CN110924293A - Concrete pipe, bridge pier structure and manufacturing method thereof - Google Patents
Concrete pipe, bridge pier structure and manufacturing method thereof Download PDFInfo
- Publication number
- CN110924293A CN110924293A CN201911191016.4A CN201911191016A CN110924293A CN 110924293 A CN110924293 A CN 110924293A CN 201911191016 A CN201911191016 A CN 201911191016A CN 110924293 A CN110924293 A CN 110924293A
- Authority
- CN
- China
- Prior art keywords
- concrete
- corrugated pipe
- pipe
- pier
- protective layer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000004567 concrete Substances 0.000 title claims abstract description 105
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 14
- 239000011241 protective layer Substances 0.000 claims abstract description 54
- 230000001681 protective effect Effects 0.000 claims abstract description 22
- 238000000034 method Methods 0.000 claims abstract description 9
- 239000011376 self-consolidating concrete Substances 0.000 claims description 13
- 239000010410 layer Substances 0.000 claims description 7
- 230000002787 reinforcement Effects 0.000 claims description 3
- 210000002435 tendon Anatomy 0.000 claims 1
- 238000010276 construction Methods 0.000 abstract description 39
- 238000009417 prefabrication Methods 0.000 abstract description 7
- 239000000463 material Substances 0.000 description 11
- 238000005516 engineering process Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 5
- 229910000831 Steel Inorganic materials 0.000 description 4
- 239000000835 fiber Substances 0.000 description 4
- 239000004574 high-performance concrete Substances 0.000 description 4
- 239000010959 steel Substances 0.000 description 4
- 238000013461 design Methods 0.000 description 3
- 238000011161 development Methods 0.000 description 3
- 238000011065 in-situ storage Methods 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 239000004568 cement Substances 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 230000000149 penetrating effect Effects 0.000 description 2
- 239000011374 ultra-high-performance concrete Substances 0.000 description 2
- 239000000654 additive Substances 0.000 description 1
- 239000002969 artificial stone Substances 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 238000009415 formwork Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000011150 reinforced concrete Substances 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D19/00—Structural or constructional details of bridges
- E01D19/02—Piers; Abutments ; Protecting same against drifting ice
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D21/00—Methods or apparatus specially adapted for erecting or assembling bridges
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D2101/00—Material constitution of bridges
- E01D2101/20—Concrete, stone or stone-like material
- E01D2101/24—Concrete
- E01D2101/26—Concrete reinforced
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A30/00—Adapting or protecting infrastructure or their operation
- Y02A30/30—Adapting or protecting infrastructure or their operation in transportation, e.g. on roads, waterways or railways
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Bridges Or Land Bridges (AREA)
Abstract
本发明涉及桥梁工程领域，公开了一种混凝土管、桥墩结构及其制作方法，包括第一波纹管和防护结构；防护结构包括：防护层、若干纵筋和若干箍筋；防护层套接在第一波纹管外，各纵筋和各箍筋相互拼接环设在防护层上；各纵筋在防护层内沿环形依次间隔设置，各箍筋至上而下依次间隔绑扎在各纵筋上。本发明提供混凝土管，通过在波纹管外设置包括防护层、纵筋和箍筋的防护结构，可配合桥墩支撑梁与桥墩基础承载负荷，结构简单，易于加工，可直接在工厂进行预制，易于开展墩柱的机械化施工。同时该混凝土管易于吊装和安装。可广泛应用于预制桥墩和预制建筑结构柱的预制，在控制造价的同时大幅提高结构的施工建造效率以及抗冲击性、耐久性和抗震性能。
The invention relates to the field of bridge engineering, and discloses a concrete pipe, a bridge pier structure and a manufacturing method thereof, comprising a first corrugated pipe and a protective structure; the protective structure comprises: a protective layer, a plurality of longitudinal bars and a plurality of stirrups; Outside the first bellows, the longitudinal bars and the stirrups are spliced together and arranged on the protective layer; the longitudinal bars are arranged at intervals along the ring in the protective layer, and the stirrups are bound to the longitudinal bars in sequence from top to bottom. The invention provides a concrete pipe. By arranging a protective structure including a protective layer, longitudinal bars and stirrups outside the corrugated pipe, it can cooperate with the pier support beam and the pier foundation to bear the load. The structure is simple and easy to process. Carry out the mechanized construction of piers. At the same time, the concrete pipe is easy to hoist and install. It can be widely used in the prefabrication of prefabricated bridge piers and prefabricated building structural columns, greatly improving the construction efficiency, impact resistance, durability and seismic performance of the structure while controlling the cost.
Description
Technical Field
The invention relates to the field of bridge engineering, in particular to a concrete pipe, a pier structure and a manufacturing method thereof.
Background
Bridge engineering is an important traffic infrastructure, piers serve as important components of bridges, and appearance design and quality management of the piers have profound influence on the overall stability of the bridges. The high-efficiency energy-saving environment-friendly bridge has the advantages of green, low-carbon, environment-friendly and durable performance, and is an important development direction for the construction of a new generation of bridge in the future. The rapid construction technology for the prefabricated bridge has the advantages of being large in production field of bridge components, high in machining quality and durability of the component field, high in construction mechanization degree, few in high-altitude operation personnel, small in construction safety risk, few in construction waste, small in construction dust and noise pollution, high in construction speed, capable of greatly shortening the field construction period and the like.
The prefabricated section assembling technology of the bridge substructure is still in an initial research stage, only part of the cross-sea engineering adopts the prefabricated assembling technology of the whole pier prefabricated cast-in-place wet joint connection, and the urban bridge substructure does not adopt the prefabricated section assembling technology.
In the construction period of large-scale traffic infrastructure, the rapid bridge construction technology is increasingly paid more and more attention by construction owners due to the advantages of high component processing quality, high construction efficiency, environmental friendliness and the like in the construction process of urban bridges and sea-crossing bridges. The bridge structure prefabrication and assembly technology is an important development direction for bridge engineering construction in the future.
Disclosure of Invention
Technical problem to be solved
In view of the technical defects and application requirements, the application provides a concrete pipe, a pier structure and a manufacturing method thereof, so as to solve the problems of the prior art and provide an important development direction for bridge engineering construction in the future.
(II) technical scheme
In order to solve the above problems, the present invention provides a concrete pipe comprising:
a first bellows and a protective structure; the protective structure includes: the protective layer, a plurality of longitudinal bars and a plurality of stirrups;
the protective layer is sleeved outside the first corrugated pipe, and the longitudinal bars and the hoop bars are spliced with each other and annularly arranged on the protective layer; the longitudinal bars are sequentially arranged in the protective layer at intervals along the ring shape, and the stirrups are sequentially bound on the longitudinal bars at intervals from top to bottom.
Furthermore, the top ends of the longitudinal ribs penetrate through the protective layer and are arranged outside the protective layer; the bottom ends of the longitudinal ribs are arranged in the protective layer.
Further, a second corrugated pipe is arranged on the outer side of the bottom end of the protective layer.
Further, the concrete pipe further includes: a plurality of support portions; the supporting part is arranged on one side of the top end of the protection structure, and supporting part stirrups are arranged in the supporting part.
In order to solve the above problems, the present invention provides a pier structure, comprising: bridge pier supporting beams, bridge pier foundations and concrete pipes; the top end of the concrete pipe is connected with the pier supporting beam, and the bottom end of the concrete pipe is connected with the pier foundation.
Furthermore, a first reserved slotted hole is formed in the pier foundation, a third corrugated pipe is pre-embedded in the first reserved slotted hole, and the first reserved slotted hole and the third corrugated pipe are equal in height; and the concrete pipe is connected with the pier foundation through the third corrugated pipe.
Furthermore, a second reserved slotted hole penetrating through the bridge pier supporting beam is formed in the bridge pier supporting beam, a fourth corrugated pipe is pre-embedded in the second reserved slotted hole, and the height of the second reserved slotted hole is equal to that of the fourth corrugated pipe; the fourth corrugated pipe sleeve is arranged on the outer side of the top end of the longitudinal rib, and the concrete pipe is connected with the bridge pier supporting beam through the fourth corrugated pipe.
Further, if a second corrugated pipe is arranged on the outer side of the bottom end of the protective layer, concrete is filled in a gap between the second corrugated pipe and the third corrugated pipe.
Further, the concrete pipe further includes: a filler layer nested within the first bellows.
In order to solve the above problems, the present invention provides a method for manufacturing a pier structure, comprising:
step 1: fixing the first corrugated pipe in the longitudinal bars and the stirrups, and pouring and filling concrete on the longitudinal bars and the stirrups to form a protective structure outside the first corrugated pipe to form a concrete pipe; wherein, protective structure includes: the protective layer, a plurality of longitudinal bars and a plurality of stirrups; each longitudinal bar and each stirrup are spliced with each other and annularly arranged on the protective layer; the longitudinal bars are sequentially arranged at intervals in the protective layer along a ring shape, and the stirrups are sequentially bound on the longitudinal bars at intervals from top to bottom;
step 2: embedding a third corrugated pipe in a first reserved slot of a pier foundation; sleeving a second corrugated pipe outside the bottom end of the protective layer, erecting a concrete pipe in the first reserved slotted hole, and pouring concrete between the second corrugated pipe and the third corrugated pipe to connect the concrete pipe with the pier foundation; pouring self-compacting concrete into the first corrugated pipe to the top end of the protective layer;
and step 3: pre-burying a fourth corrugated pipe in a second reserved slot of the bridge pier supporting beam; and sleeving the top ends of the longitudinal ribs in the fourth corrugated pipe, supporting the pier supporting beam on the supporting part, and pouring self-compacting concrete in the second reserved slotted hole to complete the manufacture of the pier structure.
(III) advantageous effects
The invention provides a concrete pipe, a pier structure and a manufacturing method thereof. Meanwhile, the concrete pipe is easy to hoist and mount. The prefabricated bridge can be widely applied to prefabrication of prefabricated bridge piers and prefabricated building structure columns, and the construction efficiency, the impact resistance, the durability and the seismic performance of the structure are greatly improved while the construction cost is controlled.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and those skilled in the art can also obtain other drawings according to the drawings without creative efforts.
FIG. 1 is a front view of a concrete pipe provided by an embodiment of the present invention;
FIG. 2 is a schematic cross-sectional view of a concrete pipe provided by an embodiment of the present invention;
FIG. 3 is a schematic structural diagram of a first bellows according to an embodiment of the present invention;
fig. 4 is a schematic structural diagram of a bridge pier structure provided in an embodiment of the present invention;
fig. 5 is a schematic structural diagram of a pier foundation provided in an embodiment of the present invention;
fig. 6 is a schematic structural view of a bridge pier supporting beam according to an embodiment of the present invention;
FIG. 7 is a schematic structural diagram of a single pier structure provided by an embodiment of the invention;
fig. 8 is a schematic structural diagram of a double pier structure according to an embodiment of the present invention;
wherein, 1, a first corrugated pipe; 2. a protective structure; 3. a filling layer; 4. a support portion; 5. a bridge pier supporting beam; 6. a pier foundation; 7. a third bellows; 8. a fourth bellows; 9. a second bellows; 21. a protective layer; 22. longitudinal ribs; 23. and (5) hooping.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
An embodiment of the present invention provides a concrete pipe, as shown in fig. 1 and 2, including: a first bellows 1 and a shielding structure 2. The protective structure 2 comprises: a protective layer 21, a plurality of longitudinal ribs 22 and a plurality of stirrups 23.
Wherein, the protective layer 21 is sleeved outside the first corrugated pipe 1, and each longitudinal bar 22 and each stirrup 23 are spliced with each other and annularly arranged on the protective layer 21. The longitudinal ribs 22 are sequentially arranged at intervals in the protective layer 21 along a ring shape, and the stirrups 23 are sequentially bound on the longitudinal ribs 22 at intervals from top to bottom. The corrugated pipe in the concrete pipe can be used as an inner template, and the bonding capability of the concrete and the pipe wall in the subsequent pouring process can be improved.
According to the concrete pipe provided by the embodiment of the invention, the protective structure comprising the protective layer, the longitudinal ribs and the stirrups is arranged outside the corrugated pipe, so that the concrete pipe can be matched with a pier supporting beam and a pier foundation bearing load, is simple in structure and easy to process, can be directly prefabricated in a factory, and is easy to carry out mechanical construction of a pier column. Meanwhile, the concrete pipe is easy to hoist and mount. The prefabricated bridge can be widely applied to prefabrication of prefabricated bridge piers and prefabricated building structure columns, and the construction efficiency, the impact resistance, the durability and the seismic performance of the structure are greatly improved while the construction cost is controlled.
In one embodiment of the present invention, as shown in fig. 1 and 2, in order to connect the pier supporting beams, the longitudinal ribs 22 need to extend a certain length, that is, the top ends of the longitudinal ribs 22 penetrate the protective layer, and the longitudinal ribs 22 are disposed outside the protective layer 21. The bottom ends of the longitudinal ribs 22 are arranged in the protective layer 21. The longitudinal bars 22 may be ordinary-strength or high-strength ribbed steel bars.
In order to support the pier supporting beam, the concrete pipe can be additionally provided with a plurality of supporting parts 4, and the supporting parts 4 can be supported by corbels. The supporting part 4 is arranged on one side of the top end of the protective structure 2, and a supporting part stirrup is arranged in the supporting part 4.
The first corrugated pipe 1 is a metal corrugated pipe for enhancing the strength of the concrete pipe, and the structure is shown in fig. 3.
In order to facilitate the connection of the concrete pipe with the pier foundation, a second corrugated pipe 9 may be annularly arranged outside the bottom end of the protective layer 21.
Wherein, the inner filling of the protective layer 21 is one or more of ordinary concrete, high performance concrete or ultra high performance concrete. The common concrete is artificial stone which is prepared by taking cement as a main cementing material, adding water, sand, stones and chemical additives and mineral admixtures if necessary, mixing the materials according to a proper proportion, uniformly stirring, densely molding, curing and hardening. The high-performance concrete is a novel high-technology concrete, is produced by adopting conventional materials and processes, has various mechanical properties required by a concrete structure, and has high durability, high workability and high volume stability. Ultra-High Performance Concrete (UHPC), also known as reactive powder Concrete, may also be filled in the protective layer 21, which is a generic term for composite materials composed of fibers and cement base materials, such as new super-strong fiber Concrete (ECC).
An embodiment of the present invention provides a pier structure, as shown in fig. 4, 5, and 6, including: pier supporting beam 5, pier foundation 6 and concrete pipe. The concrete pipe includes: a first bellows 1 and a shielding structure 2. The protective structure 2 comprises: a protective layer 21, a plurality of longitudinal ribs 22 and a plurality of stirrups 23. The protective layer 21 is sleeved outside the first corrugated pipe 1, and each longitudinal rib 22 and each stirrup 23 are spliced with each other and arranged on the protective layer 21. The longitudinal ribs 22 are sequentially arranged at intervals in the protective layer 21 along a ring shape, and the stirrups 23 are sequentially bound on the longitudinal ribs 22 at intervals from top to bottom. The top end of the concrete pipe is connected with a pier supporting beam 5, and the bottom end of the concrete pipe is connected with a pier foundation 6.
In this embodiment, the pier foundation 6 is a pier column, the pier foundation 6 is provided with a first reserved slot, a third corrugated pipe 7 is pre-embedded in the first reserved slot, and the height of the first reserved slot is equal to that of the third corrugated pipe 7. The concrete pipe is connected with a pier foundation 6 through a third corrugated pipe 7.
If the second corrugated pipe 9 is disposed on the outer side of the bottom end of the protective layer 21, concrete is filled in a gap between the third corrugated pipe 7 and the second corrugated pipe 9, that is, a gap between the concrete pipe and the pier foundation 6 is filled with a concrete material.
The pier supporting beam 5 is a prefabricated capping beam or a main beam, and the pier supporting beam 5 is provided with a second reserved slotted hole penetrating through the pier supporting beam. And a fourth corrugated pipe 8 is pre-embedded in the second reserved slotted hole, and the height of the second reserved slotted hole is equal to that of the fourth corrugated pipe 8. The fourth corrugated pipe 8 is sleeved on the outer side of the top end of the longitudinal rib 22, and the concrete pipe is connected with the pier supporting beam 5 through the fourth corrugated pipe 8.
The concrete pipe further includes: and the filling layer 3 is sleeved in the first corrugated pipe. The filling layer 3 is filled with self-compacting concrete. Self-compacting concrete refers to concrete which can flow and be compact under the action of self gravity, can completely fill a template even if compact steel bars exist, and simultaneously obtains good homogeneity without additional vibration. The whole bearing capacity and rigidity of the concrete pipe can be improved by filling the self-compacting concrete, and meanwhile, the total cost of the whole part is controlled.
According to the pier structure provided by the embodiment of the invention, the protective structure comprising the protective layer, the longitudinal ribs and the stirrups is arranged outside the corrugated pipe, so that the pier supporting beam and the pier foundation can bear loads in a matching manner, the structure is simple, the processing is easy, the pier structure can be directly prefabricated in a factory, and the mechanical construction of a pier column is easy to carry out. Meanwhile, the concrete pipe is easy to hoist and mount. The prefabricated bridge can be widely applied to prefabrication of prefabricated bridge piers and prefabricated building structure columns, and the construction efficiency, the impact resistance, the durability and the seismic performance of the structure are greatly improved while the construction cost is controlled.
In addition, compared with the prior art, the concrete in the concrete pipe is made of high-performance concrete materials, so that the impact resistance, durability and anti-seismic performance of the pier column can be improved, and the energy consumption capacity and the deformation capacity of the pier column can be improved by using super-toughness fiber concrete materials. The concrete pipe is easy to be prefabricated in an industrialized and industrialized mode, has light self weight, is easy to transport, hoist and mount on site and has low requirement on the hoisting capacity of construction machinery. The corrugated pipe in the concrete pipe can be used as an inner template, and the bonding capability of the concrete and the pipe wall in the subsequent pouring process can be improved. The self-compacting concrete is cast in the concrete pipe in situ, so that the whole bearing capacity and rigidity of the pier column can be improved, and the total cost of the whole part of prefabricated column can be controlled. The gap between the concrete pipe and the pier foundation is filled with concrete materials, so that the bonding force between the concrete pipe and the pier foundation can be improved. The invention can be widely applied to the prefabricated construction of prefabricated piers and prefabricated building structure columns, and greatly improves the construction efficiency, the impact resistance, the durability and the seismic performance of the structure while controlling the construction cost.
As shown in fig. 7 and 8, the pier structure can be used not only in a single-column pier but also in a double-column pier, and only two concrete pipes and a pier foundation need to be provided.
The embodiment of the invention provides a manufacturing method of a pier structure, which comprises the following steps:
step 1: fixing the first corrugated pipe in the longitudinal bars and the stirrups, and pouring and filling concrete on the longitudinal bars and the stirrups to form a protective structure outside the first corrugated pipe to form a concrete pipe; wherein, protective structure includes: the protective layer, a plurality of longitudinal bars and a plurality of stirrups; each longitudinal bar and each stirrup are spliced with each other and annularly arranged on the protective layer; the longitudinal bars are sequentially arranged at intervals in the protective layer along a ring shape, and the stirrups are sequentially bound on the longitudinal bars at intervals from top to bottom;
step 2: embedding a third corrugated pipe in a first reserved slot of a pier foundation; sleeving a second corrugated pipe outside the bottom end of the protective layer, erecting a concrete pipe in the first reserved slotted hole, and pouring concrete between the second corrugated pipe and the third corrugated pipe to connect the concrete pipe with the pier foundation; pouring self-compacting concrete into the first corrugated pipe to the top end of the protective layer;
and step 3: pre-burying a fourth corrugated pipe in a second reserved slot of the bridge pier supporting beam; and sleeving the top ends of the longitudinal ribs in the fourth corrugated pipe, supporting the pier supporting beam on the supporting part, and pouring self-compacting concrete in the second reserved slotted hole to complete the manufacture of the pier structure.
In a specific embodiment, the manufacturing of the pier structure comprises the following steps:
1) concrete pipes were made in the factory. The first corrugated pipe is fixed in a steel bar framework consisting of longitudinal bars and stirrups, and the second corrugated pipe is fixed outside the steel bar framework. And after the formwork is erected, pouring and filling concrete, and then curing. Or after the reinforcement cage is bound and the first corrugated pipe and the second corrugated pipe are fixed, the concrete is centrifugally formed into the reinforced concrete pipe.
2) When a cast-in-situ pier foundation is manufactured on a construction site, a first reserved slotted hole is reserved at the design position of the pier foundation, a third corrugated pipe is pre-embedded in the first reserved slotted hole, and the length of the third corrugated pipe is consistent with that of the second corrugated pipe.
3) After the concrete pipe is conveyed to a construction site and erected in a first reserved slot in a pier foundation, the concrete pipe is adjusted to be erected, and concrete is poured between the second corrugated pipe and the third corrugated pipe. Then, self-compacting concrete is poured inside the concrete pipe to the top.
4) A prefabricated pier supporting beam is manufactured in a factory, a second reserved slotted hole is reserved in a design position on the pier supporting beam, a fourth corrugated pipe is pre-buried in the second reserved slotted hole, and the length of the fourth corrugated pipe is consistent with the depth of the pier supporting beam.
5) And mounting the pier supporting beam to the top end of the concrete pipe, and temporarily supporting the pier supporting beam on the supporting part. And pouring self-compacting concrete in the second reserved slot of the pier supporting beam to complete the construction of the whole pier structure.
In summary, according to the manufacturing method of the pier structure provided by the embodiment of the invention, the protective structure comprising the protective layer, the longitudinal ribs and the stirrups is arranged outside the corrugated pipe, so that the pier supporting beam and the pier foundation can bear loads in a matching manner, the structure is simple, the processing is easy, the prefabrication can be directly carried out in a factory, and the mechanized construction of the pier is easy to carry out. Meanwhile, the concrete pipe is easy to hoist and mount. The prefabricated bridge can be widely applied to prefabrication of prefabricated bridge piers and prefabricated building structure columns, and the construction efficiency, the impact resistance, the durability and the seismic performance of the structure are greatly improved while the construction cost is controlled.
In addition, compared with the prior art, the concrete in the concrete pipe is made of high-performance concrete materials, so that the impact resistance, durability and anti-seismic performance of the pier column can be improved, and the energy consumption capacity and the deformation capacity of the pier column can be improved by using super-toughness fiber concrete materials. The concrete pipe is easy to be prefabricated in an industrialized and industrialized mode, has light self weight, is easy to transport, hoist and mount on site and has low requirement on the hoisting capacity of construction machinery. The corrugated pipe in the concrete pipe can be used as an inner template, and the bonding capability of the concrete and the pipe wall in the subsequent pouring process can be improved. The self-compacting concrete is cast in the concrete pipe in situ, so that the whole bearing capacity and rigidity of the pier column can be improved, and the total cost of the whole part of prefabricated column can be controlled. The gap between the concrete pipe and the pier foundation is filled with concrete materials, so that the bonding force between the concrete pipe and the pier foundation can be improved. The invention can be widely applied to the prefabricated construction of prefabricated piers and prefabricated building structure columns, and greatly improves the construction efficiency, the impact resistance, the durability and the seismic performance of the structure while controlling the construction cost.
The above-described embodiments of the apparatus are merely illustrative, and the units described as separate parts may or may not be physically separate, and parts displayed as units may or may not be physical units, may be located in one place, or may be distributed on a plurality of network units. Some or all of the modules may be selected according to actual needs to achieve the purpose of the solution of the present embodiment. One of ordinary skill in the art can understand and implement it without inventive effort.
Finally, it should be noted that: the above examples are only intended to illustrate the technical solution of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911191016.4A CN110924293B (en) | 2019-11-28 | 2019-11-28 | Concrete pipe, bridge pier structure and manufacturing method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911191016.4A CN110924293B (en) | 2019-11-28 | 2019-11-28 | Concrete pipe, bridge pier structure and manufacturing method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110924293A true CN110924293A (en) | 2020-03-27 |
| CN110924293B CN110924293B (en) | 2024-11-26 |
Family
ID=69847544
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911191016.4A Active CN110924293B (en) | 2019-11-28 | 2019-11-28 | Concrete pipe, bridge pier structure and manufacturing method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110924293B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111827085A (en) * | 2020-06-29 | 2020-10-27 | 中国国家铁路集团有限公司 | A post-cast concrete connection structure and construction method between a prefabricated top cap and a pier column |
| CN118422704A (en) * | 2024-07-04 | 2024-08-02 | 中铁三局集团有限公司 | Scour prevention bridge pier pile foundation structure and construction device thereof |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20060011598A (en) * | 2004-07-30 | 2006-02-03 | 주식회사 하이콘엔지니어링 | Hollow section reinforced concrete column with steel pipe |
| KR20070020820A (en) * | 2005-08-17 | 2007-02-22 | 고려대학교 산학협력단 | Internally confined hollow reinforced concrete columns and construction method |
| KR20100054889A (en) * | 2008-11-15 | 2010-05-26 | 고려대학교 산학협력단 | Development of fabricated internally confined hollow concrete filled tube using corrugated tube |
| CN107044083A (en) * | 2017-05-25 | 2017-08-15 | 哈尔滨工业大学 | A kind of double-wall corrugated steel pipe reinforced concrete hollow pier post |
| CN107190635A (en) * | 2017-06-26 | 2017-09-22 | 天津大学 | Concrete-filled steel tube with dumbbell sections assembled pier and the connection structure and method with cushion cap |
| CN109853363A (en) * | 2018-12-18 | 2019-06-07 | 中交第二公路勘察设计研究院有限公司 | Pipe pier and cushion cap connection structure and construction method |
| CN212025899U (en) * | 2019-11-28 | 2020-11-27 | 北京工业大学 | Concrete tube and pier structures |
-
2019
- 2019-11-28 CN CN201911191016.4A patent/CN110924293B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20060011598A (en) * | 2004-07-30 | 2006-02-03 | 주식회사 하이콘엔지니어링 | Hollow section reinforced concrete column with steel pipe |
| KR20070020820A (en) * | 2005-08-17 | 2007-02-22 | 고려대학교 산학협력단 | Internally confined hollow reinforced concrete columns and construction method |
| KR20100054889A (en) * | 2008-11-15 | 2010-05-26 | 고려대학교 산학협력단 | Development of fabricated internally confined hollow concrete filled tube using corrugated tube |
| CN107044083A (en) * | 2017-05-25 | 2017-08-15 | 哈尔滨工业大学 | A kind of double-wall corrugated steel pipe reinforced concrete hollow pier post |
| CN107190635A (en) * | 2017-06-26 | 2017-09-22 | 天津大学 | Concrete-filled steel tube with dumbbell sections assembled pier and the connection structure and method with cushion cap |
| CN109853363A (en) * | 2018-12-18 | 2019-06-07 | 中交第二公路勘察设计研究院有限公司 | Pipe pier and cushion cap connection structure and construction method |
| CN212025899U (en) * | 2019-11-28 | 2020-11-27 | 北京工业大学 | Concrete tube and pier structures |
Non-Patent Citations (1)
| Title |
|---|
| 周水兴: "《桥梁工程》", vol. 2, 31 July 2011, 重庆大学出版社, pages: 482 * |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111827085A (en) * | 2020-06-29 | 2020-10-27 | 中国国家铁路集团有限公司 | A post-cast concrete connection structure and construction method between a prefabricated top cap and a pier column |
| CN118422704A (en) * | 2024-07-04 | 2024-08-02 | 中铁三局集团有限公司 | Scour prevention bridge pier pile foundation structure and construction device thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| CN110924293B (en) | 2024-11-26 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN108049498B (en) | Prefabricated column and prefabricated beam connection structure and method of prefabricated building frame structure | |
| CN206109970U (en) | Prefabricated assembled pier suitable for well meizoseismal area | |
| CN103074941B (en) | A prefabricated recycled concrete node with reinforced truss beam at the end and its method | |
| CN108612189A (en) | A kind of prefabricated U HPC shells local enhancement assembly concrete frame structure | |
| CN106703191B (en) | A kind of modular assembly formula steel house system | |
| CN109056506A (en) | Plug-in type post-tensioning prestressing without bondn section assembling concrete pier of steel tube | |
| CN114197753B (en) | UHPC shuttering type steel reinforced concrete composite cylinder-shaped steel beam combined frame and construction method | |
| CN104652705B (en) | Prefabricated and assembly type steel reinforced concrete column with high-performance concrete frame and construction method | |
| CN105220808A (en) | Large-span prestressed arch bar site prefabrication construction method of installation | |
| CN101775844A (en) | Connecting joint of ring beam of steel core concrete column used for topdown construction method foundation pit engineering | |
| CN107476470A (en) | Steel pipe built in assembled and GFRP pipe regeneration concrete compound shear walls and its construction method | |
| CN114382005B (en) | Segment-assembled pier with stair performance and construction method thereof | |
| CN110042741A (en) | A kind of casing constraint Precast Concrete Segmental Bridges pier stud and its construction method | |
| CN105002819A (en) | Gradient-structure composite bridge pier | |
| CN112853983A (en) | Manufacturing and on-site assembling process of light segment prefabricated bridge pier | |
| CN105350641A (en) | Frame column connecting node suitable for prefabricating and assembling building, and construction process thereof | |
| CN110924293B (en) | Concrete pipe, bridge pier structure and manufacturing method thereof | |
| CN204940652U (en) | Large-span prestressed site prefabrication arch bar | |
| CN212025899U (en) | Concrete tube and pier structures | |
| CN107938499A (en) | A kind of prefabricated assembled bridge pier | |
| CN218322311U (en) | A self-resetting prefabricated concrete bridge system that is easy to replace | |
| CN110258642A (en) | A kind of combined assembled underground structure of cut and cover method and its construction method | |
| CN108412036B (en) | Assembled H profile steel column-isolated footing-concrete collar tie beam cross connecting node | |
| CN104532952A (en) | Short angle iron connection type reinforced concrete assembling integrated frame and construction method thereof | |
| CN116950284A (en) | A steel tube concrete concealed column formwork shear wall and its construction method |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |