CN212420629U - Tensioning wheel processing production line - Google Patents
Tensioning wheel processing production line Download PDFInfo
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- CN212420629U CN212420629U CN202020226020.1U CN202020226020U CN212420629U CN 212420629 U CN212420629 U CN 212420629U CN 202020226020 U CN202020226020 U CN 202020226020U CN 212420629 U CN212420629 U CN 212420629U
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Abstract
The utility model relates to a tensioning wheel processing production line, which comprises a frame, wherein a feeding device, an inner hole processing device, a workpiece conveying device and at least two groove rolling devices are arranged on the frame, the workpiece conveying device comprises a feeding conveying device and a discharging conveying device, the feeding conveying device comprises a feeding conveying belt, the discharging conveying device comprises a discharging conveying belt, the discharging conveying belt is arranged between the two groove rolling devices, a first feeding station and a second feeding station are both provided with a feeding mechanical arm, the feeding mechanical arm picks the workpiece processed by the inner hole from the feeding conveying belt to the groove rolling devices, and the feeding mechanical arm picks the workpiece to the discharging conveying belt after the groove rolling devices are processed; the feeding and discharging mechanical arm on the first feeding station and the second feeding station can realize the respective conveying of workpieces to be processed to the groove rolling equipment, the workpieces finished by the groove rolling are conveyed to the feeding conveying belt through the feeding and discharging mechanical arm, the automatic feeding and discharging is realized, the processing beats of tensioning wheels of different models can be met, and the continuous production can be effectively realized.
Description
Technical Field
The invention relates to a tensioning wheel processing production line.
Background
The hole processing and the grooving will be carried out in the take-up pulley production, and the above-mentioned processing of many needs are carried out on different equipment among the prior art, need the manual work to carry out the transportation of work piece, has influenced machining efficiency, and the beat of different model take-up pulley processing is different moreover, adopts the conveyer belt directly to link together above-mentioned processing equipment, because the processing beat is inconsistent, can not effectively realize continuous production, consequently can not effectively be applicable to the processing of different model take-up pulleys.
Disclosure of Invention
The invention aims to solve the technical problem of providing a tensioning wheel processing production line which can effectively improve the processing efficiency of tensioning wheels and can be used for processing tensioning wheels of various models.
In order to solve the technical problems, the technical scheme of the invention is as follows: a tensioning wheel processing production line comprises a frame, wherein a feeding device, an inner hole processing device, a workpiece conveying device and at least two groove rolling devices are arranged on the frame, the workpiece conveying device comprises a feeding conveying device and a discharging conveying device, the feeding conveying device comprises a feeding conveying belt, the blanking conveying device comprises a blanking conveying belt, the feeding device places the workpiece to the inner hole machining equipment, and the workpiece processed by the inner hole processing equipment is placed on a feeding conveyer belt, the discharging conveyer belt is arranged between the two rolling groove equipment, the feeding conveyer belt is provided with a first feeding station and a second feeding station, the first feeding station and the second feeding station are both provided with a feeding and discharging manipulator, the feeding and discharging mechanical arm grabs the workpiece with the processed inner hole to the groove rolling equipment from the feeding conveying belt, and the feeding and discharging mechanical arm grabs the workpiece to the discharging conveying belt after the groove rolling equipment is processed.
According to the preferable technical scheme, the feeding device comprises a feeding moving table and a conveying manipulator, the feeding moving table is installed on a rack and is provided with a feeding station and a feeding station, an air cylinder for driving the moving table to move between the feeding station and the feeding station is arranged on the rack, a third feeding station is further arranged on the feeding conveying belt, the conveying manipulator enables a workpiece to be grabbed to the third feeding station from the upper moving table located on the feeding station, and a feeding and discharging manipulator is further arranged on the third feeding station.
According to the preferable technical scheme, a workpiece turnover device is further arranged on the third feeding station and comprises a lifting plate, a lifting pushing cylinder is arranged between the lifting plate and the rack, a pneumatic clamping jaw is arranged above the lifting plate and fixedly mounted at the rotating end of the rotating cylinder.
As an optimized technical scheme, the feeding and discharging mechanical arm comprises a rotating plate and a moving seat, a first clamping mechanical arm and a second clamping mechanical arm which are perpendicular to each other are installed on the rotating plate, a rotation driving mechanism is arranged between the rotating plate and the moving seat, and a moving driving mechanism is arranged between the moving seat and the rack.
According to a preferable technical scheme, the first clamping mechanical arm and the second clamping mechanical arm comprise shells, at least two clamping fingers are arranged on the shells, and pushing mechanisms for pushing the workpieces outwards when the clamping fingers are loosened are further arranged on the shells.
Preferably, the pushing mechanism comprises a pushing plate arranged between the clamping fingers, and a supporting spring is arranged between the pushing plate and the shell.
As a preferable technical scheme, the shell is further provided with a guide hole, a support column is movably mounted in the guide hole, the support column is fixedly mounted on the push plate, and the support spring is sleeved outside the support column and supported between the push plate and the shell.
As preferred technical scheme, conveying mechanical hand with be equipped with work piece translation conveying mechanism between the third material loading station, work piece translation conveying mechanism includes movable mounting and is in location push pedal in the frame, the location push pedal has push pedal first station and push pedal second station, the location push pedal with be equipped with push pedal actuating mechanism between the frame, fixed mounting has V type locating piece on the push pedal of location, still be equipped with the side and push away the cylinder in the frame, the side pushes away the cylinder and is in the location push pedal is located during the push pedal second station, pushes away the work piece to pasting at V type locating piece.
According to the preferable technical scheme, a workpiece blocking mechanism is arranged on the feeding conveying belt and comprises a V-shaped stop block, and a stop block driving mechanism for driving the stop block to move so as to block the workpiece is arranged between the V-shaped stop block and the rack.
As a preferable technical scheme, the tail end of the blanking conveying belt is further provided with a deburring mechanism, the deburring mechanism comprises an inner diameter grabbing mechanical arm for grabbing the inner diameter of a workpiece and a blocking block arranged at the tail end of the blanking conveying belt, the deburring mechanism further comprises a deburring device, the deburring device comprises two deburring grinding wheels arranged at intervals, a rotation driving mechanism and a grinding wheel feeding mechanism for driving the two deburring grinding wheels to mutually approach or separate are arranged between the two deburring grinding wheels and the rack, the rotation directions of the two deburring grinding wheels are the same, the inner diameter grabbing mechanical arm clamps the workpiece between the two deburring grinding wheels, the inner diameter grabbing mechanical arm comprises a mechanical arm body, the mechanical arm body is arranged on the mechanical arm rotation driving mechanism, the inner diameter grabbing mechanical arm drives the workpiece clamped by the mechanical arm to rotate for at least 180 degrees in the deburring process, the rotation direction of the workpiece is opposite to that of the deburring grinding wheel.
Due to the adoption of the technical scheme, the tensioning wheel processing production line comprises a rack, wherein a feeding device, inner hole processing equipment, a workpiece conveying device and at least two groove rolling equipment are arranged on the rack, the workpiece conveying device comprises a feeding conveying device and a discharging conveying device, the feeding conveying device comprises a feeding conveying belt, the discharging conveying device comprises a discharging conveying belt, the feeding device places a workpiece to the inner hole processing equipment and places the workpiece processed by the inner hole processing equipment on the feeding conveying belt, the discharging conveying belt is arranged between the two groove rolling equipment, the feeding conveying belt is provided with a first feeding station and a second feeding station, the first feeding station and the second feeding station are both provided with a feeding mechanical arm, and the mechanical arm is used for grabbing the workpiece processed by the inner hole from the feeding conveying belt to the groove rolling equipment, after the groove rolling equipment finishes processing, the feeding and discharging mechanical arm grabs the workpiece to a feeding conveyer belt; the feeding and discharging mechanical arm on the first feeding station and the second feeding station can realize the respective conveying of workpieces to be processed to the groove rolling equipment, the workpieces finished by the groove rolling are conveyed to the discharging conveying belt through the feeding and discharging mechanical arm, the automatic feeding and discharging is realized, each groove rolling equipment can be processed respectively, one groove rolling equipment can be used for independently processing, the processing beat of tensioning wheels of different models can be met, and the continuous production can be effectively realized.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts. A moving guide mechanism is arranged between the moving platform and the inner wall of the cylinder body
FIG. 1 is a schematic structural diagram of an embodiment of the present invention;
FIG. 2 is an enlarged view of a portion of FIG. 1 at I;
FIG. 3 is an enlarged view of a portion of FIG. 1 at II;
fig. 4 and 5 are schematic structural views of a loading and unloading robot in the embodiment of the invention;
FIG. 6 is a side view of FIG. 4;
FIGS. 7 and 8 are schematic structural views of a workpiece turnover device in an embodiment of the invention;
FIG. 9 is a top view of FIG. 7;
FIG. 10 is a schematic structural view of a deburring mechanism in an embodiment of the present invention;
FIG. 11 is a top view of FIG. 10;
FIG. 12 is a schematic illustration of a deburring mechanism in an embodiment of the invention;
fig. 13 is a schematic structural view of a workpiece blocking mechanism in an embodiment of the present invention.
Detailed Description
As shown in fig. 1-3, a tensioning wheel processing production line comprises a frame 1, wherein a feeding device, an inner hole processing device 2, a workpiece conveying device and at least two groove rolling devices 3 are arranged on the frame, the workpiece conveying device comprises a feeding conveying device and a discharging conveying device, the feeding conveying device comprises a feeding conveying belt 4, the discharging conveying device comprises a discharging conveying belt 5, the feeding device places a workpiece 35 to the inner hole processing device and places the workpiece processed by the inner hole processing device on the feeding conveying belt 4, the discharging conveying belt 5 is arranged between the two groove rolling devices, the feeding conveying belt is provided with a first feeding station 6 and a second feeding station 7, the first feeding station and the second feeding station are both provided with a mechanical arm for feeding and discharging, the feeding mechanical arm picks the workpiece processed by the inner hole from the feeding conveying belt to the groove rolling devices, and after the groove rolling equipment finishes processing, the workpiece is grabbed to the blanking conveying belt 5 by the feeding and blanking manipulator. The feeding and discharging mechanical arms on the first feeding station 6 and the second feeding station 7 can realize the respective conveying of workpieces to be processed to the groove rolling equipment, the workpieces finished by the groove rolling are conveyed to the feeding conveying belt through the feeding and discharging mechanical arms, the automatic feeding and discharging are realized, each groove rolling equipment can be processed respectively, one groove rolling equipment can also be used for independently processing, the processing beats of tensioning wheels of different models can be met, and the continuous production can be effectively realized.
The feeding device comprises a feeding mobile station 8 installed on the frame and a conveying manipulator 9, the feeding mobile station is provided with a feeding station 10 and a feeding station 11, the frame is provided with a driving cylinder 12, the mobile station moves between the feeding station and the feeding station, a third feeding station is further arranged on the feeding conveyor belt, the conveying manipulator enables workpieces to be grabbed to the third feeding station from the upper moving station located on the feeding station, and a feeding and discharging manipulator is further arranged on the third feeding station 13.
The last unloading manipulator snatchs the work piece on the third material loading station to hole processing equipment to the work piece that will process the completion is taken off, and the last unloading manipulator of third material loading station still can cooperate the work piece turn-over device to carry out the work piece turn-over operation in this embodiment.
As shown in fig. 4-6, the loading and unloading manipulator includes a rotating plate 18 and a moving seat 19, a first clamping manipulator 20 and a second clamping manipulator 21 are mounted on the rotating plate 18 and are perpendicular to each other, a rotation driving mechanism is disposed between the rotating plate and the moving seat, the rotation driving mechanism may adopt a rotating cylinder 38, and a moving driving mechanism is disposed between the moving seat and the rack. The movable driving mechanism can adopt a gear rack mechanism and the like, the movable driving mechanism drives the movable base to move, so that the feeding and discharging mechanical arm can move to a third station and move to inner hole machining equipment, the working positions of the first clamping mechanical arm and the second clamping mechanical arm can be switched through rotation of the rotating plate, when the first clamping mechanical arm is used for machining and finishing the workpiece and taking down, the rotating plate can be rotated, the second clamping mechanical arm for clamping the workpiece to be machined is used for aligning a workpiece clamp of the machining equipment, and feeding of the unmachined workpiece can be carried out.
The first clamping mechanical arm and the second clamping mechanical arm comprise a shell 22, at least two clamping fingers 23 are arranged on the shell, and a pushing mechanism for pushing the workpiece outwards when the clamping fingers are loosened is further arranged on the shell. The direction in which the workpiece is pushed outward when the clamping fingers are released is shown in fig. 4.
The pushing mechanism comprises a pushing plate 24 arranged between the clamping fingers, and a supporting spring 25 is arranged between the pushing plate and the shell. The supporting spring can push the workpiece outwards after the clamping fingers loosen the workpiece, and the workpiece is tightly pressed on a positioning plane of a clamping jaw of the processing equipment, so that the clamping jaw of the processing equipment can clamp the workpiece conveniently.
The shell is further provided with a guide hole, a support column 26 is movably mounted in the guide hole, the support column is fixedly mounted on the push plate 24, and the support spring sleeve 25 is arranged outside the support column and supported between the push plate 24 and the shell 22.
As shown in fig. 9, conveying manipulator with be equipped with work piece translation conveying mechanism between the third material loading station, work piece translation conveying mechanism includes movable mounting and is in location push pedal 27 in the frame, the location push pedal has the first station of push pedal and push pedal second station, the location push pedal with be equipped with push pedal actuating mechanism between the frame, fixed mounting has V type locating piece 28 on the push pedal of location, still be equipped with the side and push away cylinder 29 in the frame, the side pushes away the cylinder and is in the location push pedal is located when the push pedal second station, pushes away the work piece to pasting at V type locating piece 28. And the feeding and discharging mechanical arm at the third station grabs the workpiece positioned by the V-shaped positioning block 28 to the inner hole machining equipment for machining.
As shown in fig. 7-9, a workpiece turnover device is further disposed on the third feeding station, the workpiece turnover device includes a lifting plate 14, a lifting pushing cylinder 15 is disposed between the lifting plate 14 and the frame, a pneumatic clamping jaw 16 is disposed above the lifting plate 14, and the pneumatic clamping jaw is fixedly mounted at a rotation end of the rotating cylinder 17. The lifter plate rises under the effect that goes up and down to promote the cylinder, accomplishes the work piece of one side processing on the inner hole processing equipment, is snatched by last unloading manipulator and places on the lifter plate, and then pneumatic clamping jaw gets the work piece clamp, and the lifter plate descends, and revolving cylinder drive starts the clamping jaw and rotates 180 degrees, realizes the turn-over of work piece, and when the grooving equipment of being convenient for rolls the groove, another terminal surface of finish turning, the work piece after the turn-over is put into the material loading conveyer belt by last unloading manipulator.
As shown in fig. 13, a workpiece blocking mechanism is arranged on the feeding conveyor belt, the workpiece blocking mechanism includes a V-shaped stopper 30, and a stopper driving mechanism 31 for driving the stopper to move to block the workpiece is arranged between the V-shaped stopper 30 and the frame. The dog actuating mechanism can remove the position of V type dog to make V type dog remove to the removal that the material loading was carried and is had the shelves work piece, be convenient for go up the unloading manipulator and carry out snatching of work piece, add man-hour on corresponding equipment, because the last unloading manipulator that this equipment corresponds need not to carry out snatching of work piece, therefore work piece stop mechanism will not block the work piece along with the transport of material loading conveyer belt, V type dog 30 returns, so that the material loading conveyer belt carries the work piece to next processing equipment.
As shown in fig. 10-12, the end of the blanking conveying belt is further provided with a deburring mechanism, the deburring mechanism comprises an inner diameter grabbing manipulator 32 for grabbing the inner diameter of a workpiece and a blocking block arranged at the end of the blanking conveying belt, the deburring mechanism further comprises a deburring device, the deburring device comprises two deburring grinding wheels 34 arranged at intervals, a rotary driving mechanism and a grinding wheel feeding mechanism for driving the two deburring grinding wheels to be close to or far away from each other are arranged between the two deburring grinding wheels and the frame, the rotary driving mechanism can adopt a pneumatic grinding machine main machine 36, the grinding wheel feeding mechanism adopts a pneumatic push cylinder 37, the pneumatic push cylinder pushes the pneumatic grinding machine to move along a guide rail to realize feeding, the rotating directions of the two deburring grinding wheels are the same, the inner diameter grabbing manipulator clamps the workpiece 35 between the two grinding wheels, and the inner diameter grabbing manipulator comprises a manipulator body, the mechanical arm body is arranged on a mechanical arm rotation driving mechanism, the mechanical arm rotation driving mechanism can adopt a mechanical arm rotating cylinder 39, the inner diameter grabbing mechanical arm drives a workpiece clamped by the mechanical arm to rotate for at least 180 degrees in the deburring process, and the rotation direction of the workpiece is opposite to that of the deburring grinding wheel.
The inner diameter snatchs manipulator 32 and presss from both sides the internal diameter of getting at the work piece, does not press from both sides the outer peripheral face of getting at the work piece, guarantees that the outer peripheral face homoenergetic of work piece can carry out the burring operation, and the inner diameter snatchs the manipulator and drives its work piece of centre gripping and rotate 180 degrees at least at the burring in-process, guarantees that the outer peripheral face homoenergetic of work piece can be used by the burring. It is to be noted that fig. 1 and 3 show the workpiece between the deburring grinding wheels, and the inside diameter gripping robot grips the workpiece to perform the deburring processing during the processing, and the workpiece is not directly placed between the deburring grinding wheels.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (10)
1. A tensioning wheel processing production line is characterized by comprising a frame, wherein a feeding device, an inner hole processing device, a workpiece conveying device and at least two groove rolling devices are arranged on the frame, the workpiece conveying device comprises a feeding conveying device and a discharging conveying device, the feeding conveying device comprises a feeding conveying belt, the blanking conveying device comprises a blanking conveying belt, the feeding device places the workpiece to the inner hole machining equipment, and the workpiece processed by the inner hole processing equipment is placed on a feeding conveyer belt, the discharging conveyer belt is arranged between the two rolling groove equipment, the feeding conveyer belt is provided with a first feeding station and a second feeding station, the first feeding station and the second feeding station are both provided with a feeding and discharging manipulator, the feeding and discharging mechanical arm grabs the workpiece with the processed inner hole to the groove rolling equipment from the feeding conveying belt, and the feeding and discharging mechanical arm grabs the workpiece to the discharging conveying belt after the groove rolling equipment is processed.
2. The tensioning wheel machining production line according to claim 1, wherein the feeding device comprises a feeding moving table and a conveying manipulator which are mounted on a frame, the feeding moving table is provided with a feeding station and a feeding station, an air cylinder for driving the moving table to move between the feeding station and the feeding station is arranged on the frame, a third feeding station is further arranged on the feeding conveying belt, the conveying manipulator is used for grabbing a workpiece from the upper moving table at the feeding station to the third feeding station, and a feeding and discharging manipulator is further arranged on the third feeding station.
3. The tensioning wheel machining production line according to claim 2, wherein a workpiece turnover device is further arranged on the third loading station, the workpiece turnover device comprises a lifting plate, a lifting pushing cylinder is arranged between the lifting plate and the machine frame, a pneumatic clamping jaw is arranged above the lifting plate, and the pneumatic clamping jaw is fixedly arranged at a rotating end of the rotating cylinder.
4. The tensioning wheel machining production line according to claim 2, wherein the loading and unloading manipulator comprises a rotating plate and a moving seat, a first clamping manipulator and a second clamping manipulator which are perpendicular to each other are mounted on the rotating plate, a rotating driving mechanism is arranged between the rotating plate and the moving seat, and a moving driving mechanism is arranged between the moving seat and the machine frame.
5. The tensioning wheel machining production line according to claim 4, wherein the first clamping robot and the second clamping robot comprise a housing, at least two clamping fingers are arranged on the housing, and a pushing mechanism for pushing the workpiece outwards when the clamping fingers are released is further arranged on the housing.
6. The tensioner manufacturing line of claim 5, wherein the pushing mechanism comprises a pushing plate disposed between the clamping fingers, and a support spring is disposed between the pushing plate and the housing.
7. The production line for machining the tensioning wheel according to claim 6, wherein the housing is further provided with a guide hole, a support column is movably mounted in the guide hole, the support column is fixedly mounted on the pushing plate, and the support spring is sleeved outside the support column and supported between the pushing plate and the housing.
8. A tensioning wheel machining production line according to claim 2, wherein a workpiece translation conveying mechanism is arranged between the conveying mechanical arm and the third loading station, the workpiece translation conveying mechanism comprises a positioning push plate movably mounted on the machine frame, the positioning push plate is provided with a first push plate station and a second push plate station, a push plate driving mechanism is arranged between the positioning push plate and the machine frame, a V-shaped positioning block is fixedly mounted on the positioning push plate, a side push cylinder is further arranged on the machine frame, and the side push cylinder pushes the workpiece to be attached to the V-shaped positioning block when the positioning push plate is located at the second push plate station.
9. The tensioning wheel machining production line according to claim 2, wherein a workpiece blocking mechanism is arranged on the feeding conveying belt, the workpiece blocking mechanism comprises a V-shaped stop, and a stop driving mechanism for driving the stop to move so as to block the workpiece is arranged between the V-shaped stop and the frame.
10. A tensioning wheel machining production line according to claim 1, characterized in that the tail end of the blanking conveying belt is further provided with a deburring mechanism, the deburring mechanism comprises an inner diameter grabbing mechanical arm for grabbing the inner diameter of a workpiece and a blocking block arranged at the tail end of the blanking conveying belt, the deburring mechanism further comprises a deburring device, the deburring device comprises two deburring grinding wheels which are arranged at intervals, a rotary driving mechanism and a grinding wheel feeding mechanism for driving the two deburring grinding wheels to mutually approach or separate are arranged between the two deburring grinding wheels and the machine frame, the rotating directions of the two deburring grinding wheels are the same, the inner diameter grabbing mechanical arm clamps the workpiece between the two deburring grinding wheels, the inner diameter grabbing mechanical arm comprises a mechanical arm body, the mechanical arm body is arranged on the mechanical arm rotary driving mechanism, and the inner diameter grabbing mechanical arm drives the workpiece clamped by the mechanical arm to rotate for at least 180 degrees in the deburring process, the rotation direction of the workpiece is opposite to that of the deburring grinding wheel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020226020.1U CN212420629U (en) | 2020-02-28 | 2020-02-28 | Tensioning wheel processing production line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020226020.1U CN212420629U (en) | 2020-02-28 | 2020-02-28 | Tensioning wheel processing production line |
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| CN212420629U true CN212420629U (en) | 2021-01-29 |
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| CN202020226020.1U Active CN212420629U (en) | 2020-02-28 | 2020-02-28 | Tensioning wheel processing production line |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111168494A (en) * | 2020-02-28 | 2020-05-19 | 盛瑞传动股份有限公司 | Tensioning wheel processing production line |
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2020
- 2020-02-28 CN CN202020226020.1U patent/CN212420629U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111168494A (en) * | 2020-02-28 | 2020-05-19 | 盛瑞传动股份有限公司 | Tensioning wheel processing production line |
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