CN212451826U - Weaving device for weaving three-dimensional orthogonal fabric - Google Patents

Weaving device for weaving three-dimensional orthogonal fabric Download PDF

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Publication number
CN212451826U
CN212451826U CN202020329232.2U CN202020329232U CN212451826U CN 212451826 U CN212451826 U CN 212451826U CN 202020329232 U CN202020329232 U CN 202020329232U CN 212451826 U CN212451826 U CN 212451826U
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yarn
weaving
unit
warp
leading
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张岩
李煜炜
周梦月
贾百慧
原雪麒
罗孟雨
王萍
李媛媛
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Suzhou University
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Suzhou University
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Abstract

The utility model discloses a weaving device that can be used to three-dimensional quadrature fabric to weave, weaving device include that Z yarn leading-in unit, warp leading-in unit, woof leading-in unit, weave unit and spool. The weaving unit is arranged at the downstream of the Z yarn guiding unit and the warp yarn guiding unit to weave the guided yarn into the fabric in cooperation with the weft yarn guiding unit. A reel is provided downstream of the weaving unit to take up the three-dimensional orthogonal fabric. The Z yarn leading-in unit comprises a first yarn fixing piece, and the first yarn fixing piece and the reel are respectively connected with two ends of the Z yarn so as to jointly provide a first tension for the Z yarn in the weaving process. The warp yarn introduction unit includes a second yarn holding member, and the second yarn holding member and the winding shaft are connected to both ends of the warp yarn, respectively, to collectively provide a second tension to the warp yarn during the weaving process. The utility model discloses the tension of warp and Z yarn can be controlled respectively to the weaving device, makes the straightness that hangs down of Z yarn good, weaves in-process yarn and does not have splitting, broken end to improve the quality of three-dimensional quadrature fabric.

Description

Weaving device for weaving three-dimensional orthogonal fabric
Technical Field
The utility model relates to a weaving equipment field, it is specific that can be used to weaving device that three-dimensional quadrature fabric weavingd.
Background
The three-dimensional woven material mostly adopts high-performance carbon fiber, glass fiber, basalt fiber and the like, and the weavability of the three-dimensional woven material is obviously different from that of the traditional cotton, hemp, silk, wool and various chemical fibers. The fiber has low elastic elongation and poor bundling property, and is easy to fluff, loosen and even break due to repeated stretching, bending and friction effects in the weaving process, so that the opening is not clear during weaving, the weaving is difficult to carry out, and the service performance of the three-dimensional woven material is influenced.
The traditional spinning device has single function, only has a single yarn shaft, cannot control the tension of the binding warp and the ground warp respectively, and can only weave a single-layer fabric. When weaving three-dimensional woven fabrics, particularly three-dimensional orthogonal woven fabrics, Z yarns are required to be perpendicular to warp yarns and weft yarns without inclination, which is difficult to achieve by a traditional weaving device. And the special three-dimensional weaving machine can only weave three-dimensional woven fabrics and cannot weave single-layer fabrics.
The invention patent with publication number CN105926140A discloses a weaving method and device of three-dimensional orthogonal woven fabric. A warp positioning plate is additionally arranged in front of a warp feeding device, the ground warp is fed in layers, weft yarns are beaten after all layers of openings of the woven fabric are introduced, Z yarns form the next opening, and the woven fabric is pulled out of a weaving opening by using a reel to form a three-dimensional orthogonal woven fabric.
The invention patent with publication number CN10178020B discloses a method for preparing three-dimensional woven fabric with orthogonal and plain weave structure, which comprises the following process steps: firstly, odd yarns in the warp yarns penetrate through a heddle hole of the same heald frame, even yarns penetrate through a heddle hole of the other heald frame, and the two heald frames are interwoven up and down to obtain a plain weave structure of the layer of warp yarns and weft yarns; and then, respectively penetrating odd yarns and even yarns of the binding yarns through harness wire holes of the other two heald frames, interweaving the odd yarns and the even yarns up and down to obtain an orthogonal structure, and then binding the plain structure layer and the orthogonal structure layer into a whole through vertical binding yarns to obtain the three-dimensional woven fabric with the orthogonal and plain structure.
In the processing process of the three-dimensional orthogonal woven fabric, warps or tying yarns are subjected to layered drafting by a special drafting method, but the warping difficulty is increased in the processing process, and the three-dimensional orthogonal woven fabric is not suitable for high-performance fibers with high brittleness.
Therefore, in order to solve the technical problems that the existing weaving machine has a single function and the weaving of the high-performance fiber is difficult, a weaving device which has a simple process flow and does not influence the performance of the high-performance fiber and can be used for weaving the three-dimensional orthogonal woven fabric is needed.
SUMMERY OF THE UTILITY MODEL
In order to overcome the defect among the prior art, the utility model provides a weaving device that can be used to three-dimensional quadrature fabric to weave, its tension that can control warp and Z yarn respectively makes the straightness that hangs down of Z yarn good, weaves that in-process yarn does not have splitting, broken end to improve the quality of three-dimensional quadrature fabric.
The utility model discloses a weaving device that can be used to three-dimensional quadrature fabric to weave, weaving device includes Z yarn leading-in unit, warp leading-in unit, woof leading-in unit, weaves unit and spool, it locates to weave the unit the low reaches of Z yarn leading-in unit and warp leading-in unit are in order to cooperate the woof leading-in unit to weave into three-dimensional quadrature fabric with the yarn that introduces, the spool is located the low reaches of weaving the unit are in order to collect three-dimensional quadrature fabric;
the Z yarn leading-in unit comprises a first yarn fixing piece, a first yarn guide roller and a first leasing device, the first yarn fixing piece and the reel are respectively connected with two ends of the Z yarn so as to provide a first tension for the Z yarn together in the weaving process, the first yarn guide roller is arranged at the downstream of the first yarn fixing piece so as to support and guide the Z yarn, and the first leasing device is arranged at the downstream of the first yarn guide roller so as to layer the Z yarn;
the warp guiding-in unit comprises a second yarn fixing part, a second yarn guide roller and a second leasing device, the second yarn fixing part and the reel are respectively connected with two ends of the warp so as to provide second tension for the warp together in the weaving process, the second yarn guide roller is arranged at the downstream of the second yarn fixing part so as to support and guide the warp, and the second leasing device is arranged at the downstream of the second yarn guide roller so as to layer the warp.
Preferably, the first yarn securing member is a suspension device or a yarn shaft.
Further preferably, the first yarn fixing member is a suspension device including a plurality of suspension members provided corresponding to the plurality of Z yarns, the suspension members are fixed to one ends of the Z yarns corresponding thereto, and the other ends of the Z yarns are fixed to the reel.
Preferably, the second yarn securing member is a suspension device or a yarn shaft.
Further preferably, the second yarn fixing member is a yarn shaft.
Preferably, the first leasing device is a yarn guide plate or a leasing rod.
Preferably, the first leasing device is a yarn guide plate, the yarn guide plate is arranged facing the weaving unit, and at least two rows of yarn guide holes are formed in the yarn guide plate so that the Z yarn can pass through the yarn guide plate.
Preferably, the second leasing device is a yarn guide plate or a leasing rod.
Further preferably, the second leasing device is a leasing rod.
The utility model has the advantages as follows:
the utility model can be used for the weaving device for weaving three-dimensional orthogonal fabrics, adopts the Z yarn leading-in unit to lead in the Z yarn to the weaving unit, adopts the warp leading-in unit to lead in the warp to the weaving unit, a first yarn fixing part is arranged in the Z yarn leading-in unit, the first yarn fixing part and the reel are respectively connected with two ends of the Z yarn so as to jointly provide a first tension for the Z yarn in the weaving process, a second yarn fixing member is provided in the warp introduction unit, the second yarn fixing member and the reel are connected to both ends of the warp, respectively, to commonly provide a second tension to the warp during weaving, thereby meeting the different tensions needed by the Z yarn and the warp yarn in the weaving process, leading the woven fabric to have good appearance effect, uniform warp and weft density and no obvious defects, and the verticality of the Z yarn is good, and the yarn is not split or broken in the weaving process, so that the quality of the three-dimensional orthogonal woven fabric is improved.
In order to make the aforementioned and other objects, features and advantages of the present invention comprehensible, preferred embodiments accompanied with figures are described in detail below.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a schematic structural view of a spinning device of the present invention;
FIG. 2 is a schematic diagram of the spinning apparatus of the present invention;
FIG. 3 is a schematic diagram of the three-dimensional operation of the spinning device of the present invention;
FIG. 4 is a schematic structural view of a yarn guide plate in the spinning device of the present invention;
reference numerals of the above figures: 1-a first yarn guide roller; 2-a suspension member; 3-a yarn guide plate; 4-Z yarn; 5-a yarn shaft; 6-a second yarn guide roller; 7-a lease rod; 8-a frame; 9-heald frames; 10-metal reed; 11-a shedding device; 12-a heald returning device; 13-a reel; 14-three-dimensional orthogonal fabric; 15-warp yarns; 301-thread guide hole.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
The embodiment discloses a weaving device for weaving a three-dimensional orthogonal fabric 14, which comprises a Z yarn leading-in unit, a warp yarn leading-in unit, a weft yarn leading-in unit, a weaving unit and a reel 13, wherein the weaving unit is arranged at the downstream of the Z yarn leading-in unit and the warp yarn leading-in unit and is matched with the weft yarn leading-in unit to weave the introduced yarns into the three-dimensional orthogonal fabric 14, and the reel 13 is arranged at the downstream of the weaving unit to collect the three-dimensional orthogonal fabric 14;
the Z yarn leading-in unit comprises a first yarn fixing part, a first yarn guide roller 1 and a first leasing device, the first yarn fixing part and the reel 13 are respectively connected with two ends of the Z yarn 4 so as to provide a first tension for the Z yarn 4 together in the weaving process, the first yarn guide roller 1 is arranged at the downstream of the first yarn fixing part so as to support and guide the Z yarn 4, and the first leasing device is arranged at the downstream of the first yarn guide roller 1 so as to layer the Z yarn 4;
the warp guiding unit comprises a second yarn fixing part, a second yarn guide roller 6 and a second leasing device, wherein the second yarn fixing part and the reel 13 are respectively connected with two ends of a warp 15 to provide a second tension for the warp 15 together in the weaving process, the second yarn guide roller 6 is arranged at the downstream of the second yarn fixing part to support and guide the warp 15, and the second leasing device is arranged at the downstream of the second yarn guide roller 6 to layer the warp 15.
Referring to fig. 1 to 4, the present embodiment discloses a weaving device for weaving three-dimensional orthogonal fabric, including a Z yarn introduction unit, a warp yarn introduction unit, a weft yarn introduction unit, a weaving unit and a winding shaft 13. In this embodiment, the Z yarn 4 is fed to the weaving unit by the Z yarn feeding unit, and the warp yarn 15 is fed to the weaving unit by the warp yarn feeding unit, so that the mutual interference between the Z yarn 4 and the warp yarn 15 can be avoided, and the friction between the Z yarn 4 and the warp yarn 15 during the weaving process can be reduced. The weaving unit is provided downstream of the Z-yarn introducing unit and the warp yarn introducing unit to weave the introduced yarns into the three-dimensional orthogonal fabric 14 in cooperation with the weft yarn introducing unit, and the reel 13 is provided downstream of the weaving unit to take up the three-dimensional orthogonal fabric 14.
The Z yarn leading-in unit comprises a first yarn fixing part, a first yarn guide roller 1 and a first leasing device. A first yarn holding member and a spool 13 are connected to each end of the Z yarn 4 to collectively provide a first tension to the Z yarn 4 during weaving. The first yarn guide roller 1 is arranged at the downstream of the first yarn fixing part to support and guide the Z yarns 4, and the first leasing device is arranged at the downstream of the first yarn guide roller 1 to layer a plurality of Z yarns 4.
The present embodiment provides the first yarn holding member as a suspension device including a plurality of suspension members 2 provided corresponding to the plurality of Z yarns 4. The hanging part 2 is fixed at one end of the corresponding Z yarn 4, and the other end of the Z yarn 4 passes through the first yarn guide roller 1 and the first stranding device and then is fixed with the reel 13. The hanging piece 2 has a certain weight, the hanging piece 2 has a mass of 300-500 g, and the hanging piece can provide first tension for the Z yarn 4 by matching with the reel 13.
The first lease is a thread guide 3, the thread guide 3 being arranged facing the weaving unit. A guide plate 3 is provided downstream of the first guide roller 1 to delaminate the Z-yarn 4 passing through the first guide roller 1. The first yarn guide roller 1 is arranged at the same height as the central point of the yarn guide plate 3 so as to penetrate and adjust the Z yarn 4. Two rows of yarn guide holes 301, namely an upper row of yarn guide holes and a lower row of yarn guide holes, are transversely arranged on the yarn guide plate 3, and the yarn guide holes 301 in each row are equidistantly arranged and uniformly distributed on the yarn guide plate 3.
The width of the yarn guide plate 3 is 20-40 cm, and the length of the yarn guide plate 3 is consistent with the weaving width. The yarn guide plate 3 has a certain width, so that a certain distance can be arranged between the upper row of yarn guide holes and the lower row of yarn guide holes 301, and a larger distance is reserved between the two layers of Z yarns 4 divided by the yarn guide plate 3, so that the friction between the Z yarns 4 in the weaving process is reduced, and the abrasion to the Z yarns 4 is reduced. The distance between the upper row of yarn guide holes and the lower row of yarn guide holes is 10-30 cm, and the diameter of each single yarn guide hole 301 is 5-20 mm, so that penetration of Z yarns 4 of various specifications can be met. The upper row of yarn guide holes and the lower row of yarn guide holes are respectively arranged close to the upper edge and the lower edge of the yarn guide plate 3, so that the area of the yarn guide plate 3 can be utilized to the maximum extent. The Z yarns 4 penetrating through the first yarn guide roller 1 respectively penetrate through the upper row of yarn guide holes and the lower row of yarn guide holes, so that the Z yarns 4 are divided into two layers, a certain distance is reserved between each Z yarn 4 in the upper layer of Z yarns 4 due to the arrangement of yarn guide spaces, a certain distance is reserved between each Z yarn 4 in the lower layer of Z yarns 4, and friction among a plurality of Z yarns 4 in the weaving process can be reduced.
The warp yarn introduction unit comprises a second yarn holding member, a second yarn guide roller 6 and a second leasing means. The second yarn holding member and the winding shaft 13 are respectively connected to both ends of the warp yarn 15 to provide a second tension to the warp yarn 15 together during the weaving process. Due to the high number of warp threads 15, the second thread holding part is a spindle 5 for easy handling. One end of the warp 15 is fixed on the yarn shaft 5, and the other end passes through the second yarn guide roller 6 and the second leasing device and then is fixed with the reel 13. So that the yarn shaft 5 can cooperate with the winding shaft 13 to jointly provide a second tension to the warp yarns 15 during weaving. A second guide roller 6 is provided downstream of the yarn shaft 5 to support and guide the warp yarn 15. A second lease device is provided downstream of the second guide roller 6 to stratify the warp threads 15. The second lease mechanism in this embodiment is a lease rod 7.
The weft yarn guiding unit is a rapier. The weaving unit is arranged at the downstream of the Z yarn leading-in unit and the warp leading-in unit and is used for weaving the introduced yarns in cooperation with the rapier. The weaving unit comprises a frame 8, a plurality of heald frames 9 and a metal reed 10.
The frame 8 is used to fix the respective components. The plurality of heald frames 9 are provided on the frame 8 and arranged in order in the left-right direction. The upper end of the heald frame 9 is connected with the frame 8 through a heald lifting device 11, the heald lifting device 11 comprises a heald lifting rod and a heald lifting rope, the heald lifting rope is connected with the upper end of the heald frame 9, the heald lifting rod is connected with the heald lifting rope, the heald lifting rod is connected with the frame 8, and the heald lifting device 11 drives the heald frame 9 to move upwards. The lower ends of the heald frames 9 are connected to the frame 8 via a return device 12, so that the heald frames 9 can be moved downwards. In the frame 8, motors are provided to enable the operation of the lifting device 11 and the return device 12.
A plurality of heald frames 9 are provided downstream of the warp yarn introducing unit and the Z yarn introducing unit to penetrate the warp yarn 15 and the Z yarn 4, respectively. The rapier is provided downstream of the plurality of heald frames 9 to introduce the weft yarn. The reed 10 is provided downstream of the rapier and can swing left and right to push the weft yarn introduced by the rapier into the weaving shed. A reel 13 is provided downstream of the weaving unit to take up the woven three-dimensional orthogonal fabric 14.
The yarn guide plate 3 is arranged at the position of 50-100 cm on the right side of the rack 8, so that the Z yarn 4 with a certain length has an unfolding space. In the weaving process, the Z yarn 4 is pulled leftwards, so that the yarn guide plate 3 moves leftwards, and the yarn guide plate 3 is arranged at the position 50-100 cm away from the right side of the rack 8, so that the yarn guide plate 3 can be prevented from impacting the rack 8.
The special three-dimensional weaving machine can only weave three-dimensional woven fabrics, needs more yarn shafts 5 for yarn supply, and cannot weave single-layer fabrics. In the three-dimensional orthogonal structure woven by the traditional loom, the Z yarn 4 cannot be completely vertical to the warp and weft yarns, the warp and weft yarns are difficult to stretch, and the structure cannot strictly meet the design requirement. The weaving device of the embodiment can weave a single-layer fabric, and can also realize the weaving of a plurality of layers of three-dimensional orthogonal fabrics 14. When weaving a single-layer fabric, the use of a Z yarn introduction unit is not required. In weaving the three-dimensional orthogonal fabric 14, the weaving device of the embodiment can control the tension of the warp 15 and the Z yarn 4 respectively, so that the Z yarn 4 can be perpendicular to the warp and weft in the fabric.
The weaving device of this embodiment adopts thread guide plate 3 to carry out the layering to Z yarn 4, adopts lease rod 7 to carry out the layering to warp 15, increases Z yarn 4 and warp 15's interval, has reduced and has weavingd the friction and the entanglement between in-process warp 15 and Z yarn 4.
The yarn tension is an important process parameter affecting the quality and processing efficiency of the fabric during weaving of the fabric, and therefore must be precisely controlled.
The required tension of the Z-yarns 4 and warp yarns 15 is different during weaving. If both the Z yarn 4 and the warp yarn 15 are fixed by the yarn shaft 5, the Z yarn 4 and the warp yarn 15 are both provided with tension by the yarn shaft 5, and the tension provided by the yarn shaft 5 is the same, which cannot satisfy the tension required by both the Z yarn 4 and the warp yarn 15. If the tension on the yarn shaft 5 is too low, this may result in insufficient tension on the warp yarn 15, defects in the fabric may occur which degrade its quality, and a lower tension may cause the Z yarn 4 to bulge relative to the fabric surface to form defects in the fabric surface. If the tension of the yarn axis 5 is too large, the verticality of the Z yarn 4 is poor, and the inclination angle of the Z yarn 4 in the fabric is about 36 degrees and is difficult to be tightly distributed, so that the heat conducting performance of the fabric is affected. Therefore, in the embodiment, the first yarn fixing part is arranged in the Z yarn guiding-in unit, the first yarn fixing part and the reel 13 are respectively connected with two ends of the Z yarn 4 to provide a first tension for the Z yarn 4 in the weaving process, the second yarn fixing part is arranged in the warp guiding-in unit, the second yarn fixing part and the reel 13 are respectively connected with two ends of the warp 15 to provide a second tension for the warp 15 in the weaving process, so that different tensions required by the Z yarn 4 and the warp 15 in the weaving process can be met, the woven fabric has good appearance effect, uniform warp and weft density, no obvious defect, good verticality of the Z yarn 4 and no splitting or breaking of the yarn in the weaving process, and the quality of the three-dimensional orthogonal woven fabric is improved.
In the embodiment, the Z yarns 4 are made of materials with heat conduction performance, the Z yarns 4 have good verticality in the forming fabric, and the inclination angle of the Z yarns 4 can be close to 90 degrees, so that the Z yarns 4 in the forming fabric are distributed more tightly, and the forming fabric has better heat conduction performance.
The utility model discloses the principle and the implementation mode of the utility model are explained by applying the concrete embodiment, and the explanation of the above embodiment is only used for helping to understand the technical scheme and the core idea of the utility model; meanwhile, for the general technical personnel in the field, according to the idea of the present invention, there are changes in the specific implementation and application scope, to sum up, the content of the present specification should not be understood as the limitation of the present invention.

Claims (9)

1. A weaving device for weaving three-dimensional orthogonal fabric, characterized in that the weaving device comprises a Z yarn leading-in unit, a warp yarn leading-in unit, a weft yarn leading-in unit, a weaving unit and a reel, wherein the weaving unit is arranged at the downstream of the Z yarn leading-in unit and the warp yarn leading-in unit and is matched with the weft yarn leading-in unit to weave the introduced yarn into the three-dimensional orthogonal fabric, and the reel is arranged at the downstream of the weaving unit to collect the three-dimensional orthogonal fabric;
the Z yarn leading-in unit comprises a first yarn fixing piece, a first yarn guide roller and a first leasing device, the first yarn fixing piece and the reel are respectively connected with two ends of the Z yarn so as to provide a first tension for the Z yarn together in the weaving process, the first yarn guide roller is arranged at the downstream of the first yarn fixing piece so as to support and guide the Z yarn, and the first leasing device is arranged at the downstream of the first yarn guide roller so as to layer the Z yarn;
the warp guiding-in unit comprises a second yarn fixing part, a second yarn guide roller and a second leasing device, the second yarn fixing part and the reel are respectively connected with two ends of the warp so as to provide second tension for the warp together in the weaving process, the second yarn guide roller is arranged at the downstream of the second yarn fixing part so as to support and guide the warp, and the second leasing device is arranged at the downstream of the second yarn guide roller so as to layer the warp.
2. The textile apparatus of claim 1, wherein the first yarn securing member is a suspension device or a yarn shaft.
3. The textile apparatus of claim 2, wherein said first yarn holding member is a suspension device including a plurality of suspension members disposed in correspondence with a plurality of said Z-yarns, said suspension members being secured to one ends of the Z-yarns in correspondence therewith, the other ends of said Z-yarns being secured to said spool.
4. The textile apparatus of claim 1, wherein the second yarn securing member is a suspension device or a yarn shaft.
5. The textile apparatus of claim 4, wherein the second yarn securing member is a yarn shaft.
6. The textile apparatus for weaving three-dimensional orthogonal fabric according to claim 1, wherein the first lease device is a yarn guide or a lease rod.
7. The textile apparatus according to claim 6, wherein the first leasing device is a yarn guide plate, the yarn guide plate is arranged facing the knitting unit, and at least two rows of yarn guide holes are formed in the yarn guide plate to allow the Z yarn to pass through.
8. The textile apparatus for weaving three-dimensional orthogonal fabric according to claim 1, wherein the second lease device is a yarn guide or a lease rod.
9. The textile apparatus for weaving three-dimensional orthogonal fabrics according to claim 8, characterized in that said second lease means is a lease rod.
CN202020329232.2U 2020-03-17 2020-03-17 Weaving device for weaving three-dimensional orthogonal fabric Active CN212451826U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202020329232.2U CN212451826U (en) 2020-03-17 2020-03-17 Weaving device for weaving three-dimensional orthogonal fabric

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202020329232.2U CN212451826U (en) 2020-03-17 2020-03-17 Weaving device for weaving three-dimensional orthogonal fabric

Publications (1)

Publication Number Publication Date
CN212451826U true CN212451826U (en) 2021-02-02

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Application Number Title Priority Date Filing Date
CN202020329232.2U Active CN212451826U (en) 2020-03-17 2020-03-17 Weaving device for weaving three-dimensional orthogonal fabric

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CN (1) CN212451826U (en)

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