CN212530159U - Linkage device for laminating and packaging metal sound barrier unit plates - Google Patents
Linkage device for laminating and packaging metal sound barrier unit plates Download PDFInfo
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- CN212530159U CN212530159U CN202021252604.2U CN202021252604U CN212530159U CN 212530159 U CN212530159 U CN 212530159U CN 202021252604 U CN202021252604 U CN 202021252604U CN 212530159 U CN212530159 U CN 212530159U
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- sound barrier
- manipulator
- metal sound
- barrier unit
- linkage
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Abstract
The utility model belongs to the technical field of the sound barrier, specific saying relates to a linkage of metal sound barrier cell board tectorial membrane packing. The linkage device comprises a conveying channel, a winding machine, a packaging machine and a PLC controller for realizing linkage; wherein, transfer passage is in the station of coiler sets up first manipulator, transfer passage is in the station of baling press sets up the second manipulator, first manipulator, second manipulator all with PLC controller electrical connection is used for making the metal sound barrier cell board location of transfer passage motion twines the membrane in proper order and packs, and the device realizes that peritoneum twines, stack packing coordinated control after the sound barrier cell board assembles, makes to twine the membrane and the packing process links up mutually, is showing to improve sound barrier machining efficiency, has degree of automation height, characteristics easy and simple to handle.
Description
Technical Field
The utility model belongs to the technical field of the sound barrier, specific saying relates to a linkage of metal sound barrier cell board tectorial membrane packing.
Background
The sound barrier is used for environments of expressways/railways, elevated composite roads, urban rail transit and other noise sources, is arranged on two sides of the railways and the highways, and can effectively reduce the adverse effects of driving noise on nearby residents. The metal sound barrier is widely applied, and mainly comprises a steel structure upright post and a sound absorption and insulation screen board, wherein the upright post is a main stressed member of the sound barrier and is fixed on a road anti-collision wall or an embedded steel plate at the edge of a track through bolts or welding; the sound absorption and insulation board is a main sound insulation and absorption component and is fixed in the H-shaped upright post groove through a high-strength spring clip to form a sound barrier.
In the production process of the sound barrier, the sound absorption and insulation plate component (cell plate) comprises the working procedures of cutting, stamping, assembling with sound absorption materials (rock wool blocks) and the like of a panel and a back plate, the assembled sound absorption cell plate needs to be subjected to film winding and packaging operations before being installed on the spot, the cell plate can be protected from being collided and abraded, and the transportation can be carried conveniently. Among the current processing equipment, coiler and baling press work alone respectively, and the two processing link linkage nature is not strong, and the sound barrier cell board needs to carry out whole packing through the pile up neatly transportation baling press after the tectorial membrane winding, through packing, carries out the pile up neatly transportation again, and whole process occupies manpower and materials resources many, and working cycle is long, wastes time and energy, and the processing cost is high, and work efficiency is low.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a realize that peritoneum winding, stack packing coordinated control after sound barrier cell board assembly make and twine the membrane and the packing process links up mutually, show the novel aggregate unit who improves sound barrier machining efficiency.
In order to achieve the above object, the utility model adopts the following technical scheme:
the utility model provides a linkage of metal sound barrier cell board tectorial membrane packing which characterized in that: the device comprises a conveying channel, a winding machine, a packaging machine and a PLC controller for realizing linkage; the conveying channel is arranged on a station of the winding machine and provided with a first manipulator, the conveying channel is arranged on a station of the packaging machine and provided with a second manipulator, and the first manipulator and the second manipulator are electrically connected with the PLC and used for enabling the metal sound barrier unit plates moving in the conveying channel to be positioned and sequentially wound with films and packaged.
The additional technical characteristics that constitute above-mentioned metal sound barrier cell board tectorial membrane packing aggregate unit still include:
the first manipulator and the second manipulator are provided with pressure sensors or light sensors connected with the PLC;
the winding machine comprises a rack for the transmission channel to penetrate through, the first mechanical arm comprises a plurality of first telescopic arms arranged at the top of the rack, a first pneumatic sucker is arranged at the end part of each first telescopic arm, and pneumatic clamps for clamping the end parts of the metal sound barrier unit plates are arranged on two sides of the top of the rack through rotating shafts;
the frame is internally provided with a reel for fixing the electrostatic film, and a traction shaft for winding the electrostatic film on the surface of the metal sound barrier unit plate is also arranged in the frame and is arranged in the frame through an elastic stretching arm;
the top of the rack is provided with a sliding guide rail consistent with the direction of the conveying channel, and a rotating shaft for fixing the pneumatic clamp is arranged in the sliding guide rail through an L-shaped folding arm;
the front end of the winding machine is provided with a stacking manipulator for stacking the metal sound barrier unit plates on the conveying channel, the stacking manipulator comprises a counting sensor for feeding back the number of stacked metal sound barrier unit plates, and the stacking manipulator and the counting sensor are electrically connected with the PLC;
the stacking mechanical arm comprises a vertical frame, a guide rail is arranged at the top of the vertical frame, a plurality of vertical cylinders are arranged in the guide rail, third pneumatic suckers are arranged at the end parts of piston rods of the vertical cylinders, and the third pneumatic suckers stack the metal sound barrier unit plates on the conveying channel into a stack;
the frame, through which the conveying channel penetrates, of the packaging machine and the packaging platform in the frame are provided, the second manipulator is a plurality of second pneumatic suction cups arranged at the front end of the packaging platform, the second pneumatic suction cups are arranged in side-by-side slide rails arranged at the top of the frame through second telescopic arms, and the side-by-side slide rails are used for conveying the metal sound barrier unit plates grabbed by the second pneumatic suction cups to the packaging platform;
the conveying channel is composed of a plurality of parallel carrier rollers of which the end portions surround the linkage belt, two ends of each carrier roller are arranged in groove bodies on two sides of the frame seat, and a motor for driving the linkage belt is electrically connected with the PLC.
The utility model provides a linkage of metal sound barrier cell board tectorial membrane packing compares with prior art, has following advantage: firstly, the linkage device connects the winding machine and the packaging machine through the transmission channel, and a PLC controller for linkage adjustment is added, so that linkage of film covering winding and stacking packaging is realized, stacking and transportation required by single processing are avoided, the working time is saved, and the processing efficiency is improved; and secondly, because the transfer passage is respectively at the coiler, the station of baling press sets up first manipulator and second manipulator, promptly in the cell board motion process, make the cell board location get into through first manipulator and twine the membrane process, get into stack packing process through the second manipulator location, the processing is accomplished and is passed through transfer passage fast transport immediately, it is inseparabler to make the linkage of coiler and baling press link up, and whole process is adjusted by the PLC controller, the degree of automation has further been improved, the system operation is more safe and stable, production efficiency is showing the reinforcing.
Drawings
Fig. 1 is the utility model discloses a change linkage of metal sound barrier cell board tectorial membrane packing's schematic structure view.
Detailed Description
The structure and the working principle of the linkage device for laminating and packaging the metal sound barrier unit plates provided by the invention are further described in detail with reference to the accompanying drawings.
Referring to fig. 1, it is a schematic structural diagram of the metal sound barrier unit plate film covering and packaging linkage device provided by the present invention. The structure of the linkage device comprises a conveying channel 1, a winding machine 2, a packaging machine 3 and a PLC (programmable logic controller) 6 for realizing linkage; the first manipulator 21 is arranged at the station of the winding machine 2 of the conveying channel 1, the second manipulator 31 is arranged at the station of the packaging machine 3 of the conveying channel 1, and the first manipulator 21 and the second manipulator 31 are electrically connected with the PLC 6 and used for enabling the metal sound barrier unit plates moving in the conveying channel 1 to be positioned and sequentially wound with films and packaged.
The working principle is as follows: arrange coiler 2 according to the job site, the position of baling press 3, make the two have suitable distance, the installation is used for material transport's transfer passage 1, the material loops through coiler 2 and baling press 3 by transfer passage 1, when through coiler 2, twine the membrane by first manipulator 21 centre gripping location, the completion falls back transfer passage 1 after twining the membrane, when through baling press 3 front end, pack by the centre gripping location of second manipulator 31, fall back transfer passage 1 after the completion packing, the linkage is adjusted by PLC controller 6 to whole process.
In the structure of the linkage device for laminating and packaging the metal sound barrier unit plates,
in order to enhance the automation degree of the winding machine 2 and the packing machine 3, the first manipulator 21 and the second manipulator 31 are provided with a pressure sensor or a light sensor 20 connected with the PLC controller 6, that is, when the first manipulator 21 senses that the sound-absorbing plate reaches the winding machine 2, a signal is fed back, the PLC controller 6 sends a clamping and positioning signal to the first manipulator 21, so that the sound-absorbing plate is separated from the conveying channel 1, and the winding machine 2 is started to work; when the second manipulator 31 senses that the sound-absorbing plate reaches the packer 3, a signal is fed back, the PLC 64 sends a clamping and positioning signal to the second manipulator 31, so that the sound-absorbing plate is separated from the conveying channel 1, the packer 3 is started to work, and the conveying channels 1 of the first manipulator 21 and the second manipulator 31 can move synchronously or are relatively independent and are respectively adjusted by the PLC 6;
preferably, the winding machine 2 comprises a frame for the transmission channel 1 to pass through, the first manipulator 21 comprises a plurality of first telescopic arms 23 arranged at the top of the frame 22, the end parts of the first telescopic arms are provided with first pneumatic suction cups 24, two sides of the top of the frame 22 are provided with pneumatic clamps 25 for clamping the end parts of the metal sound barrier unit plates through rotating shafts 26, the first telescopic arms 23 enable the first pneumatic suction cups 24 to move downwards to grab the sound-absorbing plates, after the pneumatic clamps 25 clamp the sound-absorbing plates from the front end and the rear end, the first pneumatic suction cups 24 release the sound-absorbing plates and move upwards, the motor drives the rotating shafts 26 to rotate to drive the sound-absorbing plates to suspend and rotate so as to wind the electrostatic film or the packaging cloth on the plate body, the first telescopic arms 23, the first pneumatic suction cups 24, the pneumatic clamps 25 and the winding machine 2 PLC controller 6 adjust linkage, and ensure coordinated cooperation of grabbing, clamping, film winding and the like at the stations of the winding machine, the sensitivity and the accuracy of the device are further improved;
furthermore, the above-mentioned framework 22 has a reel 27 for fixing the electrostatic film, the framework 22 is also provided with a traction shaft 28 for winding the electrostatic film on the surface of the metal sound barrier unit plate, the traction shaft 28 is arranged in the framework 22 through an elastic stretching arm 29, both the traction shaft 28 and the reel 27 are consistent with the length direction of the sound absorbing plate, in the process that the pneumatic clamp 25 clamps and rotates the sound absorbing plate, the traction shaft 28 is supported by the elastic stretching arm 29 and always attached to the surface of the sound absorbing plate, the electrostatic film on the reel 27 is wound on the plate body of the sound absorbing plate, the elastic stretching arm 29 can be made of flexible rod or telescopic sleeve, so that the traction shaft 28 can always contact the surface of the sound absorbing plate, and a certain pressure can be generated on the electrostatic film to ensure the stability of the film;
in order to adjust the working length of the pneumatic clamp 25, the top of the frame 22 is provided with a sliding guide rail 41 which is consistent with the direction of the conveying channel 1, the rotating shaft 26 for fixing the pneumatic clamp 25 is arranged in the sliding guide rail 41 through an L-shaped folding arm 42, and the pneumatic clamp 25 positioned in the sliding guide rail 41 can slide relatively, so that the clamping length is adapted to the length of the sound absorbing plate, the sound absorbing plates with different lengths can be stably clamped, and the application range of the equipment is improved;
according to the actual production, the device is additionally provided with a processing procedure of stacking and winding the metal sound barrier unit plates after a certain number of metal sound barrier unit plates are stacked on the basis of winding the metal sound barrier unit plates into a stack, and the device is specifically structurally characterized in that a stacking manipulator is arranged at the front end of the winding machine and used for stacking the metal sound barrier unit plates on a conveying channel, the stacking manipulator comprises a counting sensor and is used for feeding back the number of the stacks, and the stacking manipulator and the counting sensor are electrically connected with a PLC (programmable logic controller);
the stacking manipulator comprises a vertical frame, a guide rail is arranged at the top of the vertical frame, a plurality of vertical cylinders are arranged in the guide rail, a third pneumatic sucker is arranged at the end part of a piston rod of each vertical cylinder, the third pneumatic sucker stacks the metal sound barrier unit plates on the conveying channel, and the horizontal movement speed of each vertical cylinder and the grabbing speed of each third pneumatic sucker are uniformly regulated by a PLC (programmable logic controller), so that the metal sound barrier sound-absorbing plates in the conveying channel are stacked in motion, the number of the stacks is preferably controlled to be 5 according to production practice, and the sound-absorbing plates are preferentially grabbed from the rear end of the movement of the conveying channel and stacked on the sound-absorbing plate at the front end of the movement;
the frame 32 through which the conveying channel 1 passes and the packing platform 33 in the frame 32 are provided in the packing machine 3, the second manipulator 31 is provided with a plurality of second pneumatic suction cups 34 at the front end of the packing platform 33, the second pneumatic suction cups 34 are arranged in the side-by-side slide rails 51 at the top of the frame 32 through second telescopic arms 35, the side-by-side slide rails 51 are used for conveying the metal sound barrier unit plates grabbed by the second pneumatic suction cups 34 to the packing platform 33, the second pneumatic suction cups 34 are lifted through the second telescopic arms 35 and can move along the side-by-side slide rails 51, so that the sound absorbing plates at the front end of the packing platform can be sequentially grabbed and stacked on the packing platform 33, in order to improve the working sensitivity of the first telescopic arms 23 and the second telescopic arms 35, the first telescopic arms and the second telescopic arms can be a plurality of vertical air cylinders connected with the PLC controller 6, a counter can be provided on the packing platform 33, and the number of layers of, the PLC controller 6 connected with the counter can be connected with the electric elements in the whole process of film winding and packaging, a logic editing unit is arranged in the PLC controller, operation programs can be compiled according to the process production process, linkage control is achieved, the overall intelligent degree of equipment is improved, the device is wider in application range, and the PLC controller has popularization and application values.
Preferably, the conveying channel 1 is composed of a plurality of parallel carrier rollers 11, the end portions of the carrier rollers surround the linkage belt 10, two ends of each carrier roller 11 are arranged in grooves 13 on two sides of the frame base 12, a motor 14 for driving the linkage belt 10 is electrically connected with the PLC 6, the conveying channel 1 composed of the parallel carrier rollers 11 is convenient for material transportation, and is suitable for conveying beam plates with large size and heavy weight, wear resistance, stable operation and long service life, and the linkage belt 10 surrounded by the two ends of the carrier rollers 11 can be in various driving forms, such as chains or racks, and is meshed with gears on the end portions of the carrier rollers 11 to realize linkage.
Claims (9)
1. The utility model provides a linkage of metal sound barrier cell board tectorial membrane packing which characterized in that: the device comprises a conveying channel, a winding machine, a packaging machine and a PLC controller for realizing linkage; the conveying channel is arranged on a station of the winding machine and provided with a first manipulator, the conveying channel is arranged on a station of the packaging machine and provided with a second manipulator, and the first manipulator and the second manipulator are electrically connected with the PLC and used for enabling the metal sound barrier unit plate moving on the conveying channel to be positioned at the station to sequentially wind and package the film.
2. The linkage device for laminating and packaging metal sound barrier unit plates according to claim 1, wherein: and the first mechanical arm and the second mechanical arm are provided with pressure sensors or light sensors connected with the PLC.
3. The linkage device for laminating and packaging metal sound barrier unit plates according to claim 1 or 2, wherein: the coiler is including supplying the frame that transfer passage runs through, first manipulator is including setting up the first flexible arm of a plurality of at frame top, its tip sets up first pneumatic chuck, frame top both sides set up the pneumatic clamp that is used for centre gripping metal sound barrier cell board tip through the pivot.
4. The linkage device for laminating and packaging metal sound barrier unit plates according to claim 3, wherein the linkage device comprises: the electrostatic film winding machine is characterized in that a reel for fixing an electrostatic film is arranged in the rack, a traction shaft for winding the electrostatic film on the surface of the metal sound barrier unit plate is further arranged in the rack, and the traction shaft is arranged in the rack through an elastic stretching arm.
5. The linkage device for laminating and packaging metal sound barrier unit plates according to claim 3, wherein the linkage device comprises: the top of the rack is provided with a sliding guide rail which is consistent with the direction of the conveying channel, and a rotating shaft for fixing the pneumatic clamp is arranged in the sliding guide rail through an L-shaped folding arm.
6. The linkage device for laminating and packaging metal sound barrier unit plates according to claim 1 or 2, wherein: the front end of the winding machine is provided with a stacking manipulator used for stacking the metal sound barrier unit plates on the conveying channel, the stacking manipulator comprises a counting sensor used for feeding back the number of stacking, and the stacking manipulator and the counting sensor are electrically connected with the PLC.
7. The linkage device for laminating and packaging metal sound barrier unit plates according to claim 6, wherein: the stacking manipulator comprises a vertical frame, a guide rail is arranged at the top of the vertical frame, a plurality of vertical cylinders are arranged in the guide rail, third pneumatic suckers are arranged at the end parts of piston rods of the vertical cylinders, and the third pneumatic suckers stack metal sound barrier unit plates on the conveying channel.
8. The linkage device for laminating and packaging metal sound barrier unit plates according to claim 1 or 2, wherein: the baling press supplies frame and the packing platform in the frame that transfer passage runs through, the pneumatic sucking disc of a plurality of second manipulator for setting up the packing platform front end, the setting of the flexible arm of second is in through the second pneumatic sucking disc is in the slide rail side by side at frame top, slide rail side by side be used for with the metal sound barrier cell board that the pneumatic sucking disc of second snatched conveys on the packing platform.
9. The linkage device for laminating and packaging metal sound barrier unit plates according to claim 1, wherein: the conveying channel is composed of a plurality of parallel carrier rollers of which the end parts surround the linkage belt, and two ends of the carrier rollers are arranged in groove bodies on two sides of the frame seat and used for driving a motor of the linkage belt to be electrically connected with the PLC.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021252604.2U CN212530159U (en) | 2020-07-01 | 2020-07-01 | Linkage device for laminating and packaging metal sound barrier unit plates |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021252604.2U CN212530159U (en) | 2020-07-01 | 2020-07-01 | Linkage device for laminating and packaging metal sound barrier unit plates |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212530159U true CN212530159U (en) | 2021-02-12 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021252604.2U Active CN212530159U (en) | 2020-07-01 | 2020-07-01 | Linkage device for laminating and packaging metal sound barrier unit plates |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212530159U (en) |
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2020
- 2020-07-01 CN CN202021252604.2U patent/CN212530159U/en active Active
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 053000 Hengshui city of Hebei Province North Taocheng District industrial base rubber road No. 1 Patentee after: Hengshui Zhongyu Tiexin Environmental Protection Engineering Co.,Ltd. Address before: 053000 Hengshui city of Hebei Province North Taocheng District industrial base rubber road No. 1 Patentee before: HENGSHUI CRCPR ENVIRONMENTAL PROTECTION ENGINEERING Co.,Ltd. |
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| CP01 | Change in the name or title of a patent holder |