CN212505250U - High-density velvet - Google Patents

Abstract

The utility model discloses a high density velvet, which comprises a base cloth and a velvet; the base cloth is formed by interweaving warp yarns and weft yarns, and the villus is formed by cutting pile warp yarns and comprises pile roots fixedly connected with the base cloth and pile protruding out of the base cloth; every two warps are used as one group, and two groups are used as one warp direction unit; the weft takes six weft yarns as a weft unit; the warp yarns comprise a first warp yarn, a second warp yarn, a third warp yarn and a fourth warp yarn; the interweaving rule of the first warp, the third warp and the weft is the same, and the interweaving rule is an up-down, up-down and up-down interweaving rule; the second warp and the fourth warp are interwoven with the weft in the same way, namely the interweaving rule of the upper part, the lower part, the upper part and the lower part is the same; each two weft yarns have a pile between them. Compared with the prior velvet, the high-density velvet prepared by the utility model has no crosspiece defects, so that the velvet fabric is improved by one grade.

Description

High-density velvet

Technical Field

The utility model relates to a textile fabric technical field especially relates to velvet, especially a dense velvet that fine hair is intensive more difficult to be overwhelmed.

Background

The velvet is popular with people because of high-end elegance, and particularly has elegant feeling of silk and special luster and brightness feeling of the velvet for clothing, so that people can not feel comfortable. Recently, a 'Korean velvet' and 'Dou velvet' are popular, and are typical velvet varieties of clothes, and the 'Korean velvet' is light, elegant, slightly shaded and not weak after being flourished for a long time. However, the reed teeth have defects in beauty, in the organizational structure, every two reed teeth are formed by weaving end to end, every six wefts are formed by one warp unit, every six wefts are formed by one weft unit, each reed tooth is provided with four piles in the six wefts, and every two reed teeth are the most basic units in the six wefts and are provided with eight piles in total. Theoretically, each dent can be filled with six piles in six picks, and each two dents can have twelve piles in the most basic unit in six picks. Therefore, the velvet has some defects which are difficult to observe, and some fine rungs are hard to cover by increasing the weft density, so that in the production practice of continuously pursuing perfection and continuously pursuing high quality, people hope to achieve the purpose that the velvet surface has no rungs and no defects, and produce higher-grade high-density velvet.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing a high-density velvet can accomplish that per two dent is a warp to the unit, and every six latitudes are in a latitudinal direction unit, and every six latitudes of each dent have six pile hairs, and every six latitudes of every two dent have twelve pile hairs in total, has accomplished all to have a pile hair to exist between every two woofs of each dent, and evenly distributed has improved the intensive degree of fine hair, absolutely no possibility because of the crosspiece flaw appears in the technology again.

In order to solve the technical problem, the purpose of the utility model is to realize like this:

the utility model relates to a high density velvet, which comprises a base cloth and a nap; the base cloth is formed by interweaving warp yarns and weft yarns, and the fluff is formed by cutting the pile warp yarns and comprises pile roots fixed with the base cloth and pile heads protruding out of the base cloth; every two warps are used as one group, and two groups are used as one warp direction unit; six weft yarns are taken as a weft unit by the weft yarns; the warp yarns comprise a first warp yarn, a second warp yarn, a third warp yarn and a fourth warp yarn; the interweaving rule of the first warp, the third warp and the weft is the same, and the interweaving rule is an up-down, up-down and up-down interweaving rule; the second warp and the fourth warp are interwoven with the weft in the same way, namely, the interweaving rule is that the second warp and the fourth warp are interwoven with the weft in the upper and lower directions; each two weft yarns have a pile between them.

As a further explanation of the above solution, a pile formed by three pile warp yarns after being cut is arranged between the first warp yarn and the third warp yarn.

As a further explanation of the above scheme, fluff formed by cutting another three pile warp yarns is arranged between the second warp yarn and the fourth warp yarn.

As a further illustration of the scheme, the pile warp yarns and the six weft yarns are respectively solidified by W and then cut into piles, and piles can be arranged between every two weft yarns and are uniformly distributed.

As a further explanation of the above scheme, the weft yarns include a first weft yarn, a second weft yarn, a third weft yarn, a fourth weft yarn, a fifth weft yarn and a sixth weft yarn, which are arranged in sequence.

The utility model has the advantages that: the utility model relates to a high-density velvet, no matter in first dent or second dent, all have a fine hair warp or from upper base cloth to lower floor's base cloth, or from lower floor's base cloth to upper base cloth, link upper base cloth and lower floor's base cloth, at last through cutting the fine hair and form the pile, fine and smooth and accurate, do not have the crosspiece. Compared with available Korean velvet and no down velvet, the high-density velvet prepared by the utility model has no crosspiece defects, so that the velvet fabric is improved by one grade.

Drawings

FIG. 1 is a schematic cross-sectional view of high density velvet;

FIG. 2 is a schematic diagram showing the interlacing pattern of the first and third warp yarns with the weft yarns and the pile fibers;

FIG. 3 is a schematic diagram of the interlacing rule between the second warp yarn and the fourth warp yarn and the weft yarn and the fluff with the high density velvet;

FIG. 4 is a schematic view showing the interlacing structure of warp yarns, weft yarns and pile warp yarns in the first reed dent;

fig. 5 is a schematic view of the interlacing regular weave structure of the warp yarns, the weft yarns and the pile warp yarns in the second dents.

The designations in the figures illustrate the following: TW-base cloth; r-fluff; t1-first warp yarn; t2-second warp yarn; t3-third warp yarn; t4-fourth warp yarn; w1-first weft yarn; w2-second weft yarn; w3-third weft yarn; w4-fourth weft yarn; w5-fifth weft yarn; w6-sixth weft yarn; top 1-top first warp; top 2-top second warp; top 3-top third warp; top 4-top fourth warp; w upper 1-upper layer first weft; w upper 2-upper layer second weft; upper 3-upper third weft yarns of W; upper 4-upper fourth weft yarn of W; upper 5-upper fifth weft yarn of W; w upper 6-upper sixth weft; t lower 1-lower layer first warp; t lower 2-lower second warp; t lower 3-lower third warp; t lower 4-lower fourth warp; w under 1-lower layer first weft; w under 2-lower layer second weft yarns; w under 3-lower layer third weft; w under 4-lower layer fourth weft; w under 5-bottom layer fifth weft; w under 6-lower layer sixth weft; r1 — first pile warp; r2-second pile warp; r3-third pile warp; r4-fourth pile warp; r5-fifth pile warp; r6-sixth pile warp.

Detailed Description

The present invention will be further described with reference to the accompanying drawings and specific embodiments.

The high density velvet according to the present invention will be described with reference to fig. 1 to 3. The high-density velvet concerned includes a base cloth TW and pile fibers R. The pile R includes pile roots consolidated by the base cloth TW and pile protruding from the base cloth. The base cloth TW is formed by interweaving warp yarns and weft yarns, every two warp yarns are used as a group in the warp direction, four warp yarns are used as warp units in two groups, and every six weft yarns are used as weft units in the weft direction. The warp yarns comprise a first warp yarn T1, a second warp yarn T2, a third warp yarn T3 and a fourth warp yarn T4. The weft yarns include a first weft yarn W1, a second weft yarn W2, a third weft yarn W3, a fourth weft yarn W4, a fifth weft yarn W5, and a sixth weft yarn W6. In the high density velvet according to the present embodiment, the first warp T1 and the third warp T3 have the same interlacing rule with the weft, and the second warp T2 and the fourth warp T4 have the same interlacing rule with the weft. The first warp T1, the third warp T3 and six weft yarns are circularly woven according to the up-down, up-down and up-down interweaving rule, and the second warp T2, the fourth warp T4 and six weft yarns are circularly woven according to the up-down, up-down and up-down interweaving rule. The pile weave is characterized in that pile is uniformly distributed between every two weft yarns after pile warp yarns and six weft yarns are respectively consolidated by W.

Furthermore, three pile warp yarns are arranged between the first warp yarn T1 and the third warp yarn T3, and three pile warp yarns are arranged between the second warp yarn T2 and the fourth warp yarn T4, so that each two weft yarns have a pile therebetween and are uniformly divided. The velvet with the structure can be in a high-density velvet state, the first warp yarns and the third warp yarns can be automatically closed due to the weaving rule, the velvet between the first warp yarns and the third warp yarns is clamped and fastened, the velvet roots with the velvet arranged between the second warp yarns and the fourth warp yarns are protected, the same second warp yarns and the same fourth warp yarns can be automatically closed due to the weaving rule, the velvet roots with the velvet arranged between the second warp yarns and the fourth warp yarns are clamped and fastened, and the velvet roots with the velvet arranged between the first warp yarns and the third warp yarns are protected.

The production process of the high-density velvet related to the embodiment is to weave warp yarns, weft yarns and velvet warp yarns, and then to finish the high-density velvet after velvet cutting and dyeing.

The warp yarns comprise upper layer warp yarns and lower layer warp yarns, and the weft yarns comprise upper layer weft yarns and lower layer weft yarns; the upper layer warp and the upper layer weft are interwoven into an upper layer base cloth in a warp-weft mode, and the lower layer warp and the lower layer weft are interwoven into a lower layer base cloth in a warp-weft mode. The velvet warp yarns are firstly subjected to three-weft W consolidation weaving with the upper weft yarns in the upper base cloth, then returned to the lower base cloth and subjected to three-weft W consolidation weaving with the lower weft yarns, then returned to the upper base cloth and subjected to three-weft W weaving with the upper weft yarns, repeated and repeated weaving is carried out continuously, and finally the velvet warp yarns are cut off from the space between the upper base cloth and the lower base cloth by a velvet cutter to form upper velvet grey cloth and lower velvet grey cloth. Finally, the high-density velvet of the embodiment is obtained after dyeing, combing and finishing.

The upper layer warp comprises an upper layer first warp T upper 1, an upper layer second warp T upper 2, an upper layer third warp T upper 3 and an upper layer fourth warp T upper 4; the lower layer warp yarns comprise a lower layer first warp yarn T lower 1, a lower layer second warp yarn T lower 2, a lower layer third warp yarn T lower 3 and a lower layer fourth warp yarn T lower 4. The upper layer weft yarns comprise an upper layer first weft yarn W1, an upper layer second weft yarn W2, an upper layer third weft yarn W3, an upper layer fourth weft yarn W4, an upper layer fifth weft yarn W5 and an upper layer sixth weft yarn W6; the lower layer weft yarns comprise lower layer first weft yarns Wunder 1, lower layer second weft yarns Wunder 2, lower layer third weft yarns Wunder 3, lower layer fourth weft yarns Wunder 4, lower layer fifth weft yarns Wunder 5 and lower layer sixth weft yarns Wunder 6; the pile warp yarns comprise a first pile warp yarn R1, a second pile warp yarn R2, a third pile warp yarn R3, a fourth pile warp yarn R4, a fifth pile warp yarn 5 and a sixth pile warp yarn R6.

The specific weaving process is as follows:

step one, warping:

the upper layer first warp T upper 1, the lower layer first warp T lower 1, the upper layer third warp T upper 3, the lower layer third warp T lower 3, the upper layer second warp T upper 2, the lower layer second warp T lower 2, the upper layer fourth warp T upper 4 and the lower layer fourth warp T lower 4 are arranged in sequence and warped on a loom beam as a ground warp beam.

The first pile warp yarn R1, the third pile warp yarn R3, the fifth pile warp yarn R5R, the second pile warp yarn 2, the fourth pile warp yarn R4 and the sixth pile warp yarn R6 are arranged and warped on a loom beam in sequence to be used as a pile warp loom beam.

Step two, drafting and reed inserting:

and drafting the upper layer first warp T1, the lower layer first warp T1, the first pile warp R1, the third pile warp R3, the fifth pile warp R5, the upper layer third warp T3 and the lower layer third warp T3 in sequence and inserting the yarns into the first reed dent.

And drafting the upper second warp T2 of the upper layer, the lower second warp T2 of the lower layer, the second pile warp R2, the fourth pile warp R4, the sixth pile warp R6, the upper fourth warp T4 of the upper layer and the lower fourth warp T4 of the lower layer in sequence and inserting the yarns into the second reed dent.

And circularly drafting and reed inserting according to the sequence.

Thirdly, lifting heald beating-up weaving:

weaving by adopting a double-shed rapier loom. The specific weft insertion and beating-up steps are as follows:

a first shuttle: lifting the upper second warp T upper 2 and the upper fourth warp T upper 4, lifting the lower second warp T lower 2 and the lower fourth warp T lower 4, lifting the third pile warp R3 and the fifth pile warp R5, sinking the fourth pile warp R4 and the sixth pile warp R6, putting the first pile warp R1 and the second pile warp R2 in the middle, throwing the upper first weft W upper 1 and the lower first weft W lower 1, and beating up and weaving.

A second shuttle: lifting the upper layer of first warp yarns T upper 1 and the upper layer of third warp yarns T upper 3, lifting the lower layer of first warp yarns T lower 1 and the lower layer of third warp yarns T lower 3, lifting the second pile warp yarns R2 and the sixth pile warp yarns R6, sinking the first pile warp yarns R1 and the fifth pile warp yarns R5, putting the third pile warp yarns R3 and the fourth pile warp yarns R4 in the middle, throwing the upper layer of second weft yarns W upper 2 and the lower layer of second weft yarns W lower 2, and beating up and weaving.

A third shuttle: lifting the upper second warp yarn T upper 2 and the upper fourth warp yarn T upper 4 upwards, lifting the lower second warp yarn T lower 2 and the lower fourth warp yarn T lower 4 upwards, lifting the first pile warp yarn R1 and the third pile warp yarn R3 upwards, sinking the second pile warp yarn R2 and the fourth pile warp yarn R4 downwards, putting the fifth pile warp yarn R5 and the sixth pile warp yarn R6 in the middle, throwing the upper third weft yarn W upper 3 and the lower third weft yarn W lower 3 into the upper third weft yarn W, and beating up and weaving.

A fourth shuttle: lifting the upper layer of first warp yarns T upper 1 and the upper layer of third warp yarns T upper 3, lifting the lower layer of first warp yarns T lower 1 and the lower layer of third warp yarns T lower 3, lifting the fourth pile warp yarns R4 and the sixth pile warp yarns R6, sinking the third pile warp yarns R3 and the fifth pile warp yarns R5, putting the first pile warp yarns R1 and the second pile warp yarns R2 in the middle, throwing the upper layer of fourth weft yarns W upper 4 and the lower layer of fourth weft yarns W lower 4, and beating up and weaving.

A fifth shuttle: and lifting the upper second warp T2 and the upper fourth warp T4 of the upper layer, lifting the lower second warp T2 and the lower fourth warp T4 of the lower layer upwards, lifting the first pile warp R1 and the fifth pile warp R5 upwards, sinking the second pile warp R2 and the sixth pile warp R6 downwards, putting the third pile warp R3 and the fourth pile warp R4 in the middle, introducing the upper fifth weft W5 and the lower fifth weft W5 of the upper layer, and beating up and weaving.

A sixth shuttle: lifting the upper layer of first warp yarns T upper 1 and the upper layer of third warp yarns T upper 3, lifting the lower layer of first warp yarns T lower 1 and the lower layer of third warp yarns T lower 3, lifting the second pile warp yarns R2 and the fourth pile warp yarns R4, sinking the first pile warp yarns R1 and the third pile warp yarns R3, placing the fifth pile warp yarns R5 and the sixth pile warp yarns R6 in the middle, throwing the upper layer of sixth weft yarns W upper 6 and the lower layer of sixth weft yarns W lower 6, and beating up and weaving.

And circularly weaving in the sequence.

The fourth step: after-finishing of cut pile

And cutting the pile warp yarns connecting the upper base cloth and the lower base cloth by using a pile cutting knife between the upper base cloth and the lower base cloth to form upper-layer velvet grey cloth and lower-layer velvet grey cloth.

Finally, the high-density velvet is formed through dyeing and combing, and is checked and stored.

The interlacing pattern of the yarns in the first dents and the second dents is shown in figures 4 and 5.

As can be seen from the yarn interlacing rules in the first reed dent and the second reed dent in fig. 4 and 5, no matter in the first reed dent or the second reed dent, one pile warp yarn is from the upper layer base cloth to the lower layer base cloth or from the lower layer base cloth to the upper layer base cloth to connect the upper layer base cloth and the lower layer base cloth, and finally the pile is formed by cutting the pile, which is fine and precise and has no crosspiece.

Taking the velvet as an example, between the upper layer of the first weft yarn W upper 1 and the upper layer of the second weft yarn W upper 2, a pile formed by the sixth velvet warp yarn R6 returning from the lower layer base cloth to the upper layer base cloth through velvet cutting is arranged in the first reed dent, and a pile formed by the fifth velvet warp yarn R5 returning from the upper layer base cloth to the lower layer base cloth through velvet cutting is arranged in the second reed dent. Between the upper layer second weft yarn W upper 2 and the upper layer third weft yarn W upper 3, a pile formed by the fact that a first R1 pile warp yarn returns from the lower layer base cloth to the upper layer base cloth through cutting is arranged in the first reed dent, and a pile formed by the fact that a second R2 pile warp yarn returns from the upper layer base cloth to the lower layer base cloth through cutting is arranged in the second reed dent. Between the upper layer third weft yarn W upper 3 and the upper layer fourth weft yarn W upper 4, a pile formed by the third pile warp yarn R3 returning from the upper layer base cloth to the lower layer base cloth through cutting pile is arranged in the first reed dent, and a pile formed by the fourth pile warp yarn R4 returning from the lower layer base cloth to the upper layer base cloth through cutting pile is arranged in the second reed dent. Between the upper 4 yarns of the fourth weft W on the upper layer and the upper 5 yarns of the fifth weft W on the upper layer, a pile formed by the fact that a fifth pile warp yarn R5 returns from the lower base cloth to the upper base cloth through cutting is arranged in the first reed dent, and a pile formed by the fact that a sixth pile warp yarn R6 returns from the upper base cloth to the lower base cloth through cutting is arranged in the second reed dent. Between the upper layer fifth weft yarn Wup 5 and the upper layer sixth weft yarn Wup 6, a pile formed by the first pile warp yarn R1 returning from the upper layer base cloth to the lower layer base cloth through cutting is arranged in the first reed dent, and a pile formed by the second pile warp yarn R2 returning from the lower layer base cloth to the upper layer base cloth through cutting is arranged in the second reed dent. Between the upper layer sixth weft yarn Wup 6 and the upper layer first weft yarn Wup 1 of the next circulation, a pile formed by the fact that a third pile warp yarn R3 returns from the lower layer base cloth to the upper layer base cloth through pile cutting is arranged in the first reed dent, and a pile formed by the fact that a fourth pile warp yarn R4 returns from the upper layer base cloth to the lower layer base cloth through pile cutting is arranged in the second reed dent. The lower layer velvet also has a pile between every two wefts.

In the existing 'no-fall velvet' and 'Korean velvet' fabrics, two wefts are arranged, no pile exists between the two wefts, and the technical crosspiece is easy to play. Compared with the high-density velvet prepared by the utility model, the velvet has no crosspiece defect any more, so that the velvet fabric is improved by one grade.

Because the weaving method of the utility model can ensure that one pile can be arranged between every two wefts, the velvet can really reach high density. Is very popular with customers.

Compared with the prior art, the utility model, the down warp is increased by two down warps and is changed into three down warps in each dent, the down warp is increased by two down warps and is changed into three down warps in another dent, but the down warp consolidation weft of the second dent is staggered by one weft than the down warp consolidation weft in the first dent, so that the W consolidation fastness is increased by the left and right adjacent ground warps of the two reed dents, and the down warp are protected by the other two ground warps, therefore, although only one down warp is increased in each dent, the right increase can ensure that one pile can be formed between every two wefts, and the silk floss can really reach high density. In the case of the velvet of the upper layer, the upper layer first warp T upper 1 and the upper layer third warp T upper 3 in the first dent of the velvet of the upper layer are interwoven with the weft W in the same way, and the weaving tension of the first velvet warp R1, the third velvet warp R3 and the fifth velvet warp R5 between the upper layer 1 and the upper layer T upper 3 is certainly smaller than that of the upper layer first warp T upper 1 and the upper layer third warp T upper 3 according to the general knowledge of velvet weaving, so that the upper layer first warp T upper 1 and the upper layer third warp T upper 3 are close to each other to clamp the first velvet warp R1, the third velvet warp R3 and the fifth velvet yarn R5. Similarly, the weaving tension of the upper second warp T upper 2 and the upper fourth warp T upper 4 in the second reed dent of the upper layer velvet is the same as that of the weft W, and the weaving tension of the upper second warp T upper 2 and the upper fourth warp T upper 4 in the middle of the upper second warp T upper 2 and the upper fourth warp T upper 4 is definitely smaller than that of the upper second warp T upper 2 and the upper fourth warp T upper 4 according to the common sense of velvet weaving, so that the upper second warp T upper 2 and the upper fourth warp T upper 4 are close to each other, the second velvet warp R2, the fourth velvet warp R4 and the sixth velvet warp R6 are clamped, and further, due to the same-up and same-down and same-up movement law of the upper first warp T upper 1, the upper third warp T upper 3, the upper second warp T upper 2 and the upper fourth warp T upper 4 in the upper layer velvet, and the consolidation of the first pile warp yarn R1, the third pile warp yarn R3, the fifth warp yarn R5, the second pile warp yarn R2, the fourth pile warp yarn R4, the sixth pile warp yarn R6 and the weft yarn W is different by one weft, thus, the upper first warp yarn T upper 1 and the upper third warp yarn T upper 3 not only clamp the first pile warp yarn R1, the third pile warp yarn R3 and the fifth warp yarn R5, but also protect the pile roots formed by the second pile warp yarn R2, the fourth pile warp yarn R4 and the sixth pile warp yarn R6 from abrasion caused by contact with the outside, and similarly, the upper second warp yarn T upper 2 and the upper fourth warp yarn T upper 4 not only clamp the second pile warp yarn R2, the fourth pile warp yarn R4 and the sixth pile warp yarn R6, but also protect the pile roots of the first pile warp yarn R1, the third pile warp yarn R3 and the fifth warp yarn R5 from abrasion caused by contact with the outside, so that the fabric is more popular and popular with users.

The foregoing has described in detail preferred embodiments of the present invention. It should be understood that numerous modifications and variations can be devised by those skilled in the art in light of the present teachings without departing from the inventive concepts. Therefore, the technical solutions that can be obtained by a person skilled in the art through logic analysis, reasoning or limited experiments based on the prior art according to the concepts of the present invention should be within the scope of protection defined by the claims.

Claims (5)

1. A high density velvet is characterized by comprising a base cloth (TW) and a velvet (R); the base cloth (TW) is formed by interweaving warp yarns and weft yarns, and the fluff (R) is formed by cutting the fluff warp yarns and comprises fluff roots fixedly connected with the base cloth and a pile protruding out of the base cloth; every two warps are used as one group, and two groups are used as one warp direction unit; six weft yarns are taken as a weft unit by the weft yarns; the warp yarns comprise first warp yarns (T1), second warp yarns (T2), third warp yarns (T3) and fourth warp yarns (T4), and the first warp yarns (T1), the third warp yarns (T3) and the weft yarns are identical in interweaving law and are interwoven laws of an upper part, a lower part and a vertical part; the second warp (T2) and the fourth warp (T4) are interwoven with the weft yarns in the same way, and the interweaving rules are that the second warp is lower, the fourth warp is upper, the second warp is lower, and the fourth warp is upper and lower; each two weft yarns have a pile between them.

2. High density velvet according to claim 1, wherein a pile (R) formed by three pile warp yarns cut is provided between the first warp yarn (T1) and the third warp yarn (T3).

3. High density velvet according to claim 1, wherein a velvet (R) formed by cutting three other velvet warps is provided between the second warp (T2) and the fourth warp (T4).

4. The high density velvet according to claim 1, wherein the velvet warp yarn and six weft yarns are respectively consolidated by W and then cut to form the velvet (R), and the velvet is uniformly distributed between every two weft yarns.

5. The high density velvet according to claim 1, wherein the weft yarns include a first weft yarn (W1), a second weft yarn (W2), a third weft yarn (W3), a fourth weft yarn (W4), a fifth weft yarn (W5) and a sixth weft yarn (W6) which are arranged in this order.

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