CN212558252U

CN212558252U - Automatic cap ejection of compact system of pressing of fuse

Info

Publication number: CN212558252U
Application number: CN202021097053.7U
Authority: CN
Inventors: 李涛昌; 陆振东; 刘红; 于波; 高帅; 赫鑫兰; 姚昀辰
Original assignee: Dalian North Vacuum Switch Co ltd
Current assignee: Dalian North Vacuum Switch Co ltd
Priority date: 2020-06-15
Filing date: 2020-06-15
Publication date: 2021-02-19
Anticipated expiration: 2030-06-15

Abstract

The utility model belongs to the technical field of the fuse production technique and specifically relates to an automatic cap ejection of compact system that presses of fuse, including fusion tube input mechanism, end cap upset input mechanism, press cap mechanism, unloading mechanism, transition mechanism, output mechanism, workbin elevating system, frame and play work or material rest, wherein treat that the fusion tube of pressure equipment sends into the cap station of pressing in the frame through fusion tube input mechanism, press cap mechanism to locate and press cap station one side and be equipped with mobilizable cap seat of pressing, and the end cap passes through the upset of end cap upset input mechanism is sent into in pressing the cap seat, and pass through the cap seat of pressing removes and realizes the pressure equipment, and the fusion tube of accomplishing the pressure cap sends to transition mechanism through unloading mechanism in, and the fusion tube in the transition mechanism sends to the workbin of upper end of workbin elevating system in batches through output mechanism, and the workbin passes through workbin. The utility model discloses can cooperate automatic rubber coating equipment to realize automatic cap and the automatic discharging operation of pressing, realize the full-automatic streamlined production purpose of fuse.

Description

Automatic cap ejection of compact system of pressing of fuse

Technical Field

The utility model belongs to the technical field of fuse production and specifically relates to an automatic cap ejection of compact system that presses of fuse.

Background

The fuse comprises a fusible core, a fuse tube and an end cap, wherein the fusible core is arranged in the fuse tube, and the end part of the fuse tube is pressed on the end cap to realize sealing. At present, the assembly process of the fuse is basically manual operation, although the technical indexes can basically reach the standard during inspection, the assembly process has the following defects:

firstly, the production efficiency is low due to the matching production of the tool by the hand;

secondly, the quality and the appearance of the assembled product are not uniform enough, and the qualification rate is lower;

thirdly, the manual pressing of the cap is uneven in force, so that the damage rate is high;

fourthly, in order to ensure that the end caps are firmly fixed, glue is required to be applied in the end caps, but the manual glue application is not uniform, the application positions are not standard, and sometimes the glue is removed and applied again, so that the material is wasted, and the labor cost is increased.

Along with the development of science and technology, automatic gluing equipment has appeared at present and has been used for the automatic rubber coating operation of end cap for rubber coating efficiency and quality improve greatly, nevertheless in order to improve production efficiency and production quality, still need be equipped with can with automatic rubber coating equipment takt matched with automatic cap pressing device and discharging device, in order to realize fuse full automated production purpose.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide an automatic cap ejection of compact system of pressing of fuse can cooperate automatic rubber coating equipment to realize automatic cap and the automatic discharging operation of pressing, has realized fuse full automated production purpose.

The purpose of the utility model is realized through the following technical scheme:

an automatic capping and discharging system of a fuse comprises a fusion tube input mechanism, an end cap overturning input mechanism, a capping mechanism, a discharging mechanism, a transition mechanism, an output mechanism, a material box lifting mechanism, a rack and a discharging rack, wherein the fusion tube input mechanism, the end cap overturning input mechanism, the capping mechanism, the discharging mechanism and the transition mechanism are arranged on the rack, the output mechanism and the material box lifting mechanism are arranged on the discharging rack, a fusion tube to be pressed is sent into a capping station on the rack through the fusion tube input mechanism, the capping mechanism is arranged on one side of the capping station and is provided with a movable capping seat, the end cap is sent into the capping seat through the overturning input mechanism of the end cap overturning input mechanism and is moved to realize pressing through the capping seat, the fusion tube for completing capping is sent into the transition mechanism through the discharging mechanism, the fusion tube on the transition mechanism is sent into the material box at the upper end of the material box lifting mechanism in batches through the, the bin is driven to lift through the bin lifting mechanism.

The fusion tube input mechanism comprises an input gear disc, an input cylinder and a fusion tube box, wherein the input gear disc is arranged in the fusion tube box, one side of the input gear disc is provided with a first material supporting plate for separating K and K1 regions in the fusion tube box, the other side of the input gear disc is provided with a second material supporting plate for separating K and K2 regions in the fusion tube box, an opening between the first material supporting plate and the second material supporting plate corresponds to any notch in the input gear disc, an arc-shaped plate matched with the input gear disc is arranged below the second material supporting plate, a rod end part of the input cylinder is provided with a fusion tube supporting seat, and the fusion tube supporting seat is positioned below the input gear disc when retreating.

End cap upset input mechanism includes that the end cap pushes cylinder, end cap upset motor, upset seat and end cap raceway, and the end cap pushes the cylinder through the end cap and pushes the upset notch that the upset seat was pushed to the end cap, and the upset seat passes through the upset of end cap upset motor drive, and the upset back the intraoral inclined plane Q of upset notch links up with end cap raceway input, when pressing the cap seat in the cap mechanism and returning, press the indent on the cap seat with the output of end cap raceway links up, and block during pressing cap seat antedisplacement pressure equipment the output of end cap raceway.

The overturning seat is driven to overturn for 90 degrees by an end cap overturning motor; and a pressing plate is arranged on the upper side of the end cap roller path.

The cap pressing mechanism comprises a cap pressing cylinder and a cap pressing base, and the cap pressing base is driven to move through the cap pressing cylinder.

The blanking mechanism comprises a blanking clamping jaw, a clamping jaw air cylinder, a lifting air cylinder, a dragging air cylinder, a lifting plate, a movable plate and a blanking support, wherein the movable plate is arranged at the upper end of the blanking support, the dragging air cylinder is arranged on the blanking support, the movable plate passes through the dragging air cylinder to be driven to move, the lifting air cylinder is arranged on the movable plate, the lifting plate is arranged at the end part of a cylinder rod of the lifting air cylinder, the blanking clamping jaw and the clamping jaw air cylinder are arranged on the lifting plate, and the blanking clamping jaw is driven to open and.

The transition mechanism comprises a shifting cylinder and a transition support seat, the transition support seat is driven to move through the shifting cylinder, and a plurality of transition grooves are formed in the transition support seat.

Output mechanism includes output drive arrangement, driving band, removes seat, output lift cylinder, lift seat, output clamping jaw cylinder and output clamping jaw, and wherein the driving band passes through output drive arrangement drive is rotatory, remove that the seat is movably located go up the pay-off frame and with the driving band links firmly, output lift cylinder install in on the removal seat, the lift seat passes through output lift cylinder drive goes up and down, output clamping jaw cylinder and output clamping jaw all install in on the lift seat, and output clamping jaw opens and shuts through output clamping jaw cylinder drive.

Workbin elevating system includes lift drive arrangement, drive belt subassembly, screw, lead screw and guide bar, and wherein the screw passes through the lift drive arrangement drive rotation, just lift drive arrangement passes through drive belt subassembly transmission torque, lead screw and screw cooperation, just lead screw lower extreme and guide bar lower extreme are connected through lower connecting plate, lead screw upper end and guide bar upper end are connected through the upper junction plate, the workbin place in on the upper junction plate.

End cap upset input mechanism links to each other with an automatic rubber coating mechanism through an end cap transmission path, automatic rubber coating mechanism includes spreading machine and rubber coating toothed disc, and the end cap gets into in each notch on the rubber coating toothed disc in proper order, and passes through rubber coating toothed disc is rotatory to be taken into the spreading machine below one by one in proper order, and the end cap after the rubber coating passes through rubber coating toothed disc is rotatory to be sent into one by one in proper order in the end cap transmission path.

The utility model discloses an advantage does with positive effect:

1. the utility model discloses can cooperate automatic rubber coating equipment to realize automatic cap operation of pressing, wherein the input gear dish of fuse input mechanism utilization and input cylinder realize waiting the input of pressure equipment fuse, end cap upset input mechanism will be transmitted the gummed end cap upset adjustment gesture of completion that comes by automatic rubber coating station, and in the pressure cap seat of automatic input pressure cap mechanism, and then remove the automatic pressure equipment of accomplishing end cap and fuse through pressure cap seat, realized the fuse by the full-automatic production process of rubber coating to pressure cap, the production efficiency is greatly improved.

2. The utility model discloses degree of automation is high, and can fully guarantee end cap pressure equipment quality, wherein treat that the pressure equipment fusion tube during the input through notch on the input gear dish and the fusion tube supporting seat notch of input cylinder rod tip does not deviate the pressure equipment direction, the end cap then through the not skew pressure equipment direction of indent limiting position on the pressure cap seat, and the utility model discloses accurate control fusion tube supporting seat moving direction and distance to the axial of fusion tube when guaranteeing the pressure equipment is in on the same straight line with the end cap axial on the pressure cap seat, and the pressure cap cylinder in the pressure cap mechanism then guarantees that the pressure cap dynamics is even, thereby fully guarantees end cap pressure equipment quality, product spoilage greatly reduced.

3. The utility model discloses can realize the automatic discharging operation, wherein press the fusion tube behind the cap to send into the transition mechanism through unloading mechanism earlier and place nearby, guarantee to press cap efficiency, and the fusion tube in the transition mechanism becomes to send to the workbin of workbin elevating system upper end through output mechanism output in batches, guarantee output efficiency, and the workbin is filled the back and is automatically descended appointed high convenience and is connected with other processes, the fusion tube that makes the completion pressure equipment together can shift to next process smoothly together with the workbin, the full automatic operation of whole ejection of compact process, especially, be fit for and produce the line matching operation.

4. The utility model discloses each mechanism mutually supports fully to guarantee the production beat matching of rubber coating, pressure cap, the ejection of compact, and the utility model discloses overall structure is compact, saves installation space.

Drawings

Figure 1 is a front view of the present invention,

figure 2 is a top view of the present invention,

figure 3 is an enlarged view of the end cap inversion input mechanism at a in figure 2,

figure 4 is a front view of the end cap invert input mechanism of figure 3,

figure 5 is a front view of the blanking mechanism of figure 1,

figure 6 is a left side view of the blanking mechanism of figure 5,

figure 7 is a schematic view of the output mechanism of figure 1,

fig. 8 is a schematic view of the bin lift mechanism of fig. 1.

Wherein, 1 is a fusion tube input mechanism, 101 is an input gear disc, 102 is an input cylinder, 103 is a fusion tube supporting seat, 1031 is a limiting stop, 104 is a second retainer plate, 105 is a guide slide rail, 106 is a first retainer plate, 107 is an arc plate, 2 is a blanking mechanism, 201 is a blanking clamping jaw, 202 is a dragging cylinder, 2021 is a connecting plate, 203 is a clamping jaw cylinder, 204 is a lifting cylinder, 205 is a lifting plate, 206 is a lifting guide rod, 207 is a moving plate, 208 is a guide rail sliding block component, 3 is a transition mechanism, 301 is a shifting cylinder, 302 is a transition groove, 4 is an output mechanism, 401 is an output lifting cylinder, 402 is an output clamping jaw cylinder, 403 is an output clamping jaw, 404 is an output driving device, 405 is a driving belt pulley, 5 is a frame, 6 is a fusion tube, 7 is a capping mechanism, 701 is a capping cylinder, 702 is a capping seat, 7021 is a capping seat, 8 is an overturn input mechanism, 801 is an end cap pushing cylinder, 802 is an end cap overturning motor, 803 is an overturning seat, 804 is an end cap raceway, 805 is a pressing plate, 9 is an automatic gluing mechanism, 901 is a gluing machine, 902 is a gluing gear disc, 10 is an end cap transmission channel, 11 is an end cap, 12 is a discharging frame, 13 is a bin, 14 is a bin lifting mechanism, 141 is a lifting driving device, 142 is a transmission belt assembly, 143 is a nut, 144 is a lead screw, 145 is a guide rod, 146 is a mounting plate, 147 is an upper connecting plate, and 148 is a lower connecting plate.

Detailed Description

The present invention will be described in detail with reference to the accompanying drawings.

As shown in fig. 1-8, the utility model comprises a fusion tube input mechanism 1, an end cap turnover input mechanism 8, a capping mechanism 7, a blanking mechanism 2, a transition mechanism 3, an output mechanism 4, a material box lifting mechanism 14, a frame 5 and a discharge frame 12, wherein the fusion tube input mechanism 1, the end cap turnover input mechanism 8, the capping mechanism 7, the blanking mechanism 2 and the transition mechanism 3 are arranged on the frame 5, the output mechanism 4 and the material box lifting mechanism 14 are arranged on the discharge frame 12, a fusion tube 6 to be pressed is fed into a capping station on the frame 5 through the fusion tube input mechanism 1, the end cap turnover input mechanism 8 is connected with an automatic glue spreading mechanism 9 in the previous process through an end cap transmission channel 10, and an end cap 11 which finishes glue spreading operation through the automatic glue spreading mechanism 9 moves to the end cap turnover input mechanism 8 along the end cap transmission channel 10 in a vertical state with an upward opening, and the melt tubes 6 are conveyed to the transition mechanism 3 through the discharging mechanism 2 and then all the melt tubes 6 on the transition mechanism 3 are output in batches through the output mechanism 4 and conveyed to a material box 13 at the upper end of a material box lifting mechanism 14, the material box 13 is driven to descend to a specified position through the material box lifting mechanism 14 after being filled with the materials, and then the melt tubes 6 in the material box 13 are transferred to the next process along with the material box 13.

As shown in fig. 1-2, the fusion tube input mechanism 1 includes an input gear plate 101, an input cylinder 102 and a fusion tube box, wherein the input gear plate 101 is disposed in the fusion tube box, a first material supporting plate 106 for separating K and K1 areas in the fusion tube box is disposed on one side of the input gear plate 101, a second material supporting plate 104 for separating K and K2 areas in the fusion tube box is disposed on the other side of the input gear plate 101, an opening between the first material supporting plate 106 and the second material supporting plate 104 corresponds to any notch on the input gear plate 101, an arc-shaped plate 107 matched with the input gear plate 101 is disposed in a K2 area below the second material supporting plate 104, a fusion tube supporting seat 103 with a notch is disposed at an end of a cylinder rod of the input cylinder 102, and the notch is located right below the input gear plate 101 when the fusion tube supporting seat 103 is completely retracted. When the mechanism works, the fusion tubes 6 to be pressed are arranged in a K area in a fusion box, the width of the fusion box and the width of an opening between a first material supporting plate 106 and a second material supporting plate 104 are ensured to ensure that only one fusion tube 6 falls into a corresponding notch on an input gear disc 101 through the opening between the first material supporting plate 106 and the second material supporting plate 104 at each time, the input gear disc 101 is driven to rotate by a motor, an arc-shaped plate 107 blocks each notch on which the fusion tube 6 is arranged on the input gear disc 101 to prevent the fusion tube 6 from falling into a K2 area until the notch rotates to the lower side of the input gear disc 101, the fusion tubes 6 in the notch automatically fall into a notch of a fusion tube supporting seat 103 under the action of gravity, each fusion tube 6 falls into one fusion tube 6, the input gear disc 101 stops rotating, an input air cylinder 102 starts to drive the fusion tube supporting seat 103 to move to a capping station for pressing, the fusion tubes 6 after being pressed are taken away through a discharging mechanism 2, the vacant fusion tube supporting seat 103 returns to the original position, the input gear disc 101 continues to rotate and fall into the next fusion tube 6, the automatic input of the fusion tube 6 is realized in a reciprocating mode, and the input gear disc 101 and the input cylinder 102 can control the action beat through the device system.

Notch on the input gear dish 101 with notch on the fuse tube supporting seat 103 needs to guarantee that the location of waiting to press fitting fuse tube 6 does not deviate the pressure equipment direction to as shown in fig. 1, be equipped with direction slide rail 105 on the frame 5, fuse tube supporting seat 103 along direction slide rail 105 removes and guarantees the moving direction, in addition as shown in fig. 2, is equipped with limit stop 1031 on frame 5 and is used for guaranteeing that the fuse tube supporting seat 103 moving position is accurate, like this when fuse tube 6 removes the back that targets in place, fuse tube 6 axis can guarantee with the end cap 11 axis in the pressure cap mechanism 7 is located same straight line, and then guarantees that the pressure cap is accurate.

As shown in fig. 2, the end cap overturning input mechanism 8 is connected to an automatic gluing mechanism 9 in a previous process through an end cap transmission channel 10, the automatic gluing mechanism 9 includes a gluing machine 901 and a gluing gear plate 902, an end cap 11 input from a previous station sequentially enters each notch on the gluing gear plate 902, the gluing gear plate 902 is driven by a motor to rotate to sequentially bring the end caps 11 in each notch one by one below the gluing machine 901 to realize automatic gluing, and then the end caps 11 after gluing are sequentially sent to an input end of the end cap transmission channel 10 one by one. The applicator 901 is well known in the art and is a commercially available product.

As shown in fig. 3 to 4, the end cap turning input mechanism 8 includes an end cap pushing cylinder 801, an end cap turning motor 802, a turning seat 803 and an end cap raceway 804, wherein the end cap 11 is glued and moves along the end cap conveying passage 10 in a vertical state with an upward opening, and an end cap 11 at an output end E1 of the end cap conveying passage 10 is pushed into a turning notch of the turning seat 803 at a position E2 along the direction G by the end cap pushing cylinder 801, and then the turning seat 803 is turned by the end cap turning motor 802 by 90 degrees, while turning the end cap 11 in the vertical state to a horizontal state with an opening facing to one side of a capping station, the turning notch carrying the end cap 11 is also turned to a position E3 closely attached to the input end cap raceway 804 obliquely arranged along the direction D, the turning notch of the turning seat 803 is provided with an inclined plane Q, and after the end cap 11 is turned by 90 degrees, the inclined plane Q is just connected with the input end of the end cap raceway 804, the end cap 11 in the turnover notch rolls into the end cap raceway 804 along the inclined plane Q, as shown in fig. 2, the cap pressing mechanism 7 is arranged on one side of the cap pressing station, the cap pressing mechanism 7 comprises a cap pressing cylinder 701 and a cap pressing base 702, the cap pressing base 702 is driven to move by the cap pressing cylinder 701, a pressing groove 7021 is arranged on the cap pressing base 702, a stop block matched with the cap pressing base 702 is arranged on the other side of the cap pressing station, as shown in fig. 3-4, when the cap pressing base 702 is completely withdrawn, the tail end of the pressing groove 7021 on the cap pressing base 702 is just connected with the output end of the end cap raceway 804, the single end cap 11 rolls into the pressing groove 7021 of the cap pressing base 702 along the end cap raceway 804, then the cap pressing base 702 moves forward to enable the end of the fusion tube 6 of the cap pressing station to enter the pressing groove 7021 and abut against the end cap 11, the capping seat 702 then continues to move forward and cooperates with a stop on the other side of the capping station to press fit the end cap 11 in the indent 7021 onto the end of the fusion tube 6 at the capping station.

As shown in fig. 4, the end cap raceway 804 is closed and the upper side is provided with a pressing plate 805 to ensure that the end caps 11 are input one by one in a row, as shown in fig. 3, when the cap pressing seat 702 moves forward, the surface F thereof blocks the output end of the end cap raceway 804 to block the next end cap 11 from rolling out, and when the cap pressing seat 702 moves back, the tail end of the pressing groove 7021 is engaged with the output end of the end cap raceway 804, and at this time, the next end cap 11 automatically falls into the pressing groove 7021 of the cap pressing seat 702, so that the automatic input of the end cap 11 is realized in a reciprocating manner. The indent 7021 axial is to setting up and the width should cooperate with end cap 11 along G, when guaranteeing that the axial does not deviate from the pressure equipment direction after the end cap 11 gets into indent 7021, also guarantee that end cap 11 can unhindered the disengagement of indent 7021.

As shown in fig. 5 to 6, the blanking mechanism 2 includes a blanking clamping jaw 201, a clamping jaw cylinder 203, a lifting cylinder 204, a dragging cylinder 202, a lifting plate 205, a moving plate 207 and a blanking bracket, wherein the blanking bracket is fixedly mounted on the frame 5, the moving plate 207 is movably disposed at the upper end of the blanking bracket through a guide rail slider assembly 208, a slider is disposed at the lower side of the end portion of the moving plate 207, a guide rail matched with the slider is disposed at the upper end of the inner side wall of the blanking bracket, the dragging cylinder 202 is disposed at one side of the blanking bracket, and the moving plate 207 is driven by the dragging cylinder 202 to move along the W direction, as shown in fig. 6, a connecting plate 2021 is disposed at the end of the rod of the dragging cylinder 202 and connected to the moving plate 207, the lifting cylinder 204 is mounted on the moving plate 207, the lifting plate 205 is mounted on the rod of, unloading clamping jaw 201 and clamping jaw cylinder 203 install in on the lifter plate 205, and unloading clamping jaw 201 passes through clamping jaw cylinder 203 drive opens and shuts, as shown in fig. 6, in order to guarantee that the centre gripping of fusion tube 6 is firm, this embodiment is equipped with two pairs of unloading clamping jaws 201 and snatchs fusion tube 6 from fusion tube supporting seat 103 both sides respectively, two clamping jaw cylinders 203 are correspondingly equipped with on the lifter plate 205.

When the blanking mechanism 2 works, the dragging cylinder 202 drives the moving plate 207 to move to the position above the cap pressing station, the lifting cylinder 204 drives the lifting plate 205 to descend to a specified height, in order to ensure vertical lifting, as shown in fig. 5, a lifting guide rod 206 is respectively arranged on the lifting plate 205 at two sides of the blanking clamping jaw 201 to realize lifting guide, a guide rod sliding sleeve for the lifting guide rod 206 to pass through is arranged on the moving plate 207, and after the lifting plate 205 descends to a proper position, as shown in fig. 6, the clamping jaw cylinders 203 respectively drive the blanking clamping jaws 201 to clamp the fusion tubes 6 from both sides of the fusion tube supporting base 103, then the lifting plate 205 is lifted to a set height to separate the fusion tube 6 from the fusion tube supporting seat 103, then the dragging cylinder 202 drives the moving plate 207 to move to the upper part of the transition mechanism 3 along the W direction, the lifting plate 205 is lowered to a designated height again, and the blanking clamping jaws 201 are opened to enable the fusion tube 6 to fall into the transition mechanism 3. In this embodiment, a positioning sensor is disposed on the blanking bracket to ensure that the moving position of the moving plate 207 is accurate, and the positioning sensor is a commercially available product and is known in the art.

As shown in fig. 5, the transition mechanism 3 includes a shift cylinder 301 and a transition support base, and the transition support base is driven by the shift cylinder 301 to move, a plurality of transition grooves 302 are arranged on the transition support base along the W direction, one of the transition grooves 302 is located at a position to be placed, and after a fusion tube 6 is placed on the transition groove 302 on the position to be placed, the shift cylinder 301 drives the transition support base to retreat along the W by a set distance, so that the next transition groove 302 moves to the position to be placed and waits for the blanking mechanism 2 to place the next fusion tube 6, and after all the transition grooves 302 on the transition support base are fully filled, the output mechanism 4 starts to grab all the fusion tubes 6 on the transition support base together in batches for output. In addition, in this embodiment, the transition support seat moves along the slide rail on the rack 5 to ensure the moving direction, and a positioning sensor may be provided to ensure the moving distance of the transition support seat is accurate every time, so that each fusion tube 6 can be accurately placed into the corresponding transition groove 302.

Transition mechanism 3 effect is for improving work efficiency, presses a fusion tube 6 relative velocity ratio fast at every turn when pressing the cap, if fusion tube 6 presses the back direct 4 long distance transport to workbin 13 through output mechanism, delay time longer, work efficiency is lower, and is difficult to match the faster pressure cap beat, consequently the utility model discloses to press fusion tube 6 after the cap place nearby in transition mechanism 3 guarantees to press cap efficiency, then send to workbin 13 in batches by output mechanism 4 one-tenth again, guarantees output efficiency.

As shown in fig. 1, the output mechanism 4 is mounted on the upper end of the discharging frame 12, and the bin lifting mechanism 14 is disposed inside the discharging frame 12 together with the bin 13.

As shown in fig. 7, the output mechanism 4 includes an output driving device 404, a driving belt, a moving seat, an output lifting cylinder 401, a lifting seat, an output clamping jaw cylinder 402 and an output clamping jaw 403, wherein the driving belt is driven by the output driving device 404 to rotate, a driving pulley 405 is disposed on an output shaft of the output driving device 404, a driven pulley is disposed at a suspended end of the discharging frame 12 above the frame 5, two ends of the driving belt respectively bypass the driving pulley 405 and the driven pulley, the moving seat is movably disposed on the discharging frame 12, in this embodiment, a sliding block is disposed on the moving seat, a sliding rail engaged with the sliding block is disposed on the discharging frame 12, the moving seat is fixedly connected with the driving belt, the driving belt rotates to drive the moving seat to move, the output lifting cylinder 401 is mounted on the moving seat, the lifting seat is arranged at the end part of a cylinder rod of the output lifting cylinder 401, the lifting seat is driven to lift through the output lifting cylinder 401, the output clamping jaw cylinder 402 and the output clamping jaw 403 are both arranged on the lifting seat, and the output clamping jaw 403 is driven to open and close through the output clamping jaw cylinder 402. When the mechanism works, after the transition support seat in the transition mechanism 3 is filled with the fusion tube 6, the driving belt is driven to rotate by the output driving device 404 and drives the moving seat to move, so that the output clamping jaw 403 moves to the upper part of the transition support seat, then the output lifting cylinder 401 drives the output clamping jaw 403 to move downwards to a set position, the output clamping jaw 403 is opened to grab all the fusion tubes 6 on the transition supporting seat together in batches, in order to ensure firm gripping, similar to the blanking mechanism 2, the two output clamping jaws 403 are respectively arranged on the left side and the right side of the transition supporting seat, two output clamping jaw cylinders 402 are correspondingly arranged on the lifting seat, the output clamping jaws 403 are lifted to a specified height after gripping is completed, so that the fusion tube 6 is separated from the transition supporting seat, the take-off drive 404 is then activated to move the take-off jaw 403 over the feed box 13, and the take-off jaw 403 is then lowered and opened to place the fusion tube 6 into the feed box 13. In this embodiment, the output driving device 404 is a deceleration servo motor, which can ensure the accuracy of the moving position of the moving seat through system control.

As shown in fig. 8, the bin lifting mechanism 14 includes a lifting driving device 141, a transmission belt assembly 142, a nut 143, a lead screw 144 and guide rods 145, wherein a mounting plate 146 is disposed in the discharging frame 12, the lifting driving device 141, the transmission belt assembly 142 and the nut 143 are all disposed on the mounting plate 146, a driving wheel in the transmission belt assembly 142 is mounted on an output shaft of the lifting driving device 141, a driven wheel is coaxially and fixedly connected with the nut 143, the driven wheel rotates to drive the nut 143 to rotate, the lead screw 144 is matched with the nut 143, an upper end of the lead screw 144 passes through the driven wheel, two guide rods 145 are disposed on two sides of the lead screw 144 and pass through the mounting plate 146, a guide sliding sleeve for the guide rods 145 to pass through is disposed on the mounting plate 146, a lower end of the lead screw 144 is connected with a lower end of the guide rod 145 through a lower connecting plate 148, an upper end, the bin 13 is placed on said upper connection plate 147. Workbin elevating system 14 is convenient the utility model discloses with other process butt joints, the utility model discloses accessible manual mode shifts fusion tube 6 and workbin 13 together, also can shift fusion tube 6 and workbin 13 through automation equipment such as six industrial robot, automatic transmission line to form an automatic production system.

In this embodiment, a weight sensor is arranged on the upper connecting plate 147, when the mass of the melting tube 6 in the material box 13 reaches a set value, the weight sensor sends a signal to enable the system to control the lifting driving device 141 to start driving the screw 143 to rotate, further the material box 13 is driven to descend to the set position through the lead screw 144, then the material box 13 is transported to the next process together with the melting tube 6, the empty material box 13 is replaced and placed on the upper connecting plate 147, and then the lifting driving device 141 starts driving the empty material box 13 to ascend to the set height to continue material receiving. The weight sensor is a commercially available product and is known in the art, and in this embodiment, the lifting driving device 141 is a deceleration servo motor.

The utility model discloses a theory of operation does:

in the operation of the present invention, the fusion tube 6 is fed into the capping station on the frame 5 through the fusion tube input mechanism 1, wherein as shown in fig. 1-2, the fusion tube 6 to be press-fitted is placed in the K region in the fusion tube box, the first material supporting plate 106 and the second material supporting plate 104 are both disposed in an inclined manner, so that the fusion tube 6 in the K region tends to move downward, and only one fusion tube 6 falls into the corresponding notch on the input gear plate 101 through the opening between the first material supporting plate 106 and the second material supporting plate 104 at each time, the input gear plate 101 is rotated by the motor drive, and the fusion tube 6 is brought to the lower side of the input gear plate 101 to automatically fall into the notch of the fusion tube supporting seat 103, and the input gear plate 101 stops rotating when one fusion tube 6 falls down, and the input cylinder 102 starts to drive the fusion tube supporting seat 103 to move to feed the fusion tube 6 to the capping station, and after the press-fitting is completed, the fusion tube 6 is taken away through the blanking mechanism 2, the input cylinder 102 drives the vacant fusion tube supporting seat 103 to return, the input gear disc 101 continues to rotate to send the next fusion tube 6 into the fusion tube supporting seat 103, and the circulating feeding of the fusion tube 6 to be pressed is realized in a reciprocating mode.

The end caps 11 completing the gluing operation move to the end cap turning input mechanism 8 along the end cap conveying passage 10 in a vertical state with the openings facing upwards, wherein the end caps 11 at the output end of the end cap conveying passage 10 are pushed into turning notches of the turning seats 803 by the end cap pushing cylinder 801 in the end cap turning input mechanism 8, the turning seats 803 are turned by 90 degrees by the end cap turning motor 802, the end caps 11 in the vertical state are turned to be in a horizontal state, meanwhile, the turning notches bearing the end caps 11 are also turned to the input end of the end cap roller path 804, then the end caps 11 in the turning notches roll into the notches of the cap pressing seats 702 of the cap pressing mechanism 7 along the end cap roller path 804, a pressing plate 805 is arranged on the upper sides of the end cap roller paths 804 to ensure that the end caps 11 are input one by one, then the cap pressing cylinder 701 starts to drive the cap pressing seats 702 to move to the cap pressing station, so as to press the end caps 11 on the, and when the cap pressing seat 702 moves forwards, the surface F blocks the output end of the cap raceway 804 to block the next cap 11 from rolling out, and when the cap pressing seat 702 completely retracts, the next cap 11 automatically falls into the pressing groove 7021 of the cap pressing seat 702, so that the cyclic feeding of the cap 11 is realized.

The melt tube 6 after being pressed is clamped and lifted by the blanking clamping jaw 201 in the blanking mechanism 2 to be separated from the melt tube supporting seat 103, and is brought to the upper part of the transition mechanism 3 through the dragging cylinder 202 in the blanking mechanism 2, then the blanking clamping jaw 201 descends to place the melt tube 6 into the corresponding transition groove 302 on the transition supporting seat in the transition mechanism 3, then the blanking clamping jaw 201 ascends and moves to the upper part of the cap pressing station to continuously clamp the next melt tube 6, the shifting cylinder 301 in the transition mechanism 3 drives the transition supporting seat to move along the W direction for a set distance so that the next transition groove 302 moves to the station to be placed and waits for the blanking mechanism 2 to place the next melt tube 6, and after all the transition grooves 302 on the transition supporting seat are filled, the output mechanism 4 starts to grab and output all the melt tubes 6 on the transition supporting seat together in batches.

During discharging, a driving belt in the output mechanism 4 drives the movable seat to move through rotation driven by the output driving device 404, so that the output clamping jaws 403 move to the position above the transition supporting seat, then the output lifting cylinder 401 drives the lifting seat to descend, the lifting seat drives the output clamping jaws 403 to move downwards to a set height position, then the output clamping jaws 403 are driven to open through the output clamping jaw air cylinders 402 to grab all fusion tubes 6 on the transition supporting seat together in batches, after grabbing, the lifting seat ascends to a specified height to enable the fusion tubes 6 to be separated from the transition supporting seat, then the output driving device 404 is started to enable the output clamping jaws 403 to move to the position above the feed box 13, and the output clamping jaws 403 descend again and open to place the fusion tubes 6 into the feed box 13.

A weight sensor is arranged on an upper connecting plate 147 of the upper end of the feed box lifting mechanism 14 for supporting the feed box 13, when the quality of the melting tube 6 in the feed box 13 reaches a set value, the weight sensor sends a signal to stop discharging the system and control the lifting driving device 141 to start and drive the screw 143 in the feed box lifting mechanism 14 to rotate, so that the feed box 13 is driven by the screw 144 to descend to the set position, then the feed box 13 and the melting tube 6 are together transported to the next procedure, and the empty feed box 13 is replaced and placed on the upper connecting plate 147 for continuous material receiving.

Claims

1. The utility model provides an automatic cap ejection of compact system of pressing of fuse which characterized in that: comprises a fusion tube input mechanism (1), an end cap overturning input mechanism (8), a cap pressing mechanism (7), a blanking mechanism (2), a transition mechanism (3), an output mechanism (4), a material box lifting mechanism (14), a rack (5) and a discharge rack (12), wherein the fusion tube input mechanism (1), the end cap overturning input mechanism (8), the cap pressing mechanism (7), the blanking mechanism (2) and the transition mechanism (3) are arranged on the rack (5), the output mechanism (4) and the material box lifting mechanism (14) are arranged on the discharge rack (12), a fusion tube (6) to be pressed is sent into a cap pressing station on the rack (5) through the fusion tube input mechanism (1), the cap pressing mechanism (7) is arranged on one side of the cap pressing station and is provided with a movable cap pressing seat (702), and an end cap (11) is sent into the cap pressing seat (702) through the end cap overturning input mechanism (8), and the pressing cap seat (702) is moved to realize pressing, the fusion tubes (6) of the pressing caps are conveyed to the transition mechanism (3) through the discharging mechanism (2), the fusion tubes (6) on the transition mechanism (3) are conveyed to a material box (13) at the upper end of the material box lifting mechanism (14) in batches through the output mechanism (4), and the material box (13) is driven to lift through the material box lifting mechanism (14).

2. The automatic cap pressing and discharging system for the fuse as claimed in claim 1, wherein: the fusion tube input mechanism (1) comprises an input gear disc (101), an input cylinder (102) and a fusion tube box, wherein the input gear disc (101) is arranged in the fusion tube box, one side of the input gear disc (101) is provided with a first material supporting plate (106) for separating K and K1 areas in the fusion tube box, the other side of the input gear disc (101) is provided with a second material supporting plate (104) for separating K and K2 areas in the fusion tube box, an opening between the first material supporting plate (106) and the second material supporting plate (104) corresponds to any notch in the input gear disc (101), an arc-shaped plate (107) matched with the input gear disc (101) is arranged below the second material supporting plate (104), a fusion tube supporting seat (103) is arranged at the end part of a cylinder rod of the input cylinder (102), and the fusion tube supporting seat (103) is positioned below the input gear disc (101) when retreating.

3. The automatic cap pressing and discharging system for the fuse as claimed in claim 1, wherein: end cap upset input mechanism (8) push cylinder (801), end cap upset motor (802), upset seat (803) and end cap raceway (804) including the end cap, and end cap (11) push cylinder (801) through the end cap and push in the upset notch of upset seat (803), and upset seat (803) pass through end cap upset motor (802) drive upset, and the back of overturning the intraoral inclined plane Q of upset notch links up with end cap raceway (804) input, when pressing cap seat (702) in cap mechanism (7) to withdraw, indent (7021) on pressing cap seat (702) with the output of end cap raceway (804) links up, and press cap seat (702) to block during the pressure equipment that moves forward output of end cap raceway (804).

4. The automatic cap pressing and discharging system for the fuse as claimed in claim 3, wherein: the overturning seat (803) is driven to overturn for 90 degrees by an end cap overturning motor (802); and a pressure plate (805) is arranged on the upper side of the end cap raceway (804).

5. The automatic cap pressing and discharging system for the fuse as claimed in claim 1, wherein: the cap pressing mechanism (7) comprises a cap pressing cylinder (701) and a cap pressing base (702), and the cap pressing base (702) is driven to move through the cap pressing cylinder (701).

6. The automatic cap pressing and discharging system for the fuse as claimed in claim 1, wherein: unloading mechanism (2) are including unloading clamping jaw (201), clamping jaw cylinder (203), lift cylinder (204), drag cylinder (202), lifter plate (205), movable plate (207) and unloading support, and wherein unloading support upper end is located in movable plate (207), and drag cylinder (202) are located on the unloading support, just movable plate (207) pass through drag cylinder (202) drive removes, lift cylinder (204) install in on movable plate (207), lifter plate (205) are installed in lift cylinder (204) jar pole tip, and unloading clamping jaw (201) and clamping jaw cylinder (203) are installed on lifter plate (205), and unloading clamping jaw (201) open and shut through clamping jaw cylinder (203) drive.

7. The automatic cap pressing and discharging system for the fuse as claimed in claim 1, wherein: the transition mechanism (3) comprises a shifting cylinder (301) and a transition support seat, the transition support seat is driven to move by the shifting cylinder (301), and a plurality of transition grooves (302) are formed in the transition support seat.

8. The automatic cap pressing and discharging system for the fuse as claimed in claim 1, wherein: output mechanism (4) are including output drive arrangement (404), driving band, removal seat, output lift cylinder (401), lift seat, output clamping jaw cylinder (402) and output clamping jaw (403), and wherein the driving band passes through output drive arrangement (404) drive is rotatory, remove the seat and movably locate go out on work or material rest (12) and with the driving band links firmly, output lift cylinder (401) install in on removing the seat, the lift seat passes through output lift cylinder (401) drive is gone up and down, and output clamping jaw cylinder (402) and output clamping jaw (403) all install in on the lift seat, and output clamping jaw (403) open and shut through output clamping jaw cylinder (402) drive.

9. The automatic cap pressing and discharging system for the fuse as claimed in claim 1, wherein: workbin elevating system (14) is including lift drive arrangement (141), drive belt assembly (142), screw (143), lead screw (144) and guide bar (145), and wherein screw (143) are rotatory through lift drive arrangement (141) drive, just lift drive arrangement (141) pass through drive belt assembly (142) transmission torque, lead screw (144) and screw (143) cooperation, just lead screw (144) lower extreme and guide bar (145) lower extreme are connected through lower connecting plate (148), lead screw (144) upper end and guide bar (145) upper end are connected through upper junction plate (147), workbin (13) place in on upper junction plate (147).

10. The automatic cap pressing and discharging system for the fuse as claimed in claim 1, wherein: end cap upset input mechanism (8) link to each other with an automatic glue coating mechanism (9) through an end cap transmission path (10), automatic glue coating mechanism (9) are including spreading machine (901) and rubber coating toothed disc (902), and end cap (11) get into in each notch on rubber coating toothed disc (902) in proper order, and pass through rubber coating toothed disc (902) are rotatory to be taken into spreading machine (901) below one by one in proper order, and end cap (11) after the rubber coating pass through rubber coating toothed disc (902) are rotatory to be sent into one by one in proper order in end cap transmission path (10).