CN212441765U

CN212441765U - Quadruplex position rotary spraying equipment

Info

Publication number: CN212441765U
Application number: CN202020418020.1U
Authority: CN
Inventors: 尹荣造; 叶茂容
Original assignee: Borunte Robot Co Ltd
Current assignee: Borunte Robot Co Ltd
Priority date: 2020-03-27
Filing date: 2020-03-27
Publication date: 2021-02-02
Anticipated expiration: 2030-03-27

Abstract

The utility model belongs to the technical field of the machine of shifting technique and specifically relates to a rotatory spraying equipment of quadruplex position, including frame and central rotating shaft frame, install in this frame and be used for driving the rotatory 180 first power unit of central rotating shaft frame, two stations and be used for driving the rotatory 360 second power unit of two stations are all installed to the both ends of central rotating shaft frame. The utility model discloses, it is rotatory to utilize central rotating shaft frame, and two simplex positions at cooperation both ends are rotatory, have reached six spraying robot multistation angle spraying products of cooperation, enable six spraying robots through the robot fixing base simultaneously and install in quadruplex position rotatory spraying equipment top, save on-the-spot controlling part and pleasing to the eye, and the operation debugging is convenient, has solved the loaded down with trivial details of manual production, and is inefficient, the big scheduling problem of intensity of labour. The automatic function of continuity, high efficiency and high quality is realized.

Description

Quadruplex position rotary spraying equipment

Technical Field

The utility model relates to a machine technical field that shifts specifically is a quadruplex position rotary spraying equipment.

Background

Industrial robots play an important role in the development of industrial automation. The robot can be manually operated, and can also plan a track by using a programming means to realize autonomous motion.

As shown in figure 1, in the existing double-station rotary spraying equipment, a first servo motor 14 is installed in a support 24 and used for driving a central rotary shaft frame 2 on the support to rotate for 180 degrees, the position is detected by two position sensors 16, and then a six-axis spraying robot 18 beside the position carries out spraying operation on a station 3 at the end part of the central rotary shaft frame 2.

The existing six-axis spraying robot 18 is installed beside the equipment, namely, the robot is installed in a floor type, and has the defects of few stations, large occupied space, complex debugging and matching, influence on attractiveness, complex manual production, low efficiency and high labor intensity.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a quadruplex position rotary spraying equipment to solve the problem that proposes among the above-mentioned background art. According to the four-station rotary spraying equipment, the six-axis spraying robot can be directly erected on the four-station rotary spraying equipment, and the six-axis robot can be circularly butted with a four-station product for spraying.

In order to achieve the above object, the utility model provides a following technical scheme:

the utility model provides a rotatory spraying equipment of quadruplex position, includes frame and center rotating shaft frame and robot fixing base, installs the first power unit that is used for driving the rotation of center rotating shaft frame 180 in this frame, two stations and the second power unit that is used for driving two stations rotation 360 are all installed to the both ends of center rotating shaft frame.

Further, the first power mechanism comprises an intermittent divider and a first servo motor linked with the intermittent divider, wherein: the intermittent divider is positioned in the rack, and a rotating shaft of the first servo motor is positioned outside the rack and is provided with a central rotating shaft frame through a connecting plate.

Furthermore, mounting boxes are mounted at two ends of the central rotating shaft frame, and the second power mechanism is a servo motor and a speed reducer power mechanism which are located in the mounting boxes.

Furthermore, servo motor and speed reducer power unit are including the second servo motor that is located the mounting box, and the fixed plate in the mounting box is run through to this second servo motor's pivot, and the top cover is equipped with the driving gear, install two sets of driven gear about driving gear axial symmetry on the fixed plate, and with driving gear engaged with, this driven gear cover is equipped with the first connecting axle that runs through the fixed plate, the bottom cover of first connecting axle is equipped with drive sprocket, drive sprocket provides 360 rotary power to the station that corresponds with it.

Further, a second connecting shaft is installed at the bottom of the station, the bottom of the second connecting shaft penetrates through the installation box and penetrates through the fixing plate, a driven sprocket is sleeved on the bottom of the second connecting shaft, and the driving sprocket and the driven sprocket are linked through a chain.

Furthermore, symmetrical in-place inductors are installed on two sides of the robot fixing seat, and in an initial state, one group of in-place inductors are located right below one end of the central rotating shaft bracket.

Furthermore, a control and power connection interface is further installed on one side of the rack.

Further, still install the robot fixing base in just being close to central rotating shaft frame department in the frame, install six spraying robot on the robot fixing base.

Furthermore, universal wheels and bolt lifting support legs are further mounted at four corners of the bottom of the rack.

Furthermore, fixed angle irons are further installed at the bottom of the periphery of the rack.

Compared with the prior art, the beneficial effects of the utility model are that:

the utility model discloses, for solving the limitation of the rotatory spraying equipment in duplex position, the rotatory spraying equipment in quadruplex position has increased two stations, and the current situation on the equipment next door is installed to the robot of the rotatory spraying equipment in duplex position of contrast simultaneously, and this rotatory spraying equipment in quadruplex position designs into robot (six spraying robot) and stands in the equipment top, has optimized equipment area when having increased work efficiency, and is more pleasing to the eye, convenient, high-efficient.

The utility model discloses, six spraying robot can directly stand in the equipment top through the installation of robot fixing base, and quadruplex position product center revolving shaft frame is rotatory 180, and 360 circulation selection of simplex position rotation carry out the spraying.

The utility model discloses, it is rotatory to utilize central rotating shaft frame, and two simplex positions at cooperation both ends are rotatory, have reached six spraying robot multistation angle spraying products of cooperation, enable six spraying robots through the robot fixing base simultaneously and install in quadruplex position rotatory spraying equipment top, save on-the-spot controlling part and pleasing to the eye, and the operation debugging is convenient, has solved the loaded down with trivial details of manual production, and is inefficient, the big scheduling problem of intensity of labour. The automatic function of continuity, high efficiency and high quality is realized.

Drawings

Fig. 1 is a schematic structural diagram of a conventional double-station rotary spraying device.

Fig. 2 is a schematic structural diagram of the present invention.

Fig. 3 is a schematic view of another view angle of the structure of the present invention.

Fig. 4 is a schematic view of the present invention taken from fig. 1 with the frame removed.

Fig. 5 is a schematic view of another perspective view of fig. 3 according to the present invention.

Fig. 6 is a schematic view of the six-axis painting robot of fig. 1 (or fig. 2) according to the present invention.

Fig. 7 is a schematic bottom view of fig. 1 (with the mounting box hidden) according to the present invention.

Fig. 8 is a schematic view of the present invention shown in fig. 2 after rotating 180 ° in the direction of a.

In the figure: the automatic control system comprises a machine frame 1, a central rotating shaft frame 2, a station 3, a mounting box 4, a second servo motor 5, a driving gear 6, a driven gear 7, a first connecting shaft 8, a driving sprocket 9, a second connecting shaft 10, a driven sprocket 11, a chain 12, an intermittent divider 13, a first servo motor 14, a robot fixing seat 15, a position sensor 16, a control and power connection interface 17, a six-shaft spraying robot 18, a universal wheel 19, a bolt lifting support leg 20, a fixed angle iron 21, a connecting plate 22, a fixed plate 23 and a support 24.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

In the description of the present invention, it should be noted that the terms "upper/lower end", "inner", "outer", "front end", "rear end", "both ends", "one end", "the other end" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present invention, it should be noted that, unless explicitly stated or limited otherwise, the terms "mounted," "disposed/sleeved," "connected," and the like are to be construed broadly, e.g., "connected," which may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.

Referring to fig. 2-8, the present invention provides a technical solution:

the utility model provides a quadruplex position rotatory spraying equipment, includes frame 1 and central rotatory pedestal 2, and central rotatory pedestal 2 is similar to the shape of "telephone receiver", installs the first power unit that is used for driving central rotatory pedestal 2 and rotates 180 in this frame 1, two stations 3 and the second power unit that is used for driving two stations 3 and rotate 360 are all installed to the both ends of central rotatory pedestal 2.

Specifically, the first power mechanism includes an intermittent divider 13 and a first servo motor 14 linked therewith, wherein: the intermittent divider 13 is positioned in the frame 1, the rotating shaft of the first servo motor 14 is positioned outside the frame 1, and the central rotating shaft frame 2 is installed through a connecting plate 22.

Specifically, the two ends of the central rotating shaft frame 2 are both provided with a mounting box 4, and the second power mechanism is a servo motor and a speed reducer power mechanism which are positioned in the mounting box 4; the servo motor and speed reducer power mechanism comprises a second servo motor 5 positioned in the mounting box 4, a rotating shaft of the second servo motor 5 penetrates through a fixing plate 23 in the mounting box 4, a driving gear 6 is sleeved at the top of the second servo motor 5, two groups of driven gears 7 which are axially symmetrical relative to the driving gear 6 and are meshed with the driving gear 6 are mounted on the fixing plate 23, a first connecting shaft 8 penetrating through the fixing plate 23 is sleeved on the driven gears 7, a driving chain wheel 9 is sleeved at the bottom of the first connecting shaft 8, and the driving chain wheel 9 provides 360-degree rotating power for a corresponding station 3; the bottom of station 3 is installed second connecting axle 10, the bottom of second connecting axle 10 is followed mounting box 4 and is penetrated, and is equipped with driven sprocket 11 after penetrating fixed plate 23, links through chain 12 between this drive sprocket 9 and the driven sprocket 11.

Specifically, still install robot fixing base 15 on frame 1 and near center rotating shaft frame 2 department, six spraying robot 18 are installed to robot fixing base 15 on, as shown in fig. 2, fig. 8, six spraying robot 18 can the multistation angle spraying product.

Specifically, a control and power connection interface 17 is further installed on one side of the rack 1, as shown in fig. 7, the control and power connection interface 17 can be connected to a control system and a power supply circuit to control the operation and work of the intermittent divider 13, the first servo motor 14, the second servo motor 5, the in-place sensor 16, the six-axis spraying robot 18 and the like, and the in-place sensor 16 can be an inductive switch.

Specifically, symmetrical in-place sensors 16 are installed on two sides of the robot fixing seat 15, in an initial state, one set of in-place sensors 16 is located right below one end of the central rotating shaft frame 2, as shown in fig. 2, in the initial state, the central rotating shaft frame 2 is located on one side of the robot fixing seat 15, at this time, the in-place sensor 16 on the side is located right below the central rotating shaft frame 2 and is used for detecting the central rotating shaft frame 2, (so that a trigger signal can be transmitted to the control system, the control system controls the intermittent divider 13 and the first servo motor 14 to stop working), when the rotation is needed, the control system controls the intermittent divider 13 and the first servo motor 14 to start working and rotate according to the direction a in the figure, when the sensor rotates right below the in-place sensor 16 on the other side of the robot fixing seat 15, the trigger signal is transmitted to the control system, the control system controls the intermittent divider 13 and the first servo motor 14 to stop working, and at this time, as shown in fig. 8, the central rotating shaft frame 2 just rotates 180 degrees, so that the six-axis spraying robot 18 can spray products at multiple positions and angles conveniently.

Specifically, universal wheels 19 and bolt lifting legs 20 are further mounted at four corners of the bottom of the rack 1, as shown in fig. 7, the universal wheels 19 are mounted to facilitate movement, the bolt lifting legs 20 are mounted to enable the equipment to be adjusted in height up and down through rotation.

Specifically, the bottom of the periphery of the rack 1 is also provided with fixed angle irons 21, as shown in fig. 7, the fixed angle irons 21 are arranged, and the equipment can be installed in other places for use through the matching of bolts and the fixed angle irons 2, for example, the equipment is applied to the fields of spraying of complex products, automobile manufacturing, ship manufacturing, aerospace and the like.

In the utility model, a central rotating shaft bracket 2 is arranged on a frame 1 and is an integral rotating supporting structure of the equipment; the four stations 3 are respectively installed and erected at two ends of the central rotating shaft frame 2 through installation boxes 4 and are used as product bearing mechanisms; a servo motor and speed reducer power mechanism composed of a second servo motor 5 and gears (a driving gear 6 and a driven gear 7) and the like is used as a power combination in the connection of the stations 3 to provide 360-degree rotation power; a first power mechanism consisting of an intermittent divider 13 and a first servo motor 14 positioned in the frame 1 provides 180-degree rotary power for the central rotary (shaft) frame; the two in-place sensors 16 are used for detecting the rotation of the servo motor and the power mechanism of the speed reducer; the six-axis spraying robot 18 is arranged above the robot fixing seat 7 and can spray products at multiple working positions and angles.

The utility model discloses, six spraying robot 18 can directly install through robot fixing base 15 and stand in the equipment top, and the 2 rotatory 180 in quadruplex position product center swivel spindle tower, the 3 rotatory 360 circulations of simplex position select to carry out the spraying.

The utility model discloses, for solving the limitation of the rotatory spraying equipment in duplex position, the rotatory spraying equipment in quadruplex position has increased two stations 3, compares the current situation on equipment next door simultaneously to the robot of the rotatory spraying equipment in duplex position, and this rotatory spraying equipment in quadruplex position designs into robot (six spraying robot 18) and stands in the equipment top, has optimized equipment area when having increased work efficiency, and is more pleasing to the eye, convenient, high-efficient.

The utility model discloses, it is rotatory to utilize central rotatory pedestal 2, and two simplex position 3 rotations at cooperation both ends have reached the 18 multistation angle spraying products of six spraying robots of cooperation, enable six spraying robot 18 people through robot fixing base 15 simultaneously and install in the rotatory spraying equipment top of quadruplex position, save on-the-spot controlling part and pleasing to the eye, and the operation and debugging is convenient, has solved the loaded down with trivial details of manual production, and is inefficient, the big scheduling problem of intensity of labour. The automatic function of continuity, high efficiency and high quality is realized.

Other parts such as control system, voltage, etc. for description in the utility model are prior art, and are not detailed here.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a quadruplex position rotary spraying equipment, includes frame (1) and central rotating shaft frame (2) and robot fixing base (15), its characterized in that: a first power mechanism for driving the central rotating shaft frame (2) to rotate 180 degrees is installed in the rack (1), and two stations (3) and a second power mechanism for driving the two stations (3) to rotate 360 degrees are installed at two ends of the central rotating shaft frame (2).

2. The four-station rotational spraying apparatus of claim 1, wherein: the first power mechanism comprises an intermittent divider (13) and a first servo motor (14) linked with the intermittent divider, wherein: the intermittent divider (13) is positioned in the rack (1), the rotating shaft of the first servo motor (14) is positioned outside the rack (1), and the central rotating shaft frame (2) is installed through a connecting plate (22).

3. The four-station rotational spraying apparatus of claim 1, wherein: mounting boxes (4) are mounted at two ends of the central rotating shaft frame (2), and the second power mechanisms are servo motors and speed reducer power mechanisms located in the mounting boxes (4).

4. A four-station rotary painting apparatus according to claim 3, characterised in that: servo motor and speed reducer power unit is including second servo motor (5) that are located mounting box (4), and the pivot of this second servo motor (5) runs through fixed plate (23) in mounting box (4), and the top cover is equipped with driving gear (6), install two sets of driven gear (7) about driving gear (6) axisymmetric on fixed plate (23), and with driving gear (6) engaged with, this driven gear (7) cover is equipped with first connecting axle (8) that run through fixed plate (23), the bottom cover of first connecting axle (8) is equipped with drive sprocket (9), drive sprocket (9) provide 360 rotary power to station (3) that correspond with it.

5. The four-station rotational spraying apparatus of claim 4, wherein: second connecting axle (10) is installed to the bottom of station (3), the bottom of second connecting axle (10) is followed mounting box (4) and is penetrated, and is equipped with driven sprocket (11) after running through fixed plate (23), links through chain (12) between this drive sprocket (9) and driven sprocket (11).

6. The four-station rotational spraying apparatus of claim 1, wherein: symmetrical in-place inductors (16) are installed on two sides of the robot fixing seat (15), and in an initial state, one group of in-place inductors (16) are located right below one end of the central rotating shaft frame (2).

7. The four-station rotational spraying apparatus of claim 1, wherein: and a control and power connection interface (17) is further installed on one side of the rack (1).

8. The four-station rotational spraying apparatus of claim 1, wherein: the robot is characterized in that a robot fixing seat (15) is further mounted on the rack (1) and close to the central rotating shaft frame (2), and a six-shaft spraying robot (18) is mounted on the robot fixing seat (15).

9. The four-station rotational spraying apparatus of claim 1, wherein: four corners of the bottom of the frame (1) are also provided with universal wheels (19) and bolt lifting support legs (20).

10. The four-station rotational spraying apparatus of claim 1, wherein: fixed angle irons (21) are further mounted at the bottom of the periphery of the rack (1).