light weight is high-strength, and the leakproofness is good, and the resistance to corrosion is strong after the stake is formed.
Description
Technical Field
The utility model relates to a building water conservancy, ocean engineering structure stake technical field, especially an utilize FRP combined material stake of FRP combined material preparation, can be used to the pile foundation in building water conservancy, the ocean engineering structure.
Background
The pile foundation has wide application in engineering, and is divided into concrete piles, steel piles and composite material piles according to the pile body materials. The reinforced concrete pile is the most widely used pile foundation at present, has the advantages of convenient manufacture, high pile body strength, lower price and the like, and can be divided into a precast concrete square pile, a prestressed concrete hollow pipe pile, a cast-in-place concrete pile and the like. The steel pile is composed of a steel pipe pile and a section steel pile, the pile body is high in material strength, large in surface area and small in sectional area, penetration capacity is high during pile sinking, soil squeezing influence is small, influence on adjacent buildings can be reduced in a saturated soft clay area, the steel pile is high in price and poor in corrosion resistance, and application is limited to a certain extent.
In coastal areas and other high-salinity areas, more chloride ions and other salinity exist in foundation soil, steel piles and reinforced concrete piles are extremely easy to corrode, the bearing capacity of the corroded steel piles and the corroded reinforced concrete piles is remarkably reduced, and the engineering potential safety hazard is extremely large.
With the continuous emergence of new materials, the mode of combining high-performance materials with traditional materials is creatively applied to basic engineering.
Disclosure of Invention
The utility model aims to solve the technical problem that to the defect that prior art exists, provide an FRP combined material stake that utilizes FRP combined material to prepare, this FRP combined material stake can directly utilize the FRP section bar of batch production preparation, can form the composite pile of assembled through the plug-in components concatenation of job site, and convenient assembling is swift.
The technical problem to be solved by the utility model is realized through the following technical scheme. The utility model discloses an utilize FRP combined material stake of FRP combined material preparation: the FRP composite material pile comprises: FRP wound pipes, FRP pultrusion hollow sections and connecting devices;
the FRP pultrusion hollow section comprises an outer ring pipe, an inner ring pipe and a plurality of reinforcing ribs for connecting the outer ring pipe and the inner ring pipe, wherein the cross section of the outer ring pipe is round or square with a chamfer; the FRP pultrusion hollow section is formed by one-time pultrusion through pultrusion equipment, and fiber materials of the FRP pultrusion hollow section are longitudinally arranged along a pipe;
the FRP wound pipe takes an FRP pultrusion hollow section as a moulding bed, is provided with a circumferential fiber material and forms a composite pipe section with the FRP pultrusion hollow section, and the shape of an inner circle of the cross section of the FRP wound pipe is matched with that of the FRP pultrusion hollow section;
the FRP connecting device comprises a connecting plate, a connecting rib material and a connecting pin, wherein the shape of the outer ring of the cross section of the connecting plate is matched with that of the composite pipe section, the connecting rib material is inserted on the connecting plate, and a key groove for connection matched with the connecting pin is also arranged on the connecting plate; the connecting pin is used for connecting the two connecting plates through the key slot, so that the connection of 2 sections of composite pipe sections is realized, and the plurality of sections of composite pipe sections are connected to form the FRP composite material pile.
An FRP combined material stake of utilizing FRP combined material to prepare, its further preferred technical scheme is: the reinforcing ribs between the outer ring pipe and the inner ring pipe are circumferentially and symmetrically arranged, the reinforcing ribs divide the space between the inner pipe and the outer pipe into a plurality of cavities, the cavities are also arranged in the inner pipe, and the cavities are used for filling cement-based materials when piles are formed.
An FRP combined material stake of utilizing FRP combined material to prepare, its further preferred technical scheme is: the connecting ribs arranged on the connecting plate are circumferentially symmetrically arranged, and the key grooves are also circumferentially symmetrically arranged.
An FRP combined material stake of utilizing FRP combined material to prepare, its further preferred technical scheme is: the connecting reinforcement is a steel bar or an FRP reinforcement.
An FRP combined material stake of utilizing FRP combined material to prepare, its further preferred technical scheme is: the connecting pin is I-shaped, Z-shaped or frame-shaped. Other shapes may be suitable.
An FRP combined material stake of utilizing FRP combined material to prepare, its further preferred technical scheme is: the connecting ribs are also symmetrically arranged.
An FRP combined material stake of utilizing FRP combined material to prepare, its further preferred technical scheme is: the thickness of the connecting plate is 30 mm-60 mm, preferably 40 mm-50 mm, and the length of the connecting reinforcement is 30 times-40 times, more preferably 34 times-36 times of the diameter of the steel bar.
Compared with the prior art, the utility model discloses following beneficial effect has:
1. because the thermal expansion coefficient of the FRP composite material is similar to that of the cement-based material, when the environmental temperature changes, the FRP and the concrete work in a coordinated way, and no large temperature stress is generated between the FRP and the concrete; the FRP composite material has good designability and the section of the pile body formed by pultrusion is flexible in shape.
2. The utility model makes full use of the characteristics of light weight, high strength, good sealing performance and good corrosion resistance of the FRP composite material; after being formed, the pile has strong corrosion resistance and wide application range, and can be used in a strong corrosion environment.
3. The utility model can be produced in factory and installed on site, which is beneficial to ensuring the engineering quality, improving the labor efficiency and improving the industrial degree of production and construction; the FRP pultrusion section bar is directly used as a FRP winding pipe material moulding bed, a pipe material demoulding process is omitted, and the economic benefit is obvious.
4. The utility model discloses well FRP winding pipe has hoop fiber material, and FRP pultrusion section bar is for having vertical fiber material, can provide multi-direction effective restraint for the cement-based filling material of cavity intussuseption, and cement-based material fills also provides the outrigger for FRP pultrusion section bar, and the atress performance is superior overall speaking.
5. The utility model discloses connecting device sets up the splice bar material, and connection quality is good, and overall rigidity is big, and connecting device sets up the keyway, connects through the connecting pin, connects the installation simple, reliable.
Drawings
Fig. 1 is a schematic cross-sectional structure diagram of an FRP composite pile according to the present invention;
fig. 2 is another schematic cross-sectional structure diagram of the FRP composite pile of the present invention;
FIG. 3 is a schematic cross-sectional view of an FRP connecting device;
FIG. 4 is another schematic cross-sectional view of the FRP connecting apparatus;
5-7 are schematic diagrams of 3 structures when the FRP connecting device is connected;
fig. 8 is a schematic structural diagram of an FRP composite pile.
Detailed Description
The following further describes embodiments of the present invention in order to facilitate further understanding of the present invention by those skilled in the art, and does not constitute a limitation to the right thereof.
Example 1, referring to fig. 8, an FRP composite pile prepared using an FRP composite includes: the FRP pipe comprises an FRP wound pipe 1, an FRP pultrusion hollow section and a connecting device;
the FRP pultrusion hollow section comprises an outer ring pipe 2, an inner ring pipe 3 and a plurality of reinforcing ribs 4 for connecting the outer ring pipe 2 and the inner ring pipe 3, referring to figure 1, wherein the cross section of the outer ring pipe 2 is circular, or the cross section of the outer ring pipe 2 is square with a chamfer, referring to figure 2; the FRP pultrusion hollow section is formed by one-time pultrusion through pultrusion equipment, and fiber materials of the FRP pultrusion hollow section are longitudinally arranged along a pipe;
the FRP wound pipe 1 takes an FRP pultrusion hollow section as a moulding bed, is provided with a circumferential fiber material and forms a composite pipe section with the FRP pultrusion hollow section, and the shape of an inner circle of the cross section of the FRP wound pipe 1 is matched with that of the FRP pultrusion hollow section;
referring to fig. 3 and 4, the FRP connecting device includes a connecting plate 6, a connecting rib 7 and a connecting pin 9, the outer ring shape of the cross section of the connecting plate 6 is matched with the composite pipe section, the connecting rib 7 is inserted into the connecting plate 6, and the connecting plate 6 is further provided with a connecting key groove 8 matched with the connecting pin 9; the connecting pin 7 is used for connecting the two connecting plates 6 through the key groove 8, so that the connection of 2 sections of composite pipe sections is realized, and the plurality of sections of composite pipe sections are connected to form the FRP composite material pile.
Referring to fig. 1 and 2, the reinforcing ribs 4 between the outer ring pipe 2 and the inner ring pipe 3 are circumferentially symmetrically arranged, the reinforcing ribs 4 divide the space between the inner pipe and the outer pipe into a plurality of cavities, the inner pipe is also provided with cavities, and the cavities are used for filling cement-based materials 5 when a pile is formed.
The connecting ribs 7 arranged on the connecting plate 6 are preferably arranged in a circumferential symmetrical manner, and the key grooves 8 are also arranged in a circumferential symmetrical manner. The connecting reinforcement 7 is a steel bar or an FRP reinforcement. The connecting ribs 7 are also symmetrically arranged.
The connecting pin 9 may have an i-shaped configuration, see fig. 5, a Z-shaped configuration, see fig. 6, or a frame-shaped configuration, see fig. 7.
The thickness of the connecting plate is preferably 40mm or 50mm, and the length of the connecting rib material is 35 times of the diameter of the reinforcing steel bar.
The preparation method of the FRP composite pile described in embodiment 1 includes the following steps:
(1) processing a connecting plate, a connecting pin and a connecting rib material for manufacturing the FRP connecting device, and processing a connecting key groove matched with the connecting pin;
(2) preparing FRP pultrusion hollow sections by pultrusion equipment, wherein the length of the pipes is 3-5 m;
(3) taking an FRP pultrusion hollow section as a moulding bed, manufacturing a circumferential FRP winding pipe, and obtaining a composite pipe section;
(4) connecting a connecting plate of the FRP connecting device with one end of the composite pipe section, and sealing;
(5) connecting the connecting plates of the FRP connecting device by using connecting pins to realize the connection of 2 sections of composite pipe sections until the composite pipe sections with the number of sections required by design are connected to form the FRP composite material pile.
The pile forming method of the FRP composite pile prepared in example 2 includes the following steps:
(1) after the connecting plate is connected with the composite pipe section, pouring cement-based filler in a cavity of the composite pipe section, wherein the filler strength is not less than 30Mpa, and the filler is poured in layers while vibrating to ensure the compactness of the filler;
(2) after the pouring of a section of composite pipe is finished, inserting the connecting rib of the FRP connecting device into the filler of the top cavity to form a whole and maintaining the whole to finish the pouring of a section of composite pipe;
(3) and connecting a section of composite pipe to be poured on the composite pipe section after the pouring is finished by using a connecting pin, and continuing to pour the composite pipe section until the pile of the integral FRP composite pile is formed.
Claims (7)
1. The utility model provides an utilize FRP combined material stake of FRP combined material preparation which characterized in that: the FRP composite material pile comprises: FRP wound pipes, FRP pultrusion hollow sections and connecting devices;
the FRP pultrusion hollow section comprises an outer ring pipe, an inner ring pipe and a plurality of reinforcing ribs for connecting the outer ring pipe and the inner ring pipe, wherein the cross section of the outer ring pipe is round or square with a chamfer; the FRP pultrusion hollow section is formed by one-time pultrusion through pultrusion equipment, and fiber materials of the FRP pultrusion hollow section are longitudinally arranged along a pipe;
the FRP wound pipe takes an FRP pultrusion hollow section as a moulding bed, is provided with a circumferential fiber material and forms a composite pipe section with the FRP pultrusion hollow section, and the shape of an inner circle of the cross section of the FRP wound pipe is matched with that of the FRP pultrusion hollow section;
the FRP connecting device comprises a connecting plate, a connecting rib material and a connecting pin, wherein the shape of the outer ring of the cross section of the connecting plate is matched with that of the composite pipe section, the connecting rib material is inserted on the connecting plate, and a key groove for connection matched with the connecting pin is also arranged on the connecting plate; the connecting pin is used for connecting the two connecting plates through the key slot, so that the connection of 2 sections of composite pipe sections is realized, and the plurality of sections of composite pipe sections are connected to form the FRP composite material pile.
2. The FRP composite pile prepared by the FRP composite material as claimed in claim 1, wherein: the reinforcing ribs between the outer ring pipe and the inner ring pipe are circumferentially and symmetrically arranged, the reinforcing ribs divide the space between the inner pipe and the outer pipe into a plurality of cavities, the cavities are also arranged in the inner pipe, and the cavities are used for filling cement-based materials when piles are formed.
3. The FRP composite pile prepared by the FRP composite material as claimed in claim 1, wherein: the connecting ribs arranged on the connecting plate are circumferentially symmetrically arranged, and the key grooves are also circumferentially symmetrically arranged.
4. An FRP composite pile made of FRP composite material as claimed in claim 1 or 3, wherein: the connecting reinforcement is a steel bar or an FRP reinforcement.
5. The FRP composite pile prepared by the FRP composite material as claimed in claim 1, wherein: the connecting pin is I-shaped, Z-shaped or frame-shaped.
6. The FRP composite pile prepared by the FRP composite material as claimed in claim 1, wherein: the connecting ribs are also symmetrically arranged.
7. The FRP composite pile prepared by the FRP composite material as claimed in claim 1, wherein: the thickness of the connecting plate is 30 mm-60 mm, and the length of the connecting rib material is 30 times-40 times of the diameter of the steel bar.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022138590.8U CN212561486U (en) | 2020-09-26 | 2020-09-26 | FRP composite pile prepared by FRP composite material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022138590.8U CN212561486U (en) | 2020-09-26 | 2020-09-26 | FRP composite pile prepared by FRP composite material |
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| Publication Number | Publication Date |
|---|---|
| CN212561486U true CN212561486U (en) | 2021-02-19 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202022138590.8U Active CN212561486U (en) | 2020-09-26 | 2020-09-26 | FRP composite pile prepared by FRP composite material |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113982195A (en) * | 2021-09-28 | 2022-01-28 | 河北工程大学 | Connecting device of frp muscle |
| CN114770973A (en) * | 2022-03-15 | 2022-07-22 | 东华大学 | Bending-torsion-resistant composite forming method and production line for multi-edge composite material barrel with long inner ribs |
-
2020
- 2020-09-26 CN CN202022138590.8U patent/CN212561486U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113982195A (en) * | 2021-09-28 | 2022-01-28 | 河北工程大学 | Connecting device of frp muscle |
| CN113982195B (en) * | 2021-09-28 | 2023-09-01 | 河北工程大学 | Connecting device of frp muscle |
| CN114770973A (en) * | 2022-03-15 | 2022-07-22 | 东华大学 | Bending-torsion-resistant composite forming method and production line for multi-edge composite material barrel with long inner ribs |
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| EE01 | Entry into force of recordation of patent licensing contract | ||
| EE01 | Entry into force of recordation of patent licensing contract |
Assignee: MARINE RESOURCES DEVELOPMENT INSTITUTE OF JIANGSU (LIANYUNGANG) Assignor: Jiangsu Ocean University Contract record no.: X2023980048267 Denomination of utility model: FRP composite piles prepared using FRP composite materials Granted publication date: 20210219 License type: Common License Record date: 20231128 |