CN212453527U

CN212453527U - Intelligent automatic lifting spraying equipment

Info

Publication number: CN212453527U
Application number: CN202022197832.0U
Authority: CN
Inventors: 陈保; 陈佳音
Original assignee: Individual
Current assignee: Individual
Priority date: 2020-09-30
Filing date: 2020-09-30
Publication date: 2021-02-02
Anticipated expiration: 2030-09-30

Abstract

The utility model relates to the technical field of spraying equipment, and discloses intelligent automatic lifting spraying equipment, which comprises a driving device, a fixed support and a climbing support, wherein the driving device is fixedly arranged at the upper end of the fixed support, the fixed support comprises three support frames which are arranged in parallel, a steel wire rope buckle is fixedly arranged on each support frame, the steel wire rope buckle is fixedly connected with one end of a lifting steel wire rope guide rail, a wear-resistant snap ring is fixedly arranged on each climbing support, the wear-resistant snap ring is sleeved outside the lifting steel wire rope guide rail, one end of a lifting rope is fixedly connected on each climbing support, the other end of the lifting rope is connected with the driving device, a paint storage tank is fixedly arranged on each climbing support, the paint storage tank is connected with one end of a compressed air pipeline, the device can replace manual work to carry out spraying operation on the inner wall of a chimney, and avoids manual, the safety of the operation is improved.

Description

Intelligent automatic lifting spraying equipment

Technical Field

The utility model relates to a spraying equipment technical field especially relates to an intelligence automatic rising spraying equipment.

Background

The principle of automatic spraying is that an instrument is used to replace a hand-held paint spray gun to disperse paint into mist to be sprayed on the surface of an object to be coated. The automatic spraying can obviously improve the efficiency of the self-spraying line and is suitable for mass production line production. And the spraying quality is good, the appearance of the formed paint film is good, the sprayed paint is in a fog shape, and the brightness and smoothness grade of the formed paint film are higher than those of the paint film sprayed by hands. The spraying efficiency is high, the raw materials are saved, the automatic spraying efficiency can reach 90%, the coating is saved to a great extent, and the spraying position can be finely changed to enable the spraying to be in the optimal position. And the automatic spraying is green and environment-friendly, has no burden on the environment, frees the workload of workers, improves the working environment of the workers, improves the spraying quality, reduces the unit paint volatilization amount and achieves the aim of environmental protection.

However, the existing automatic integral lifting type spraying equipment is difficult to realize automatic spraying of large tubular workpieces, such as a spraying process of the inner wall of a chimney, and at present, the spraying work is mainly performed manually, so that the spraying efficiency is low, and certain dangerousness is caused due to the fact that the spraying work needs to be carried out by ascending a height.

SUMMERY OF THE UTILITY MODEL

The utility model aims at solving the shortcoming that exists among the prior art, and the intelligent automatic rising spraying equipment who provides.

In order to achieve the above purpose, the utility model adopts the following technical scheme:

the intelligent automatic lifting spraying equipment comprises a driving device, a fixed support and a climbing support, wherein the driving device is fixedly arranged at the upper end of the fixed support, the fixed support comprises three support frames which are arranged in parallel, steel wire rope buckles are fixedly arranged on the support frames, the steel wire rope buckles are fixedly connected with one ends of lifting steel wire rope guide rails, wear-resistant snap rings are fixedly arranged on the climbing support and are sleeved outside the lifting steel wire rope guide rails, one ends of lifting ropes are fixedly connected onto the climbing support, the other ends of the lifting ropes are connected with the driving device, a paint storage tank is fixedly arranged on the climbing support and is connected with one end of a compressed air pipeline, a paint main pipe is fixedly arranged at the upper end of the climbing support through the support, the paint main pipe is annular, and paint nozzles which are uniformly distributed are fixedly arranged at the upper end of the paint main pipe, the paint main pipe is connected with the paint storage tank through a connecting pipe.

Preferably, drive arrangement includes the motor of fixed mounting on the fixed bolster, the output shaft of motor has the dwang of level form, fixed mounting has the wire reel on the dwang, the wire reel with the one end fixed connection of lifting rope.

Preferably, a camera is fixedly mounted at the end part of the climbing support, and the camera is a wireless camera.

Preferably, the internally mounted of paint holding vessel has level sensor, fixed mounting has laser range finder on the outer wall of paint holding vessel.

Preferably, a manual valve or an automatic valve is installed on the compressed air pipeline, and a flow meter is installed at the inlet end of the paint main pipe.

The utility model has the advantages that: the device can replace manual work to carry out spraying operation on the inner wall of the chimney, thereby avoiding manual work for high-altitude operation and improving the safety of operation; this device passes through drive arrangement and drives the support motion that climbs, and then drives the paint holding vessel motion, inputs compressed air in to the paint holding vessel through the compressed air pipeline, and paint is through the automatic blowout of female pipe of paint and paint nozzle, has realized the spraying of chimney inner wall, and the spraying process is convenient simple, and the spraying is efficient.

Drawings

Fig. 1 is a schematic view of a front view structure of the intelligent automatic lifting spraying device provided by the utility model;

fig. 2 is a schematic structural view of a driving device of the intelligent automatic lifting spraying equipment provided by the utility model;

fig. 3 is the utility model provides a overlooking structure schematic diagram of the fixed bolster of intelligence automatic rising spraying equipment.

In the figure: the device comprises a driving device 1, a fixed support 2, a lifting steel wire rope guide rail 3, a lifting rope 4, a paint main pipe 5, a paint nozzle 6, a paint storage tank 7, a climbing support 8, a compressed air pipeline 9, a chimney 10, a motor 11, a rotating rod 12, a wire reel 13, a fastening lacing wire 14 and a camera 15.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.

Referring to fig. 1-3, the intelligent automatic lifting spraying equipment comprises a driving device 1, a fixing support 2 and a climbing support 8, wherein the driving device 1 is fixedly installed at the upper end of the fixing support 2, the fixing support 2 comprises three support frames which are arranged in parallel, steel wire rope buckles are fixedly arranged on the support frames, the steel wire rope buckles are fixedly connected with one ends of lifting steel wire rope guide rails 3, the lifting steel wire rope guide rails are high-strength steel wires with the diameter of 10mm, wear-resistant snap rings are fixedly arranged on the climbing support 8 and are sleeved outside the lifting steel wire rope guide rails 3, one ends of lifting ropes 4 are fixedly connected with the climbing support 8, the other ends of the lifting ropes 4 are connected with the driving device 1, a paint storage tank 7 is fixedly installed on the climbing support 8, and the paint storage tank 7 is connected with one end of a compressed air pipeline 9, and the upper end of the climbing support 8 is fixedly provided with a paint mother pipe 5 through a support, the paint mother pipe 5 is in a ring shape, the upper end of the paint mother pipe 5 is fixedly provided with paint nozzles 6 which are uniformly distributed, the paint nozzles 6 are detachable nozzles, the distance between the paint nozzles 6 and the inner wall of the chimney 10 is 0.3m, the paint mother pipe 5 is connected with a paint storage tank 7 through a connecting pipe, and the capacity of the paint storage tank 7 is 50L in the embodiment.

Further, drive arrangement 1 includes motor 11 of fixed mounting on fixed bolster 2, the output shaft of motor 11 has the dwang 12 of level form, fixed mounting has wire reel 13 on dwang 12, wire reel 13 with the one end fixed connection of lift rope 4, motor 11 is the wireless control motor in this embodiment.

Further, a camera 15 is fixedly installed at the end of the climbing support 8, the camera 15 is a wireless camera, and the quality of the spraying can be observed through the camera.

Further, the internally mounted of paint holding vessel 7 has level sensor, and level sensor can learn remaining paint volume in paint holding vessel 7, can carry out timely warning when the liquid level is lower in paint holding vessel 7, fixed mounting has laser range finder on the outer wall of paint holding vessel 7, can learn the height on paint holding vessel 7 current distance ground through laser range finder.

Furthermore, install manual valve or automatic valve on the compressed air pipeline 9, can control the velocity of flow of compressed air in the compressed air pipeline 9 through the valve to can indirect control paint's flow, the flowmeter is installed to the entrance point of paint main pipe 5, can monitor the spraying volume of paint through the flowmeter.

In embodiment 1, before the device is used, the fixing support 2 is fixedly mounted at the top end of the inner wall of the chimney 10, meanwhile, the lower end of the lifting steel wire rope guide rail 3 is fixed with the ground, paint is injected into the paint storage tank 7, and the operation can be performed; this device passes through drive arrangement 1 and drives the motion of support 8 that climbs, when motor 11 rotates, drive dwang 12 and rotate, thereby wire reel 13 can be curled up the lifting rope, the motion of support 8 that climbs has been realized, wear-resisting snap ring on the support 8 that climbs cooperatees with lift wire rope guide rail 3, stability when can improving the motion of support 8 that climbs, the support 8 that climbs after the motion and then drive paint holding vessel 7 motion, through compressed air pipe 9 way to paint 7 interior input compressed air of holding vessel, paint is through female pipe 5 of paint and the automatic blowout of paint nozzle 6, the spraying of chimney 10 inner walls has been realized, the spraying process is convenient simple, and the spraying is efficient.

Change the paint in the paint holding vessel 7 into clear water or cleaner, can wash chimney 10 inner wall, improve the application range of device.

In embodiment 2, to climb support 8 and fixed bolster 2 and set up in the outside of chimney 10 to female pipe 5 cover of painting is in the outside of chimney 10, and same paint sprayer 6 is towards chimney 10, and female pipe 5 of painting can move along the outer wall of chimney 10 this moment, can realize the spraying of chimney 10 outer wall through paint sprayer 6, and the spraying process is convenient simple, and the spraying is efficient.

The above, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, the concept of which is equivalent to replace or change, should be covered within the protection scope of the present invention.

Claims

1. The intelligent automatic lifting spraying equipment comprises a driving device (1), a fixing support (2) and a climbing support (8), and is characterized in that the driving device (1) is fixedly arranged at the upper end of the fixing support (2), the fixing support (2) comprises three support frames which are arranged in parallel, steel wire rope buckles are fixedly arranged on the support frames, the steel wire rope buckles are fixedly connected with one ends of lifting steel wire rope guide rails (3), wear-resistant snap rings are fixedly arranged on the climbing support (8), the wear-resistant snap rings are sleeved on the outer sides of the lifting steel wire rope guide rails (3), one ends of lifting ropes (4) are fixedly connected on the climbing support (8), the other ends of the lifting ropes (4) are connected with the driving device (1), a paint storage tank (7) is fixedly arranged on the climbing support (8), and the paint storage tank (7) is connected with one end of a compressed air pipeline (9), and the upper end of the climbing support (8) is fixedly provided with a female paint pipe (5) through the support, the female paint pipe (5) is in a ring shape, the upper end of the female paint pipe (5) is fixedly provided with paint nozzles (6) which are uniformly distributed, and the female paint pipe (5) is connected with a paint storage tank (7) through a connecting pipe.

2. The intelligent automatic lifting spraying device according to claim 1, wherein the driving device (1) comprises a motor (11) fixedly mounted on the fixed support (2), an output shaft of the motor (11) is connected with a horizontal rotating rod (12), a wire spool (13) is fixedly mounted on the rotating rod (12), and the wire spool (13) is fixedly connected with one end of the lifting rope (4).

3. The intelligent automatic lifting spraying equipment as claimed in claim 1, wherein a camera (15) is fixedly mounted at the end of the climbing support (8), and the camera (15) is a wireless camera.

4. The intelligent automatic lifting spraying equipment as claimed in claim 1, wherein a liquid level sensor is mounted inside the paint storage tank (7), and a laser distance meter is fixedly mounted on the outer wall of the paint storage tank (7).

5. The intelligent automatic lifting spraying equipment as claimed in claim 1, wherein a manual valve or an automatic valve is installed on the compressed air pipeline (9), and a flow meter is installed at the inlet end of the paint main pipe (5).