CN212549774U

CN212549774U - Intelligent rotten brick processor

Info

Publication number: CN212549774U
Application number: CN202020789884.4U
Authority: CN
Inventors: 宋泽威; 林太辉
Original assignee: Foshan Blue Power Intelligent Technology Co ltd
Current assignee: Foshan Blue Power Intelligent Technology Co ltd
Priority date: 2020-05-13
Filing date: 2020-05-13
Publication date: 2021-02-19
Anticipated expiration: 2030-05-13

Abstract

The utility model discloses an intelligent broken brick processor, which comprises a frame, wherein a conveying table is arranged at the upper side of the frame, a broken brick mechanism is arranged at the middle part of the conveying table, an intelligent identification module is arranged at the upper side of the feed end of the conveying table, the intelligent identification module adopts a visual detection identification mechanism, the visual detection identification mechanism comprises an outer cover body, two ends of the outer cover body are arranged on the frame through vertical plates, a camera is arranged at the top part in the outer cover body through a transverse plate, an X-axis light source and a Y-axis light source are arranged on the inner side wall of the outer cover body, and a screw rod is arranged at the upper side of the X-axis light source and the Y-axis light source, the X-axis light source and the Y-axis light source are arranged on the inner side wall of the outer cover body, and can be irradiated on the brick surface downwards, so that the brightness distribution around the brick surface to be, the flexibility of use is improved.

Description

Intelligent rotten brick processor

Technical Field

The utility model relates to a ceramic machining technical field specifically is a rotten brick processor of intelligence.

Background

The ceramic is originally a traditional living article and handicraft article which are existed in China from old, and the development source of China is long-running. With the development of modern science and technology, a plurality of new ceramic varieties appear in the last century. They no longer use or rarely use traditional ceramic raw materials such as clay, feldspar, quartz, etc., but use other special raw materials, even expand to the range of non-silicate, non-oxide, and have appeared many new processes. The meaning of ceramics has actually gone far beyond the narrow conventional notion of the past. The processing technology of the ceramic is various, and the ceramic has different characteristics through different processing methods. In which defective products in each process are manually discriminated.

An intelligent recognition processing system with application number CN201911093785.0 in the prior art includes: the conveying module is used for supporting and conveying the sample and connecting other processing procedures; the identification module is positioned at the initial end of the conveying direction of the conveying module and used for discriminating the appearance of the sample and analyzing whether the appearance meets the requirement of a set standard; and the processing module is arranged on the conveying module and is used for collecting and processing the samples which are screened by the identification module and do not accord with the appearance standard. In production, the product quality can be accurately identified, whether the product is a real product or not can be accurately identified, the accurate production quantity, the bad reasons and the quantity can be obtained, the condition of quantity cheating is avoided, the production condition can be quickly reflected, a producer can quickly find the loss problem and quickly solve the problem, and great help is provided for the fine management of production. However, when the identification photographing is performed, a uniform light source cannot be provided, so that the accuracy of the detection is affected, and it is difficult to adjust the use height of the light source as required, thereby reducing the flexibility of the use of the light source.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a rotten brick processor of intelligence to solve among the prior art when discerning and shoot, thereby can not provide even light source and influence the accuracy that detects, be difficult to adjust the use height of light source as required moreover, reduced the problem of the flexibility that the light source used.

In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides a rotten brick processor of intelligence, includes the frame, the frame upside is installed and is carried the platform, carry platform mid-mounting to have and beat rotten brick mechanism, carry platform feed end upside to install intelligent recognition module, and intelligent recognition module adopts visual detection identification mechanism, visual detection identification mechanism is including the dustcoat body that is equipped with, and the dustcoat body both ends are passed through the riser and are installed in the frame, the camera is installed through the diaphragm at dustcoat internal top, X axle light source and Y axle light source are installed to the dustcoat body inside wall, and X axle light source and Y axle light source upside install screw rod and second connecting plate.

Furthermore, the broken brick making mechanism comprises a crushing shaft, crushing teeth are mounted on the crushing shaft, and a reduction box and a crushing motor are connected to one end of the crushing shaft in a transmission mode.

Further, the camera adopts a CCD camera.

Further, the discharge gate has been seted up at the frame middle part, and the rotten brick fill standing groove has been seted up to the discharge gate downside.

Furthermore, the camera is installed on the diaphragm through first connecting plate, and the camera is equidistant to be provided with a plurality ofly.

Furthermore, the X-axis light source and the Y-axis light source are both LED light sources, the X-axis light source and the Y-axis light source are arranged in parallel, and the X-axis light source and the Y-axis light source are distributed around the lower portion of the camera.

Furthermore, the upper sides of the X-axis light source and the Y-axis light source are provided with fixed beams, and the upper sides of the fixed beams are fixedly connected with the screw rods.

Furthermore, a second connecting plate is installed on the upper side of the screw rod through a nut, and the second connecting plate is fixedly connected with the inner wall of the outer cover body.

Compared with the prior art, the beneficial effects of the utility model are that:

1. the utility model discloses an X axle light source and Y axle light source that the outer cover body inside wall was installed, X axle light source and Y axle light source all adopt the LED light source, and X axle light source and Y axle light source distribution around the camera below, can down shine on the brick face, make the brick face luminance distribution all around that detects even, are convenient for improve the accuracy that detects.

2. The utility model discloses a screw rod and second connecting plate are installed to X axle light source and Y axle light source upside, and the second connecting plate is installed through the nut to the screw rod upside, and second connecting plate and outer cover body inner wall fixed connection for the fixed beam of light source can be adjusted from top to bottom through the screw rod, satisfies the illumination use of co-altitude, has improved the flexibility of using.

Drawings

The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention, and together with the description serve to explain the invention and not to limit the invention. In the drawings:

fig. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a left side view of the inner structure of the outer cover of the present invention;

fig. 3 is the utility model discloses a fixed beam and diaphragm distribution structure sketch map.

In the figure: 1. a frame; 2. a conveying table; 3. a reduction gearbox; 4. a crushing shaft; 5. crushing teeth; 6. a grinding motor; 7. a rotten brick bucket placing groove; 8. an outer cover body; 9. a transverse plate; 10. a camera; 11. a vertical plate; 12. an X-axis light source; 13. a Y-axis light source; 14. a first connecting plate; 15. a fixed beam; 16. a screw; 17. a second connecting plate.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-3, in the embodiment of the present invention, an intelligent broken brick processor comprises a frame 1, a conveying table 2 is installed on the upper side of the frame 1, a broken brick breaking mechanism is installed in the middle of the conveying table 2 for breaking unqualified ceramic tiles, an intelligent identification module is installed on the upper side of the feeding end of the conveying table 2, the intelligent identification module adopts a visual detection identification mechanism for performing visual detection processing on the ceramic tiles and comparing with standard products to judge whether the products are qualified or not, the ceramic tiles are conveyed to the broken brick breaking mechanism for breaking and destroying when the products are unqualified, the visual detection identification mechanism comprises an outer cover body 8, two ends of the outer cover body 8 are installed on the frame 1 through a vertical plate 11, a camera 10 is installed at the inner top of the outer cover body 8 through a transverse plate 9 for performing photographing visual detection processing, an X-axis light source 12 and a Y-axis light source, can down shine on the brick face, make the brick face brightness distribution all around that detects even, be convenient for improve the accuracy that detects, and screw rod 16 and second connecting plate 17 are installed to X axle light source 12 and 13 upsides in Y axle light source, can satisfy the not illumination of co-altitude and use through screw rod 16 upper and lower regulation, have improved the flexibility of using.

Preferably, the brick breaking mechanism comprises a crushing shaft 4, crushing teeth 5 are mounted on the crushing shaft 4, a reduction gearbox 3 and a crushing motor 6 are connected to one end of the crushing shaft 4 in a transmission mode, a CCD camera is adopted by a camera 10, and the camera 10 is further electrically communicated with a data storage module, such as a memory bank or a mobile storage device in the prior art.

Preferably, the discharge gate has been seted up at frame 1 middle part, and the rotten brick fill standing groove 7 has been seted up to the discharge gate downside, is convenient for store rotten brick waste material.

Preferably, the camera 10 is installed on the transverse plate 9 through the first connecting plate 14, and the camera 10 is equidistantly provided with a plurality of cameras, and the number of the cameras is 2 to 6, so that the multidirectional photographing processing is facilitated.

Preferably, the X-axis light source 12 and the Y-axis light source 13 both adopt LED light sources, and the X-axis light source 12 and the Y-axis light source 13 are distributed around the lower part of the camera 10 and can downwards irradiate the brick surface, so that the brightness distribution around the brick surface to be detected is uniform, and the detection accuracy is convenient to improve.

Preferably, the fixed beam 15 is installed to X axle light source 12 and Y axle light source 13 upside, and X axle light source 12 and Y axle light source 13 parallel arrangement have two, and fixed beam 15 upside and screw rod 16 fixed connection for the fixed beam 15 of light source can be adjusted from top to bottom through screw rod 16, satisfies the not illumination of co-altitude and uses, has improved the flexibility of using.

Preferably, the second connecting plate 17 is installed on the upper side of the screw rod 16 through a nut, and the second connecting plate 17 is fixedly connected with the inner wall of the outer cover body 8, so that the upper part of the screw rod 16 is fixedly connected through threads.

The utility model discloses a theory of operation and use flow: the ceramic tile is carried to camera 10 downside by carrying 2 feed ends of platform, camera 10 makes a video recording and shoots, and contrast with standard product, judge whether qualified product, carry to the broken brick mechanism when unqualified and smash the destruction, when making a video recording, X axis light source 12 and Y axis light source 13 installed through 8 inside walls of the dustcoat body, X axis light source 12 and Y axis light source 13 all adopt the LED light source, and X axis light source 12 and Y axis light source 13 distribute around camera 10 below, can down shine on the brick face, make the brick face all around luminance distribution who treats to detect even, be convenient for improve the accuracy that detects, and the fixed beam 15 of light source can be adjusted from top to bottom through screw rod 16, satisfy the illumination of co-altitude and use, the flexibility of using has been improved.

Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described in the foregoing embodiments, or equivalents may be substituted for elements thereof. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. The utility model provides a rotten brick processor of intelligence, includes frame (1), its characterized in that: frame (1) upside is installed and is carried platform (2), carry platform (2) mid-mounting to have and beat the brick mechanism, carry platform (2) feed end upside to install intelligent recognition module, and intelligent recognition module adopts visual detection identification mechanism, visual detection identification mechanism is including the dustcoat body (8) that is equipped with, camera (10) are installed through diaphragm (9) at the top in the dustcoat body (8), X axle light source (12) and Y axle light source (13) are installed to dustcoat body (8) inside wall, and screw rod (16) and second connecting plate (17) are installed to X axle light source (12) and Y axle light source (13) upside.

2. The intelligent rotten brick processor of claim 1, characterized in that: the broken brick mechanism comprises a crushing shaft (4) which is arranged, crushing teeth (5) are installed on the crushing shaft (4), and a reduction gearbox (3) and a crushing motor (6) are connected to one end of the crushing shaft (4) in a transmission mode.

3. The intelligent rotten brick processor of claim 1, characterized in that: the camera (10) adopts a CCD camera.

4. The intelligent rotten brick processor of claim 1, characterized in that: the discharging opening is formed in the middle of the rack (1), and the rotten brick bucket placing groove (7) is formed in the lower side of the discharging opening.

5. The intelligent rotten brick processor of claim 1, characterized in that: the camera (10) is installed on the transverse plate (9) through the first connecting plate (14), and the camera (10) is equidistantly provided with a plurality of cameras.

6. The intelligent rotten brick processor of claim 1, characterized in that: the X-axis light source (12) and the Y-axis light source (13) both adopt LED light sources, the X-axis light source (12) and the Y-axis light source (13) are arranged in parallel, and the X-axis light source (12) and the Y-axis light source (13) are distributed around the lower part of the camera (10).

7. The intelligent rotten brick processor of claim 1, characterized in that: and the upper sides of the X-axis light source (12) and the Y-axis light source (13) are provided with fixed beams (15), and the upper sides of the fixed beams (15) are fixedly connected with the screw rods (16).

8. The intelligent rotten brick processor of claim 1, characterized in that: and a second connecting plate (17) is installed on the upper side of the screw rod (16) through a nut, and the second connecting plate (17) is fixedly connected with the inner wall of the outer cover body (8).