CN206122002U - Hull planking sprays paint and climbs wall car device - Google Patents
Hull planking sprays paint and climbs wall car device Download PDFInfo
- Publication number
- CN206122002U CN206122002U CN201621141324.8U CN201621141324U CN206122002U CN 206122002 U CN206122002 U CN 206122002U CN 201621141324 U CN201621141324 U CN 201621141324U CN 206122002 U CN206122002 U CN 206122002U
- Authority
- CN
- China
- Prior art keywords
- coating cloud
- paint
- wall climbing
- reclaiming cover
- spraying
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The utility model provides a hull planking sprays paint and climbs wall car device, belongs to shipbuilding and oceanography engineering and mechanical automation technical field. The device adopts and to climb wall car traction nozzle and carry out the spraying operation and reduced working strength, adopts multi -jet spraying mode to improve work efficiency at double, reduces the boats and ships planking shared time limit for a project of spraying. The coating cloud that adopted nozzle top is retrieved cover mechanism and is passed through the coating cloud that the negative pressure can active absorption spraying in -process produces, reduces the poisoning effect of coating cloud to operating personnel. High unwheeling with climb the wall car and link to each other to show and improved the bearing force who climbs the wall car to can stop to climb the risk that wall car accident is fallen, increase the security when climbing wall car spraying job execution. Carry the integrateed feed dolly of stirring function, feed function, coating cloud recovery function in high unwheeling rear portion can be accomplished voluntarily and take out lacquer, stirring, feed, coating cloud from the paint kettle and retrieve, has reduced the direct contact of operating personnel with paint.
Description
Technical field
This utility model is related to a kind of ship hull plate spray painting wall climbing vehicle device, belong to Naval Architecture and Ocean Engineering and machinery from
Dynamicization technical field.
Background technology
Ship hull plate is segmented and ship needs to carry out spray painting operation to ship hull plate before water in the case where construction completes to prepare,
The spraying method of ship hull plate has the roller applications of early stage, as the requirement to ship hull plate coating quality is improved constantly, gradually
Air spraying is transitioned into, followed by present airless spraying mode.But it is because that ship hull plate itself yardstick is very big, operator
Member carries out needs during spraying operation to be carried out on overhead vehicle, and standing stands in this mistake that spraying operation is carried out in work basket
Journey belongs to high-risk operations, it is easy to cause danger.And overhead vehicle rigidity in working arm full extension is weaker so that work basket is in height
Unwheeling can be produced when moving and be rocked, and cause Striping operators to need the moment to note spraying operation parameter to ensure coating quality.
And due to the problem of spraying coating process, once cannot stop, the operator on overhead vehicle need continuous spray painting operation
Work, centre cannot be rested or be had meal, until spraying operation is completed, cause operator's spraying operation very tired.In spraying
In nozzle in operation, the coating cloud of loss has very big harm to the health of people, and operator need the work of whole wearing full protection
Cause working strength very high as clothes.
The content of the invention
The purpose of this utility model is to provide one kind and can mitigate labor intensity of operating staff and reduce spraying operation mistake
Environmental pollution and the ship hull plate wall climbing vehicle of ship hull plate and subsection spray efficiency is improved in journey.
The technical solution adopted in the utility model is：A kind of ship hull plate paints wall climbing vehicle device, it include overhead vehicle with
Workbench, it also includes reclaiming cover mechanism, and wall climbing vehicle, feeding machanism, coating cloud reclaim flexible pipe and paint feeding hose；It is described
Reclaiming cover is in-house comprising multiple paint spray nozzles, and coating cloud reclaiming cover covers the working region of whole paint spray nozzle, and coating cloud is returned
The upper installation ultrasound wave film thickness sensor where ship hull plate of cover is received, and it is wet wind speed temperature to be installed on coating cloud reclaiming cover top
Degree sensor and vision sensor, coating cloud reclaiming cover side are installed coating cloud and reclaim hard tube and paint feed hard tube, paint feed
The part that hard tube is stretched in coating cloud reclaiming cover is installed by multiple paint spray nozzles；The wall climbing vehicle includes walking framework and support frame,
Using four telescopic tube compensator connections between walking framework and support frame, the walking framework is near ship hull plate side
Universal wheel is installed and for adsorbing the multiple permanent magnets on ship hull plate, the walking framework is away from ship hull plate side
Fixed truss and gripper shoe are installed；Installation operation controller outside the feeding machanism, bottom install universal driven pulley, master
Driving wheel and driving fire-proof motor；It is divided into upper and lower two-layer with demarcation strip inside the feeding machanism, upper strata is installed for stirring
Multiple air agitators, stirring pool, air driven pump and the coating cloud recovery pump painted in pond is mixed, air driven pump is overhang to feeding machanism
Paint pipe is taken out, and lower floor installs and the storage paint pond painted completed for storing stirring pool stirring, and pneumatic charging pump is installed in side；Whole ship
Outside plate spray painting wall climbing vehicle device type of attachment be：Feeding machanism carry is on the rear portion of overhead vehicle, the work basket in workbench
The support frame of wall climbing vehicle is fixed with, reclaiming cover mechanism is connected with the fixed truss of wall climbing vehicle；Paint feeding hose one end and confession
Expect that in-house pneumatic charging pump is connected, the other end is connected with the paint feed hard tube in reclaiming cover mechanism, coating cloud reclaims soft
Pipe one end is connected with the coating cloud recovery pump in feeding machanism, and the other end reclaims hard tube with the coating cloud in reclaiming cover mechanism and is connected
Connect.
The beneficial effects of the utility model are：After using ship hull plate spray painting wall climbing vehicle device, when spraying operation is carried out,
Only need to an overhead vehicle operator to control the movement of overhead vehicle on overhead vehicle, overhead vehicle is moved through compensator to pass
Pass wall climbing vehicle of the absorption on ship hull plate, and by multiple paint spray nozzles lifting efficiency during operation, while reducing
The number and working strength of staff, and wall climbing vehicle is connected with overhead vehicle and also improves the safety of operation, reduce pendant
The risk for falling.The coating cloud produced in spraying operation is absorbed by coating cloud reclaiming cover, reduces the pollution of poisonous coating cloud.
Description of the drawings
Fig. 1 is the structure chart of ship hull plate spray painting wall climbing vehicle device.
The structure chart of Tu2Shi reclaiming covers mechanism.
Fig. 3 is the structure chart of wall climbing vehicle.
The structure chart of Fig. 4 overhead vehicles and workbench.
The structure chart of Fig. 5 feeding machanisms.
Structural plan inside Fig. 6 feeding machanisms.
Fig. 7 spray painting operation FB(flow block)s.
In figure：1st, ship hull plate, 2, reclaiming cover mechanism, 3, wall climbing vehicle, 4, workbench, 5, overhead vehicle, 6, feeding machanism, 7,
Coating cloud reclaims flexible pipe, and 8, paint feeding hose, 9, coating cloud reclaiming cover, 10, vision sensor, 11, wind speed humidity temperature pickup,
12nd, coating cloud reclaims hard tube, and 13, paint feed hard tube, 14, ultrasound wave film thickness sensor, 15, paint spray nozzle, 16, fixed truss,
17th, gripper shoe, 18, universal wheel, 19, walking framework, 20, permanent magnet, 21, telescopic tube compensator, 22, support frame, 23, work
Make basket, 24, application parameter controller, 25, traveling controller, 26, horizontal rotary mechanism, 27, vertical rotating mechanism, 28, oil cylinder,
29th, road wheel, 30, bottom support bracket, 31, telescopic arm, 32, operational control device, 33, take out paint pipe, 34, driven pulley, 35, drive it is explosion-proof
Motor, 36, drivewheel, 37, air agitator, 38, stirring pool, 39, demarcation strip, 40, storage paint pond, 41, pneumatic charging pump, 42,
Coating cloud recovery pump, 43, air driven pump.
Specific embodiment
Fig. 1,4 show ship hull plate paint wall climbing vehicle device structure chart.This ship hull plate spray painting wall climbing vehicle device
Including overhead vehicle 5, workbench 4, reclaiming cover mechanism 2, wall climbing vehicle 3, feeding machanism 6, coating cloud reclaims flexible pipe 7 and paint feed is soft
Pipe 8.Work basket 23 is by operating traveling controller 25 come control cylinder 28 and telescopic arm 31 and controlling the vertical of work basket 23
Move down, work basket 23 drives wall climbing vehicle 3 and coating cloud reclaiming cover mechanism 2 to move down by support frame 22, and coating cloud is returned
Receive the multiple paint spray nozzles 15 in cover 9 and work of painting, operator's control telescopic arm 31 and oil cylinder 28 are completed with sector simultaneously
Complete the paint spraying work of a vertical track, after the completion of a painting trajectory can be moved forward by mobile overhead vehicle 5
The distance of width continues the spraying operation of next track.Operator while operation is carried out need to monitor application parameter
The parameter of controller 24 is ensureing coating quality.
Fig. 2 shows the structure chart of reclaiming cover mechanism.Multiple paint spray nozzles 15 are included inside reclaiming cover mechanism 2, coating cloud is returned
The working region that cover 9 covers whole paint spray nozzle 15 is received, in coating cloud reclaiming cover 9, installs ultrasonic where ship hull plate 1
Ripple film thickness sensor 14, and wind speed humidity temperature pickup 11 and vision sensor 10, paint are installed on 9 top of coating cloud reclaiming cover
9 side of mist reclaiming cover is installed coating cloud and reclaims hard tube 12 and paint feed hard tube 13, and paint feed hard tube 13 stretches into coating cloud reclaiming cover 9
Interior part is installed by multiple paint spray nozzles 15.
Fig. 3 shows the structure chart of wall climbing vehicle.Wall climbing vehicle 3 includes walking framework 19 and support frame 22, framework 19 of walking
It is connected using four telescopic tube compensators 21 between support frame 22, walking framework 19 is installed near 1 side of ship hull plate
There is universal wheel 18 and for adsorbing the multiple permanent magnets 20 on ship hull plate 1, walking framework 19 is away from 1 side of ship hull plate
Fixed truss 16 and gripper shoe 17 are installed.
The structure chart that Fig. 5,6 show feeding machanism.6 outside installation operation controller 32 of feeding machanism, bottom installs ten thousand
To driven pulley 34, drivewheel 36 and driving fire-proof motor 35.39 points of demarcation strip is used to be upper and lower two-layer inside feeding machanism 6, on
Layer is installed and is reclaimed for stirring multiple air agitators 37 of paint, stirring pool 38, air driven pump 43 and coating cloud in stirring pool 38
Pump 42, air driven pump 43 is overhang to feeding machanism 6 takes out paint pipe 33, and lower floor installs and completes what is painted for storing the stirring of stirring pool 38
Storage paint pond 40, pneumatic charging pump 41 is installed in side.
Entirely the type of attachment of ship plank spray painting wall climbing vehicle device is：6 carry of feeding machanism at the rear portion of overhead vehicle 5,
The fixed truss of the support frame 22 of wall climbing vehicle 3, reclaiming cover mechanism 2 and wall climbing vehicle 3 is fixed with work basket 23 in workbench 4
16 are connected；Paint 8 one end of feeding hose is connected with the pneumatic charging pump 41 in feeding machanism 6, on the other end and reclaiming cover mechanism 2
Paint feed hard tube 13 be connected, coating cloud reclaim 7 one end of flexible pipe be connected with the coating cloud recovery pump 42 in feeding machanism 6, separately
Hard tube 12 is reclaimed with the coating cloud in reclaiming cover mechanism 2 and is connected in one end.
Fig. 7 shows spray painting operation FB(flow block).The method of work of this ship hull plate spray painting wall climbing vehicle device, operator
Member station controls the control overhead vehicle 5 of traveling controller 25 mounted thereto on workbench 4 and moves to operating position and will climb wall
Car 3 is moved adjacent to the position of ship hull plate 1 so that the permanent magnet 20 on the walking framework 19 of wall climbing vehicle 3 can adsorb
On ship hull plate 1；Then operate application parameter controller 24 to start spraying operation, at the same time manipulate traveling controller 25
Mobile work platform 4, the telescopic tube compensation that is moved through of workbench 4 fill device 21 to drive wall climbing vehicle 3 and reclaiming cover mechanism 2 to exist
Move on ship hull plate 1；Air driven pump 43 in feeding machanism 6 extracts paint into stirring pool 38, and Jing air agitators 38 are stirred
After the completion of be put into lower floor storage paint pond 40, pneumatic charging pump 41 from storage paint pond 40 in extract paint feed paint feeding hose 8, finally
Paint spray nozzle 15 is fed, the coating cloud produced in spraying process is reclaimed the coating cloud recovery that flexible pipe 7 is recovered in feeding machanism 6 by coating cloud
In pump 42.
Using above-mentioned technical scheme, wall climbing vehicle traction nozzle carries out spraying operation and reduces Striping operators' long-time
The working strength of swing arm spraying, increases exponentially work on the premise of ensure that identical translational speed using multi-jet spraying method
Make efficiency, reduce the ship plank spraying shared duration.The coating cloud reclaiming cover mechanism adopted above nozzle can have by negative pressure
The coating cloud that effect is produced in absorbing spraying process, reduces toxic action of the coating cloud to operator.Overhead vehicle is connected aobvious with wall climbing vehicle
Work improves the load capacity of wall climbing vehicle, and can prevent the risk of wall climbing vehicle accidental falling, increased wall climbing vehicle spraying and makees
Safety when industry is constructed.Overhead vehicle rear portion carry be integrated with agitating function, feeding function, coating cloud reclaim function feed it is little
Car, can be automatically performed from paint kettle and take out paint, stirring, feed, coating cloud recovery function, reduce operator direct with paint
Contact.
Claims (1)
1. a kind of ship hull plate paints wall climbing vehicle device, and it includes overhead vehicle（5）With workbench（4）, it is characterised in that：It also wraps
Kuo You reclaiming covers mechanism（2）, wall climbing vehicle（3）, feeding machanism（6）, coating cloud recovery flexible pipe（7）And paint feeding hose（8）；Institute
State reclaiming cover mechanism（2）It is internal to include multiple paint spray nozzles（15）, coating cloud reclaiming cover（9）Cover whole paint spray nozzle（15）'s
Working region, coating cloud reclaiming cover（9）Upper close ship hull plate（1）Where install ultrasound wave film thickness sensor（14）, and in paint
Mist reclaiming cover（9）Top is installed by wind speed humidity temperature pickup（11）And vision sensor（10）, coating cloud reclaiming cover（9）Side
Coating cloud is installed and reclaims hard tube（12）With paint feed hard tube（13）, paint feed hard tube（13）Stretch into coating cloud reclaiming cover（9）Interior
Part is installed by multiple paint spray nozzles（15）；The wall climbing vehicle（3）Comprising walking framework（19）And support frame（22）, framework of walking
（19）With support frame（22）Between adopt four telescopic tube compensators（21）Connection, the walking framework（19）Near hull
Outside plate（1）Side is provided with universal wheel（18）And be used for adsorbing in ship hull plate（1）On multiple permanent magnets（20）, the row
Walk framework（19）Away from ship hull plate（1）Side is provided with fixed truss（16）And gripper shoe（17）；The feeding machanism（6）
Outside installation operation controller（32）, universal driven pulley is installed in bottom（34）, drivewheel（36）And drive fire-proof motor（35）；
The feeding machanism（6）Inside demarcation strip（39）It is divided into upper and lower two-layer, upper strata is installed for stirring stirring pool（38）Interior paint
Multiple air agitators（37）, stirring pool（38）, air driven pump（43）And coating cloud recovery pump（42）, air driven pump（43）To feed
Mechanism（6）Overhang and take out paint pipe（33）, lower floor is installed for storing stirring pool（38）Stirring completes the storage paint pond painted（40）, side
Face is installed by pneumatic charging pump（41）；Entirely the type of attachment of ship plank spray painting wall climbing vehicle device is：Feeding machanism（6）Carry exists
Overhead vehicle（5）Rear portion, workbench（4）Interior work basket（23）On be fixed with wall climbing vehicle（3）Support frame（22）, reclaiming cover
Mechanism（2）With wall climbing vehicle（3）Fixed truss（16）It is connected；Paint feeding hose（8）One end and feeding machanism（6）Interior is pneumatic
Charging pump（41）It is connected, the other end and reclaiming cover mechanism（2）On paint feed hard tube（13）It is connected, coating cloud reclaims flexible pipe
（7）One end and feeding machanism（6）Interior coating cloud recovery pump（42）It is connected, the other end and reclaiming cover mechanism（2）On coating cloud return
Receive hard tube（12）It is connected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621141324.8U CN206122002U (en) | 2016-10-21 | 2016-10-21 | Hull planking sprays paint and climbs wall car device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621141324.8U CN206122002U (en) | 2016-10-21 | 2016-10-21 | Hull planking sprays paint and climbs wall car device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206122002U true CN206122002U (en) | 2017-04-26 |
Family
ID=58573090
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621141324.8U Expired - Fee Related CN206122002U (en) | 2016-10-21 | 2016-10-21 | Hull planking sprays paint and climbs wall car device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206122002U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106238247A (en) * | 2016-10-21 | 2016-12-21 | 大连理工大学 | A kind of ship hull plate being mounted on overhead vehicle sprays paint wall climbing vehicle device and method of work thereof |
| CN113304925A (en) * | 2021-06-28 | 2021-08-27 | 广船国际有限公司 | Spraying VOC gas recovery device and spraying device |
| CN113828440A (en) * | 2021-08-06 | 2021-12-24 | 安庆中船柴油机有限公司 | Protective spraying method for exposed surface of marine main engine |
| CN115180095A (en) * | 2022-09-13 | 2022-10-14 | 临沂杰航海洋科技有限责任公司 | Repairing device for ship surface renovation |
| CN115382700A (en) * | 2022-08-24 | 2022-11-25 | 江苏科技大学 | Paint spraying robot for ship body paint spraying |
-
2016
- 2016-10-21 CN CN201621141324.8U patent/CN206122002U/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106238247A (en) * | 2016-10-21 | 2016-12-21 | 大连理工大学 | A kind of ship hull plate being mounted on overhead vehicle sprays paint wall climbing vehicle device and method of work thereof |
| CN106238247B (en) * | 2016-10-21 | 2018-09-04 | 大连理工大学 | A kind of ship hull plate spray painting wall climbing vehicle device and its working method being mounted on overhead vehicle |
| CN113304925A (en) * | 2021-06-28 | 2021-08-27 | 广船国际有限公司 | Spraying VOC gas recovery device and spraying device |
| CN113828440A (en) * | 2021-08-06 | 2021-12-24 | 安庆中船柴油机有限公司 | Protective spraying method for exposed surface of marine main engine |
| CN115382700A (en) * | 2022-08-24 | 2022-11-25 | 江苏科技大学 | Paint spraying robot for ship body paint spraying |
| CN115382700B (en) * | 2022-08-24 | 2024-01-12 | 江苏科技大学 | Paint spraying robot for ship paint spraying |
| CN115180095A (en) * | 2022-09-13 | 2022-10-14 | 临沂杰航海洋科技有限责任公司 | Repairing device for ship surface renovation |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170426 Termination date: 20191021 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |