CN114770973A - Bending-torsion-resistant composite forming method and production line for multi-edge composite material barrel with long inner ribs - Google Patents
Bending-torsion-resistant composite forming method and production line for multi-edge composite material barrel with long inner ribs Download PDFInfo
- Publication number
- CN114770973A CN114770973A CN202210251322.8A CN202210251322A CN114770973A CN 114770973 A CN114770973 A CN 114770973A CN 202210251322 A CN202210251322 A CN 202210251322A CN 114770973 A CN114770973 A CN 114770973A
- Authority
- CN
- China
- Prior art keywords
- layer
- fiber
- weaving
- polygonal
- fiber cloth
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000002131 composite material Substances 0.000 title claims abstract description 47
- 238000000034 method Methods 0.000 title claims abstract description 25
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 17
- 239000000835 fiber Substances 0.000 claims abstract description 88
- 239000004744 fabric Substances 0.000 claims abstract description 45
- 238000009941 weaving Methods 0.000 claims abstract description 44
- 238000004804 winding Methods 0.000 claims abstract description 29
- 230000007246 mechanism Effects 0.000 claims abstract description 27
- 230000007704 transition Effects 0.000 claims abstract description 14
- 238000005452 bending Methods 0.000 claims abstract description 13
- 239000004519 grease Substances 0.000 claims abstract description 12
- 238000002347 injection Methods 0.000 claims abstract description 12
- 239000007924 injection Substances 0.000 claims abstract description 12
- 238000005520 cutting process Methods 0.000 claims abstract description 8
- 238000000465 moulding Methods 0.000 claims abstract description 8
- 239000011248 coating agent Substances 0.000 claims description 5
- 238000000576 coating method Methods 0.000 claims description 5
- 239000000463 material Substances 0.000 claims description 2
- 230000008569 process Effects 0.000 abstract description 11
- 239000010410 layer Substances 0.000 description 97
- 239000000047 product Substances 0.000 description 14
- 229920000049 Carbon (fiber) Polymers 0.000 description 6
- 239000004917 carbon fiber Substances 0.000 description 6
- 238000009940 knitting Methods 0.000 description 6
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 4
- 238000004026 adhesive bonding Methods 0.000 description 3
- 239000012467 final product Substances 0.000 description 3
- 229920006253 high performance fiber Polymers 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
- 239000003365 glass fiber Substances 0.000 description 2
- 238000009787 hand lay-up Methods 0.000 description 2
- 230000001788 irregular Effects 0.000 description 2
- 239000007769 metal material Substances 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 230000003014 reinforcing effect Effects 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009954 braiding Methods 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 230000007123 defense Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000012783 reinforcing fiber Substances 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/30—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
- B29C70/32—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core on a rotating mould, former or core
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/30—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
- B29C70/34—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core and shaping or impregnating by compression, i.e. combined with compressing after the lay-up operation
- B29C70/347—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core and shaping or impregnating by compression, i.e. combined with compressing after the lay-up operation combined with compressing after the winding of lay-ups having a non-circular cross-section, e.g. flat spiral windings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/40—Shaping or impregnating by compression not applied
- B29C70/50—Shaping or impregnating by compression not applied for producing articles of indefinite length, e.g. prepregs, sheet moulding compounds [SMC] or cross moulding compounds [XMC]
- B29C70/52—Pultrusion, i.e. forming and compressing by continuously pulling through a die
- B29C70/523—Pultrusion, i.e. forming and compressing by continuously pulling through a die and impregnating the reinforcement in the die
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/54—Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
- B29C70/545—Perforating, cutting or machining during or after moulding
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Composite Materials (AREA)
- Mechanical Engineering (AREA)
- Moulding By Coating Moulds (AREA)
Abstract
The invention provides a bending and twisting resistant composite molding method for a polygonal composite material cylinder. The invention provides a bending-torsion-resistant composite forming production line for a polygonal composite material cylinder, which is characterized by comprising the following steps of: a core mold pulling system; a fiber cloth guide device; a middle layer yarn guiding plate device; a winding device; a ply yarn guiding plate device; a first weaving mechanism; a layer laying mechanism; a second weaving mechanism; a grease injection and curing system; a molded composite product traction device; and a cutting device. In the invention, the polygonal cylinder and the rib plate are formed by pultrusion at one time, so that the production efficiency is high and the labor cost is low; the polygonal barrel adopts a composite molding process of mixed weaving, layer yarn layering, winding yarn and fiber cloth layering, so that the mechanical properties of the barrel, such as axial strength, ring stiffness, bending resistance, torsion resistance, shear resistance and the like, are greatly improved; the transition area between adjacent rib plates adopts the pultrusion process of fiber cloth and ply yarn, so that the connection strength of the rib plates and the cylinder body is increased.
Description
Technical Field
The invention relates to a bending and twisting resistant composite forming method for a polygonal composite material cylinder with long inner ribs and a bending and twisting resistant composite forming production line for the polygonal composite material cylinder with the long inner ribs based on the composite forming method. The long inner rib means that the cylinder body is provided with a longer protruding rib shape on the inner side of the cross section, and the dimension of the rib is in the same order of magnitude as the dimension of the cross section of the cylinder body; the polygon refers to geometrical shapes such as quadrangle, pentagon, hexagon, octagon and the like; the composite material is a composite material formed by compounding carbon fibers/glass fibers or the like as reinforcing fibers and a resin or the like as a matrix.
Background
For special requirements, the polygonal barrel is commonly used in the industries of municipal engineering, power communication, building water supply and drainage and the like, and a long-strip-shaped rib plate is often designed on the inner wall of the barrel for reinforcing the structure and improving the bending resistance and torsion resistance. In national defense and military industry, the long-strip-shaped rib plates on the inner wall of the cylinder body can also be used as guide rails, and materials or devices can be conveyed through the guide rails in the cylinder body, so that the manufacture of the polygonal cylinder body with the long-strip-shaped inner ribs and with sufficient strength, service life and reliability is very important.
At present, a polygonal barrel is mostly made of metal materials, the metal materials are high in mass, the inner structure of the barrel is complex, and the processing difficulty is high. With the rapid development of high-performance fibers such as carbon fibers, glass fibers and the like, the high-performance fibers have the advantages of high strength and light weight and are gradually applied to the preparation of cylinders in recent years. The preparation process of the high-performance fiber composite material is various and complex, and a lot of products still stay in the stage of requiring a large amount of manpower.
When utilizing high performance fibre preparation to take guide rail barrel at present, generally with barrel and rectangular form gusset separately shaping, the barrel adopts carbon fiber beam yarn pultrusion process, and rectangular form gusset adopts carbon fiber prepreg hand lay-up technology, adopts adhesive bonding after both shaping. The above process has the following disadvantages: firstly, the production efficiency is low in a mode that the barrel and the long-strip-shaped rib plate are formed separately and then assembled, and the labor cost of a carbon fiber prepreg hand lay-up process is high; secondly, the cylinder body adopts a carbon fiber axial yarn pultrusion process, and a finished piece is easy to layer and does not shear; and thirdly, the shape and position errors of the long rib plates and the cylinder body cannot be guaranteed by adopting the gluing process, and the long rib plates and the cylinder body need to be processed after gluing sometimes.
Disclosure of Invention
The purpose of the invention is: the forming process and the forming production line of the polygonal composite material barrel with the strip-shaped inner rib can ensure the connection strength of the barrel and the strip-shaped inner rib, and are high in production efficiency.
In order to achieve the above object, one aspect of the present invention provides an anti-twisting composite forming method for a polygonal composite material cylinder, which adopts a polygonal core mold, wherein a plurality of corners of the polygonal core mold are respectively provided with a plurality of long grooves for forming long-strip-shaped inner ribs, and the composite forming method comprises the following steps:
coating fiber cloth on the outer surface of the polygonal core mold to form a fiber cloth layer;
laying yarn on the outer side of the fiber cloth layer to form an inner-layer fiber laying layer;
winding the winding yarns to the outer side of the inner layer fiber layer in a rotating mode to form a winding layer;
laying layer yarns on the outer side of the winding layer to form a middle fiber laying layer;
weaving the outer side of the middle fiber layer to form an inner woven layer;
paving layer yarns on the outer side of the inner woven layer to form an outer fiber layer;
weaving the outer fiber layer to form an outer woven layer;
forming a seven-layer mixed structure preformed body consisting of a fiber cloth layer, an inner layer fiber layer, a winding layer, a middle fiber layer, an inner layer woven layer, an outer side fiber layer and an outer layer woven layer outside the edge type core mold, wherein in the seven-layer mixed structure preformed body, only the fiber cloth layer and the inner layer fiber layer are positioned at the position of a strip-shaped inner rib; and (3) after the polygonal core mold coated with the seven-layer preformed body with the mixed structure is sent into an outer mold, high-pressure grease injection and curing molding are carried out, the molded product is continuously pulled out, and after the molded product is pulled out for a certain distance, the molded product is cut to obtain the molded product.
Preferably, the thickness of the seven-layer hybrid structure preform can be adjusted as desired.
The invention provides another technical scheme for providing a bending-torsion-resistant composite forming production line for a polygonal composite material cylinder, which is characterized by comprising the following steps:
the core mold traction system is used for pushing the polygonal core mold into the outer mold;
the fiber cloth guiding device is used for coating the fiber cloth on the outer surface of the polygonal core mold to form a fiber cloth layer;
the middle layer yarn guiding plate device is used for paving layer yarns on the outer side of the fiber cloth layer to form an inner layer fiber layer;
the winding device is used for rotatably winding the winding yarns to the outer side of the inner-layer fiber laying layer to form a winding layer;
the layer yarn guiding plate device is used for paving layer yarns on the outer side of the winding layer to form a middle fiber layer;
the weaving mechanism I is used for weaving the outer side of the middle fiber laying layer to form an inner-layer weaving layer;
the layering mechanism is used for paving layering yarns on the outer side of the inner woven layer to form an outer fiber layering;
the weaving mechanism II is used for weaving outside the outside fiber laying layer to form an outer-layer weaving layer;
the grease injection and curing system is used for high-pressure grease injection and curing molding;
the molded composite material product traction device is used for continuously pulling out a molded product obtained by the grease injection curing system;
and the cutting device is used for cutting to obtain a formed product after each section of the formed product is pulled out for a certain distance.
Preferably, a mandrel support frame is further included for supporting the polygonal mandrel during pushing.
Preferably, the first weaving mechanism, the layering mechanism and the second weaving mechanism are independent mechanisms; or the first weaving mechanism, the layering mechanism and the second weaving mechanism are integrated in a mixed weaving machine with layering; or the first weaving mechanism and the second weaving mechanism are integrated in a three-dimensional weaving machine.
Preferably, the fiber cloth guide device is formed by combining four gradually-contracted special-shaped plates which are uniformly arranged along the circumferential direction;
each deformed plate which gradually shrinks is a thin space curved body, the cross section of one end of the thin space curved body is in the shape of a plurality of thin straight plates which are uniformly distributed in the circumferential direction, and the cross section of the other end of the thin space curved body is in the shape of a plurality of separated thin bent plates which are consistent with the shape of the final fiber cloth layer; the middle of the thin space curved surface body is a smooth transition area, and the two ends of the thin space curved surface body realize smooth transition through the smooth transition area; the length of the thin straight plate at one end of the thin space curved body is equal to that of the thin bent plate at the other end;
the fiber cloth is divided into a plurality of rolls according to the polygonal shape and respectively laid on the thin straight plate, and the fiber cloth gradually changes from the end of the thin straight plate through the smooth transition area and is fully laid on the surface of the end of the thin bent plate along with the feeding of pultrusion, so that the fiber cloth is laid into the required shape.
The invention has the following beneficial effects:
(1) the polygonal cylinder and the rib plates are formed in a pultrusion mode at one time, production efficiency is high, and labor cost is low.
(2) The multi-edge cylinder body adopts a composite forming process of mixed weaving, layer-laying yarn, winding yarn and fiber cloth layer laying, and the mechanical properties of the cylinder body, such as axial strength, ring stiffness, bending resistance, torsion resistance, shear resistance and the like, are greatly improved.
(3) The transition area between adjacent rib plates adopts the pultrusion process of fiber cloth and ply yarn, so that the connection strength of the rib plates and the cylinder body is increased.
Drawings
FIG. 1 is a schematic view of a production line disclosed in the examples;
FIG. 2 is a schematic view of a polygonal mandrel used;
FIG. 3 is a cross-sectional view of the final product;
FIG. 4 is an enlarged view of section I of FIG. 3;
FIG. 5 is an enlarged view of section II of FIG. 3;
FIG. 6 is a schematic front structure view of a spatial irregular guide structure;
fig. 7 is a schematic side structure view of the spatial irregular guide structure.
Detailed Description
The invention will be further illustrated with reference to the following specific examples. It should be understood that these examples are for illustrative purposes only and are not intended to limit the scope of the present invention. Further, it should be understood that various changes or modifications of the present invention may be made by those skilled in the art after reading the teaching of the present invention, and such equivalents may fall within the scope of the present invention as defined in the appended claims.
The embodiment discloses a bending-torsion-resistant composite forming method for a polygonal composite material cylinder with a strip-shaped inner rib, which adopts a polygonal core mold 2, wherein a plurality of corners of the polygonal core mold 2 are respectively provided with a plurality of long grooves for forming the strip-shaped inner rib, and the composite forming method specifically comprises the following steps:
the polygonal core mold 2 is pushed into the outer mold by the core mold traction system 1, and in the pushing process:
step 1, coating a fiber cloth 3 on the outer surface of a polygonal core mold 2 through a fiber cloth guiding device 4 to form a fiber cloth layer A which is a first layer;
step 2, paving a first part of laying yarns placed on a laying yarn rack 6 on the outer side of a fiber cloth layer A through a middle laying yarn guide plate device 5 to form an inner-layer fiber laying layer B which is a second layer;
step 3, the winding device 7 rotates and winds the winding yarn to the outer side of the inner-layer fiber layer B to form a winding layer C which is a third layer;
step 4, paving a second part of the layering yarns placed on the layering creel 6 on the outer side of the winding layer C through a layering yarn guide plate device 8 to form an intermediate fiber layering D which is a fourth layer;
step 5, knitting an inner ring spindle of the mixed knitting machine 9 with the layering on the outer side of the middle fiber layering D to form an inner knitting layer E which is a fifth layer;
step 6, paving a second part of layering yarns placed on the layering yarn rack 6 on the outer side of the inner weaving layer E by using a middle layering of the layering mixed weaving machine 9 to form an outer fiber layering F which is a sixth layer;
step 7, weaving an outer ring spindle with a ply mixed weaving machine 9 outside the outer fiber ply F to form an outer weaving layer G which is a seventh layer;
therefore, a seven-layer mixed structure preform body consisting of a fiber cloth layer A, an inner layer fiber layer B, a winding layer C, a middle fiber layer D, an inner layer weaving layer E, an outer side fiber layer F and an outer layer weaving layer G is formed outside the polygonal core mold 2, and only the fiber cloth layer A and the inner layer fiber layer B are positioned at the position of the strip-shaped inner rib in the seven-layer mixed structure preform body; and (2) after the polygonal core mold 2 coated with the seven-layer preformed body with the mixed structure is sent into an outer mold, high-pressure grease injection and curing molding are carried out by using a grease injection curing system 10, a molded product 11 is continuously pulled out by using a molded composite material product traction device 12, and after the molded product is pulled out for a certain distance, a cutting device 13 is used for cutting the molded product, so that a final product with a certain length is obtained.
In the above method, the thickness of the seven-layer mixed structure preform may be adjusted as required; the layered mixed knitting machine 9 can also be a three-dimensional knitting machine or a common single-layer knitting machine. In the obtained final product, the plurality of fiber cloths on the innermost layer form a complete reinforcing layer at the root part of the rib plate and the inner surface of the polygonal cylinder body, so that the bending resistance and the integral torsion resistance of the root part of the long strip-shaped inner rib in the cylinder body can be obviously enhanced.
The invention provides an anti-bending and anti-twisting composite forming production line of a polygonal composite material barrel with a strip-shaped inner rib, which adopts the composite forming method, and comprises a core mould traction system 1, a polygonal core mould 2, a fiber cloth guide device 4, a middle ply yarn guide plate device 5, a ply creel 6, a winding device 7, a ply yarn guide plate device 8, a ply mixed braiding machine 9, a grease injection curing system 10, a formed composite material product traction device 12 and a cutting device 13, and also comprises the following steps:
and a core mold support frame 14 for supporting the polygonal core mold 2 during the pushing.
In the embodiment, the structure of the cylinder body is complex, the carbon cloth layer of the innermost layer is difficult to lay, the fiber cloth guide device 4 is designed to adopt a special space special-shaped guide structure and is formed by combining 4 special-shaped plates 4-1 which shrink gradually, and the special-shaped plates 4-1 are uniformly arranged along the circumferential direction. The gradually contracted special-shaped plate 4-1 is a thin space curved surface body formed by processing a thin plate through stamping, bending and the like. The cross section of one end of the thin space curved body is a plurality of thin straight plates which are uniformly distributed in the circumferential direction, and the cross section of the other end of the thin space curved body is a plurality of separated thin bent plates which are consistent with the forming shape of the final fiber cloth layer A. The middle of the thin space curved body is a smooth transition area, and the two ends of the thin space curved body realize smooth transition through the smooth transition area. The length of the thin straight plate at one end of the thin space curved body is equal to that of the thin bent plate at the other end. The fiber cloth 3 is divided into a plurality of rolls according to the polygonal shape, and the rolls are respectively paved on the thin straight plate, gradually change from the end of the thin straight plate through the smooth transition area along with the feeding of pultrusion and are fully paved on the surface of the end of the thin bent plate. By such a guide region, the fiber cloth 3 can be smoothly laid in a desired shape.
Claims (6)
1. A polygonal composite material barrel bending and twisting resistant composite forming method adopts a polygonal core mold, and a plurality of corners of the polygonal core mold are respectively provided with a plurality of long grooves for forming long-strip-shaped inner ribs, and is characterized in that the composite forming method comprises the following steps:
coating fiber cloth on the outer surface of the polygonal core mold to form a fiber cloth layer;
laying yarn on the outer side of the fiber cloth layer to form an inner-layer fiber laying layer;
winding the winding yarns to the outer side of the inner layer fiber layer in a rotating mode to form a winding layer;
laying layer yarns on the outer side of the winding layer to form a middle fiber laying layer;
weaving the outer side of the middle fiber layer to form an inner woven layer;
laying layer yarns are laid on the outer side of the inner weaving layer to form an outer fiber laying layer;
weaving outside the outside fiber layer to form an outer woven layer;
forming a seven-layer mixed structure preformed body consisting of a fiber cloth layer, an inner layer fiber layer, a winding layer, a middle fiber layer, an inner layer woven layer, an outer side fiber layer and an outer layer woven layer outside the edge type core mold, wherein in the seven-layer mixed structure preformed body, only the fiber cloth layer and the inner layer fiber layer are positioned at the position of a strip-shaped inner rib; and (3) after the polygonal core mold coated with the seven-layer preformed body with the mixed structure is sent into an outer mold, high-pressure grease injection and curing molding are carried out, the molded product is continuously pulled out, and after the molded product is pulled out for a certain distance, the molded product is cut to obtain the molded product.
2. The bending-torsion-resistant composite molding method for the polygonal composite material cylinder body according to claim 1, wherein the thickness of the seven-layer mixed structure preform body can be adjusted according to requirements.
3. The utility model provides a polygon combined material barrel bending resistant twists composite forming production line which characterized in that includes:
the core mold traction system is used for pushing the polygonal core mold into the outer mold;
the fiber cloth guiding device is used for coating the fiber cloth on the outer surface of the polygonal core mold to form a fiber cloth layer;
the middle layer yarn guiding plate device is used for paving layer yarns on the outer side of the fiber cloth layer to form an inner layer fiber layer;
the winding device is used for rotatably winding the winding yarns to the outer side of the inner-layer fiber laying layer to form a winding layer;
the layering yarn guide plate device is used for paving layering yarns on the outer side of the winding layer to form an intermediate fiber layering;
the first weaving mechanism is used for weaving the outer side of the middle fiber laying layer to form an inner-layer weaving layer;
the layering mechanism is used for paving layering yarns on the outer side of the inner woven layer to form an outer fiber layering;
the weaving mechanism II is used for weaving outside the outside fiber laying layer to form an outer weaving layer;
the grease injection and curing system is used for high-pressure grease injection and curing molding;
the molded composite product traction device is used for continuously pulling out a molded product obtained by the grease injection curing system;
and the cutting device is used for cutting to obtain a formed product after being pulled out for a certain distance.
4. The bending and twisting resistant composite forming production line of the polygonal composite material cylinder body as claimed in claim 3, further comprising a core mold support frame for supporting the polygonal core mold during pushing.
5. The bending-torsion-resistant composite forming production line for the polygonal composite material cylinder body according to claim 3, wherein the first weaving mechanism, the layering mechanism and the second weaving mechanism are independent mechanisms; or the first weaving mechanism, the layering mechanism and the second weaving mechanism are integrated in a layering mixed weaving machine; or the first weaving mechanism and the second weaving mechanism are integrated in a three-dimensional weaving machine.
6. The bending and twisting resistant composite forming production line for the polygonal composite material cylinder body as claimed in claim 3, wherein the fiber cloth guide device is formed by combining four gradually contracted special-shaped plates which are uniformly arranged along the circumferential direction;
each special-shaped plate which is gradually shrunk is a thin space curved surface body, the cross section of one end of the thin space curved surface body is in the shape of a plurality of thin straight plates which are uniformly distributed in the circumferential direction, and the cross section of the other end of the thin space curved surface body is in the shape of a plurality of separated thin bent plates which are consistent with the forming shape of the final fiber cloth layer; the middle of the thin space curved surface body is a smooth transition area, and the two ends of the thin space curved surface body realize smooth transition through the smooth transition area; the length of the thin straight plate at one end of the thin space curved body is equal to that of the thin bent plate at the other end;
the fiber cloth is divided into a plurality of rolls according to the polygonal shape and respectively laid on the thin straight plate, and the fiber cloth gradually passes through the smooth transition area from the end of the thin straight plate and is fully laid on the surface of the end of the thin bent plate along with the feeding of pultrusion, so that the fiber cloth is laid into the required shape.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202210251322.8A CN114770973B (en) | 2022-03-15 | 2022-03-15 | Multi-sided composite material barrel bending and twisting resistant composite forming method with long inner ribs and production line |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202210251322.8A CN114770973B (en) | 2022-03-15 | 2022-03-15 | Multi-sided composite material barrel bending and twisting resistant composite forming method with long inner ribs and production line |
Publications (2)
Publication Number | Publication Date |
---|---|
CN114770973A true CN114770973A (en) | 2022-07-22 |
CN114770973B CN114770973B (en) | 2024-08-30 |
Family
ID=82424100
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202210251322.8A Active CN114770973B (en) | 2022-03-15 | 2022-03-15 | Multi-sided composite material barrel bending and twisting resistant composite forming method with long inner ribs and production line |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN114770973B (en) |
Citations (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1105931A (en) * | 1994-01-29 | 1995-08-02 | 张国志 | Hollow glass fibre reinforced plastics board and its made-up technology |
CN102205568A (en) * | 2011-05-13 | 2011-10-05 | 谭江南 | Method for processing bamboo reinforcement of large-aperture bamboo-plastic compound tube |
CN202764227U (en) * | 2012-09-13 | 2013-03-06 | 天津市天联滨海复合材料有限公司 | Device for producing external corrugated fiber reinforced plastic (FRP) pipe |
CN103031806A (en) * | 2013-01-08 | 2013-04-10 | 北京玻钢院复合材料有限公司 | Fiber reinforced plastic (FRP) pultruded profile for bridge, forming equipment and preparation method |
CN103117123A (en) * | 2013-01-31 | 2013-05-22 | 东华大学 | Carbon fiber reinforced polymer cable core with high elongation and production method thereof |
CN103557376A (en) * | 2013-11-15 | 2014-02-05 | 广东宝通玻璃钢有限公司 | Continuous large-caliber woven fiber reinforced thermoset pultrusion pipeline and production method |
CN103958165A (en) * | 2011-10-11 | 2014-07-30 | 空中客车运营简化股份公司 | Method for producing an extruded stiffened panel, and device for implementing same |
CN104339490A (en) * | 2014-09-25 | 2015-02-11 | 李爱云 | Pultrusion mould and conductive orthohexagonal glass reinforced plastic anode tube produced by using pultrusion mould |
CN105952981A (en) * | 2016-05-20 | 2016-09-21 | 深圳市大疆创新科技有限公司 | Pultrusion pipe and manufacturing method and equipment thereof |
CN107696645A (en) * | 2016-08-08 | 2018-02-16 | 胡海东 | A kind of composite panel and casing |
CN212021859U (en) * | 2020-03-06 | 2020-11-27 | 南京工业大学 | Large-size multi-axial composite material bearing plate taking pultruded profile as sandwich |
CN112078190A (en) * | 2020-09-07 | 2020-12-15 | 东莞市锦明运动器材有限公司 | Method for synchronous molding of composite material pultrusion and internal foam injection and composite material pipe |
CN212561486U (en) * | 2020-09-26 | 2021-02-19 | 江苏海洋大学 | FRP composite pile prepared by FRP composite material |
-
2022
- 2022-03-15 CN CN202210251322.8A patent/CN114770973B/en active Active
Patent Citations (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1105931A (en) * | 1994-01-29 | 1995-08-02 | 张国志 | Hollow glass fibre reinforced plastics board and its made-up technology |
CN102205568A (en) * | 2011-05-13 | 2011-10-05 | 谭江南 | Method for processing bamboo reinforcement of large-aperture bamboo-plastic compound tube |
CN103958165A (en) * | 2011-10-11 | 2014-07-30 | 空中客车运营简化股份公司 | Method for producing an extruded stiffened panel, and device for implementing same |
CN202764227U (en) * | 2012-09-13 | 2013-03-06 | 天津市天联滨海复合材料有限公司 | Device for producing external corrugated fiber reinforced plastic (FRP) pipe |
CN103031806A (en) * | 2013-01-08 | 2013-04-10 | 北京玻钢院复合材料有限公司 | Fiber reinforced plastic (FRP) pultruded profile for bridge, forming equipment and preparation method |
CN103117123A (en) * | 2013-01-31 | 2013-05-22 | 东华大学 | Carbon fiber reinforced polymer cable core with high elongation and production method thereof |
CN103557376A (en) * | 2013-11-15 | 2014-02-05 | 广东宝通玻璃钢有限公司 | Continuous large-caliber woven fiber reinforced thermoset pultrusion pipeline and production method |
CN104339490A (en) * | 2014-09-25 | 2015-02-11 | 李爱云 | Pultrusion mould and conductive orthohexagonal glass reinforced plastic anode tube produced by using pultrusion mould |
CN105952981A (en) * | 2016-05-20 | 2016-09-21 | 深圳市大疆创新科技有限公司 | Pultrusion pipe and manufacturing method and equipment thereof |
CN107696645A (en) * | 2016-08-08 | 2018-02-16 | 胡海东 | A kind of composite panel and casing |
CN212021859U (en) * | 2020-03-06 | 2020-11-27 | 南京工业大学 | Large-size multi-axial composite material bearing plate taking pultruded profile as sandwich |
CN112078190A (en) * | 2020-09-07 | 2020-12-15 | 东莞市锦明运动器材有限公司 | Method for synchronous molding of composite material pultrusion and internal foam injection and composite material pipe |
CN212561486U (en) * | 2020-09-26 | 2021-02-19 | 江苏海洋大学 | FRP composite pile prepared by FRP composite material |
Also Published As
Publication number | Publication date |
---|---|
CN114770973B (en) | 2024-08-30 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN102700153B (en) | Continuous pultrusion manufacturing method and production device for fibrous composite drive shaft | |
US7815160B2 (en) | Composite mandrel | |
CN100581794C (en) | Preparation method for on-line pulling and extruding glass steel tube with multilayer annular weaving structure | |
KR101155633B1 (en) | The triaxial braiding machine for triaxial braided sleeve with axial yarn and the triaxial braided sleeve thereof and the continuous manufacturing system for tubular composites thereof and the tubular composites therewith | |
CN102039684B (en) | A method for manufacturing a composite body and a composite body manufacturing arrangement | |
CN208305845U (en) | A kind of device preparing grating band using composite fibre | |
CN101495296A (en) | Method for production of a plurality of fiber-composite structural elements | |
CN109311240B (en) | Method for producing an at least partially profiled fiber-reinforced plastic profile, profiled fiber-reinforced plastic profile and use thereof | |
CN101708657A (en) | Production method of composite material by multilayer diagonal winding and production line | |
CN111720631A (en) | High-ring-stiffness stretch-wound FRP pipe and preparation method thereof | |
CN108481764A (en) | A kind of method and device preparing grating band using composite fibre | |
RU112664U1 (en) | TECHNOLOGICAL COMPLEX FOR PRODUCTION OF COMPLEXLY REINFORCED ARTICLES FROM POLYMERIC COMPOSITE MATERIALS | |
CN111945718A (en) | High-performance corrosion-resistant embossed FRP (fiber reinforced plastic) anchor rod and preparation method thereof | |
CN111438963B (en) | Preparation method of continuously-wound glass fiber reinforced plastic ribbed pipe | |
CN103538262A (en) | Linen yarn/polypropylene thermoplastic reinforced composite material and production process thereof | |
CN114770973A (en) | Bending-torsion-resistant composite forming method and production line for multi-edge composite material barrel with long inner ribs | |
CN103015107B (en) | Fuzzing roller rolled by carbon fiber composite material in two-step method | |
JP3901299B2 (en) | U bolt manufacturing method | |
CN2142912Y (en) | Fiber-reinforced draw-extrude plastic pipe | |
CN210126324U (en) | Novel high-strength fiber pultrusion pipeline | |
CN105719768A (en) | Aluminum-clad fiber reinforced composite core for overhead conductor and manufacturing method thereof | |
CN108127941B (en) | Polygon multilayer fabric composite material tubular product preforming mould | |
CN212584450U (en) | High-ring-stiffness stretch-wrap FRP pipe | |
CN211942186U (en) | Double-deck stack unloading equipment about production twines FRP pipe in succession | |
CN114851598B (en) | Polygonal composite material cylinder body bending-resistant composite forming method with long inner ribs and production line |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
GR01 | Patent grant | ||
GR01 | Patent grant |