CN111696832A - Full-automatic gluing and cap pressing production line - Google Patents

Abstract

The invention relates to the technical field of fuse production, in particular to a full-automatic gluing capping production line, wherein an end cap feeding station is provided with an end cap vibrating disc, the gluing station is provided with an automatic gluing mechanism and a gluing transmission mechanism, the end cap vibrating disc is connected with the gluing transmission mechanism, the capping station is provided with an end cap overturning input mechanism, a fusion tube input mechanism, a capping mechanism, a discharging mechanism and a transition mechanism, a fusion tube to be pressed is sent to the capping station through the fusion tube input mechanism, the capping mechanism is arranged on one side of the capping station, the end cap is sent to the capping mechanism after being overturned through the end cap overturning input mechanism, the fusion tube completing capping is sent to the transition mechanism through the discharging mechanism, the output station is provided with an output mechanism and a bin lifting mechanism, and the fusion tube on the transition mechanism is sent to a bin at the upper end of the bin lifting mechanism through the output mechanism. The invention can realize the complete production line flow operation of the fuse from input, gluing, capping and output, and greatly improves the production efficiency.

Description

Full-automatic gluing and cap pressing production line

Technical Field

The invention relates to the field of fuse production, in particular to a full-automatic gluing and cap pressing production line.

Background

The fuse comprises a fusible core, a fuse tube and an end cap, wherein the fusible core is arranged in the fuse tube, and the end part of the fuse tube is pressed on the end cap to realize sealing. At present, the assembly process of the fuse is basically manual operation, although the technical indexes can basically reach the standard during inspection, the assembly process has the following defects:

firstly, the production efficiency is low due to the matching production of the tool by the hand;

secondly, the quality and the appearance of the assembled product are not uniform enough, and the qualification rate is lower;

thirdly, the manual pressing of the cap is uneven in force, so that the damage rate is high;

fourthly, in order to ensure that the end caps are firmly fixed, glue is required to be applied in the end caps, but the manual glue application is not uniform, the application positions are not standard, and sometimes the glue is removed and applied again, so that the material is wasted, and the labor cost is increased.

Disclosure of Invention

The invention aims to provide a full-automatic gluing and cap pressing production line, which can realize the complete production line flow operation of a fuse from input, gluing, cap pressing to output, and greatly improve the production efficiency.

The purpose of the invention is realized by the following technical scheme:

a full-automatic gluing and capping production line comprises an end cap feeding station, a gluing station, a capping station and an output station, wherein the end cap feeding station is provided with an end cap vibrating disc, the gluing station is provided with an automatic gluing mechanism and a gluing transmission mechanism, an output channel of the end cap vibrating disc is connected with the gluing transmission mechanism, end caps are transmitted to the lower part of the automatic gluing mechanism one by one through the gluing transmission mechanism for gluing, the capping station is provided with an end cap overturning input mechanism, a fusion tube input mechanism, a capping mechanism, a blanking mechanism and a transition mechanism, a fusion tube to be pressed is sent into the capping station through the fusion tube input mechanism, the capping mechanism is arranged on one side of the capping station, the output side of the gluing transmission mechanism is connected with the end cap overturning input mechanism through the end cap transmission channel, and the end caps are sent into the capping mechanism after being overturned through the end cap overturning input mechanism, the fusion tube that accomplishes the pressure cap is delivered to transition mechanism department through unloading mechanism and is placed, the delivery station is equipped with output mechanism and workbin elevating system, and wherein the fusion tube in the transition mechanism becomes to deliver to the workbin of workbin elevating system upper end through output mechanism output in batches, and the workbin passes through workbin elevating system drive goes up and down.

Rubber coating transmission device includes rubber coating transmission toothed disc, turns to transmission, driving motor, rotary transmission subassembly and rubber coating transmission passageway, wherein rubber coating transmission toothed disc passes through driving motor drive is rotatory, just driving motor loops through rotary transmission subassembly and turns to transmission torque, rubber coating transmission passageway input is connected the output channel of end cap vibration dish, output aim at arbitrary notch on the rubber coating transmission toothed disc.

The automatic gluing mechanism comprises a gluing lifting motor, a gluing lead screw, a gluing adjusting seat and a gluing machine, wherein the gluing lifting motor is fixed on the lower side of the table board of the gluing station, an installation vertical seat is arranged on the upper side of the table board of the gluing station, the gluing lead screw is arranged in the installation vertical seat, the lower end of the gluing lead screw is fixedly connected with the gluing lifting motor, a nut is arranged in the gluing adjusting seat and sleeved on the gluing lead screw, and the gluing machine is installed on the gluing adjusting seat.

The fusion tube input mechanism comprises an input gear disc, an input cylinder and a fusion tube box, wherein the input gear disc is arranged in the fusion tube box, one side of the input gear disc is provided with a first material supporting plate for separating K and K1 areas in the fusion tube box, the other side of the input gear disc is provided with a second material supporting plate for separating K and K2 areas in the fusion tube box, an opening between the first material supporting plate and the second material supporting plate corresponds to any notch in the input gear disc, a K2 area below the second material supporting plate is provided with an arc-shaped plate matched with the shape of the input gear disc, the end part of a cylinder rod of the input cylinder is provided with a fusion tube supporting seat with a notch, and the fusion tube supporting seat is completely returned to the slot position below the input gear disc.

End cap upset input mechanism includes that the end cap pushes cylinder, end cap upset motor, upset seat and end cap raceway, and the end cap pushes the cylinder through the end cap and pushes in the upset notch of upset seat, and the upset seat passes through the upset of end cap upset motor drive, and the upset back intraoral inclined plane Q of upset notch links up with end cap raceway input, press cap mechanism to include and press the cap cylinder and press the cap seat, just press the cap seat to pass through press the cap cylinder drive to remove, and when pressing the cap seat to return, press the indent on the cap seat with the output of end cap raceway links up, block when pressing the cap seat antedisplacement the output of end cap raceway

The overturning seat is driven to overturn for 90 degrees by an end cap overturning motor; and a pressing plate is arranged on the upper side of the end cap roller path.

The blanking mechanism comprises a blanking clamping jaw, a clamping jaw air cylinder, a lifting air cylinder, a dragging air cylinder, a lifting plate, a movable plate and a blanking support, wherein the movable plate is arranged at the upper end of the blanking support, the dragging air cylinder is arranged on the blanking support, the movable plate passes through the dragging air cylinder to be driven to move, the lifting air cylinder is arranged on the movable plate, the lifting plate is arranged at the end part of a cylinder rod of the lifting air cylinder, the blanking clamping jaw and the clamping jaw air cylinder are arranged on the lifting plate, and the blanking clamping jaw is driven to open and.

The transition mechanism comprises a shifting cylinder and a transition support seat, the transition support seat is driven to move through the shifting cylinder, and a plurality of transition grooves are formed in the transition support seat.

Output mechanism includes output drive arrangement, driving band, removes seat, output lift cylinder, lift seat, output clamping jaw cylinder and output clamping jaw, and wherein the driving band passes through output drive arrangement drive is rotatory, remove that the seat is movably located go up the pay-off frame and with the driving band links firmly, output lift cylinder install in on the removal seat, the lift seat passes through output lift cylinder drive goes up and down, output clamping jaw cylinder and output clamping jaw all install in on the lift seat, and output clamping jaw opens and shuts through output clamping jaw cylinder drive.

Workbin elevating system includes lift drive arrangement, drive belt subassembly, screw, lead screw and guide bar, and wherein the screw passes through the lift drive arrangement drive rotation, just lift drive arrangement passes through drive belt subassembly transmission torque, lead screw and screw cooperation, just lead screw lower extreme and guide bar lower extreme are connected through lower connecting plate, lead screw upper end and guide bar upper end are connected through the upper junction plate, the workbin place in on the upper junction plate.

The invention has the advantages and positive effects that:

1. the invention can realize the complete production line flow operation of the fuse from input, gluing, capping and output, and greatly improves the production efficiency.

2. The automatic cap pressing machine is high in automation degree, the gluing and cap pressing quality can be guaranteed, the product percent of pass is greatly improved, the force application of the cap pressing machine is uniform, the product damage rate is greatly reduced, and the production cost is effectively saved.

3. The invention can be matched with other production line operations, the fusion tube after pressing the cap is transferred together with the material box, and the use is flexible and convenient.

Drawings

Figure 1 is a front view of the present invention,

FIG. 2 is a top view of the glue station, capping station and outfeed station of FIG. 1,

figure 3 is a front view of the automatic glue application mechanism and the glue transfer mechanism of figure 1,

figure 4 is a left side view of the automatic glue application mechanism and the glue delivery mechanism of figure 3,

figure 5 is a schematic view of the fusion tube input mechanism of figure 1,

figure 6 is a top view of the fuse tube input mechanism of figure 5,

figure 7 is an enlarged view of the end cap inversion input mechanism at a in figure 6,

figure 8 is a front view of the end cap invert input mechanism of figure 7,

figure 9 is a front view of the blanking mechanism of figure 1,

figure 10 is a left side view of the blanking mechanism of figure 9,

figure 11 is a front view of the outfeed station of figure 1,

figure 12 is a front view of the output mechanism of figure 11,

fig. 13 is a front view of the bin lift mechanism of fig. 11.

Wherein, 1 is a fusion tube input mechanism, 101 is an input gear disc, 102 is an input cylinder, 103 is a fusion tube supporting seat, 1031 is a limit stop, 104 is a second retainer plate, 105 is a guide slide rail, 106 is a first retainer plate, 107 is an arc plate, 2 is a blanking mechanism, 201 is a blanking clamping jaw, 202 is a dragging cylinder, 2021 is a connecting plate, 203 is a clamping jaw cylinder, 204 is a lifting cylinder, 205 is a lifting plate, 206 is a lifting guide rod, 207 is a moving plate, 208 is a guide rail sliding block component, 3 is a transition mechanism, 301 is a shifting cylinder, 302 is a transition groove, 4 is an output mechanism, 401 is an output lifting cylinder, 402 is an output clamping jaw cylinder, 403 is an output clamping jaw, 404 is an output driving device, 405 is a driving belt wheel, 5 is a capping station, 6 is a fusion tube, 7 is a capping mechanism, 701 is a capping cylinder, 702 is a capping seat, 7021 is a capping seat, 8 is an end cap overturning input mechanism, 801 is an end cap pushing cylinder, 802 is an end cap overturning motor, 803 is an overturning seat, 804 is an end cap raceway, 805 is a pressing plate, 9 is an automatic gluing mechanism, 901 is a gluing lifting motor, 902 is a gluing lead screw, 903 is an installation vertical seat, 904 is a gluing adjusting seat, 905 is a gluing machine, 10 is an end cap transmission channel, 11 is an end cap, 12 is an output station, 13 is a bin, 14 is a bin lifting mechanism, 141 is a lifting driving device, 142 is a transmission belt assembly, 143 is a nut, 144 is a lead screw, 145 is a guide rod, 146 is an installation plate, 147 is an upper connecting plate, 148 is a lower connecting plate, 15 is a gluing station, 16 is an end cap feeding station, 17 is an end cap vibrating plate, 18 is a gluing transmission mechanism, 181 is a gluing transmission gear plate, 182 is a steering transmission device, 183 is a driving motor, 184 is a rotary transmission component, and 185 is a gluing transmission channel.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings.

As shown in fig. 1 to 13, the invention comprises an end cap feeding station 16, a gluing station 15, a cap pressing station 5 and an output station 12, wherein the end cap feeding station 16 is provided with an end cap vibrating disk 17, the end cap vibrating disk 17 is a commercially available product and is known in the art, the gluing station 15 is provided with an automatic gluing mechanism 9 and a gluing transmission mechanism 18, an output channel of the end cap vibrating disk 17 is connected with the gluing transmission mechanism 18, end caps 11 are transmitted into the gluing transmission mechanism 18 one by one in a state of opening upwards under the action of the end cap vibrating disk 17, and are transmitted to the lower part of the automatic gluing mechanism 9 one by the gluing transmission mechanism 18 to complete gluing operation, the cap pressing station 5 is provided with an end cap overturning input mechanism 8, a fusion tube input mechanism 1, a cap pressing mechanism 7, a blanking mechanism 2 and a transition mechanism 3, wherein a fusion tube 6 to be pressed is sent into the cap pressing station through the fusion tube input mechanism 1, the output side of the gluing transmission mechanism 18 is connected with the end cap overturning input mechanism 8 through an end cap transmission channel 10, an end cap 11 which finishes gluing operation moves to the end cap overturning input mechanism 8 along the end cap transmission channel 10 in a vertical state with an upward opening, and is overturned by the end cap overturning input mechanism 8 and then sent into the capping mechanism 7, the capping mechanism 7 drives the end cap 11 to move to finish press-fitting operation with a melting tube 6 at a capping station, the melting tube 6 which finishes capping is sent to the transition mechanism 3 through the blanking mechanism 2 and placed, the output station 12 is provided with an output mechanism 4 and a bin lifting mechanism 14, wherein all the melting tubes 6 on the transition mechanism 3 are output in batches through the output mechanism 4 and sent to a bin 13 at the upper end of the bin lifting mechanism 14, and the bin 13 is driven to descend to a designated position through the bin lifting mechanism 14 after being filled with the bin, the fusion tubes 6 in the magazine 13 will then be transferred to the next process together with the magazine 13.

As shown in fig. 2 to 4, the gluing transmission mechanism 18 includes a gluing transmission gear plate 181, a steering transmission device 182, a driving motor 183, a rotary transmission assembly 184 and a gluing transmission channel 185, wherein the gluing transmission gear plate 181 is driven to rotate by the driving motor 183, and the driving motor 183 sequentially transmits torque through the rotary transmission assembly 184 and the steering transmission device 182. In this embodiment, the rotation transmission assembly 184 is a synchronous belt transmission mechanism, wherein a rotation driving pulley of the rotation transmission assembly 184 is mounted on the output shaft of the driving motor 183, a rotation driven pulley is mounted on the input shaft of the steering transmission device 182, the rotary driving pulley and the rotary driven pulley are connected through a synchronous belt, the steering transmission device 182 is a right-angle gear box, a pair of mutually vertical and meshed bevel gears are arranged in the steering transmission device 182, the output shaft of the steering transmission device is fixedly connected with the gluing transmission gear plate 181, the input end of the glue transfer channel 185 is connected to the output channel of the end cap vibration plate 17, the output end of the glue transfer channel is aligned with any notch on the glue transfer gear plate 181, and the input end of the end cap transfer channel 10 is also aligned with any notch on the glue transfer gear plate 181. When the mechanism works, the end caps 11 are vibrated by the end cap vibration disc 17 and are fed into the gluing transmission channel 185 one by one, and are sequentially fed into corresponding notches on the gluing transmission gear disc 181 along the gluing transmission channel 185, the gluing transmission gear disc 181 is driven by the driving motor 183 to rotate so as to sequentially feed the end caps 11 in the notches to the automatic gluing mechanism 9 to complete gluing, and the end caps 11 are fed into the end cap transmission channel 10 one by one through the gluing transmission gear disc 181 after the gluing is completed.

As shown in fig. 4, the automatic gluing mechanism 9 includes a gluing lifting motor 901, a gluing lead screw 902, a gluing adjusting seat 904, and a gluing machine 905, wherein the gluing lifting motor 901 is fixed to the lower side of the table top of the gluing station 15, an installation vertical seat 903 is provided on the upper side of the table top of the gluing station 15, the gluing lead screw 902 is provided in the installation vertical seat 903 along the vertical direction, the lower end of the gluing lead screw 902 is fixedly connected to the gluing lifting motor 901, the gluing lead screw 902 is driven to rotate by the gluing lifting motor 901, a nut matched with the gluing lead screw 902 is provided in the gluing adjusting seat 904, the gluing lifting motor 901 drives the gluing lead screw 902 to rotate, and then drives the gluing adjusting seat 904 to move up and down, and the gluing machine 905 is installed on the gluing adjusting seat 904. The glue spreader 905 is a known technology in the art and is a commercially available product, but the glue spreading height of the glue spreader 905 can be adjusted by the glue spreading adjusting seat 904, so that the glue spreading device is suitable for installation of glue spreaders 905 of different models, is also suitable for glue spreading requirements of end caps 11 of different models and sizes, is flexible and convenient to use, and greatly improves the application range of the glue spreading device.

As shown in fig. 5 to 6, the fusion tube input mechanism 1 includes an input gear plate 101, an input cylinder 102 and a fusion tube box, wherein the input gear plate 101 is disposed in the fusion tube box, one side of the input gear plate 101 is provided with a first material supporting plate 106 for separating K and K1 areas in the fusion tube box, the other side of the input gear plate 101 is provided with a second material supporting plate 104 for separating K and K2 areas in the fusion tube box, an opening between the first material supporting plate 106 and the second material supporting plate 104 corresponds to any notch on the input gear plate 101, an arc-shaped plate 107 matched with the input gear plate 101 is disposed in a K2 area below the second material supporting plate 104, a fusion tube supporting seat 103 with a notch is disposed at an end of a cylinder rod of the input cylinder 102, and the notch is located right below the input gear plate 101 when the fusion tube supporting seat 103 is completely retracted. When the mechanism works, the fusion tubes 6 to be pressed are arranged in a K area in a fusion box, the width of the fusion box and the width of an opening between a first material supporting plate 106 and a second material supporting plate 104 are ensured to ensure that only one fusion tube 6 falls into a corresponding notch on an input gear disc 101 through the opening between the first material supporting plate 106 and the second material supporting plate 104 at each time, the input gear disc 101 is driven to rotate by a motor, the arc-shaped plate 107 blocks each notch on which the fusion tube 6 is arranged on the input gear disc 101, the fusion tube 6 is prevented from falling into a K2 area until the notch rotates to the lower side of the input gear disc 101 and is not blocked by the arc-shaped plate 107, the fusion tubes 6 in the notch automatically fall into the notches of the fusion tube supporting seat 103 under the action of gravity, each fusion tube 6 falls into one fusion tube 6, the input gear disc 101 stops rotating, and the input cylinder 102 starts to drive the fusion tube supporting seat 103 to move to a cap pressing station for press fitting, the pressed fusion tubes 6 are taken away through the discharging mechanism 2, the vacant fusion tube supporting seat 103 returns to the original position, the input gear disc 101 continues to rotate and fall into the next fusion tube 6, the automatic input of the fusion tube 6 is realized in such a reciprocating mode, and the input gear disc 101 and the input air cylinder 102 control the action beat through the device system.

As shown in fig. 6, the notches on the input gear plate 101 and the notches on the melt tube supporting seat 103 need to ensure that the positioning of the melt tube 6 to be press-fitted does not deviate from the press-fitting direction of the end cap 11, and as shown in fig. 5, the rack 5 is provided with a guide slide rail 105, the melt tube supporting seat 103 moves along the guide slide rail 105 to ensure the moving direction, and as shown in fig. 6, a limit stop 1031 is provided on the table top of the cap pressing station 5 to ensure the accurate moving position of the melt tube supporting seat 103, so that when the melt tube 6 moves in place, the axis of the melt tube 6 can be ensured to be positioned on the same line as the axis of the end cap 11 in the cap pressing mechanism 7, and the accuracy of the cap.

As shown in fig. 7 to 8, the end cap turning input mechanism 8 includes an end cap pushing cylinder 801, an end cap turning motor 802, a turning seat 803 and an end cap raceway 804, wherein the end cap 11 is glued and moves along the end cap conveying passage 10 in a vertical state with an upward opening, and an end cap 11 at an output end E1 of the end cap conveying passage 10 is pushed into a turning notch of the turning seat 803 at a position E2 along the direction G by the end cap pushing cylinder 801, and then the turning seat 803 is turned by the end cap turning motor 802 by 90 degrees, while turning the end cap 11 in the vertical state to a horizontal state with an opening facing one side of a capping station, the turning notch bearing the end cap 11 is also turned to a position E3 closely attached to the input end of the end cap raceway 804 obliquely arranged along the direction D, an inclined plane Q is arranged in the turning notch of the turning seat 803, and after the end cap 11 is turned by 90 degrees, the inclined plane Q is just connected with the input end of the end cap raceway 804, the end cap 11 in the turnover notch rolls into the end cap raceway 804 along the inclined plane Q, as shown in fig. 6, the cap pressing mechanism 7 is arranged on one side of the cap pressing station, the cap pressing mechanism 7 comprises a cap pressing cylinder 701 and a cap pressing base 702, the cap pressing base 702 is driven to move by the cap pressing cylinder 701, a pressing groove 7021 is arranged on the cap pressing base 702, a stop block matched with the cap pressing base 702 is arranged on the other side of the cap pressing station, as shown in fig. 7-8, when the cap pressing base 702 is completely withdrawn, the tail end of the pressing groove 7021 on the cap pressing base 702 is just connected with the output end of the end cap raceway 804, the single end cap 11 rolls into the pressing groove 7021 of the cap pressing base 702 along the end cap raceway 804, then the cap pressing base 702 moves forward to enable the end of the fusion tube 6 of the cap pressing station to enter the pressing groove 7021 and abut against the end cap 11, the capping seat 702 then continues to move forward and cooperates with a stop on the other side of the capping station to press fit the end cap 11 in the indent 7021 onto the end of the fusion tube 6 at the capping station.

As shown in fig. 8, the end cap raceway 804 is closed and the upper side is provided with a pressing plate 805 to ensure that the end caps 11 are input one by one in a row, as shown in fig. 7, when the cap pressing seat 702 moves forward, the surface F thereof blocks the output end of the end cap raceway 804 to block the next end cap 11 from rolling out, and when the cap pressing seat 702 moves back, the tail end of the pressing groove 7021 is engaged with the output end of the end cap raceway 804, and at this time, the next end cap 11 automatically falls into the pressing groove 7021 of the cap pressing seat 702, so that the automatic input of the end cap 11 is realized in a reciprocating manner. The indent 7021 axial is to setting up and the width should cooperate with end cap 11 along G, when guaranteeing that the axial does not deviate from the pressure equipment direction after the end cap 11 gets into indent 7021, also guarantee that end cap 11 can unhindered the disengagement of indent 7021.

As shown in fig. 9 to 10, the blanking mechanism 2 includes a blanking clamping jaw 201, a clamping jaw cylinder 203, a lifting cylinder 204, a towing cylinder 202, a lifting plate 205, a moving plate 207 and a blanking support, wherein the blanking support is fixedly mounted on the table top of the capping station 5, the moving plate 207 is movably disposed at the upper end of the blanking support through a guide rail slider assembly 208, the towing cylinder 202 is disposed at one side of the blanking support, and the moving plate 207 is driven by the towing cylinder 202 to move along the W direction, as shown in fig. 10, a connecting plate 2021 is disposed at the end of the rod of the towing cylinder 202 and connected to the moving plate 207, the lifting cylinder 204 is mounted on the moving plate 207, the lifting plate 205 is mounted on the rod of the lifting cylinder 204, the lifting plate 205 is driven to lift by the lifting cylinder 204, the blanking clamping jaw 201 and the clamping jaw cylinder 203 are mounted on the lifting plate 205, and the blanking clamping jaw 201 is driven to, as shown in fig. 10, in order to ensure that the fusion tube 6 is firmly clamped, two pairs of blanking clamping jaws 201 are provided to respectively grab the fusion tube 6 from two sides of the fusion tube supporting seat 103, and two clamping jaw cylinders 203 are correspondingly provided on the lifting plate 205.

When the blanking mechanism 2 works, the dragging cylinder 202 drives the moving plate 207 to move to the position above the cap pressing station, the lifting cylinder 204 drives the lifting plate 205 to descend to a specified height, in order to ensure vertical lifting, as shown in fig. 9, a lifting guide rod 206 is respectively arranged on the lifting plate 205 at both sides of the blanking clamping jaw 201 to realize lifting guide, a guide sliding sleeve for the lifting guide rod 206 to pass through is arranged on the moving plate 207, and after the lifting plate 205 descends to a proper position, as shown in fig. 10, the clamping jaw cylinders 203 respectively drive the blanking clamping jaws 201 to clamp the fusion tubes 6 from both sides of the fusion tube supporting base 103, then the lifting plate 205 is lifted to a set height to separate the fusion tube 6 from the fusion tube supporting seat 103, then the dragging cylinder 202 drives the moving plate 207 to move to the upper part of the transition mechanism 3 along the W direction, the lifting plate 205 is lowered to a designated height again, and the blanking clamping jaws 201 are opened to enable the fusion tube 6 to fall into the transition mechanism 3. In this embodiment, a positioning sensor may be disposed on the blanking bracket to ensure that the moving position of the moving plate 207 is accurate, and the positioning sensor is a commercially available product and is known in the art.

As shown in fig. 9, the transition mechanism 3 includes a shift cylinder 301 and a transition support base, and the transition support base is driven by the shift cylinder 301 to move, a plurality of transition grooves 302 are arranged on the transition support base along the W direction, and one of the transition grooves 302 is located at the station to be placed, and after the fusion tubes 6 are placed on the transition groove 302 on the station to be placed, the shift cylinder 301 drives the transition support base to retreat along the W by a set distance, so that the next transition groove 302 moves to the station to be placed and waits for the blanking mechanism 2 to place the next fusion tube 6, and when all the transition grooves 302 on the transition support base are full, the output mechanism 4 starts to grab all the fusion tubes 6 on the transition support base together in batch. In addition, in this embodiment, the transition support seat moves along the slide rail arranged on the table top of the cap pressing station 5 to ensure the moving direction, and a positioning sensor can be arranged to ensure that the moving distance of the transition support seat is accurate every time, so that each fusion tube 6 can be accurately placed into the corresponding transition groove 302.

The transition mechanism 3 has the function of improving the working efficiency, when the cap is pressed, the relative speed of pressing one melting tube 6 at a time is high, if the melting tube 6 is pressed well, the melting tube is directly conveyed into the feed box 13 through the output mechanism 4 in a long distance, the delay time is long, the working efficiency is low, and the rapid cap pressing beat is difficult to match, so that the capped melting tubes 6 are firstly placed in the transition mechanism 3 nearby, the cap pressing efficiency is ensured, and then all the melting tubes 6 on the transition mechanism 3 are conveyed into the feed box 13 in batches through the output mechanism 4, and the output efficiency is ensured.

As shown in fig. 11, the output mechanism 4 is mounted at the upper end of the frame of the output station 12, and the bin lifting mechanism 14 is disposed inside the frame of the output station 12 together with the bin 13.

As shown in fig. 12, the output mechanism 4 includes an output driving device 404, a driving belt, a moving seat, an output lifting cylinder 401, a lifting seat, an output clamping jaw cylinder 402 and an output clamping jaw 403, wherein the driving belt is driven by the output driving device 404 to rotate, a driving pulley 405 is disposed on an output shaft of the output driving device 404, a driven pulley is disposed at a suspended end of the output station 12 above the top surface of the capping station 5, two ends of the driving belt respectively bypass the driving pulley 405 and the driven pulley, the moving seat is movably disposed on the discharging frame 12, and is fixedly connected to the driving belt, the driving belt rotates to drive the moving seat to move, in this embodiment, a sliding block is disposed on the moving seat, a sliding rail matched with the sliding block is disposed on the discharging frame 12, and the output lifting cylinder 401 is mounted on the moving seat, the lifting seat is arranged at the end part of a cylinder rod of the output lifting cylinder 401, the lifting seat is driven to lift through the output lifting cylinder 401, the output clamping jaw cylinder 402 and the output clamping jaw 403 are both arranged on the lifting seat, and the output clamping jaw 403 is driven to open and close through the output clamping jaw cylinder 402. When the mechanism works, after the transition support seat in the transition mechanism 3 is filled with the fusion tube 6, the driving belt is driven to rotate by the output driving device 404 and drives the moving seat to move, so that the output clamping jaw 403 moves to the upper part of the transition support seat, then the output lifting cylinder 401 drives the output clamping jaw 403 to move downwards to a set position, the output clamping jaw 403 is opened to grab all the fusion tubes 6 on the transition supporting seat together in batches, in order to ensure firm gripping, similar to the blanking mechanism 2, the two output clamping jaws 403 are respectively arranged on the left side and the right side of the transition supporting seat, two output clamping jaw cylinders 402 are correspondingly arranged on the lifting seat, the output clamping jaws 403 are lifted to a specified height after gripping is completed, so that the fusion tube 6 is separated from the transition supporting seat, the take-off drive 404 is then activated to move the take-off jaw 403 over the feed box 13, and the take-off jaw 403 is then lowered and opened to place the fusion tube 6 into the feed box 13. In this embodiment, the output driving device 404 is a deceleration servo motor, which can ensure the accuracy of the moving position of the moving seat through system control.

As shown in fig. 13, the bin lifting mechanism 14 includes a lifting driving device 141, a transmission belt assembly 142, a nut 143, a lead screw 144 and guide rods 145, wherein a mounting plate 146 is disposed in a frame of the output station 12, the lifting driving device 141, the transmission belt assembly 142 and the nut 143 are all disposed on the mounting plate 146, a driving wheel in the transmission belt assembly 142 is mounted on an output shaft of the lifting driving device 141, a driven wheel is coaxially and fixedly connected with the nut 143, the driven wheel rotates to drive the nut 143 to rotate, the lead screw 144 is matched with the nut 143, an upper end of the lead screw 144 passes through the driven wheel, two guide rods 145 are disposed on two sides of the lead screw 144 and pass through the mounting plate 146, a guide sliding sleeve for the guide rods 145 to pass through is disposed on the mounting plate 146, a lower end of the lead screw 144 is connected with a lower end of the guide rod 145 through a lower connecting plate 148, an upper, the bin 13 is placed on said upper connection plate 147. The feed box lifting mechanism 14 is convenient to be connected with other processes, the fusion tube 6 and the feed box 13 can be transferred manually, and can also be transferred through six-axis robots, automatic transmission lines and other automatic equipment to form an automatic production system.

In this embodiment, a weight sensor is arranged on the upper connecting plate 147, when the mass of the melting tube 6 in the material box 13 reaches a set value, the weight sensor sends a signal to enable the system to control the lifting driving device 141 to start driving the screw 143 to rotate, further the material box 13 is driven to descend to the set position through the lead screw 144, then the material box 13 is transported to the next process together with the melting tube 6, the empty material box 13 is replaced and placed on the upper connecting plate 147, and then the lifting driving device 141 starts driving the empty material box 13 to ascend to the set height to continue material receiving. The weight sensor is a commercially available product and is known in the art, and in this embodiment, the lifting driving device 141 is a deceleration servo motor.

The working principle of the invention is as follows:

when the automatic gluing device works, the end caps 11 are conveyed into the gluing conveying mechanism 18 one by one in an upward opening state under the action of the end cap vibrating disc 17, the gluing conveying mechanism 18 is conveyed to the position below the automatic gluing mechanism 9 one by one to complete gluing operation, the output side of the gluing conveying mechanism 18 is connected with the end cap overturning input mechanism 8 through the end cap conveying channel 10, the end caps 11 which complete gluing operation move to the position of the end cap overturning input mechanism 8 in an upward opening vertical state along the end cap conveying channel 10, wherein the end caps 11 at the output end of the end cap conveying channel 10 are pushed into overturning notches of the overturning seats 803 through the end cap pushing cylinder 801 in the end cap overturning input mechanism 8, the overturning seats 803 are overturned for 90 degrees through the end cap overturning motor 802, the end caps 11 in the vertical state are overturned to the horizontal state, and meanwhile, the overturning notches bearing the end caps 11 are overturned to the input end cap roller path 804, then the end caps 11 in the turnover groove roll into the notches of the cap pressing bases 702 of the cap pressing mechanism 7 along the end cap roller paths 804, the pressing plates 805 are arranged on the upper sides of the end cap roller paths 804 to ensure that the end caps 11 are input one by one, then the cap pressing air cylinders 701 start to drive the cap pressing bases 702 to move to the cap pressing stations, the end caps 11 on the cap pressing bases 702 are pressed to the ends of the fusion tubes 6 in the cap pressing stations, the F surfaces of the cap pressing bases 702 block the output ends of the end cap roller paths 804 to block the next end cap 11 from rolling out when the cap pressing bases 702 move forwards, and the next end cap 11 automatically falls into the pressing groove 7021 of the cap pressing bases 702 when the cap pressing bases 702 are completely retracted, so that the end caps 11 are fed circularly.

The fusion tubes 6 to be pressed are fed into the capping station through the fusion tube input mechanism 1, wherein as shown in fig. 1-2, the fusion tubes 6 to be pressed are placed in a K region in a fusion tube box, a first material supporting plate 106 and a second material supporting plate 104 are arranged obliquely, so that the fusion tubes 6 in the K region have a tendency of moving downwards, only one fusion tube 6 falls into a corresponding notch on an input gear disc 101 through an opening between the first material supporting plate 106 and the second material supporting plate 104 at each time, the input gear disc 101 is driven to rotate by a motor, the fusion tube 6 is brought to the lower side of the input gear disc 101 and automatically falls into a notch of a fusion tube supporting seat 103, and the input gear disc 101 stops rotating when one fusion tube 6 falls, an input cylinder 102 starts to drive the fusion tube supporting seat 103 to move to feed the fusion tubes 6 to the capping station, and after the pressing is completed, the fusion tubes 6 are taken away through a feeding mechanism 2, the input cylinder 102 drives the vacant fusion tube supporting seat 103 to return, the input gear disc 101 continues to rotate to send the next fusion tube 6 into the fusion tube supporting seat 103, and the circulating feeding of the fusion tube 6 to be pressed is realized in a reciprocating mode.

The melt tube 6 after being pressed is clamped and lifted by the blanking clamping jaw 201 in the blanking mechanism 2 to be separated from the melt tube supporting seat 103, and is brought to the upper part of the transition mechanism 3 through the dragging cylinder 202 in the blanking mechanism 2, then the blanking clamping jaw 201 descends to place the melt tube 6 into the corresponding transition groove 302 on the transition supporting seat in the transition mechanism 3, then the blanking clamping jaw 201 ascends and moves to the upper part of the cap pressing station to continuously clamp the next melt tube 6, the shifting cylinder 301 in the transition mechanism 3 drives the transition supporting seat to move along the W direction for a set distance so that the next transition groove 302 moves to the station to be placed and waits for the blanking mechanism 2 to place the next melt tube 6, and after all the transition grooves 302 on the transition supporting seat are filled, the output mechanism 4 starts to grab and output all the melt tubes 6 on the transition supporting seat together in batches.

During discharging, a driving belt in the output mechanism 4 drives the movable seat to move through rotation driven by the output driving device 404, so that the output clamping jaws 403 move to the position above the transition supporting seat, then the output lifting cylinder 401 drives the lifting seat to descend, the lifting seat drives the output clamping jaws 403 to move downwards to a set height position, then the output clamping jaws 403 are driven to open through the output clamping jaw air cylinders 402 to grab all fusion tubes 6 on the transition supporting seat together in batches, after grabbing, the lifting seat ascends to a specified height to enable the fusion tubes 6 to be separated from the transition supporting seat, then the output driving device 404 is started to enable the output clamping jaws 403 to move to the position above the feed box 13, and the output clamping jaws 403 descend again and open to place the fusion tubes 6 into the feed box 13.

A weight sensor is arranged on an upper connecting plate 147 of the upper end of the feed box lifting mechanism 14 for supporting the feed box 13, when the quality of the melting tube 6 in the feed box 13 reaches a set value, the weight sensor sends a signal to stop discharging the system and control the lifting driving device 141 to start and drive the screw 143 in the feed box lifting mechanism 14 to rotate, so that the feed box 13 is driven by the screw 144 to descend to the set position, then the feed box 13 and the melting tube 6 are together transported to the next procedure, and the empty feed box 13 is replaced and placed on the upper connecting plate 147 for continuous material receiving.

Claims (10)

1. The utility model provides a cap production line is pressed to full-automatic rubber coating which characterized in that: comprises an end cap feeding station (16), a gluing station (15), a cap pressing station (5) and an output station (12), wherein the end cap feeding station (16) is provided with an end cap vibration disc (17), the gluing station (15) is provided with an automatic gluing mechanism (9) and a gluing transmission mechanism (18), an output channel of the end cap vibration disc (17) is connected with the gluing transmission mechanism (18), an end cap (11) is transmitted to the lower part of the automatic gluing mechanism (9) for gluing one by one through the gluing transmission mechanism (18), the cap pressing station (5) is provided with an end cap overturning input mechanism (8), a fusion tube input mechanism (1), a cap pressing mechanism (7), a blanking mechanism (2) and a transition mechanism (3), wherein a fusion tube (6) to be pressed is sent into the cap pressing station through the fusion tube input mechanism (1), the cap pressing mechanism (7) is arranged on one side of the cap pressing station, rubber coating conveying mechanism (18) output side pass through end cap transmission path (10) with end cap upset input mechanism (8) link to each other, and end cap (11) pass through send into after end cap upset input mechanism (8) upset and press in cap mechanism (7), accomplish fusion tube (6) of pressing the cap and send transition mechanism (3) department to through unloading mechanism (2) and place, output station (12) are equipped with output mechanism (4) and workbin elevating system (14), and wherein fusion tube (6) on transition mechanism (3) are in batches the volume and are exported through output mechanism (4) and send to workbin (13) of workbin elevating system (14) upper end, and workbin (13) are passed through workbin elevating system (14) drive goes up and down.

2. The full-automatic gluing capping production line according to claim 1, characterized in that: the gluing transmission mechanism (18) comprises a gluing transmission gear disc (181), a steering transmission device (182), a driving motor (183), a rotary transmission assembly (184) and a gluing transmission channel (185), wherein the gluing transmission gear disc (181) is driven to rotate by the driving motor (183), the driving motor (183) sequentially transmits torque through the rotary transmission assembly (184) and the steering transmission device (182), and the input end of the gluing transmission channel (185) is connected with an output channel and an output end of the end cap vibration disc (17) to align to any notch on the gluing transmission gear disc (181).

3. The full-automatic gluing capping production line according to claim 1, characterized in that: the automatic gluing mechanism (9) comprises a gluing lifting motor (901), a gluing lead screw (902), a gluing adjusting seat (904) and a gluing machine (905), wherein the gluing lifting motor (901) is fixed on the lower side of the table top of the gluing station (15), an installation vertical seat (903) is arranged on the upper side of the table top of the gluing station (15), the gluing lead screw (902) is arranged in the installation vertical seat (903), the lower end of the gluing lead screw (902) is fixedly connected with the gluing lifting motor (901), a nut is arranged in the gluing adjusting seat (904) and sleeved on the gluing lead screw (902), and the gluing machine (905) is arranged on the gluing adjusting seat (904).

4. The full-automatic gluing capping production line according to claim 1, characterized in that: the fusion tube input mechanism (1) comprises an input gear plate (101), an input cylinder (102) and a fusion tube box, wherein the input gear disc (101) is arranged in the melting tube box, one side of the input gear disc (101) is provided with a first material supporting plate (106) for separating K and K1 areas in the melting tube box, the other side of the input gear disc (101) is provided with a second material supporting plate (104) for separating K and K2 areas in the melting tube box, an opening between the first retainer plate (106) and the second retainer plate (104) corresponds to any notch on the input gear disc (101), an arc-shaped plate (107) matched with the input gear disc (101) in shape is arranged in a K2 area below the second retainer plate (104), a fusion tube supporting seat (103) with a notch is arranged at the end part of a cylinder rod of the input cylinder (102), and the notch is positioned below the input gear disc (101) when the fusion tube supporting seat (103) is completely withdrawn.

5. The full-automatic gluing capping production line according to claim 1, characterized in that: the end cap overturning input mechanism (8) comprises an end cap pushing cylinder (801), an end cap overturning motor (802), an overturning seat (803) and an end cap raceway (804), wherein an end cap (11) is pushed into an overturning groove opening of the overturning seat (803) through the end cap pushing cylinder (801), the overturning seat (803) is driven to overturn through the end cap overturning motor (802), after the overturning, the inclined plane Q in the overturning notch is connected with the input end of the end cap raceway (804), the cap pressing mechanism (7) comprises a cap pressing cylinder (701) and a cap pressing base (702), and the gland seat (702) is driven to move by the gland cylinder (701), and when the gland seat (702) retracts, the pressure groove (7021) on the gland seat (702) is connected with the output end of the end cap raceway (804), the cap retainer (702) blocks the output end of the cap raceway (804) as it moves forward.

6. The full-automatic gluing capping production line according to claim 5, characterized in that: the overturning seat (803) is driven to overturn for 90 degrees by an end cap overturning motor (802); and a pressure plate (805) is arranged on the upper side of the end cap raceway (804).

7. The full-automatic gluing capping production line according to claim 1, characterized in that: unloading mechanism (2) are including unloading clamping jaw (201), clamping jaw cylinder (203), lift cylinder (204), drag cylinder (202), lifter plate (205), movable plate (207) and unloading support, and wherein unloading support upper end is located in movable plate (207), and drag cylinder (202) are located on the unloading support, just movable plate (207) pass through drag cylinder (202) drive removes, lift cylinder (204) install in on movable plate (207), lifter plate (205) are installed in lift cylinder (204) jar pole tip, and unloading clamping jaw (201) and clamping jaw cylinder (203) are installed on lifter plate (205), and unloading clamping jaw (201) open and shut through clamping jaw cylinder (203) drive.

8. The full-automatic gluing capping production line according to claim 1, characterized in that: the transition mechanism (3) comprises a shifting cylinder (301) and a transition support seat, the transition support seat is driven to move by the shifting cylinder (301), and a plurality of transition grooves (302) are formed in the transition support seat.

9. The full-automatic gluing capping production line according to claim 1, characterized in that: output mechanism (4) are including output drive arrangement (404), driving band, removal seat, output lift cylinder (401), lift seat, output clamping jaw cylinder (402) and output clamping jaw (403), and wherein the driving band passes through output drive arrangement (404) drive is rotatory, remove the seat and movably locate go out on work or material rest (12) and with the driving band links firmly, output lift cylinder (401) install in on removing the seat, the lift seat passes through output lift cylinder (401) drive is gone up and down, and output clamping jaw cylinder (402) and output clamping jaw (403) all install in on the lift seat, and output clamping jaw (403) open and shut through output clamping jaw cylinder (402) drive.

10. The automatic cap pressing and discharging system for the fuse as claimed in claim 1, wherein: workbin elevating system (14) is including lift drive arrangement (141), drive belt assembly (142), screw (143), lead screw (144) and guide bar (145), and wherein screw (143) are rotatory through lift drive arrangement (141) drive, just lift drive arrangement (141) pass through drive belt assembly (142) transmission torque, lead screw (144) and screw (143) cooperation, just lead screw (144) lower extreme and guide bar (145) lower extreme are connected through lower connecting plate (148), lead screw (144) upper end and guide bar (145) upper end are connected through upper junction plate (147), workbin (13) place in on upper junction plate (147).

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