CN212526985U - Multifunctional rotary table for assembly - Google Patents
Multifunctional rotary table for assembly Download PDFInfo
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- CN212526985U CN212526985U CN202021816004.4U CN202021816004U CN212526985U CN 212526985 U CN212526985 U CN 212526985U CN 202021816004 U CN202021816004 U CN 202021816004U CN 212526985 U CN212526985 U CN 212526985U
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- 230000007246 mechanism Effects 0.000 claims abstract description 16
- 239000003638 chemical reducing agent Substances 0.000 claims description 25
- 238000010408 sweeping Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 51
- 239000000463 material Substances 0.000 abstract description 12
- 238000000034 method Methods 0.000 abstract description 6
- 238000005516 engineering process Methods 0.000 abstract description 3
- 230000008569 process Effects 0.000 abstract description 2
- 238000004026 adhesive bonding Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 239000003292 glue Substances 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 238000005096 rolling process Methods 0.000 description 3
- 238000003466 welding Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
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Abstract
The utility model relates to a multi-functional revolving stage of assembly spare, include: the rotating mechanism is arranged below the multifunctional rotary table of the assembly; the rotating bracket is driven by the rotating mechanism to rotate to the fixed surface; the plurality of rotating panels are arranged on the fixed surface of the rotating bracket; the plurality of clamps are arranged on the plurality of rotary panels; the assembly part positioning device is used for positioning a workpiece and can produce the assembly part on the assembly part multifunctional table through various process procedures; the multifunctional turntable of the assembly part consists of four sides which can be produced and operated simultaneously; different production technologies can be carried out on four sides, and the four sides are automatically switched through the rotary table. Compared with the prior art, the cost is low; the production personnel are few, the equipment input cost is relatively low, the material logistics cost is low due to the fact that material handling is reduced, the production efficiency is high, the occupied area of production equipment is small, the automation degree of the equipment is high, the flexibility of the production equipment is improved greatly, and the functions are diversified.
Description
Technical Field
The embodiment of the utility model relates to a revolving stage, in particular to multi-functional revolving stage of assembly spare.
Background
In the production process of the existing automobile part products, particularly the assembly parts such as automobile doors and other parts, a plurality of single-plate parts are produced in a single-plate mode, and nowadays, the automation degree is higher and higher, a set of automatic equipment such as a robot, a single set of fixing clamp tooling and the like needs to be configured for single-plate production, if one part involves a plurality of steps, a plurality of sets of automatic equipment are needed for production, and the related cost is very high; the production personnel are many, and equipment input cost is high, material piece commodity circulation cost is high in the material piece transport reduction, and production efficiency is low, production facility area is big, equipment degree of automation is low, production facility is flexible, function is diversified the aspect lacks.
SUMMERY OF THE UTILITY MODEL
An embodiment of the utility model aims to provide a multi-functional revolving stage of assembly spare can be through multiple manufacturing procedure production assembly spare on this multi-functional bench of standing-type. The assembly multifunctional rotary table in the utility model consists of four sides, which can be produced and operated simultaneously; different production processes can be carried out on four sides, and the four sides are automatically switched through the rotary table. The following advantages can be achieved:
1, labor cost is reduced; compare the production planning among the prior art, each station needs many people to accomplish corresponding work, and these stations can all be in the utility model provides a accomplish on the multi-functional revolving stage of assembly to through revolving stage autogiration switching station, all accomplished by same people when can satisfying every station and putting things in place.
2, reducing the cost of the robot and equipment; compare the production planning among the prior art, each station needs a plurality of robots to accomplish corresponding work, the utility model provides a multi-functional revolving stage of assembly can satisfy the work that only needs a robot to accomplish every station.
3, the number of the robot grippers is reduced, and the equipment cost is reduced; compare the production planning among the prior art, each station needs a plurality of robot tongs to accomplish corresponding work, the utility model provides a but the tongs work of each station is accomplished to the tongs on the multi-functional revolving stage of assembly sharable face three.
4, material handling is reduced, material logistics cost is reduced, and production efficiency is improved; compare the production planning among the prior art, each station all separately puts production, and the material spare need be through skip or artifical fortune to every station, the utility model provides a multi-functional revolving stage of assembly spare can save the skip and transport, directly rotates the transport of accomplishing the material spare through tongs and revolving stage, reduces the cost promptly and raises the efficiency again.
5, the floor area of production equipment is reduced; compare the production planning among the prior art, separately put between the station, increased equipment production area, the utility model provides a multi-functional revolving stage of assembly then the area of the production facility that significantly reduces.
6, the automation of production equipment is improved; compare the production planning among the prior art, each station production needs a large amount of manual operation, the utility model provides a piece realization high automated production is got to the automation of each station to the automatic revolving stage of the usable revolving stage of the multi-functional revolving stage of assembly and tongs.
7, improving the flexibility of production equipment; compare the planning of original production, each station only is suitable for a plate production that corresponds, the utility model provides a four removable frocks that trade of the multi-functional revolving stage of assembly satisfy different plate productions, the flexible production of big lifting means.
8, the function diversification of production equipment is promoted; compare original production planning, the single production mode of each station or procedure, the utility model provides a multi-functional revolving stage of assembly can match the demand of production procedure according to station discernment, plate discernment and the automatic arbitrary rotation angle of revolving stage to multiple production technology process concentrates the function diversification that realizes having promoted production facility.
In order to achieve the above object, an embodiment of the present invention provides a multifunctional turntable for an assembly, including:
the rotating mechanism is arranged below the multifunctional rotary table of the assembly;
the rotating mechanism drives the rotating bracket to rotate to a fixed surface;
the rotary panels are arranged on the fixed surface of the rotary bracket;
the plurality of clamps are arranged on the plurality of rotary panels; for positioning the workpiece.
Wherein, rotary mechanism still include:
a base plate; is arranged at the bottom of the rotating mechanism,
the leveling bottom plate is arranged on the base plate and used for integrally leveling the multifunctional rotary table of the assembly;
the servo motor is fixed on the leveling bottom plate;
one end of the speed reducer is connected to the servo motor, and a rotating shaft at the other end of the speed reducer is connected with the rotating support; the speed reducer is vertically connected with the rotating bracket.
Wherein, the runing rest still include:
the center of the connecting plate is consistent with that of the rotating shaft, and the connecting plate is fixed at one end of the rotating shaft;
one end of the frame connecting plate is fixed at the edge of the connecting plate;
the frame is in a groined shape and is fixed on the frame connecting plate; fixing two sides of a frame connecting plate at the right angle of the frame; the rotating panel is arranged on the frame.
The rotary panels are fixed on the edge of the frame of the rotary bracket and are obliquely connected with the rotary bracket from top to bottom; the rotary panel is provided with a plurality of mounting grooves.
Wherein, a plurality of the clamps are fixed through a plurality of mounting grooves arranged on the rotating panel; and the plurality of clamps are connected and fixed with the workpiece through the supporting blocks.
The connecting plates are two, the upper end and the lower end of the rotating shaft are respectively provided with one connecting plate, the connecting plates are in a regular hexagon shape, and the edges of the regular hexagon shape of the connecting plates are fixed with one end of the frame connecting plate; two right-angle edges of the frame connecting plate are fixed at the right angle of the frame in the shape of a Chinese character 'jing'.
The speed reducer is a worm gear speed reducer, and the input direction of the speed reducer and the output direction of the speed reducer form an angle of 90 degrees; the output end of the speed reducer is consistent with the center of the rotating shaft; the rotating panel is driven to rotate.
Wherein, the number of the rotating panels is 4, and the rotating panels are mutually connected in a right angle.
Wherein the assembly multifunctional turntable rotates at intervals of 90 degrees.
The safety fence is fixed at the right angle of the # -shaped multifunctional turntable of the assembly; the safety fence is fixed on the rotary support and rotates along with the multifunctional rotary table of the assembly; and a safety sweeping sensor is arranged at the bottom of one side of the multifunctional turntable of the assembly.
Compared with the prior art, the utility model has low cost; the production personnel are few, the equipment input cost is relatively low, the material logistics cost is low due to the fact that material handling is reduced, the production efficiency is high, the occupied area of production equipment is small, the automation degree of the equipment is high, the flexibility of the production equipment is improved greatly, and the functions are diversified.
Drawings
FIG. 1 is a schematic perspective view of the present embodiment;
FIG. 2 is a schematic top view of the present embodiment;
FIG. 3 is a schematic front view of the present embodiment;
FIG. 4 is a left side view of the present embodiment;
FIG. 5 is a right-side view of the present embodiment;
fig. 6 is a schematic perspective view of the rear view of the present embodiment;
FIG. 7 is a schematic structural diagram of a first station of the present embodiment;
FIG. 8 is a schematic structural diagram of a second station of the present embodiment;
FIG. 9 is a schematic structural diagram of a third station in the present embodiment;
fig. 10 is a schematic structural diagram of a fourth station in the embodiment.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention clearer, the following will explain in detail each embodiment of the present invention with reference to the accompanying drawings. However, it will be appreciated by those of ordinary skill in the art that in various embodiments of the invention, numerous technical details are set forth in order to provide a better understanding of the present application. However, the technical solutions claimed in the claims of the present application can be implemented without these technical details and with various changes and modifications based on the following embodiments.
The utility model discloses an embodiment relates to a multi-functional revolving stage of assembly spare, as shown in FIG. 1, include:
a rotating mechanism 100 disposed below the multifunctional turntable; a multifunctional turntable for rotating the entire assembly;
the rotating bracket 200 is driven by the rotating mechanism 100 to rotate to the fixed surface; provides basic guarantee for providing a plurality of station operations,
a plurality of rotary panels 300 disposed on the fixed surface of the rotary bracket 100;
a plurality of jigs 400 disposed on the plurality of rotary panels 300; for positioning the workpiece. In the above embodiment, by using the rotating mechanism 100 on the multifunctional turntable of the assembly, multiple surfaces can be produced simultaneously, and multiple surfaces can work simultaneously; different production technology can be carried out to a plurality of faces, and a plurality of faces pass through moreover the utility model discloses a multi-functional revolving stage of assembly carries out automatic switch-over.
For further explanation, reference is made to fig. 2, fig. 3, fig. 4, fig. 5, and fig. 6;
the rotating mechanism 100 further includes:
a base plate 101; is provided at the bottom of the rotating mechanism 100,
the leveling bottom plate 102 is arranged on the base plate 101 and used for leveling the whole multifunctional rotary table of the assembly; this is beneficial to the accuracy of the multifunctional turntable of the whole assembly.
A servo motor 103 fixed on the leveling base plate 102;
one end of the speed reducer 104 is connected to the servo motor 103, and a rotating shaft at the other end of the speed reducer 104 is connected with the rotating bracket 200; the reducer 104 is vertically connected to the rotary bracket 200.
In the above structure, the rotary bracket 200 is rotated by the driving reducer 104 of the servo motor 103, thereby forming a plurality of working surfaces.
Referring to fig. 2, fig. 3, fig. 4, fig. 5, and fig. 6, the rotating bracket 200 further includes:
the center of the connecting plate 201 is consistent with that of the rotating shaft 202, and the connecting plate 201 is fixed at one end of the rotating shaft 202;
a frame connecting plate 203, wherein one end of the frame connecting plate 203 is fixed at the edge of the connecting plate 201;
the frame 204 is in a groined shape and is fixed on the frame connecting plate 203; fixing both sides of the frame connection plate 203 at right angles of the frame 204; a rotating panel 300 is provided on the frame 204.
The structure of the rotary bracket 200 can realize the placement of the rotary panel 300, and can lay a foundation for realizing multi-station work.
Referring to fig. 2, fig. 3, fig. 4, fig. 5, and fig. 6, a plurality of rotary panels 300 are fixed to the frame edge of the rotary bracket 200, in this embodiment, the number of the rotary panels 300 is four, and the rotary panels 200 are connected to the rotary bracket 200 from top to bottom in an inclined manner; the plurality of mounting grooves 301 are formed in the rotary panel 300, the mounting grooves 301 are mainly used for conveniently mounting the fixture, and movable thread blocks can be arranged in the mounting grooves 301, so that the fixture can be mounted and fixed, and then a workpiece can be fixed on the fixture.
As can be seen from fig. 2, 3, 4, 5 and 6 in this embodiment, the plurality of clamps 400 are fixed by the plurality of mounting grooves 301 disposed on the rotary panel 300; the plurality of clamps 400 are connected and fixed with a workpiece 402 through a support block 401.
The number of the connecting plates 201 in this embodiment is two, the upper end and the lower end of the rotating shaft 202 are respectively provided with one connecting plate, the connecting plates 201 are in a regular hexagon, and the edges of the regular hexagon of the connecting plates 201 are fixed with one end of the frame connecting plate 203; two right-angle edges of the frame connecting plate 203 are fixed at right angles of the # -shaped frame 204. The above structure is a specific structure of the rotating bracket 200 in the present embodiment, and is mainly used to implement installation of different clamps.
In this embodiment, rotation and station switching are realized, and the rotating mechanism 100 needs to be designed, and it can be seen by combining fig. 2, fig. 3, fig. 4, fig. 5, and fig. 6 in this embodiment, that the speed reducer 104 in this embodiment is a worm gear speed reducer, and the input direction of the speed reducer 104 and the output direction of the speed reducer 104 form an angle of 90 °; the output end of the speed reducer 104 is consistent with the center of the rotating shaft 202; the rotating panel 300 is rotated.
The number of the rotary panels 300 in this embodiment is 4, and the rotary panels 300 are connected to each other at right angles. In the present embodiment, it can be seen that since the number of the rotation panels 300 is 4, the assembly multi-function turntable is rotated at intervals of 90 °. Meanwhile, a safety fence 500 is fixed at a right angle of the # -shaped multifunctional turntable of the assembly; the safety fence 500 is fixed on the rotary bracket 200 and rotates with the multifunctional turntable of the assembly in the embodiment; meanwhile, as shown in fig. 6, a safety sweeping sensor 600 is provided at the bottom of one side of the multifunctional turntable of the assembly for protecting the safety of the operator, and is generally provided at one side of the loading, in this embodiment, at the first station.
For further explanation, the technical effect of the embodiment is described by taking the production of the vehicle door as an example, and the vehicle door assembly plate is produced by the process steps of gluing, rolling, edge wrapping by a local press, welding, hinge installation and the like on an inner plate single piece, an outer plate single piece and a hinge. Taking a vehicle door as an example, the vehicle door operates as follows through the embodiment: 1. with reference to fig. 7, the inner plate single piece can be placed into a first station, manual gluing or robot grabbing gluing is performed, and then the inner plate single piece is rotated by 90 degrees to a second station; 2. referring to fig. 8, in a second station, the outer plate is placed into the second station for manual gluing or gluing by a robot glue gun, and special machine edge covering is performed on the local part of the outer plate; 3. buckling the inner plate single piece coated with glue on the first station onto the outer plate coated with glue on the second station through a worker or a robot, and rotating the inner plate single piece to a third station by 90 degrees after the inner plate single piece is finished; 4. referring to fig. 9, at a third station, the fastened inner and outer plates are manually or robotically gripped and placed at the third station, and edge rolling is performed at the third station; rotating by 90 degrees to a fourth station after finishing; 5. referring to fig. 10, in a fourth station, the plate after edge rolling is manually or robotically gripped and placed on the fourth station, and repair welding or single-side welding manual hinge installation is performed on the fourth station; after the completion, the workpiece is rotated by 90 degrees and returns to the first station; 6. at the first station, the produced assembly is manually removed. In this way, the door is completed on the integrated piece multi-function turret of this embodiment from a single piece to an integrated piece.
In the above embodiment, the assembly multifunctional turntable of the present invention is composed of four sides, which can be produced and operated simultaneously; different production processes can be carried out on four sides, and the four sides are automatically switched through the rotary table. The utility model has the advantages that compared with the prior art, the utility model has low cost; the production personnel are few, the equipment input cost is relatively low, the material logistics cost is low due to the fact that material handling is reduced, the production efficiency is high, the occupied area of production equipment is small, the automation degree of the equipment is high, the flexibility of the production equipment is improved greatly, and the functions are diversified.
It will be understood by those skilled in the art that the foregoing embodiments are specific examples of the invention, and that various changes in form and details may be made therein without departing from the spirit and scope of the invention in its practical application.
Claims (10)
1. An assembly multifunctional turntable, comprising:
the rotating mechanism is arranged below the multifunctional rotary table of the assembly;
the rotating mechanism drives the rotating bracket to rotate to a fixed surface;
the rotary panels are arranged on the fixed surface of the rotary bracket;
the plurality of clamps are arranged on the plurality of rotary panels; for positioning the workpiece.
2. The assembly multi-function turret of claim 1, wherein said rotation mechanism further comprises:
a base plate; is arranged at the bottom of the rotating mechanism,
the leveling bottom plate is arranged on the base plate and used for integrally leveling the multifunctional rotary table of the assembly;
the servo motor is fixed on the leveling bottom plate;
one end of the speed reducer is connected to the servo motor, and a rotating shaft at the other end of the speed reducer is connected with the rotating support; the speed reducer is vertically connected with the rotating bracket.
3. The multi-purpose turret of claim 1, wherein said rotatable support further comprises:
the center of the connecting plate is consistent with that of the rotating shaft, and the connecting plate is fixed at one end of the rotating shaft;
one end of the frame connecting plate is fixed at the edge of the connecting plate;
the frame is in a groined shape and is fixed on the frame connecting plate; fixing two sides of a frame connecting plate at the right angle of the frame; the rotating panel is arranged on the frame.
4. The multi-purpose turret according to claim 1, wherein a plurality of said rotating panels are fixed to the frame edge of said rotating frame, and are connected to said rotating frame obliquely from top to bottom; the rotary panel is provided with a plurality of mounting grooves.
5. The multi-purpose turret of claim 1, wherein a plurality of said fixtures are secured by a plurality of mounting slots disposed in said rotatable plate; and the plurality of clamps are connected and fixed with the workpiece through the supporting blocks.
6. The multifunctional turntable of claim 3, wherein the number of the connecting plates is two, one connecting plate is arranged at each of the upper end and the lower end of the rotating shaft, the connecting plates are in a regular hexagon shape, and the edges of the regular hexagon shape of the connecting plates are fixed with one end of the connecting plate of the frame; two right-angle edges of the frame connecting plate are fixed at the right angle of the frame in the shape of a Chinese character 'jing'.
7. The multi-functional turret of claim 2 wherein said reducer is a worm gear reducer, the input direction of said reducer being 90 ° from the output direction of said reducer; the output end of the speed reducer is consistent with the center of the rotating shaft; the rotating panel is driven to rotate.
8. The multi-purpose turret of claim 1 wherein said rotating plates are 4 in number and are connected at right angles to each other.
9. The assembly multi-function turret according to any of claims 1-8, wherein the assembly multi-function turret is rotated at 90 ° intervals.
10. The assembly multi-function turret of claim 9, wherein a safety rail is fixed at a right angle of the groined type of the assembly multi-function turret; the safety fence is fixed on the rotary support and rotates along with the multifunctional rotary table of the assembly; and a safety sweeping sensor is arranged at the bottom of one side of the multifunctional turntable of the assembly.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021816004.4U CN212526985U (en) | 2020-08-26 | 2020-08-26 | Multifunctional rotary table for assembly |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021816004.4U CN212526985U (en) | 2020-08-26 | 2020-08-26 | Multifunctional rotary table for assembly |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212526985U true CN212526985U (en) | 2021-02-12 |
Family
ID=74528256
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021816004.4U Withdrawn - After Issue CN212526985U (en) | 2020-08-26 | 2020-08-26 | Multifunctional rotary table for assembly |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212526985U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114871855A (en) * | 2022-05-20 | 2022-08-09 | 广汽本田汽车有限公司 | Engine cover production line |
-
2020
- 2020-08-26 CN CN202021816004.4U patent/CN212526985U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114871855A (en) * | 2022-05-20 | 2022-08-09 | 广汽本田汽车有限公司 | Engine cover production line |
| CN114871855B (en) * | 2022-05-20 | 2024-03-08 | 广汽本田汽车有限公司 | Engine cover production line |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20210212 Effective date of abandoning: 20240325 |
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| AV01 | Patent right actively abandoned |
Granted publication date: 20210212 Effective date of abandoning: 20240325 |