CN213223302U - Integrated ceramic detection device - Google Patents
Integrated ceramic detection device Download PDFInfo
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- CN213223302U CN213223302U CN202022082837.9U CN202022082837U CN213223302U CN 213223302 U CN213223302 U CN 213223302U CN 202022082837 U CN202022082837 U CN 202022082837U CN 213223302 U CN213223302 U CN 213223302U
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- 238000001514 detection method Methods 0.000 title claims abstract description 60
- 239000000919 ceramic Substances 0.000 title claims abstract description 23
- 239000000463 material Substances 0.000 claims abstract description 25
- 238000007599 discharging Methods 0.000 claims description 20
- 238000012216 screening Methods 0.000 abstract description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 238000005259 measurement Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 3
- 238000007493 shaping process Methods 0.000 description 3
- 238000005245 sintering Methods 0.000 description 3
- 230000008676 import Effects 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000000748 compression moulding Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000010345 tape casting Methods 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
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Abstract
The utility model discloses an integral type pottery detection device for detect the thickness of ceramic product, through setting up material loading machine and detection portion, realized screening, pay-off and the detection to the product. The material loading machine adopts the vibration dish as the hopper, carries in order the product and puts through setting up first ejection of compact track and second ejection of compact track and make its orientation the same to the product, is convenient for detect the product, and the interception portion that first ejection of compact track department set up is to carrying out preliminary screening through constantly rotating with the product, rejects the product that will obviously be less than standard size, has reduced the work load of detection portion, has improved detection efficiency. The detection part effectively classifies the qualified products and the unqualified products through the arrangement of the first push rod and the second push rod, the whole work flow does not need manual intervention, the manual labor is greatly reduced, and the production efficiency is improved.
Description
Technical Field
The utility model relates to an electron ceramic machining equipment field specifically is an integral type pottery detection device.
Background
Ceramics having electrical and magnetic properties can be used in the electronics industry and are called electronic ceramics. The electronic ceramic is a ceramic with new functions finally obtained through controlling the surface, grain boundary and size structure. Can be widely applied to the aspects of energy sources, household appliances, automobiles and the like. Common forming methods of common electronic ceramics include: tape casting shaping, compression molding, extrusion molding, the pottery after the shaping need pass through the sintering, the shrink condition can appear in the sintering process, have with can't guarantee in the shaping process that every ceramic product atress equals, consequently the ceramic product shrink is different during the sintering, has leaded to the unable requirement that reaches of size when the pottery uses. In the prior art, measurement is carried out manually through a micrometer screw. However, the labor intensity of manual measurement is high, and measurement fatigue is easy to occur to cause product failure in long-time measurement.
The utility model discloses the product to there is bellied electronic ceramic for the one end that uses in the new energy battery, and the device that detects is carried out to its thickness at present is few, because it measures complicacy, and most producers still adopt artifical measuring method to carry out thickness measurement, and artifical measuring not only wastes time and energy to there is the error.
I developed a loading attachment for thickness detection before, on this basis transformed it and designed an integral type pottery detection device.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide an integral type pottery detection device collects material loading, screening, detects in an organic whole in order to solve the problem that the artifical intensity of labour who proposes among the above-mentioned background art is big, detection efficiency is low.
In order to achieve the above object, the utility model provides a following technical scheme: an integrated ceramic detection device for detecting the thickness of a ceramic product comprises a frame, a feeding machine arranged at one side of the frame and a detection part connected with the outlet of the feeding machine,
the feeding machine comprises a hopper and a spiral guide rail arranged around the inner wall of the hopper, a first discharging rail and a second discharging rail are arranged at an outlet of the spiral guide rail, the first discharging rail comprises a first inlet, a first limiting groove and a first outlet, the second discharging rail comprises a second inlet, a second limiting groove and a second outlet, an intercepting part is further arranged in the first discharging rail, the intercepting part is connected with a third outlet, the second discharging rail is an overturning guide rail, and the second outlet is arranged on the spiral guide rail;
the detection part comprises a feeding guide rail, a detection position and a detection needle arranged above the detection position, the feeding guide rail is connected with a third outlet, a first push rod and a second push rod are arranged on two sides of the detection position, a first material receiver and a second material receiver are arranged on two sides below the detection position, and the first outlet is arranged above the first material receiver.
As a further improvement of the above technical solution:
the first outlet height is less than the third outlet height.
The intercepting part comprises an intercepting wheel, and a plurality of shifting pieces are arranged on the intercepting wheel.
The number of the poking sheets is 4, the poking sheets are uniformly arranged on the intercepting wheel, and the distance between the lowest point of the poking sheets and the lower inner wall of the first discharging rail is the same as the height of the first outlet.
The first inlet and the second inlet are mirror-symmetrical in shape.
Compared with the prior art, the beneficial effects of the utility model are that:
the utility model discloses an integral type pottery detection device for detect the thickness of ceramic product, through setting up material loading machine and detection portion, realized screening, pay-off and the detection to the product. The material loading machine adopts the vibration dish as the hopper, carries in order the product and puts through setting up first ejection of compact track and second ejection of compact track and make its orientation the same to the product, is convenient for detect the product, and the interception portion that first ejection of compact track department set up is to carrying out preliminary screening through constantly rotating with the product, rejects the product that will obviously be less than standard size, has reduced the work load of detection portion, has improved detection efficiency. The detection part effectively classifies the qualified products and the unqualified products through the arrangement of the first push rod and the second push rod, the whole work flow does not need manual intervention, the manual labor is greatly reduced, and the production efficiency is improved.
Drawings
Fig. 1 is a schematic view of the overall device of the present invention.
Fig. 2 is a front view structure diagram of the detecting part of the present invention.
Fig. 3 is a schematic side view of the detecting portion of the present invention.
Fig. 4 is a schematic view of a first inlet structure of the present invention.
Fig. 5 is a schematic view of a second inlet structure of the present invention.
Fig. 6 is a schematic structural view of the intercepting part of the present invention.
Reference numerals: 11. a hopper; 12. a helical guide rail; 13. a first discharge rail; 14. a second discharge rail; 21. a feed guide rail; 22. a detection pin; 23. a first push rod; 24. a second push rod; 25. a first material receiver; 26. a second material receiver; 131. a first inlet; 132. a first limit groove; 133. a first outlet; 134. a third outlet; 141. a second inlet; 142. a second limit groove; 143. a second outlet; 151. an intercepting wheel; 152. a shifting sheet.
Detailed Description
In order to make the technical means, creation features, achievement purposes and functions of the present invention easy to understand, the present invention is further described below with reference to the following embodiments.
In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "both ends", "one end", "the other end" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element to which the reference is made must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "disposed," "connected," and the like are to be construed broadly, and for example, "connected" may be either fixedly connected or detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
As shown in fig. 1 to 6, the integrated ceramic detecting device of the embodiment is used for detecting the thickness of a ceramic product, and comprises a frame, a feeding machine arranged on one side of the frame, and a detecting part connected with an outlet of the feeding machine, a device and equipment for detecting the thickness, wherein the prior art is mature, and a common thickness measuring instrument in the market can be selected.
The feeding machine comprises a hopper 11 and a spiral guide rail 12 arranged around the inner wall of the hopper 11, a first discharging rail 13 and a second discharging rail 14 are arranged at the outlet of the spiral guide rail 12, the first discharging rail 13 comprises a first inlet 131, a first limiting groove 132 and a first outlet 133, the second discharging rail 14 comprises a second inlet 141, a second limiting groove 142 and a second outlet 143, an intercepting part is further arranged in the first discharging rail 13 and connected with a third outlet 134, the second discharging rail 14 is an overturning guide rail, and the second outlet 143 is arranged on the spiral guide rail 12; the material loading machine is used for putting the product in a unified way, and the thickness is detected to the detection part in orderly output.
The detection part comprises a feeding guide rail 21, a detection position and a detection needle 22 arranged above the detection position, the feeding guide rail 21 is connected with a third outlet 134, a first push rod 23 and a second push rod 24 are arranged on two sides of the detection position, a first material receiver 25 and a second material receiver 26 are arranged on two sides below the detection position, and a first outlet 133 is arranged above the first material receiver 25. The first material receiver 25 is used for containing waste materials, the second material receiver 26 is used for containing qualified products, the products with qualified detection thickness are pushed to the second material receiver 26 through the first push rod 23, unqualified products have the second push rod 24 to push the products to the first material receiver 25, the first push rod 23 and the second push rod 24 select air cylinders for use, the air cylinders are controlled through a single chip microcomputer, the detection needles 22 convey detection signals to the single chip microcomputer, and the single chip microcomputer conveys the detection needles 22 to an air cylinder driving module according to the qualified or unqualified signals of the detection needles 22 so as to drive the first push rod 23 and the second push rod 24 to move.
The first outlet 133 is less high than the third outlet 134. The first outlet 133, for releasing the product with a size significantly below the standard, discharges directly to the first receiver (25).
The intercepting part comprises an intercepting wheel 151, and a plurality of shifting pieces 152 are arranged on the intercepting wheel 151. The pick-up blades 152 are 4 in number and are uniformly arranged on the intercepting wheel 151 with their lowest point at the same distance from the lower inner wall of the first outfeed rail 13 as the height of the first outlet 133. The intercepting wheel 151 drives the shifting sheet 152 to rotate, products with the thickness lower than that of the first outlet 133 can enter the first outlet 133 from the lower part of the shifting sheet 152, the products with the thickness higher than that of the first outlet 133 are intercepted by the shifting sheet 152, and the products are brought into the third outlet 134 along with the shifting sheet 152 to be detected in the next step.
The first inlet 131 is mirror symmetrical in shape to the second inlet 141. The second outfeed track 14 is used to turn over a product with the lugs on the spiral guide 12 facing downward.
The utility model discloses a theory of operation:
the utility model discloses an integral type pottery detection device for detect the thickness of ceramic product, when using, at first pour into hopper 11 with the product that finishes processing, start hopper 11, hopper 11 begins the vibration pay-off, the product rises along helical guideway 12 in order, multiple situation of putting appears when rising, after transporting to the top, the product that the convex part is up can enter first ejection of compact track 13 through first import 131, the product that the convex part is down enters second import 141, through the upset effect of second ejection of compact track 14 entering helical guideway 12 and continuing to rise, the interception portion of first ejection of compact track 13 will through the plectrum 152 of constantly rotating, the product carries out the prescreening, the product that is obviously less than standard thickness size is rejected, plectrum 152 below is through getting into first receiver 25 from first export 133, other products get into feed rail 21 from third export 134 through the drive of plectrum 152, the feeding guide rail 21 conveys the feeding guide rail to a detection position, the detection needle 22 carries out thickness detection on the feeding guide rail, the detection needle 22 conveys signals to the air cylinder driving module through the single chip microcomputer, products within a standard error range are detected, the first push rod 23 is started, the products are pushed to the second material receiver 26, unqualified products are detected, and the second push rod 24 is started to push the products to the first material receiver 25. And repeating the steps until all the products in the hopper 11 are detected. The whole device is high in mechanical degree and low in manual intervention, the detection amount of the detection part is reduced through primary screening, and the detection efficiency is improved.
The above description is only an example of the present invention, and the common general knowledge of the known specific structures and characteristics of the embodiments is not described herein. It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (5)
1. The utility model provides an integral type pottery detection device for detect the thickness of ceramic product, include a frame, set up in the material loading machine of frame one side and the detection portion that links to each other with the material loading machine export, its characterized in that:
the feeding machine comprises a hopper (11) and a spiral guide rail (12) arranged around the inner wall of the hopper (11), a first discharging rail (13) and a second discharging rail (14) are arranged at an outlet of the spiral guide rail (12), the first discharging rail (13) comprises a first inlet (131), a first limiting groove (132) and a first outlet (133), the second discharging rail (14) comprises a second inlet (141), a second limiting groove (142) and a second outlet (143), an intercepting part is further arranged in the first discharging rail (13), the intercepting part is connected with a third outlet (134), the second discharging rail (14) is an overturning guide rail, and the second outlet (143) is arranged on the spiral guide rail (12);
the detection part comprises a feeding guide rail (21), a detection position and a detection needle (22) arranged above the detection position, the feeding guide rail (21) is connected with a third outlet (134), a first push rod (23) and a second push rod (24) are arranged on two sides of the detection position, a first material receiver (25) and a second material receiver (26) are arranged on two sides of the lower part of the detection position, and a first outlet (133) is arranged above the first material receiver (25).
2. The integrated ceramic detection device according to claim 1, characterized in that: the first outlet (133) has a height less than a height of the third outlet (134).
3. The integrated ceramic detection device according to claim 1, characterized in that: the intercepting part comprises an intercepting wheel (151), and a plurality of shifting pieces (152) are arranged on the intercepting wheel (151).
4. The integrated ceramic detection device according to claim 3, wherein: the number of the poking sheets (152) is 4, the poking sheets are uniformly arranged on the intercepting wheel (151), and the distance between the lowest point of the poking sheets and the lower inner wall of the first discharging track (13) is the same as the height of the first outlet (133).
5. The integrated ceramic detection device according to claim 1, characterized in that: the first inlet (131) and the second inlet (141) are mirror images in shape.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022082837.9U CN213223302U (en) | 2020-09-22 | 2020-09-22 | Integrated ceramic detection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022082837.9U CN213223302U (en) | 2020-09-22 | 2020-09-22 | Integrated ceramic detection device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN213223302U true CN213223302U (en) | 2021-05-18 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202022082837.9U Expired - Fee Related CN213223302U (en) | 2020-09-22 | 2020-09-22 | Integrated ceramic detection device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN213223302U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117732739A (en) * | 2024-02-19 | 2024-03-22 | 宁德时代新能源科技股份有限公司 | Feeding device, feeding method and battery production line |
-
2020
- 2020-09-22 CN CN202022082837.9U patent/CN213223302U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117732739A (en) * | 2024-02-19 | 2024-03-22 | 宁德时代新能源科技股份有限公司 | Feeding device, feeding method and battery production line |
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20210518 |