CN106193455A - A kind of ultra-high performance concrete cylinder permanent template and preparation method thereof - Google Patents

A kind of ultra-high performance concrete cylinder permanent template and preparation method thereof Download PDF

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Publication number
CN106193455A
CN106193455A CN201610612784.2A CN201610612784A CN106193455A CN 106193455 A CN106193455 A CN 106193455A CN 201610612784 A CN201610612784 A CN 201610612784A CN 106193455 A CN106193455 A CN 106193455A
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China
Prior art keywords
permanent template
high performance
ultra
reinforcement cage
outer layer
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CN201610612784.2A
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Chinese (zh)
Inventor
杨医博
杨凯越
林少群
郭文瑛
丘广宏
彭章锋
王恒昌
吴志浩
燕哲
林燕姿
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South China University of Technology SCUT
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South China University of Technology SCUT
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Priority to CN201610612784.2A priority Critical patent/CN106193455A/en
Publication of CN106193455A publication Critical patent/CN106193455A/en
Pending legal-status Critical Current

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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C3/00Structural elongated elements designed for load-supporting
    • E04C3/30Columns; Pillars; Struts
    • E04C3/34Columns; Pillars; Struts of concrete other stone-like material, with or without permanent form elements, with or without internal or external reinforcement, e.g. metal coverings

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Manufacturing Of Tubular Articles Or Embedded Moulded Articles (AREA)

Abstract

The invention discloses a kind of ultra-high performance concrete cylinder permanent template, including steel reinforcement cage and ultra-high performance concrete layer, described steel reinforcement cage includes tubular outer layer permanent template steel reinforcement cage, the tubular core concrete steel reinforcement cage being arranged concentrically in described outer layer permanent template steel reinforcement cage with being separated by certain interval, fixes connection outer layer permanent template steel reinforcement cage and the steel tie of core concrete steel reinforcement cage to square crossing, and described outer layer permanent template stirrup and outer layer permanent template are indulged muscle and be wrapped in ultra-high performance concrete layer.The present invention also provides for the preparation method of this ultra-high performance concrete cylinder permanent template.The present invention uses post forming, can fully strengthen permanent template and internal core concrete binding power thereof, thus strengthen permanent template cylinder globality, core concrete steel reinforcement cage is reserved in permanent template simultaneously, as main principal rod, it is possible to reduce the step of assembling reinforcement during site operation, accelerate speed of application, it is applicable to industrialized production, and excellent in te pins of durability.

Description

A kind of ultra-high performance concrete cylinder permanent template and preparation method thereof
Technical field
The invention belongs to building material field, be specifically related to a kind of ultra-high performance concrete cylinder permanent template and preparation thereof Method.
Background technology
When carrying out concreting, need to use template to obtain the concrete component of design shape.The most all adopt By templates such as wooden model, punching block, aluminium alloy moulds, installation form, concrete before casting concrete, is needed to need after reaching intensity to remove mould Plate.Form work engineering is the important component part of concrete structure construction, long construction period, costly.
After World War II, for improving speed of application, developing permanent template, template is not removed, as the one of structure after using Part uses.Permanent template, due to its easy construction, is saved the duration, has been started progressively to be applied in all kinds of concrete works. Not only there is the support molding function meeting casting concrete, the member-retaining portion in building structure can be become again, both may participate in and built Build thing load-bearing, stress performance and the serviceability of structure can be improved again.According to the needs of building, permanent formwork can also be attached Band have waterproof, insulation, heat insulation, insulate against sound, decorate, improve durability, reduce the function such as the number of turnover, accomplish one-shot forming, save But the operation such as sand finish, levelling, secondary decoration, waterproof thermal-insulated process, surface layer fitting-up, thus work can be greatly saved Journey construction momentum and decoration, decoration cost.Owing to permanent formwork need not form removal, can save a large amount of due to form removal with have bad luck Time spent by template and expense, highly shortened the duration, reduces construction costs, and reduces the labor intensity of workman.
The most external permanent template mainly has following several form: (1) ICT heat insulation formwork, is to assist at american concrete A new technique of lower positive application can be promoted, and define " the new concrete structure residential body with technique as core System ".(2) SRC structure construction is without support shuttering, this be one be exclusively used in that steel composite construction (SRC) constructs permanent Template, owing to being made by factory process now, production efficiency is high, and Product Precision is ensured, and without supporting.(3) prefabricated height Strength mortar thin-walled template, by the exploitation of Xi Song company of Japan, inner side is provided with shear connector and is processed to form male and fomale(M&F), watering through scene Build concrete, it is ensured that molding integrated member.(4) concrete prefabricated column mould, high-strength for adaptation by the exploitation of great Lin group company of Japan Concrete requires and the concrete prefabricated column mould of research design, and its molding mode has two kinds: centrifugal casting and the inflow method of forming.
Since the nineties in 20th century, China's architectural structure system achieves huge development, along with skyscraper and superelevation A large amount of constructions of layer building, and the developing rapidly of large-scale capital construction, urban transportation and highway, the building of China Construction technology makes great progress, the template of Building Trade in China the most constantly Introduced From Abroad, scaffold system, and develops All kinds of permanent new type formworks, main research has: (1) uses FRP(fiber-reinforced polymer) as concrete works forever The feature that property template, fiberglass tensile strength and shock resistance are high for a long time effectively compensate for the feature that concrete tensile strength is low, The rupture strength of beam can be increased substantially.(2) steel-wire-net reinforced concrete thin plate template, is the steel fiber reinforced concrete structure of a kind of broad sense Part, intensity is high, Elastoplastic Performances in Simulation is high, and durability is high.(3) Ribbed shuttering steel concrete compoboard, overcomes widely used The deficiency of version that combines with steel-concrete combination beam as bed die of profiled sheet, improve dramatically The ductility of component.
In recent years, along with the development of ultra-high performance concrete, the most also carry out ultra-high performance concrete permanent template Research, the RPC of the most more research.
2005, Beijing Jiaotong University's clock prunus mume (sieb.) sieb.et zucc. forever comprcssive strength based on RPC superelevation, activity powder is proposed End concrete permanent template, the compressive mechanical property of its component is superior, and construction technology has had the biggest improvement, the tension of single member Mechanical property in terms of anti-folding has been short of, and requires further improvement.
Mixing of steel fiber in ultra-high performance concrete, can effectively overcome High Strength Concrete Under Compressive Cyclic Loading intensity high and tension, The defect of fracture resistance difference.Harbin Institute of Technology and Institutes Of Technology Of Changsha all carried out the material of steel fibre high performance concrete Experiments of Machanics, have higher Research Significance and future in engineering applications.
Ultra-high performance concrete permanent template molding at present mainly has two ways, centrifuging and casting method.
But during centrifugal forming ultra-high performance concrete permanent template, owing to ultra-high performance concrete not having coarse aggregate Stopping, the steel fibre that density is bigger can be concentrated the outer layer being distributed in permanent template under the action of the centrifugal, even cause steel fibre big Amount is exposed to outer surface, and corrosion is so that the performance such as resistance fragility, toughness and durability of ultra-high performance concrete reduces.With Time, the steel fibre of uneven distribution can cause the mechanical heterogeneity of ultra-high performance concrete component, and outer layer permanent template mixes Solidifying soil globality is destroyed, and increases the uncertain factor of element bearing capacity, the component strength design that impact is relevant, also drops simultaneously Low component shearing resistance and the ability of Bend.These problems above-mentioned, can make the ultra-high performance concrete component being centrifuged use Time safety, durability or even bearing capacity can not reach intended purpose, the safety of Structural Engineering is threatened.
During casting method molding, owing to ultra-high performance concrete degree of compaction is the highest, the ultra-high performance concrete permanent template demoulding Rear inner surface unusual light, during use permanent template with after water the imperfect bonding of wadding weft variation, can frequently result in bi-material Can not collaborative work, cracking load is too low, it is impossible to gives full play to the performance of material, occurs crack too early, causes durability to decline, Especially under cyclic reverse loading, both each work even more serious, and mechanical property is substantially reduced.
Summary of the invention
For solving problem above, the invention provides a kind of ultra-high performance concrete cylinder permanent template to improve concrete Permanent template and after water the cohesive force between core concrete, thus improve the overall performance of structure, improve its intensity and length Phase usability, simultaneously its reserved core concrete arrangement of reinforcement, can save on-the-spot assembling reinforcement work, directly pour core coagulation Soil, greatly reduces the workload of construction, reduces the duration.
For achieving the above object, the technical scheme is that
A kind of ultra-high performance concrete cylinder permanent template, including steel reinforcement cage and the very-high performance of a parcel described steel reinforcement cage part Concrete layer, described steel reinforcement cage includes tubular outer layer permanent template steel reinforcement cage, is arranged concentrically outside described with being separated by certain interval Layer permanent template steel reinforcement cage in tubular core concrete steel reinforcement cage, square crossing fix connect outer layer permanent template steel reinforcement cage With the steel tie of core concrete steel reinforcement cage, described outer layer permanent template steel reinforcement cage includes outside some annulars be arrangeding in parallel The outer layer permanent template that layer permanent template stirrup, edge are longitudinally uniformly fixedly connected between each outer layer permanent template stirrup indulges muscle, Described core concrete steel reinforcement cage includes some core concrete stirrups, each along being longitudinally uniformly fixedly connected on be arrangeding in parallel Core concrete between core concrete stirrup indulges muscle, and described outer layer permanent template stirrup and outer layer permanent template indulge muscle bag It is wrapped in ultra-high performance concrete layer.
Further, described ultra-high performance concrete layer is by secondary centrifuging molding, and add during centrifugal forming for the first time is super Without steel fibre in high performance concrete, containing steel fibre in the ultra-high performance concrete added during centrifugal forming for the second time, become The rough inner surface of permanent template after type.
Further, described ultra-high performance concrete layer has superhigh intensity and superelevation durability, and comprcssive strength exceedes 130MPa, charge value is less than 40C.
Further, described ultra-high performance concrete layer thickness is 1/20 less than body diameter, and is not less than 30mm.
Further, described outer layer permanent template stirrup, outer layer permanent template indulge muscle, steel tie, core concrete hoop Muscle and core concrete are indulged muscle and are all fixedly connected by welding.
Further, the described outer layer permanent template stirrup distance away from ultra-high performance concrete layer outer surface is not less than 10mm, and less than the 40% of wall thickness;And use the reinforcing bar of a diameter of 6 ~ 12mm to make.
Further, described outer layer permanent template is indulged muscle and is used the reinforcing bar of a diameter of 8 ~ 20mm to make, and the ratio of reinforcement is 0.8%-1.5%。
Further, described steel tie uses the deformed bar of a diameter of 6 ~ 20mm, and along permanent template length direction Every 1 meter of minimum layout is mutually perpendicular to two steel ties intersected.
Further, described core concrete indulges the ratio of reinforcement of muscle 2 is 0.8%-1.2%.
The invention provides the preparation method of a kind of described ultra-high performance concrete cylinder permanent template, including step:
1, according to the size of cylinder, the ratio of reinforcement and protective layer requirement, design outer layer permanent template steel reinforcement cage and core concrete steel Muscle cage;
2, outer layer permanent template steel reinforcement cage and core concrete steel reinforcement cage are made, and by steel tie by they welding even Connect, form steel reinforcement cage;
3, described steel reinforcement cage is placed in external mold;
4, the preparation ultra-high performance concrete without steel fibre, pours into the mold the ultra-high performance concrete mixed in right amount, closes Upper external mold, indulges muscle to outer layer permanent template and core concrete is indulged after muscle adds tension, carries out centrifugal forming for the first time;
5, the preparation ultra-high performance concrete containing steel fibre, pumps into the most centrifugal by the ultra-high performance concrete mixed in right amount In permanent template after molding, carry out second time centrifugal forming;
6, need to carry out maintenance according to ultra-high performance concrete maintenance;
7, after form removal, ultra-high performance concrete cylinder permanent template is obtained.
The present invention has the advantage that relative to prior art
1, permanent template uses secondary centrifuging molding, the problem that when solving a centrifugal forming, steel fibre exposes.
2, in permanent template, add steel tie, permanent template and the entirety of rear pouring concrete can be effectively improved Property, improve structure stress performance under cyclic reverse loading and long duration load.
3, in permanent template, preset the arrangement of reinforcement of core concrete, decrease the work of reinforced bar engineering in site operation, Implementation is simple, reduces the construction period.
4, use ultra-high performance concrete as works protective layer, it is possible to be effectively improved building under severe environmental conditions Durability.
Accompanying drawing explanation
Fig. 1 is cylinder permanent template cross sectional representation.
Shown in figure it is: 1-ultra-high performance concrete layer;2-outer layer permanent template stirrup;3-outer layer permanent template indulges muscle; 4-steel tie;5-core concrete stirrup;6-core concrete indulges muscle.
Detailed description of the invention
With specific embodiment, the purpose of the present invention is further described below in conjunction with the accompanying drawings.
Embodiment
As it is shown in figure 1, a kind of ultra-high performance concrete cylinder permanent template, described body diameter 600mm, long 1500mm, Including steel reinforcement cage and the ultra-high performance concrete layer 1 of a parcel described steel reinforcement cage part, described steel reinforcement cage includes tubular outer layer forever For a long time template steel reinforcement cage, be arranged concentrically the tubular core in described outer layer permanent template steel reinforcement cage with being separated by certain interval (50mm) Concrete reinforcing cage, fix connection outer layer permanent template steel reinforcement cage and the steel tie of core concrete steel reinforcement cage to square crossing 4, described outer layer permanent template steel reinforcement cage include some be arranged in parallel ring-shaped outer layer permanent template stirrup 2, along longitudinally uniformly The outer layer permanent template being fixedly connected between each outer layer permanent template stirrup 2 indulges muscle 3, described core concrete steel reinforcement cage bag Include 7 core concrete stirrups 5 be arrangeding in parallel, along being longitudinally uniformly fixedly connected on the core between each core concrete stirrup 5 Muscle 6 indulged by heart concrete, and described outer layer permanent template stirrup 2 and layer outer layer permanent template are indulged muscle 3 and be wrapped in very-high performance coagulation In soil layer 1.
The preparation of above-mentioned ultra-high performance concrete cylinder permanent template includes step:
1, according to the size of cylinder, the ratio of reinforcement and protective layer thickness requirement, design permanent template steel reinforcement cage and core concrete steel Muscle cage;
2, outer layer permanent template steel reinforcement cage and core concrete steel reinforcement cage are made, and by steel tie 4 by they welding even Connect, form steel reinforcement cage;
3, described steel reinforcement cage is placed in external mold;
4, the preparation ultra-high performance concrete without steel fibre, pours into the mold the ultra-high performance concrete mixed in right amount, closes Upper external mold, indulges muscle 3 to outer layer permanent template and core concrete is indulged after muscle 6 applies tension, carries out centrifugal forming for the first time;
5, the preparation ultra-high performance concrete containing steel fibre, pumps into the most centrifugal by the ultra-high performance concrete mixed in right amount In permanent template after molding, carry out second time centrifugal forming;
6, band mould 40 DEG C of steam curings to 24 hours;
7, after form removal, permanent template 85 DEG C of steam curings to 72 hours
8, after it cools down, to the microdilatancy core concrete of permanent template internal pouring C50, maintenance 28 days.
In the present embodiment, the thick 50mm of described ultra-high performance concrete layer 1, use ultra-high performance concrete, do not mix steel fibre Time actual measurement comprcssive strength 150.3MPa, actual measurement comprcssive strength 165.1MPa when mixing steel fibre.Described steel fibre is volume of concrete The 2% of volume, a diameter of 0.18mm of contained steel fibre, long 6mm.
Described outer layer permanent template stirrup 2 uses the reinforcing bar of the HPB300 of diameter 10mm, outside ultra-high performance concrete layer 1 Surface 15mm.
Described outer layer permanent template indulges the deformed bar that muscle 3 uses the HRB500 of a diameter of 16mm, away from inner surface about 9mm.
Described steel tie 4 uses the HRB335 deformed bar of a diameter of 8mm.
Described core concrete observed strength 58.4MPa.
The present embodiment, method of testing is with reference to GB 50010-2010 Code for design of concrete structures.Steel tie is set forever Template cylinder for a long time, actual measurement cracking load is 77.9MPa, compares the permanent template cylinder raising 18.5% being unworthy of tension rib;Limit lotus Carry as 91.4MPa, raising 6.5%.And the load increment destroyed from ftractureing to increases, ductility becomes strong.
To sum up, this ultra-high performance concrete cylinder permanent template can strengthen the overall performance of cylinder, improves its mechanical property Can, the most internal core concrete reinforcing bar of having prepared, on-the-spot without assembling reinforcement cage, simplify construction procedure, reduction of erection time.
The above embodiment of the present invention is only for clearly demonstrating example of the present invention, and is not to the present invention The restriction of embodiment.For those of ordinary skill in the field, can also make on the basis of the above description The change of other multi-form or variation.Here without also cannot all of embodiment be given exhaustive.All the present invention's Any amendment, equivalent and the improvement etc. made within spirit and principle, should be included in the protection of the claims in the present invention Within the scope of.

Claims (10)

1. a ultra-high performance concrete cylinder permanent template, it is characterised in that: include steel reinforcement cage and wrap up described steel reinforcement cage one The ultra-high performance concrete layer (1) of part, described steel reinforcement cage includes tubular outer layer permanent template steel reinforcement cage, is separated by certain interval ground It is arranged concentrically the tubular core concrete steel reinforcement cage in described outer layer permanent template steel reinforcement cage, fixes outside connection to square crossing Layer permanent template steel reinforcement cage and the steel tie (4) of core concrete steel reinforcement cage, described outer layer permanent template steel reinforcement cage includes Some be arranged in parallel ring-shaped outer layer permanent template stirrup (2), along being longitudinally uniformly fixedly connected on each outer layer permanent template stirrup (2) the outer layer permanent template between indulges muscle (3), and described core concrete steel reinforcement cage includes some core coagulations be arrangeding in parallel The core concrete that soil stirrup (5), edge are longitudinally uniformly fixedly connected between each core concrete stirrup (5) indulges muscle (6), described Outer layer permanent template stirrup (2) and layer outer layer permanent template indulge muscle (3) and be wrapped in ultra-high performance concrete layer (1).
Ultra-high performance concrete cylinder permanent template the most according to claim 1, it is characterised in that: described very-high performance coagulation Soil layer (1) is by secondary centrifuging molding, without steel fibre in the ultra-high performance concrete added during centrifugal forming for the first time, for the second time Containing steel fibre in the ultra-high performance concrete added during centrifugal forming, the rough inner surface of permanent template after molding.
Ultra-high performance concrete cylinder permanent template the most according to claim 1, it is characterised in that: described very-high performance coagulation Soil layer (1) has superhigh intensity and superelevation durability, and comprcssive strength is less than 40C more than 130MPa, charge value.
Ultra-high performance concrete cylinder permanent template the most according to claim 1, it is characterised in that: described very-high performance coagulation Soil layer (1) thickness is 1/20 less than body diameter, and is not less than 30mm.
Ultra-high performance concrete cylinder permanent template the most according to claim 1, it is characterised in that: described outer layer permanent template Stirrup (2), outer layer permanent template are indulged muscle (3), steel tie (4), core concrete stirrup (5) and core concrete and are indulged muscle (6) All it is fixedly connected by welding.
Ultra-high performance concrete cylinder permanent template the most according to claim 1, it is characterised in that: described outer layer permanent template The stirrup (2) distance away from ultra-high performance concrete layer (1) outer surface is not less than 10mm, and less than the 40% of wall thickness;And use straight Footpath is that the reinforcing bar of 6 ~ 12mm is made.
Ultra-high performance concrete cylinder permanent template the most according to claim 1, it is characterised in that: described outer layer permanent template Vertical muscle (3) uses the reinforcing bar of a diameter of 8 ~ 20mm to make, and the ratio of reinforcement is 0.8%-1.5%.
Ultra-high performance concrete cylinder permanent template the most according to claim 1, it is characterised in that: described steel tie (4) Use the deformed bar of a diameter of 6 ~ 20mm, and be mutually perpendicular to the two of intersection along the every 1 meter of minimum layout of permanent template length direction Root steel tie.
Ultra-high performance concrete cylinder permanent template the most according to claim 1, it is characterised in that: described core concrete is indulged The ratio of reinforcement of muscle (6) is 0.8%-1.2%.
10. a preparation method for the ultra-high performance concrete cylinder permanent template as described in any one of claim 1 ~ 9, including Step:
1) according to the size of cylinder, the ratio of reinforcement and protective layer requirement, design outer layer permanent template steel reinforcement cage and core concrete steel Muscle cage;
2) make outer layer permanent template steel reinforcement cage and core concrete steel reinforcement cage, and by steel tie (4), they are welded Connect, form steel reinforcement cage;
3) described steel reinforcement cage is placed in external mold;
4) preparation ultra-high performance concrete without steel fibre, pours into the mold the ultra-high performance concrete mixed in right amount, closes Upper external mold, indulges muscle (3) to outer layer permanent template and core concrete is indulged after muscle (6) applies tension, carries out being centrifuged into for the first time Type;
5) preparation ultra-high performance concrete containing steel fibre, pumps into the most centrifugal by the ultra-high performance concrete mixed in right amount In permanent template after molding, carry out second time centrifugal forming;
6) need to carry out maintenance according to ultra-high performance concrete maintenance;
7), after form removal, ultra-high performance concrete cylinder permanent template is obtained.
CN201610612784.2A 2016-07-29 2016-07-29 A kind of ultra-high performance concrete cylinder permanent template and preparation method thereof Pending CN106193455A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107178179A (en) * 2017-05-26 2017-09-19 广东工业大学 Slightly expanded concrete coupled column is filled out in a kind of RPC outer barrels
CN107288261A (en) * 2017-07-03 2017-10-24 广州容联建筑科技有限公司 A kind of construction method of reinforced column cavity
CN108590035A (en) * 2018-04-28 2018-09-28 北京工业大学 High-strength recycled concrete superposed column and preparation method thereof
CN113293930A (en) * 2021-05-20 2021-08-24 武汉大学 UHPC pipe restraint recycled concrete post externally pasted with FRP cloth

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH04120341A (en) * 1990-09-12 1992-04-21 Tokyu Constr Co Ltd Semi-prefabricated concrete reinforcement of mild steel bars for pillar hoop and reinforcement arranging method
CN2801934Y (en) * 2005-06-22 2006-08-02 上海市城市建设设计研究院 Steel pipe concrete stiffened structure
CN102102423A (en) * 2011-03-09 2011-06-22 湖南大学 Sleeve reinforced concrete column
CN102535842A (en) * 2011-12-12 2012-07-04 中冶建工集团有限公司 Construction process of prefabricated column construction component
CN205894491U (en) * 2016-07-29 2017-01-18 华南理工大学 Permanent template of ultra high performance concrete cylinder

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH04120341A (en) * 1990-09-12 1992-04-21 Tokyu Constr Co Ltd Semi-prefabricated concrete reinforcement of mild steel bars for pillar hoop and reinforcement arranging method
CN2801934Y (en) * 2005-06-22 2006-08-02 上海市城市建设设计研究院 Steel pipe concrete stiffened structure
CN102102423A (en) * 2011-03-09 2011-06-22 湖南大学 Sleeve reinforced concrete column
CN102535842A (en) * 2011-12-12 2012-07-04 中冶建工集团有限公司 Construction process of prefabricated column construction component
CN205894491U (en) * 2016-07-29 2017-01-18 华南理工大学 Permanent template of ultra high performance concrete cylinder

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107178179A (en) * 2017-05-26 2017-09-19 广东工业大学 Slightly expanded concrete coupled column is filled out in a kind of RPC outer barrels
CN107288261A (en) * 2017-07-03 2017-10-24 广州容联建筑科技有限公司 A kind of construction method of reinforced column cavity
CN108590035A (en) * 2018-04-28 2018-09-28 北京工业大学 High-strength recycled concrete superposed column and preparation method thereof
CN113293930A (en) * 2021-05-20 2021-08-24 武汉大学 UHPC pipe restraint recycled concrete post externally pasted with FRP cloth

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Application publication date: 20161207