Disclosure of Invention
Technical problem to be solved
In view of the technical defects and application requirements, the application provides a concrete pipe, a pier structure and a manufacturing method thereof, so as to solve the problems of the prior art and provide an important development direction for bridge engineering construction in the future.
(II) technical scheme
In order to solve the above problems, the present invention provides a concrete pipe comprising:
a first bellows and a protective structure; the protective structure includes: the protective layer, a plurality of longitudinal bars and a plurality of stirrups;
the protective layer is sleeved outside the first corrugated pipe, and the longitudinal bars and the hoop bars are spliced with each other and annularly arranged on the protective layer; the longitudinal bars are sequentially arranged in the protective layer at intervals along the ring shape, and the stirrups are sequentially bound on the longitudinal bars at intervals from top to bottom.
Furthermore, the top ends of the longitudinal ribs penetrate through the protective layer and are arranged outside the protective layer; the bottom ends of the longitudinal ribs are arranged in the protective layer.
Further, a second corrugated pipe is arranged on the outer side of the bottom end of the protective layer.
Further, the concrete pipe further includes: a plurality of support portions; the supporting part is arranged on one side of the top end of the protection structure, and supporting part stirrups are arranged in the supporting part.
In order to solve the above problems, the present invention provides a pier structure, comprising: bridge pier supporting beams, bridge pier foundations and concrete pipes; the top end of the concrete pipe is connected with the pier supporting beam, and the bottom end of the concrete pipe is connected with the pier foundation.
Furthermore, a first reserved slotted hole is formed in the pier foundation, a third corrugated pipe is pre-embedded in the first reserved slotted hole, and the first reserved slotted hole and the third corrugated pipe are equal in height; and the concrete pipe is connected with the pier foundation through the third corrugated pipe.
Furthermore, a second reserved slotted hole penetrating through the bridge pier supporting beam is formed in the bridge pier supporting beam, a fourth corrugated pipe is pre-embedded in the second reserved slotted hole, and the height of the second reserved slotted hole is equal to that of the fourth corrugated pipe; the fourth corrugated pipe sleeve is arranged on the outer side of the top end of the longitudinal rib, and the concrete pipe is connected with the bridge pier supporting beam through the fourth corrugated pipe.
Further, if a second corrugated pipe is arranged on the outer side of the bottom end of the protective layer, concrete is filled in a gap between the second corrugated pipe and the third corrugated pipe.
Further, the concrete pipe further includes: a filler layer nested within the first bellows.
In order to solve the above problems, the present invention provides a method for manufacturing a pier structure, comprising:
step 1: fixing the first corrugated pipe in the longitudinal bars and the stirrups, and pouring and filling concrete on the longitudinal bars and the stirrups to form a protective structure outside the first corrugated pipe to form a concrete pipe; wherein, protective structure includes: the protective layer, a plurality of longitudinal bars and a plurality of stirrups; each longitudinal bar and each stirrup are spliced with each other and annularly arranged on the protective layer; the longitudinal bars are sequentially arranged at intervals in the protective layer along a ring shape, and the stirrups are sequentially bound on the longitudinal bars at intervals from top to bottom;
step 2: embedding a third corrugated pipe in a first reserved slot of a pier foundation; sleeving a second corrugated pipe outside the bottom end of the protective layer, erecting a concrete pipe in the first reserved slotted hole, and pouring concrete between the second corrugated pipe and the third corrugated pipe to connect the concrete pipe with the pier foundation; pouring self-compacting concrete into the first corrugated pipe to the top end of the protective layer;
and step 3: pre-burying a fourth corrugated pipe in a second reserved slot of the bridge pier supporting beam; and sleeving the top ends of the longitudinal ribs in the fourth corrugated pipe, supporting the pier supporting beam on the supporting part, and pouring self-compacting concrete in the second reserved slotted hole to complete the manufacture of the pier structure.
(III) advantageous effects
The invention provides a concrete pipe, a pier structure and a manufacturing method thereof. Meanwhile, the concrete pipe is easy to hoist and mount. The prefabricated bridge can be widely applied to prefabrication of prefabricated bridge piers and prefabricated building structure columns, and the construction efficiency, the impact resistance, the durability and the seismic performance of the structure are greatly improved while the construction cost is controlled.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
An embodiment of the present invention provides a concrete pipe, as shown in fig. 1 and 2, including: a first bellows 1 and a shielding structure 2. The protective structure 2 comprises: a protective layer 21, a plurality of longitudinal ribs 22 and a plurality of stirrups 23.
Wherein, the protective layer 21 is sleeved outside the first corrugated pipe 1, and each longitudinal bar 22 and each stirrup 23 are spliced with each other and annularly arranged on the protective layer 21. The longitudinal ribs 22 are sequentially arranged at intervals in the protective layer 21 along a ring shape, and the stirrups 23 are sequentially bound on the longitudinal ribs 22 at intervals from top to bottom. The corrugated pipe in the concrete pipe can be used as an inner template, and the bonding capability of the concrete and the pipe wall in the subsequent pouring process can be improved.
According to the concrete pipe provided by the embodiment of the invention, the protective structure comprising the protective layer, the longitudinal ribs and the stirrups is arranged outside the corrugated pipe, so that the concrete pipe can be matched with a pier supporting beam and a pier foundation bearing load, is simple in structure and easy to process, can be directly prefabricated in a factory, and is easy to carry out mechanical construction of a pier column. Meanwhile, the concrete pipe is easy to hoist and mount. The prefabricated bridge can be widely applied to prefabrication of prefabricated bridge piers and prefabricated building structure columns, and the construction efficiency, the impact resistance, the durability and the seismic performance of the structure are greatly improved while the construction cost is controlled.
In one embodiment of the present invention, as shown in fig. 1 and 2, in order to connect the pier supporting beams, the longitudinal ribs 22 need to extend a certain length, that is, the top ends of the longitudinal ribs 22 penetrate the protective layer, and the longitudinal ribs 22 are disposed outside the protective layer 21. The bottom ends of the longitudinal ribs 22 are arranged in the protective layer 21. The longitudinal bars 22 may be ordinary-strength or high-strength ribbed steel bars.
In order to support the pier supporting beam, the concrete pipe can be additionally provided with a plurality of supporting parts 4, and the supporting parts 4 can be supported by corbels. The supporting part 4 is arranged on one side of the top end of the protective structure 2, and a supporting part stirrup is arranged in the supporting part 4.
The first corrugated pipe 1 is a metal corrugated pipe for enhancing the strength of the concrete pipe, and the structure is shown in fig. 3.
In order to facilitate the connection of the concrete pipe with the pier foundation, a second corrugated pipe 9 may be annularly arranged outside the bottom end of the protective layer 21.
Wherein, the inner filling of the protective layer 21 is one or more of ordinary concrete, high performance concrete or ultra high performance concrete. The common concrete is artificial stone which is prepared by taking cement as a main cementing material, adding water, sand, stones and chemical additives and mineral admixtures if necessary, mixing the materials according to a proper proportion, uniformly stirring, densely molding, curing and hardening. The high-performance concrete is a novel high-technology concrete, is produced by adopting conventional materials and processes, has various mechanical properties required by a concrete structure, and has high durability, high workability and high volume stability. Ultra-High Performance Concrete (UHPC), also known as reactive powder Concrete, may also be filled in the protective layer 21, which is a generic term for composite materials composed of fibers and cement base materials, such as new super-strong fiber Concrete (ECC).
An embodiment of the present invention provides a pier structure, as shown in fig. 4, 5, and 6, including: pier supporting beam 5, pier foundation 6 and concrete pipe. The concrete pipe includes: a first bellows 1 and a shielding structure 2. The protective structure 2 comprises: a protective layer 21, a plurality of longitudinal ribs 22 and a plurality of stirrups 23. The protective layer 21 is sleeved outside the first corrugated pipe 1, and each longitudinal rib 22 and each stirrup 23 are spliced with each other and arranged on the protective layer 21. The longitudinal ribs 22 are sequentially arranged at intervals in the protective layer 21 along a ring shape, and the stirrups 23 are sequentially bound on the longitudinal ribs 22 at intervals from top to bottom. The top end of the concrete pipe is connected with a pier supporting beam 5, and the bottom end of the concrete pipe is connected with a pier foundation 6.
In this embodiment, the pier foundation 6 is a pier column, the pier foundation 6 is provided with a first reserved slot, a third corrugated pipe 7 is pre-embedded in the first reserved slot, and the height of the first reserved slot is equal to that of the third corrugated pipe 7. The concrete pipe is connected with a pier foundation 6 through a third corrugated pipe 7.
If the second corrugated pipe 9 is disposed on the outer side of the bottom end of the protective layer 21, concrete is filled in a gap between the third corrugated pipe 7 and the second corrugated pipe 9, that is, a gap between the concrete pipe and the pier foundation 6 is filled with a concrete material.
The pier supporting beam 5 is a prefabricated capping beam or a main beam, and the pier supporting beam 5 is provided with a second reserved slotted hole penetrating through the pier supporting beam. And a fourth corrugated pipe 8 is pre-embedded in the second reserved slotted hole, and the height of the second reserved slotted hole is equal to that of the fourth corrugated pipe 8. The fourth corrugated pipe 8 is sleeved on the outer side of the top end of the longitudinal rib 22, and the concrete pipe is connected with the pier supporting beam 5 through the fourth corrugated pipe 8.
The concrete pipe further includes: and the filling layer 3 is sleeved in the first corrugated pipe. The filling layer 3 is filled with self-compacting concrete. Self-compacting concrete refers to concrete which can flow and be compact under the action of self gravity, can completely fill a template even if compact steel bars exist, and simultaneously obtains good homogeneity without additional vibration. The whole bearing capacity and rigidity of the concrete pipe can be improved by filling the self-compacting concrete, and meanwhile, the total cost of the whole part is controlled.
According to the pier structure provided by the embodiment of the invention, the protective structure comprising the protective layer, the longitudinal ribs and the stirrups is arranged outside the corrugated pipe, so that the pier supporting beam and the pier foundation can bear loads in a matching manner, the structure is simple, the processing is easy, the pier structure can be directly prefabricated in a factory, and the mechanical construction of a pier column is easy to carry out. Meanwhile, the concrete pipe is easy to hoist and mount. The prefabricated bridge can be widely applied to prefabrication of prefabricated bridge piers and prefabricated building structure columns, and the construction efficiency, the impact resistance, the durability and the seismic performance of the structure are greatly improved while the construction cost is controlled.
In addition, compared with the prior art, the concrete in the concrete pipe is made of high-performance concrete materials, so that the impact resistance, durability and anti-seismic performance of the pier column can be improved, and the energy consumption capacity and the deformation capacity of the pier column can be improved by using super-toughness fiber concrete materials. The concrete pipe is easy to be prefabricated in an industrialized and industrialized mode, has light self weight, is easy to transport, hoist and mount on site and has low requirement on the hoisting capacity of construction machinery. The corrugated pipe in the concrete pipe can be used as an inner template, and the bonding capability of the concrete and the pipe wall in the subsequent pouring process can be improved. The self-compacting concrete is cast in the concrete pipe in situ, so that the whole bearing capacity and rigidity of the pier column can be improved, and the total cost of the whole part of prefabricated column can be controlled. The gap between the concrete pipe and the pier foundation is filled with concrete materials, so that the bonding force between the concrete pipe and the pier foundation can be improved. The invention can be widely applied to the prefabricated construction of prefabricated piers and prefabricated building structure columns, and greatly improves the construction efficiency, the impact resistance, the durability and the seismic performance of the structure while controlling the construction cost.
As shown in fig. 7 and 8, the pier structure can be used not only in a single-column pier but also in a double-column pier, and only two concrete pipes and a pier foundation need to be provided.
The embodiment of the invention provides a manufacturing method of a pier structure, which comprises the following steps:
step 1: fixing the first corrugated pipe in the longitudinal bars and the stirrups, and pouring and filling concrete on the longitudinal bars and the stirrups to form a protective structure outside the first corrugated pipe to form a concrete pipe; wherein, protective structure includes: the protective layer, a plurality of longitudinal bars and a plurality of stirrups; each longitudinal bar and each stirrup are spliced with each other and annularly arranged on the protective layer; the longitudinal bars are sequentially arranged at intervals in the protective layer along a ring shape, and the stirrups are sequentially bound on the longitudinal bars at intervals from top to bottom;
step 2: embedding a third corrugated pipe in a first reserved slot of a pier foundation; sleeving a second corrugated pipe outside the bottom end of the protective layer, erecting a concrete pipe in the first reserved slotted hole, and pouring concrete between the second corrugated pipe and the third corrugated pipe to connect the concrete pipe with the pier foundation; pouring self-compacting concrete into the first corrugated pipe to the top end of the protective layer;
and step 3: pre-burying a fourth corrugated pipe in a second reserved slot of the bridge pier supporting beam; and sleeving the top ends of the longitudinal ribs in the fourth corrugated pipe, supporting the pier supporting beam on the supporting part, and pouring self-compacting concrete in the second reserved slotted hole to complete the manufacture of the pier structure.
In a specific embodiment, the manufacturing of the pier structure comprises the following steps:
1) concrete pipes were made in the factory. The first corrugated pipe is fixed in a steel bar framework consisting of longitudinal bars and stirrups, and the second corrugated pipe is fixed outside the steel bar framework. And after the formwork is erected, pouring and filling concrete, and then curing. Or after the reinforcement cage is bound and the first corrugated pipe and the second corrugated pipe are fixed, the concrete is centrifugally formed into the reinforced concrete pipe.
2) When a cast-in-situ pier foundation is manufactured on a construction site, a first reserved slotted hole is reserved at the design position of the pier foundation, a third corrugated pipe is pre-embedded in the first reserved slotted hole, and the length of the third corrugated pipe is consistent with that of the second corrugated pipe.
3) After the concrete pipe is conveyed to a construction site and erected in a first reserved slot in a pier foundation, the concrete pipe is adjusted to be erected, and concrete is poured between the second corrugated pipe and the third corrugated pipe. Then, self-compacting concrete is poured inside the concrete pipe to the top.
4) A prefabricated pier supporting beam is manufactured in a factory, a second reserved slotted hole is reserved in a design position on the pier supporting beam, a fourth corrugated pipe is pre-buried in the second reserved slotted hole, and the length of the fourth corrugated pipe is consistent with the depth of the pier supporting beam.
5) And mounting the pier supporting beam to the top end of the concrete pipe, and temporarily supporting the pier supporting beam on the supporting part. And pouring self-compacting concrete in the second reserved slot of the pier supporting beam to complete the construction of the whole pier structure.
In summary, according to the manufacturing method of the pier structure provided by the embodiment of the invention, the protective structure comprising the protective layer, the longitudinal ribs and the stirrups is arranged outside the corrugated pipe, so that the pier supporting beam and the pier foundation can bear loads in a matching manner, the structure is simple, the processing is easy, the prefabrication can be directly carried out in a factory, and the mechanized construction of the pier is easy to carry out. Meanwhile, the concrete pipe is easy to hoist and mount. The prefabricated bridge can be widely applied to prefabrication of prefabricated bridge piers and prefabricated building structure columns, and the construction efficiency, the impact resistance, the durability and the seismic performance of the structure are greatly improved while the construction cost is controlled.
In addition, compared with the prior art, the concrete in the concrete pipe is made of high-performance concrete materials, so that the impact resistance, durability and anti-seismic performance of the pier column can be improved, and the energy consumption capacity and the deformation capacity of the pier column can be improved by using super-toughness fiber concrete materials. The concrete pipe is easy to be prefabricated in an industrialized and industrialized mode, has light self weight, is easy to transport, hoist and mount on site and has low requirement on the hoisting capacity of construction machinery. The corrugated pipe in the concrete pipe can be used as an inner template, and the bonding capability of the concrete and the pipe wall in the subsequent pouring process can be improved. The self-compacting concrete is cast in the concrete pipe in situ, so that the whole bearing capacity and rigidity of the pier column can be improved, and the total cost of the whole part of prefabricated column can be controlled. The gap between the concrete pipe and the pier foundation is filled with concrete materials, so that the bonding force between the concrete pipe and the pier foundation can be improved. The invention can be widely applied to the prefabricated construction of prefabricated piers and prefabricated building structure columns, and greatly improves the construction efficiency, the impact resistance, the durability and the seismic performance of the structure while controlling the construction cost.
The above-described embodiments of the apparatus are merely illustrative, and the units described as separate parts may or may not be physically separate, and parts displayed as units may or may not be physical units, may be located in one place, or may be distributed on a plurality of network units. Some or all of the modules may be selected according to actual needs to achieve the purpose of the solution of the present embodiment. One of ordinary skill in the art can understand and implement it without inventive effort.
Finally, it should be noted that: the above examples are only intended to illustrate the technical solution of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.