CN212532798U - Full tunnel type organic compost production line - Google Patents
Full tunnel type organic compost production line Download PDFInfo
- Publication number
- CN212532798U CN212532798U CN202020912699.XU CN202020912699U CN212532798U CN 212532798 U CN212532798 U CN 212532798U CN 202020912699 U CN202020912699 U CN 202020912699U CN 212532798 U CN212532798 U CN 212532798U
- Authority
- CN
- China
- Prior art keywords
- production line
- conveyor
- type organic
- tunnel type
- main shaft
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/40—Bio-organic fraction processing; Production of fertilisers from the organic fraction of waste or refuse
Landscapes
- Fertilizers (AREA)
Abstract
The utility model provides a full tunnel type organic compost production line, including feed mechanism, conveying mechanism and hoist mechanism, feed mechanism links to each other with conveying mechanism, conveying mechanism includes a plurality of conveyor, links to each other through hoist mechanism between each conveyor, feed mechanism, conveying mechanism and hoist mechanism adopt the formula overall arrangement of turning back, feed mechanism and conveying mechanism all adopt the spiral pay-off form. The utility model discloses full-automatic tunnel type organic compost production line can accomplish 24h uninterrupted duty at the in-process of producing the compost, need not stew and stack, can install stirring vane additional at appropriate position according to the technological requirement and can realize that the compost is many turnings in the early stage, and the technological condition that the number of times of overturning reduces gradually in the middle and later stage. The production line has the advantages of simple structure, convenient maintenance, small occupied area, no need of turning and throwing machines, automatic monitoring of temperature rise, heat preservation and temperature reduction, controllable waste water and waste gas and pollution prevention. The production line is not affected by climate and can be used for normal production all the year round.
Description
Technical Field
The utility model belongs to the field of machinery, specifically speaking relates to a full tunnel type organic compost production line.
Background
The organic compost has the characteristics of improving soil, fertilizing soil fertility, improving soil nutrient activity, purifying soil ecological environment, guaranteeing high quality, high yield and high benefit of vegetables and the like, and is an irreplaceable fertilizer for greenhouse vegetable cultivation. However, the organic fertilizer contains many nutrient elements in organic state, which is difficult for crops to directly utilize, and needs to slowly release various nutrient elements through the action of microorganisms, and the nutrient is continuously supplied to the crops. Traditional organic compost microbial fermentation deposits organic compost in sealed jar internal, and manual stirring perhaps uses mechanical device stirring natural fermentation, and these two kinds of mode workman physical demands are huge, and the time cycle is long, can not be fast, stable, supply in batches.
SUMMERY OF THE UTILITY MODEL
The utility model provides a full tunnel type organic compost production line for solving the problems.
The technical scheme of the utility model is realized like this: a full-tunnel type organic compost production line comprises a feeding mechanism, a conveying mechanism and a lifting mechanism, wherein the feeding mechanism is connected with the conveying mechanism, the conveying mechanism comprises a plurality of conveying devices, the conveying devices are connected through the lifting mechanism, the feeding mechanism, the conveying mechanism and the lifting mechanism are in a turn-back type layout, and the feeding mechanism and the conveying mechanism are in a spiral feeding mode;
preferably, the feeding direction of the head end of the feeding mechanism is opposite to the discharging direction of the finished material of the conveying device, the discharging end of the feeding mechanism or the conveying device is connected with the feeding end of the adjacent conveying device through the lifting mechanism, and the feeding end of the feeding mechanism or the conveying device is higher than the discharging end;
preferably, the conveying device comprises a closed type fixed trough fixedly arranged on the rack, a main shaft is arranged in the fixed trough, a spiral blade is fixedly arranged on the main shaft, a plurality of stirring blades are arranged on the main shaft, the main shaft is fixedly connected with the fixed trough through an intermediate bearing, one end of the main shaft is connected with a speed reduction motor, air inlets are formed in two sides of the fixed trough, an outlet is formed in the top of the fixed trough, a discharge hole is formed in the bottom of the fixed trough, and the discharge hole is connected with a feed inlet of the lifting mechanism;
preferably, heightening legs are arranged below the feed end of the conveying device, supporting legs are arranged below the middle of the conveying device, and the inclined included angle between the feed end of the conveying device and the discharge end is 4-6 degrees;
preferably, a gap of 5-10mm is formed between the bottom of the fixed trough and the helical blade;
preferably, temperature detection heads are arranged on two sides of the fixed material groove;
preferably, the spiral feeding structure of the feeding mechanism is the same as that of the conveying device, the feeding end of a fixed trough of the feeding mechanism is provided with various raw material inlets, and a temperature thermocouple is further arranged on the fixed trough of the feeding mechanism;
preferably, the conveying mechanism comprises seven groups of conveying devices A1, A2, B1, B2, C1, C2 and D, the groups A1, A2, B1 and B2 of the conveying devices belong to a temperature rising stage, a closed fixed trough of the conveying devices is connected with a hot air auxiliary heating system, the group D of the conveying devices belongs to a cooling stage, the closed fixed trough of the conveying devices is connected with a cold air control system, the groups C1 and C2 of the conveying devices belong to a heat preservation stage, and a heat preservation layer is arranged outside the conveying devices;
preferably, a bearing seat is arranged at the end part of the fixed trough, one end of the main shaft penetrates through the bearing seat to be connected with a motor shaft of the speed reducing motor, a ball thrust bearing and a sliding bearing are arranged between the bearing seat and the main shaft, and the outer side of the ball thrust bearing is fixed through a round nut;
preferably, the number of the stirring blades on the conveying devices of the seven groups A1, A2, B1, B2, C1, C2 and D can be increased or decreased with different stages.
The utility model has the advantages that: the utility model discloses full-automatic tunnel type organic compost production line can accomplish 24h uninterrupted duty at the in-process of producing the compost, need not stew and stack, can install stirring vane additional at appropriate position according to the technological requirement and can realize that the compost is many turnings in the early stage, and the technological condition that the number of times of overturning reduces gradually in the middle and later stage. The production line has the advantages of simple structure, convenient maintenance, small occupied area, no need of turning and throwing machines, automatic monitoring of temperature rise, heat preservation and temperature reduction, controllable waste water and waste gas and pollution prevention. The production line is not affected by climate and can be used for normal production all the year round.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention;
fig. 2 is a schematic structural view of the fixed trough of the present invention;
FIG. 3 is a schematic view of the connection between the lifting mechanism and the conveying mechanism of the present invention;
fig. 4 is a schematic view of the conveying mechanism of the present invention;
fig. 5 is a partially enlarged schematic view of fig. 4 according to the present invention;
fig. 6 is a schematic view of a feeding mechanism of the present invention;
fig. 7 is a temperature process curve at each stage of the present invention.
Description of the parts: 1. the device comprises a feeding mechanism 11, a main material inlet 12, an auxiliary material inlet 13, a bacteria material port 2, a conveying mechanism 21, a conveying device 21-1, a speed reducer 21-2, a fixed trough 21-3, a rack 21-4, a main shaft 21-5, a middle bearing 21-6, a spiral blade 21-7, a stirring blade 21-8, an air inlet 21-9, an air outlet 21-10, a detection head 21-11, a support leg 21-12, a heightening leg 21-13, a ball thrust bearing 21-14, a sliding bearing 21-15, a bearing seat 21-16, a round nut 3, a lifting mechanism 4 and a temperature measuring thermocouple.
Detailed Description
For a better understanding and an implementation, the present invention is further described below with reference to the accompanying drawings 1-7: a full-automatic tunnel type organic composting production line comprises a feeding mechanism 1, a conveying mechanism 2 (7 groups including A1, A2, B1, B2, C1, C2 and D, the total length is 18 × 7= 126M) (see figure 1) and a lifting mechanism 3.
The conveying mechanism 2 adopts the principle of a screw conveyer: the device consists of a speed reducer 21-1, a fixed trough 21-2, a middle bearing 21-5, a main shaft 21-4, a helical blade 21-6 on the main shaft 21-4 and a stirring blade 21-6, wherein a feeding mechanism adds materials in the fixed trough 21-2 and rotates together with the helical blade 21-6 which is slow by the weight of the feeding mechanism, so that the feeding mechanism can move forwards in the trough, and a discharge opening is arranged at the bottom of the trough for discharging. Conveying length of the spiral conveying mechanism is generally not more than 30-40 meters, each group of conveying mechanisms takes 18 meters, in order to reduce pushing resistance, the conveying structure adopts an inclined included angle of 5 degrees at high and low ends, and feeding is carried out in a discharging and conveying mode from the high feeding and low feeding ends.
The surfaces of the helical blades 21-6 are formed by punching stainless steel plates with the thickness of 5mm, then are welded with each other and are fixed on the main shaft 21-4 by welding. The main shaft material adopts thick-wall steel pipes, two groups of intermediate bearings 12-5 are arranged in each trough (with the length of 6 m) to support the main shaft 21-4, so that the middle part of the main shaft does not sag and bend, and a gap of 5-10mm is reserved between the semicircular bottom of the trough and the helical blade.
The middle bearing 21-5 is a half self-lubricating corrosion-resistant bearing, a bearing seat 21-15 is arranged at the end part of the fixed trough 21-2, one end of the main shaft 21-4 penetrates through the bearing seat 21-15 to be connected with a motor shaft of the speed reducing motor 21-1, a ball thrust bearing 21-13 and a sliding bearing 21-14 are arranged between the bearing seat 21-15 and the main shaft 21-4, and the outer side of the ball thrust bearing 21-13 is fixed through a round nut 21-16. The different material moving directions can make the main shaft produce different axial forces (tensile or compressive forces), and the 21-13 ball thrust bearing is arranged in front of the material moving direction to bear the axial (longitudinal) tensile force produced by the main shaft, so that the structure is more reasonable, and the 21-14 sliding bearing restrains the radial force of the main shaft.
The surface of the main shaft 21-4 is coated with anticorrosive material, and the contact position of the main shaft and the intermediate shaft joint is a solid shaft section.
The fixed trough 21-2 is made of a steel plate with the thickness of 6mm, the lining is made of stainless steel with the thickness of 2mm, the fixed trough is welded on the trough in a spot mode, and the seam is sealed through epoxy resin gluing. Every 3 sections of the trough are spliced into a group, the main shaft 21-4 is driven by the independent speed reducing motor 21-1 to rotate, the trough is fixed on the rack, and the inclination angle of 5 degrees of the trough is realized by adjusting the heightening legs 21-12 and the supporting legs 21-11 (see figure 3). The two sides of the fixed material groove 21-2 are provided with temperature detection heads 21-10 which can measure the temperature of the material in the fixed material groove 21-2.
The feeding mechanism also adopts the principle of a screw conveyer: the material feeding mechanism is composed of a speed reducer, a fixed material groove, a middle bearing, a main shaft (middle shaft), a spiral blade on the main shaft and stirring blades, wherein main materials, auxiliary materials and fungus materials enter the material feeding mechanism at a main material port, an auxiliary material port and a fungus material port, the main materials, the auxiliary material port and the fungus materials are conveyed by a rotating blade after being stirred by the stirring blades and then enter the material feeding groove, and a temperature thermocouple 4 is further arranged on the fixed material groove of the material feeding mechanism.
The ingredient mixing blade is based on (according to the conventional compost turnover time requirement):
1. turning over every 2.5h 2-3 days before composting. 24h 3d =72h,72/2.5=29 time periods, air is contacted at the feed inlet and the discharge outlet, and two stirring blades (27 can be saved). The moving distance of the production line is about 0.5M per hour, 2.5h moves 1.25M, so the interval of the stirring blades in the first 2-3 days is 1.25M, and the stirring is completed once every 1.25M of the material.
2. Turning over every 3.5h for the next 2-3 days. 72/3.5=21 (21 for 3 days, 3.5 h), 1 at each inlet and outlet, 19 stirring blades spaced 1.75 meters apart.
3. By analogy, the tea leaves are overturned for the last 2-3 days respectively in the morning, in the middle and at night. The production line can work at night, so the stirring is carried out 3 times every day at night. I.e. once in 8 hours. 72/8=9 (stirring blades), 36/9=4M (stirring blade spacing 4M). The finished product at the tail end of the outlet does not need to be stirred, and 8 stirring blades are taken.
This production line can conveniently increase and decrease stirring vane according to test data, and every group conveying mechanism can conveniently be adjusted speed alone.
The raw materials of the full-automatic tunnel type organic compost production line enter a fixed trough in the feeding mechanism 1 from a main material inlet 11, an auxiliary material inlet 12 and a fungus material inlet 13 of the feeding mechanism 1, are stirred by stirring blades and then are conveyed by spiral blades to enter a fixed trough 21-2 of the conveying mechanism 2. After entering the fixed material groove, the materials can be further mixed, stirred and kneaded in the propelling process of the spiral blades 21-6, so that the materials are mixed more uniformly. The helical blades 21-6 are welded on the main shaft, and the main shaft is provided with the stirring blades 21-7 which rotate together with the helical blades. The material is exposed to oxygen during rotation. The effect of completely overturning the materials once every time when the materials pass through the lifting mechanism 3 is achieved, the defect that the materials are required to stand still and a large amount of time is consumed in conventional composting is overcome, and the production efficiency is greatly improved.
The production line belongs to a temperature rising stage at stages A1, A2, B1 and B2 of the conveying mechanism, and hot air can be blown into a closed material groove to assist in heating in the temperature rising stage; the stages C1 and C2 of the conveying mechanism belong to a heat preservation stage; and the stage D of the conveying mechanism belongs to a cooling stage, and cold air can be blown into the material groove in the cooling stage to control cooling. When the material is moved to the end group D, the pitch of the local helical blade can be changed when the temperature is slightly higher than the normal temperature, so that the material can be conveniently and properly compacted to weaken organic matters and mineralized matters of the material, and the fertilizer is favorably preserved. The heat insulating material can be added at the required part in different stages, and the effects of improving the working environment and saving energy can be achieved.
Claims (10)
1. The utility model provides a full tunnel type organic compost production line, its characterized in that includes feed mechanism (1), conveying mechanism (2) and hoist mechanism (3), feed mechanism (1) links to each other with conveying mechanism (2), conveying mechanism (2) include a plurality of conveyor (21), link to each other through hoist mechanism (3) between each conveyor (21), feed mechanism (1), conveying mechanism (2) and hoist mechanism (3) adopt the formula overall arrangement of turning back, spiral pay-off form is all adopted in feed mechanism (1) and conveying mechanism (2).
2. A full tunnel type organic compost production line as claimed in claim 1, characterized in that said feed mechanism (1), said conveyor mechanism (2) and said lifting mechanism (3) are arranged in a reentrant manner such that the feed direction of the head end of said feed mechanism (1) is opposite to the discharge direction of the finished material of said conveyor (21), the discharge end of said feed mechanism (1) or said conveyor (21) is connected to the feed end of the adjacent conveyor (21) through said lifting mechanism (3), and the height of the feed end of said feed mechanism (1) or said conveyor (21) is higher than the height of the discharge end.
3. The full-tunnel type organic compost production line as claimed in claim 1 or 2, characterized in that said conveyor (21) comprises a closed type stationary trough (21-2) fixedly arranged on a frame (21-3), said stationary trough (21-2) is internally provided with a main shaft (21-4), said main shaft (21-4) is fixedly provided with a helical blade (21-6), said main shaft (21-4) is provided with a plurality of stirring blades (21-7), said main shaft (21-4) is fixedly connected with the stationary trough (21-2) through an intermediate bearing (21-5), one end of the main shaft (21-4) is connected with a speed reduction motor (21-1), both sides of said stationary trough (21-2) are provided with air inlets (21-8), the top of the stationary trough (21-2) is provided with an outlet (21-9), the bottom of the fixed trough (21-2) is provided with a discharge hole which is connected with a feed inlet of the lifting mechanism (3).
4. The full tunnel type organic composting production line as claimed in claim 2, wherein the raising legs (21-12) are arranged below the feeding end of the conveyor (21), the supporting legs (21-11) are arranged below the middle part of the conveyor (21), and the inclination angle α between the feeding end and the discharging end of the conveyor (21) is 4-6 °.
5. A full tunnel type organic compost production line as claimed in claim 3, characterized in that there is a gap of 5-10mm between the bottom of said stationary trough (21-2) and the helical blade (21-6).
6. A full tunnel type organic compost production line as claimed in claim 5, characterized in that both sides of said fixed silo (21-2) are provided with temperature detecting heads (21-10).
7. The full-tunnel type organic compost production line as claimed in claim 1 or 2, characterized in that the spiral feeding structure of the feeding mechanism (1) is the same as the conveying device (21), the feeding end of the fixed trough of the feeding mechanism (1) is provided with a plurality of raw material inlets, and the fixed trough of the feeding mechanism (1) is provided with a temperature thermocouple (4).
8. A full tunnel type organic compost production line as claimed in claim 1 or 2, characterized in that said conveyor mechanism (2) comprises seven groups of conveyor devices a1, a2, B1, B2, C1, C2 and D, said groups a1, a2, B1 and B2 belong to a heating stage, the closed stationary trough is connected with a hot air auxiliary heating system, the group D of conveyor devices belong to a cooling stage, the closed stationary trough is connected with a cold air control system, the groups C1 and C2 belong to a heat preservation stage, and the outside is provided with a heat preservation layer.
9. A full tunnel type organic composting production line as claimed in claim 3, characterized in that the end of the fixed silo (21-2) is provided with a bearing seat (21-15), one end of the main shaft (21-4) passes through the bearing seat (21-15) and is connected with the motor shaft of the speed reducing motor (21-1), a ball thrust bearing (21-13) and a sliding bearing (21-14) are arranged between the bearing seat (21-15) and the main shaft (21-4), and the outer side of the ball thrust bearing (21-13) is fixed by a round nut (21-16).
10. A full tunnel type organic composting line as claimed in claim 8, characterised in that the number of mixing blades (21-7) on said seven groups a1, a2, B1, B2, C1, C2, D of conveyors can be increased or decreased from stage to stage.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020912699.XU CN212532798U (en) | 2020-05-27 | 2020-05-27 | Full tunnel type organic compost production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020912699.XU CN212532798U (en) | 2020-05-27 | 2020-05-27 | Full tunnel type organic compost production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212532798U true CN212532798U (en) | 2021-02-12 |
Family
ID=74543552
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020912699.XU Active CN212532798U (en) | 2020-05-27 | 2020-05-27 | Full tunnel type organic compost production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212532798U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111548212A (en) * | 2020-05-27 | 2020-08-18 | 烟台禹成机械股份有限公司 | Full tunnel type organic compost production line |
-
2020
- 2020-05-27 CN CN202020912699.XU patent/CN212532798U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111548212A (en) * | 2020-05-27 | 2020-08-18 | 烟台禹成机械股份有限公司 | Full tunnel type organic compost production line |
| CN111548212B (en) * | 2020-05-27 | 2024-02-27 | 烟台禹成机械股份有限公司 | Full tunnel type organic composting production line |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN201398441Y (en) | Continuous fermentation device for solid materials of biological feed and biological fertilizer | |
| CN106007815A (en) | Production device and preparation method of livestock manure organic fertilizer | |
| CN212532798U (en) | Full tunnel type organic compost production line | |
| CN102603376A (en) | Biological organic fertilizer and production method thereof | |
| CN210001795U (en) | Oxygenating device and fermentation equipment thereof | |
| CN109467300A (en) | Livestock and poultry feces integrated treatment unit and its processing method | |
| CN112851410A (en) | Containing type kitchen waste solid aerobic fermentation equipment and fermentation process | |
| CN111548212B (en) | Full tunnel type organic composting production line | |
| CN220183103U (en) | Organic solid waste produces high fulvic acid fertilizer integrated device fast | |
| EP3071684A1 (en) | Method for producing biogas from biomass using anaerobic digestion and a corresponding reactor | |
| CN108690798A (en) | A kind of bioenergy anaerobic fermentation formula biogas reaction unit | |
| CN108147858A (en) | A kind of stage air blast composting device | |
| CN107298594B (en) | Aerobic fermentation device for kitchen garbage | |
| CN2516550Y (en) | Drum-type sludge compost fermentation equipment | |
| CN110129379A (en) | System and method containing sugared stalk continuous solid-state fermentation solid state distillation ethanol production | |
| CN203602514U (en) | Tower-type self-coupling deodorizing high-temperature aerobic fermentation system | |
| CN2364036Y (en) | Organic biofertilizer fermentation device | |
| CN109134023A (en) | A kind of decomposed fermentation process of organic waste storehouse formula | |
| CN214115382U (en) | Large-volume organic fertilizer fermentation tank | |
| CN106701529B (en) | A kind of high-efficiency and continuous aerobe reactor system | |
| CN220597345U (en) | Double-rotation continuous organic solid waste aerobic fermentation equipment | |
| CN209383639U (en) | Livestock and poultry feces integrated treatment unit | |
| CN202226850U (en) | Stacked and combined type solid-state fermentation system capable of realizing continuous production | |
| CN210001796U (en) | Loosening device and fermentation equipment thereof | |
| CN202688211U (en) | Full-mechanized solar fermentation device for organic fertilizer production |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |