CN205990762U - A kind of cylinder ultra-high performance concrete permanent template - Google Patents

A kind of cylinder ultra-high performance concrete permanent template Download PDF

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Publication number
CN205990762U
CN205990762U CN201620814648.7U CN201620814648U CN205990762U CN 205990762 U CN205990762 U CN 205990762U CN 201620814648 U CN201620814648 U CN 201620814648U CN 205990762 U CN205990762 U CN 205990762U
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China
Prior art keywords
high performance
performance concrete
ultra
permanent template
cylinder
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Expired - Fee Related
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CN201620814648.7U
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Chinese (zh)
Inventor
杨医博
林少群
吴志浩
郭文瑛
林燕姿
丘广宏
王恒昌
燕哲
彭章锋
杨凯越
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South China University of Technology SCUT
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South China University of Technology SCUT
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Abstract

The utility model discloses a kind of cylinder ultra-high performance concrete permanent template, including ultra-high performance concrete layer, the steel reinforcement cage being built in ultra-high performance concrete layer and the steel wire being fixed on steel reinforcement cage outer surface.This utility model efficiently solves the problems, such as during permanent template centrifugal forming that steel fibre exposes it is adaptable to industrialized production, and excellent in te pins of durability.

Description

A kind of cylinder ultra-high performance concrete permanent template
Technical field
This utility model belongs to building material field and in particular to a kind of cylinder ultra-high performance concrete permanent template.
Technical background
When carrying out concreting, need to obtain the concrete component of design shape using template.Traditionally all adopt With templates such as wooden model, punching block, aluminium alloy moulds, before casting concrete, need installation form, concrete needs after reaching intensity to remove mould Plate.Form work engineering is the important component part of concrete structure construction, long construction period, costly.
After World War II, for improving speed of application, develop permanent template, template is not removed, as the one of structure after using Part uses.Permanent template, due to its easy construction, is saved the duration, has been started progressively to be applied in all kinds of concrete workses. Not only there is the support molding function of meeting casting concrete, the member-retaining portion in building structure can be become again, both may participate in and build Build thing load-bearing, stress performance and the serviceability of structure can be improved again.According to the needs of building, permanent formwork can also be attached Band has waterproof, insulation, heat-insulated, sound insulation, decoration, improves durability, reduces the function such as number of turnover, accomplishes one-shot forming, saves But the operation such as sand finish, levelling, secondary decoration, waterproof thermal-insulated process, surface layer fitting-up, thus work can be greatlyd save Journey construction momentum and decoration, decoration cost.Because permanent formwork does not need form removal, can save a large amount of due to form removal with have bad luck Time spent by template and expense, highly shortened the duration, reduce construction costs, and reduce the labor intensity of workman.
Permanent template external at present mainly has following several form:(1)ICT heat insulation formwork, is in american concrete association A new technique of lower positive application can be promoted, and define " the new concrete structure residential body with technique as core System ".(2)SRC structure construction no support shuttering, this is that one kind is exclusively used in steel composite construction(SRC)That constructs is permanent Template, due to being made by factory process now, production efficiency is high, and Product Precision is ensured, and need not support.(3)Prefabricated height Strength mortar thin-walled template, is developed by Japanese Xi Song company, inner side is provided with shear connector and processes formation male and fomale(M&F), pours through scene Build concrete it is ensured that molding integrated member.(4)Concrete prefabricated column mould, high-strength for adapting to by the exploitation of Japanese great Lin group company Concrete requires and the concrete prefabricated column mould of research design, and its molding mode has two kinds:Centrifugal casting and the inflow method of forming.
Since the nineties in 20th century, China's architectural structure system achieves huge development, with skyscraper and superelevation A large amount of constructions of layer building, and the developing rapidly of large-scale capital construction, urban transportation and highway, the building of China Construction technology makes great progress, the Building Trade in China also constantly template of Introduced From Abroad, scaffold system, and develops All kinds of permanent new type formworks, main research has:(1)Using FRP(Fiber-reinforced polymer)As concrete works forever The high feature of property template long, fiberglass tensile strength and shock resistance effectively compensate for the low feature of concrete tensile strength, The rupture strength of beam can be increased substantially.(2)Steel-wire-net reinforced concrete thin plate template, is a kind of steel fiber reinforced concrete structure of broad sense Part, intensity is high, Elastoplastic Performances in Simulation is high, and durability is high.(3)Ribbed shuttering steel concrete compoboard, overcomes widely used The deficiency of version that combines with steel-concrete combination beam as bed die of profiled sheet, dramatically improve The ductility of component.
In recent years, with the development of ultra-high performance concrete, also carried out ultra-high performance concrete permanent template both at home and abroad Research, the RPC of wherein more research.
2005, Beijing Jiaotong University's clock comprcssive strength based on RPC superelevation for the prunus mume (sieb.) sieb.et zucc. forever, activity powder is proposed Last concrete permanent template, the compressive mechanical property of its component is superior, and construction technology has very big improvement, the tension of single member The mechanical property of anti-folding aspect has been short of, and requires further improvement.
Mixing of steel fiber in ultra-high performance concrete, can effectively overcome High Strength Concrete Under Compressive Cyclic Loading intensity high and tension, The defect of fracture resistance difference.Harbin Institute of Technology and Institutes Of Technology Of Changsha all carried out the material of steel fibre high performance concrete Experiments of Machanics, have higher Research Significance and future in engineering applications.
Ultra-high performance concrete permanent template molding at present mainly has two ways, centrifuging and casting method.
But during centrifugal forming ultra-high performance concrete permanent template, there is no coarse aggregate due in ultra-high performance concrete Stop, the larger steel fibre of density can concentrate the outer layer being distributed in permanent template under the action of the centrifugal, or even causes steel fibre big Amount is exposed to outer surface, and corrosion is so that the performance such as the resistance fragility of ultra-high performance concrete, toughness and durability reduces.With When, the steel fibre of uneven distribution can lead to the mechanical heterogeneity of ultra-high performance concrete component, and outer layer permanent template mixes Solidifying soil globality is destroyed, and increases the uncertain factor of element bearing capacity, the related component strength design of impact, also drops simultaneously The low ability of component shearing resistance and Bend.These problems above-mentioned, can make the ultra-high performance concrete component of centrifugation use When safety, durability or even bearing capacity can not reach expected purpose, the safety of Structural Engineering is threatened.
During casting method molding, because ultra-high performance concrete degree of compaction is very high, the ultra-high performance concrete permanent template demoulding Inner surface unusual light afterwards, during use permanent template with after pour the imperfect bonding of wadding weft variation, can frequently result in bi-material It is unable to collaborative work, cracking load is too low crack too early it is impossible to give full play to the performance of material, cause durability to decline, Especially under cyclic reverse loading, both each work even more serious, and mechanical property substantially reduces.
Utility model content
The purpose of this utility model is to provide a kind of cylinder ultra-high performance concrete permanent template, using 1.0cm × The steel wire in 1.0cm to 2.0cm × 2.0cm aperture intercepts to the steel fibre of centrifugation, makes steel fibre when centrifugation is thrown outward Wait and be obstructed and reduce the outer quantity thrown to cylindrical outer surface of centrifugation it is ensured that steel fibre can give full play to its resistance and split, provide toughness with The effect of ductility, makes the advantage of cylinder ultra-high performance concrete permanent template prefabricated components effectively be played.
For achieving the above object, this utility model adopts the following technical scheme that:
A kind of cylinder ultra-high performance concrete permanent template it is characterised in that:Including ultra-high performance concrete layer, it is built in Steel reinforcement cage in ultra-high performance concrete layer and the steel wire being fixed on steel reinforcement cage outer surface.
Further, described ultra-high performance concrete layer is by centrifugal forming, and the rough inner surface of permanent template after molding can To strengthen the globality between cylinder ultra-high performance concrete permanent template and rear pouring concrete.
Further, described ultra-high performance concrete layer has superhigh intensity and superelevation durability, and comprcssive strength exceedes 130MPa, charge value is less than 40C.
Further, described ultra-high performance concrete thickness degree is less than the 1/20 of body diameter, and is not less than 30mm.
Further, described steel reinforcement cage includes some stirrups, is uniformly arranged along permanent template length direction and connects each The longitudinal reinforcement of stirrup.
Further, the distance away from ultra-high performance concrete layer outer surface for the described permanent template stirrup is not less than 10mm, and Less than wall thickness 40%.
Further, described steel wire uses the steel wire in 1.0cm × 1.0cm to 2.0cm × 2.0cm aperture, uses Steel wire and steel reinforcement cage are linked together by the mode of welding or bind.Steel wire be fixed on outside steel reinforcement cage it is ensured that When slip casting and centrifugal forming, steel wire not will not be deformed by concrete extrusion due to its rigidity, can effectively reduce in mix The uneven distribution of steel fibre.
Cylinder ultra-high performance concrete permanent template that this utility model provides and preparation method thereof, with respect to prior art Have the advantage that:
1st, design arrangement steel wire in the cylinder ultra-high performance concrete permanent template of prefabricated by centrifugal process molding, effectively keeps away Exempt to be centrifuged the steel fibre leading to and concentrate on the component durability that external surface of structural member in turn results in and decline.
2nd, design arrangement steel wire in the cylinder ultra-high performance concrete permanent template of prefabricated by centrifugal process molding, effectively keeps away Exempt to be centrifuged the steel fibre that may lead to and concentrate on external surface of structural member and then, effective bending resistance uneven in the material causing, shearing resistance cuts Face reduces, and leads to shear resistance, and the decline of Bend ability, so that steel fibre plays one's part to the full, improves cylinder superelevation Performance concrete permanent template overall performance.
3rd, centrifuging forming cylinder ultra-high performance concrete permanent template component, gained cylinder ultra-high performance concrete are realized Permanent template inner surface of component has certain roughness, can improve itself and rear pouring concrete cohesive force, increases structural integrity.
4th, adopt centrifuging molding, internal model need not be removed, Making programme is simple.
Brief description
Fig. 1 is the cross-sectional view of cylinder ultra-high performance concrete permanent template.
In figure, 1 is steel wire, and 2 is steel reinforcement cage, and 3 is ultra-high performance concrete layer.
Specific embodiment
With specific embodiment, the purpose of this utility model is described in further detail below in conjunction with the accompanying drawings, but this practicality New embodiment is not limited only to following embodiment.
Embodiment
As shown in figure 1, a kind of cylinder ultra-high performance concrete permanent template, including ultra-high performance concrete layer 3, it is built in Steel reinforcement cage 2 in ultra-high performance concrete layer 3 and the steel wire 1 being fixed on steel reinforcement cage 2 outer surface.
Described ultra-high performance concrete layer by centrifugal forming, the rough inner surface of permanent template after molding.Described superelevation Can have superhigh intensity and superelevation durability by concrete layer, comprcssive strength is less than 40C more than 130MPa, charge value.
Described cylinder ultra-high performance concrete permanent template it is characterised in that:Described ultra-high performance concrete thickness degree is Less than the 1/20 of body diameter, and it is not less than 30mm.
Described steel reinforcement cage 2 includes some stirrups, is uniformly arranged along permanent template length direction and connects the vertical of each stirrup To reinforcing bar.
Described steel wire uses the steel wire in 1.0cm × 1.0cm to 2.0cm × 2.0cm aperture, with welding or bind Mode steel wire and steel reinforcement cage are linked together.
The present embodiment additionally provides a kind of preparation method of cylinder ultra-high performance concrete permanent template, and implementation step is such as Under:
1st, according to diameter 600mm, the cylinder ultra-high performance concrete permanent template of the cylinder size of long 1500mm and 50mm, The protective layer thickness of 15mm, selects the longitudinal reinforcement 4 of Ф 16 and the stirrup of Ф 10;
2nd, make permanent template steel reinforcement cage;
3rd, determine that using aperture be the steel wire 1 of 10mm according to cylinder size and centrifugal rotational speed etc.;
4th, steel wire 1 is fixed on steel reinforcement cage 2 outer surface of forming, steel reinforcement cage 2 and steel wire 1 are tight at junction point It is connected, positioning bar of simultaneously burn-oning at design attitude;
5th, steel reinforcement cage 2 is placed in external mold to guarantee protective layer thickness;
6th, prepare ultra-high performance concrete;Ultra-high performance concrete after mixing in right amount is poured into the mold, close external mold, Permanent template is indulged with muscle apply to carry out centrifugal forming after tension;;
7th, ultra-high performance concrete component steam curing 48 hours under 85 DEG C of environment again;
8th, pour core concrete after preparing C50, molding in cylinder ultra-high performance concrete permanent template is entered in cast in situs;
10th, after cast-in-place core concrete, integrated member again standard curing to 28 days.
Slump 352mm, the ultra-high performance concrete of cubic compressive strength 162MPa is adopted during preparation.Expanded using collapsing Latitude of emulsion 344mm, the core high-strength concrete of cube strength 58.4MPa.
It is observed that embodiment cylinder ultra-high performance concrete permanent template outer surface no steel fibre is exposed at outer surface.
Have or not the slices across of the cylinder ultra-high performance concrete permanent template of steel wire by contrast, using steel wire 1 The steel fibre coefficient of dispersion significantly improves afterwards.
According to《Standard for test methods of concrete structures》(GB/T 50152-2012)Method of testing, embodiment superelevation 698kN can be about by concrete permanent template cylinder failing load under horizontal shear effect, and the very-high performance of no steel wire mixes Solidifying soil permanent template cylinder failing load under horizontal shear effect is about 632kN, improves about 10.4%.
In sum, cylinder ultra-high performance concrete permanent template of the present utility model and preparation method thereof, in steel reinforcement cage Upper fixing layer of steel wire net, advantageously reduces uneven distribution under centrifugal forming for the steel fibre, effectively improves cylinder superelevation Energy concrete permanent template durability, increases the uniformity of cylinder ultra-high performance concrete permanent template material simultaneously, increases structure The effective bending resistance of part, shearing resistance section, improve its shear resistance and Bend ability.In addition this method improves steel fibre Utilization rate, and the demand of large-scale industrial production can be met.
The above, only this utility model patent preferred embodiment, but the protection domain of this utility model patent is simultaneously It is not limited to this, in scope disclosed in this utility model patent for any those familiar with the art, according to this The technical scheme of utility model patent and its utility model design in addition equivalent or change, broadly fall into this utility model patent Protection domain.

Claims (7)

1. a kind of cylinder ultra-high performance concrete permanent template it is characterised in that:Including ultra-high performance concrete layer, it is built in super Steel reinforcement cage in high performance concrete layer and the steel wire being fixed on steel reinforcement cage outer surface.
2. according to claim 1 cylinder ultra-high performance concrete permanent template it is characterised in that:Described very-high performance coagulation Soil layer by centrifugal forming, the rough inner surface of permanent template after molding.
3. according to claim 1 cylinder ultra-high performance concrete permanent template it is characterised in that:Described very-high performance coagulation Soil layer has superhigh intensity and superelevation durability, and comprcssive strength is less than 40C more than 130MPa, charge value.
4. according to claim 1 cylinder ultra-high performance concrete permanent template it is characterised in that:Described very-high performance coagulation Soil thickness is less than the 1/20 of body diameter, and is not less than 30mm.
5. cylinder ultra-high performance concrete permanent template according to claim 1 it is characterised in that:Described steel reinforcement cage bag Include some stirrups, be uniformly arranged and connect the longitudinal reinforcement of each stirrup along permanent template length direction.
6. according to claim 1 cylinder ultra-high performance concrete permanent template it is characterised in that:Described permanent template stirrup Distance away from ultra-high performance concrete layer outer surface is not less than 10mm, and 40% less than wall thickness.
7. cylinder ultra-high performance concrete permanent template according to claim 1 it is characterised in that:Described steel wire adopts Be 1.0cm × 1.0cm to 2.0cm × 2.0cm aperture steel wire, with the mode of welding or bind by steel wire and steel reinforcement cage Link together.
CN201620814648.7U 2016-07-29 2016-07-29 A kind of cylinder ultra-high performance concrete permanent template Expired - Fee Related CN205990762U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106150086A (en) * 2016-10-12 2016-11-23 华南理工大学 A kind of cylinder ultra-high performance concrete permanent template and preparation method thereof
CN108342995A (en) * 2018-01-18 2018-07-31 湖北工程学院 The fiber cloth reinforced pillarwork of steel wire of overcoating ultra-high performance concrete
CN108590162A (en) * 2018-05-10 2018-09-28 文金龙 It is molded complete slab column(Wall)PC exempts from form removal shell and its production method and site construction technology
CN113482240A (en) * 2021-07-02 2021-10-08 哈尔滨理工大学 Concrete column adopting prefabricated angle steel lattice permanent formwork and manufacturing method thereof

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106150086A (en) * 2016-10-12 2016-11-23 华南理工大学 A kind of cylinder ultra-high performance concrete permanent template and preparation method thereof
CN108342995A (en) * 2018-01-18 2018-07-31 湖北工程学院 The fiber cloth reinforced pillarwork of steel wire of overcoating ultra-high performance concrete
CN108590162A (en) * 2018-05-10 2018-09-28 文金龙 It is molded complete slab column(Wall)PC exempts from form removal shell and its production method and site construction technology
CN113482240A (en) * 2021-07-02 2021-10-08 哈尔滨理工大学 Concrete column adopting prefabricated angle steel lattice permanent formwork and manufacturing method thereof

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Granted publication date: 20170301