CN212264933U - Automatic welding device for segment steel reinforcement cage - Google Patents
Automatic welding device for segment steel reinforcement cage Download PDFInfo
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- CN212264933U CN212264933U CN202020969891.2U CN202020969891U CN212264933U CN 212264933 U CN212264933 U CN 212264933U CN 202020969891 U CN202020969891 U CN 202020969891U CN 212264933 U CN212264933 U CN 212264933U
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- reinforcement cage
- steel reinforcement
- fixing frame
- section
- door leaf
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Abstract
The utility model relates to an automatic welder for section of jurisdiction steel reinforcement cage, include: welding a manipulator; the pedestals are oppositely arranged on the two sides of the welding manipulator; the fixing frame can rotate in the horizontal direction and is rotatably connected to the pedestal, and a plurality of positioning grooves for positioning stirrups are arranged on the fixing frame at intervals along the length direction of the net sheet unit; and the clamping pieces are arranged on two opposite sides of the fixed frame in a position-adjustable manner. The utility model discloses having solved the unstable problem of section of jurisdiction steel reinforcement cage welding quality effectively, having utilized automatic weld system to weld the section of jurisdiction steel reinforcement cage, having reduced artifical quantity, reduced the human cost, improved standardization level, guarantee the uniformity of section of jurisdiction steel reinforcement cage finished product quality, reduced the influence of artificial factor to the quality, promoted production efficiency.
Description
Technical Field
The utility model relates to a construction field refers in particular to an automatic welder for section of jurisdiction steel reinforcement cage.
Background
Along with social development, underground buildings such as subways and tunnels are increasing day by day, a segment steel reinforcement cage for underground buildings is usually formed by manual welding at present, a plurality of net piece units are arranged in a clamping fixture and are bound with stirrups on the net piece units, and then the plurality of net piece units are welded into an integral segment steel reinforcement cage through the stirrups, but in the actual welding process of the segment steel reinforcement cage, due to the influence of human factors, the welding quality of different welding spots is inconsistent, the welding quality is unstable, the quality difference of the segment steel reinforcement cage formed by different welders is large, the subsequent construction quality is influenced, in addition, the manual welding cost is higher, the welding speed is low, and the construction efficiency is low.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to overcome prior art's defect, provide an automatic welder for section of jurisdiction steel reinforcement cage, solved the unstable problem of section of jurisdiction steel reinforcement cage welding quality, utilize automatic weld system to weld the section of jurisdiction steel reinforcement cage, reduced artifical quantity, reduced the human cost, improved standardization level, guarantee the uniformity of section of jurisdiction steel reinforcement cage finished product quality, reduced the influence of artificial factor to the quality, promote production efficiency.
The technical scheme for realizing the purpose is as follows:
the utility model provides an automatic welder for section of jurisdiction steel reinforcement cage for a plurality of net piece units of automatic weld and stirrup are in order to form integrative section of jurisdiction steel reinforcement cage, and this automatic welder includes:
welding a manipulator;
the pedestals are oppositely arranged on the two sides of the welding manipulator;
the fixing frame can rotate in the horizontal direction and is rotatably connected to the pedestal, and a plurality of positioning grooves for positioning stirrups are arranged on the fixing frame at intervals along the length direction of the net sheet unit; and
the clamping pieces are arranged on two opposite sides of the fixed frame in a position-adjustable manner;
fix a plurality of net piece units in the mount through the holder to if dry net piece unit with the hoop is lived to corresponding the constant head tank wearing to establish a plurality of stirrups, and then adjust the position of holder and make to have between the net piece unit and set for the interval, rotate the mount and utilize welding manipulator welded connection a plurality of net piece units and stirrup in order to form the section of jurisdiction steel reinforcement cage.
The utility model adopts the automatic welding device for the segment steel reinforcement cage, a plurality of mesh units are fixed on a fixing frame through a clamping piece, a plurality of stirrups are arranged on a plurality of corresponding positioning grooves in a penetrating way to enable the mesh units to be clamped by hoops, and further the position of the clamping piece is adjusted to enable a set interval to be arranged between the mesh units, the fixing frame is rotated, and a plurality of mesh units and the stirrups are welded and connected by utilizing a welding manipulator to form the segment steel reinforcement cage, the welding manipulator can be welded to each node from a plurality of directions by rotating the fixing frame, so that the mesh units and the stirrups are connected more firmly, the problem of unstable welding quality of the segment steel reinforcement cage is solved, the segment steel reinforcement cage is welded by utilizing an automatic welding system, the labor consumption is reduced, the labor cost is reduced, the standardization degree is improved, the consistency of the finished segment steel reinforcement, the production efficiency is improved.
The utility model discloses a further improvement that is used for section of jurisdiction steel reinforcement cage's automatic welder lies in, and this mount includes:
the fixing part is U-shaped in cross section and is rotatably connected to the pedestal, an opening is formed on one side of the fixing part, the clamping piece is arranged on two opposite sides of the fixing part, and the positioning groove is formed in one side of the fixing part opposite to the opening; and
the door leaf can be arranged at the opening of the fixing part in an opening and closing manner, the door leaf is provided with a groove corresponding to the positioning groove, the door leaf is rotatably connected to the fixing part, and the opening is opened or blocked by rotating the door leaf.
The utility model has the further improvement that the door leaf is hinged at the position of the fixed part close to the opening;
the fixing frame further comprises a control oil cylinder, one end of the control oil cylinder is fixed on the fixing portion, the other end of the control oil cylinder is hinged with the door leaf, and the control oil cylinder extends or shortens to drive the door leaf to rotate, so that the opening is opened or blocked.
The utility model discloses a further improvement that is used for section of jurisdiction steel reinforcement cage's automatic welder lies in, and this holder includes:
the fork moving plate can move back and forth along the side part of the fixed frame, a plurality of strip-shaped holes are formed in the fork moving plate along the moving direction of the fork moving plate, the strip-shaped holes are staggered end to end, and the lengths of the strip-shaped holes are sequentially increased progressively along the moving direction of the fork moving plate; and
correspond the anchor clamps of smooth locating in the bar hole, through the round trip movement fork board for anchor clamps slide to the other end along the one end in bar hole, and then the tip in bar hole drives the anchor clamps removal that correspond and sets for the position, thereby is formed with between the adjacent anchor clamps and sets for the distance or close together each other.
The utility model discloses a telescopic cylinder that automatic welder's for section of jurisdiction steel reinforcement cage's further improvement lies in, this holder still including the lateral part that is fixed in the mount and supply the drive fork to move the board and remove.
The utility model discloses an automatic welder's for section of jurisdiction steel reinforcement cage's further improvement lies in, still including the slide rail of locating ground, the slide rail is located to this pedestal cunning.
The utility model discloses an automatic welder's for section of jurisdiction steel reinforcement cage further improves and lies in, and this pedestal includes that relative setting just slides and locates two supports of slide rail, and each support mounting has the axis of rotation, and the axis of rotation on two supports sets up relatively, and the tip fixed connection that this axis of rotation and mount correspond rotates through the drive axis of rotation to drive the mount and rotate.
The utility model discloses an automatic welder's for section of jurisdiction steel reinforcement cage's further improvement lies in, and the section of this mount corresponds section of jurisdiction steel reinforcement cage and is the arc.
Drawings
Fig. 1 is the utility model discloses an automatic welder's for section of jurisdiction steel reinforcement cage top view.
Fig. 2 is a top view of the fixing frame part in the automatic welding device for the segment steel reinforcement cage of the utility model.
Fig. 3 is the utility model discloses a mounting structure schematic diagram when anchor clamps are closed together in the automatic welder for section of jurisdiction steel reinforcement cage.
Fig. 4 is the utility model discloses a mounting structure schematic diagram when having the settlement distance between the automatic welder intermediate clamp for section of jurisdiction steel reinforcement cage.
Detailed Description
The invention will be further explained with reference to the drawings and the specific embodiments.
The utility model adopts the automatic welding device for the segment steel reinforcement cage, a plurality of mesh units are fixed on a fixing frame through a clamping piece, a plurality of stirrups are arranged on a plurality of corresponding positioning grooves in a penetrating way to enable the mesh units to be clamped by hoops, and further the position of the clamping piece is adjusted to enable a set interval to be arranged between the mesh units, the fixing frame is rotated, and a plurality of mesh units and the stirrups are welded and connected by utilizing a welding manipulator to form the segment steel reinforcement cage, the welding manipulator can be welded to each node from a plurality of directions by rotating the fixing frame, so that the mesh units and the stirrups are connected more firmly, the problem of unstable welding quality of the segment steel reinforcement cage is solved, the segment steel reinforcement cage is welded by utilizing an automatic welding system, the labor consumption is reduced, the labor cost is reduced, the standardization degree is improved, the consistency of the finished segment steel reinforcement, the production efficiency is improved. The automatic welding device for the segment steel reinforcement cage of the invention is explained below with reference to the accompanying drawings.
Referring to fig. 1, fig. 1 is a top view of the automatic welding device for the segment steel reinforcement cage of the present invention. The automatic welding device for the segment steel reinforcement cage of the present invention is described below with reference to fig. 1.
As shown in fig. 1, the utility model discloses an automatic welder for section of jurisdiction steel reinforcement cage for a plurality of net piece units of automatic weld 21 and stirrup 22 include in order to form integrative section of jurisdiction steel reinforcement cage, this automatic welder:
a welding robot 11;
a pedestal 12 disposed opposite to both sides of the welding robot 11;
a fixing frame 13 which can rotate along the horizontal direction and is rotatably connected to the pedestal 12, wherein a plurality of positioning grooves 1311 for positioning the stirrups 22 are arranged on the fixing frame 13 at intervals along the length direction of the mesh unit 21; and
a clamping piece 14 which is arranged on two opposite sides of the fixed frame 13 in a position-adjustable manner;
the mesh units 21 are fixed on the fixing frame 13 through the clamping piece 14, the hoops 22 penetrate through the positioning grooves 1311 to hoop the mesh units 21, the positions of the clamping pieces 14 are adjusted to enable set intervals to be reserved between the mesh units 21, and the fixing frame 13 is rotated and the welding manipulator 11 is utilized to weld and connect the mesh units 21 and the hoops 22 to form the segment steel reinforcement cage.
Preferably, the section of the fixing frame 13 is arc-shaped corresponding to the segment steel reinforcement cage.
As a preferred embodiment of the present invention, as shown in fig. 2, the fixing frame 13 includes:
the fixing portion 131 is U-shaped in cross section and rotatably connected to the pedestal 12, an opening is formed on one side of the fixing portion 131, the clamping members 14 are disposed on two opposite sides of the fixing portion 131, and the positioning groove 1311 is disposed on one opposite side of the fixing portion 131 from the opening; and
the door 132 is openably and closably installed at the opening of the fixing portion 131, a groove 1321 is opened on the door 132 corresponding to the positioning groove 1311, the door 132 is rotatably connected to the fixing portion 131, the opening is opened or closed by rotating the door 132, and the position of the stirrup 22 is further fixed by closing the door 132 after the stirrup 22 is bound.
Preferably, the door leaf 132 is provided with two pieces, and the opening is opened or closed by rotating the two pieces of the door leaf 132.
Specifically, the door leaf 132 is hinged to the fixed portion 131 at a position close to the opening;
the fixing frame 13 further includes a control cylinder having one end fixed to the fixing portion 131, and the other end of the control cylinder is hinged to the door leaf 132, and the control cylinder extends or shortens to drive the door leaf 132 to rotate, so as to open or close the opening.
Preferably, an end of the door 132 is formed with a tilt plate having a certain inclination, and the door 132 is rotated by pushing the tilt plate with a control cylinder.
Further, as shown in fig. 3 and 4, the clamping member 14 includes:
the forking plate 141 can move back and forth along the side part of the fixed frame 13, a plurality of holes 1411 are formed in the forking plate 141 along the moving direction of the forking plate 141, the holes 1411 are staggered end to end, and the lengths of the holes 1411 are sequentially increased progressively along the moving direction of the forking plate 141; and
correspond the anchor clamps 142 of smooth locating in bar hole 1411, through back and forth movement fork board 141, make anchor clamps 142 slide to the other end along bar hole 1411's one end, and then bar hole 1411's tip drives corresponding anchor clamps 142 and moves to setting for the position, thereby be formed with between the adjacent anchor clamps 142 and set for the distance or draw together each other, the distance that is between bar hole 1411 corresponds the tip is corresponding in the interval between anchor clamps 142 promptly, this kind of mode can together insert anchor clamps 142 by a plurality of when hoist and mount net piece unit 21, and anchor clamps 142 position also need not adjust alone, only need move fork board 141 can.
Specifically, the clamp 142 located at one end is fixed to the fixed frame 13 and does not move, but the forking plate 141 is movable relative to the clamp 142 through the slit 1411, and when the forking plate 141 moves toward the fixed clamp 142, the plurality of clamps 142 are closed, and when the forking plate 141 moves away from the fixed clamp 142, the plurality of clamps 142 are separated.
Preferably, the clamping device 14 further includes a telescopic cylinder fixed to a side of the fixed frame 13 and driving the fork plate 141 to move.
Furthermore, the welding robot further comprises a slide rail 15 arranged on the ground, the pedestal 12 is slidably arranged on the slide rail 15, and the fixing frame 13 can slide back and forth along the slide rail 15, so that the welding operation of the welding robot 11 is facilitated.
Specifically, the pedestal 12 includes two brackets 121 disposed opposite to each other and slidably disposed on the slide rail 15, each bracket 121 has a rotation axis, the rotation axes of the two brackets 121 are disposed opposite to each other, and the rotation axes are fixedly connected to the corresponding ends of the fixing frame 13 and rotate by driving the rotation axes to drive the fixing frame 13 to rotate.
The utility model discloses a concrete implementation method as follows:
prefabricating a mesh unit 21 and stirrups 22;
rotating the fixing frame 13 to make the opening of the fixing portion 131 facing upward and opening the door 132, wherein the clamp 142 is in a closed state;
moving and hoisting the mesh units 21 into the fixing frame 13, so that each mesh unit 21 is inserted into the corresponding clamp 142, and each clamp 142 is clamped;
the corresponding positioning groove 1311 is penetrated with the stirrups 22, so that the stirrups 22 hoop on the dry cable unit 21, the door leaf 132 is closed, and the stirrups 22 are clamped in the corresponding grooves 1321 on the door leaf 132;
moving the forking plate 141, wherein the hoop 22 has a certain static friction force on the mesh unit 21, so that the forking plate 141 moves relative to the clamp 142, that is, the clamp 142 does not move at this time, only the forking plate 141 moves, that is, the clamp 142 is initially located at one end of the strip-shaped hole 1411, after the forking plate 141 moves, the clamp 142 is located at the other end of the strip-shaped hole 1411, the clamp 142 does not move temporarily due to the friction force of the hoop 22, the forking plate 141 continues to move, the end of the strip-shaped hole 1411 abuts against the clamp 142 and overcomes the friction force of the hoop 22 to drive the clamp 142 to move until the strip-shaped hole 1411 of the corresponding fixed clamp 142 abuts against the clamp 142, a set gap is formed between the adjacent clamps 142 at this time, and a set distance is formed between the mesh units 21 and is supported in the;
rotating the fixing frame 13 to enable the door leaf 132 of the fixing frame 13 to face a direction far away from the welding manipulator 11, welding the mesh sheet unit 21 and the stirrups 22 by using the welding manipulator 11, overturning the fixing frame 13 by 180 degrees, and welding the other side by using the welding manipulator 11 to form an integrated segment steel reinforcement cage;
after the welding is completed, the sliding rail 15 is utilized to slide the pedestal 12 in the direction away from the welding manipulator 11, the door leaf 132 is opened, the clamp 142 is loosened, and the lifting device is utilized to lift out the welded segment steel reinforcement cage.
The present invention has been described in detail with reference to the embodiments shown in the drawings, and those skilled in the art can make various modifications to the present invention based on the above description. Therefore, certain details of the embodiments should not be construed as limitations of the invention, which are intended to be covered by the following claims.
Claims (8)
1. The utility model provides an automatic welder for section of jurisdiction steel reinforcement cage which characterized in that for a plurality of net piece units of automatic weld and stirrup are in order to form integrative section of jurisdiction steel reinforcement cage, automatic welder includes:
welding a manipulator;
the pedestals are oppositely arranged on the two sides of the welding manipulator;
the fixing frame can rotate in the horizontal direction and is rotatably connected to the pedestal, and a plurality of positioning grooves for positioning the stirrups are arranged on the fixing frame at intervals along the length direction of the mesh unit; and
the clamping pieces are arranged on two opposite sides of the fixed frame in a position-adjustable manner;
through the holder is fixed a plurality of net piece unit in the mount, and correspond the constant head tank is worn to establish a plurality of the stirrup lives a plurality of with the hoop net piece unit, and then adjust the position of holder makes have between the net piece unit and set for the interval, rotate the mount and utilize welding manipulator welded connection is a plurality of net piece unit with the stirrup is in order to form the section of jurisdiction steel reinforcement cage.
2. The automatic welding device for a segment reinforcement cage according to claim 1, wherein said fixing frame comprises:
the cross section of the fixing part is U-shaped and is rotatably connected to the pedestal, an opening is formed in one side of the fixing part, the clamping pieces are arranged on two opposite sides of the fixing part, and the positioning groove is formed in one side of the fixing part opposite to the opening; and
the door leaf is arranged at the opening of the fixing part in an openable and closable manner, a groove is formed in the door leaf corresponding to the positioning groove, the door leaf is rotatably connected to the fixing part, and the opening is opened or closed by rotating the door leaf.
3. The automatic welding device for the segment steel reinforcement cage according to claim 2, wherein the door leaf is hinged to the fixing part at a position close to the opening;
the fixing frame further comprises a control oil cylinder, one end of the control oil cylinder is fixed on the fixing portion, the other end of the control oil cylinder is hinged to the door leaf, and the control oil cylinder extends or shortens to drive the door leaf to rotate, so that the opening is opened or blocked.
4. The automated welding apparatus for a segment reinforcement cage of claim 1, wherein said clamping member comprises:
the fork moving plate can move back and forth along the side part of the fixed frame, a plurality of strip-shaped holes are formed in the fork moving plate along the moving direction of the fork moving plate, the strip-shaped holes are arranged in a head-tail staggered mode, and the lengths of the strip-shaped holes are sequentially increased in an increasing mode along the moving direction of the fork moving plate; and
the clamps in the bar-shaped holes are correspondingly and slidably arranged, the fork moving plate moves back and forth, so that the clamps slide to the other end along one ends of the bar-shaped holes, the end parts of the bar-shaped holes drive the corresponding clamps to move to set positions, and therefore, the adjacent clamps are formed with set distances or are mutually closed.
5. The automatic welding device for the segment reinforcement cage according to claim 4, wherein the clamping member further comprises a telescopic cylinder fixed to a side portion of the fixing frame and driving the fork plate to move.
6. The automatic welding device for the segment steel reinforcement cage according to claim 1, further comprising a slide rail fixed on the ground, wherein the pedestal is slidably disposed on the slide rail.
7. The automatic welding device for the segment steel reinforcement cage according to claim 6, wherein the pedestal comprises two brackets which are oppositely arranged and slidably disposed on the slide rail, each bracket is provided with a rotating shaft, the rotating shafts on the two brackets are oppositely arranged, the rotating shafts are fixedly connected with the corresponding end portions of the fixing frame, and the fixing frame is driven to rotate by driving the rotating shafts.
8. The automatic welding device for the segment steel cage according to claim 1, wherein the section of the fixing frame is arc-shaped corresponding to the segment steel cage.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020969891.2U CN212264933U (en) | 2020-06-01 | 2020-06-01 | Automatic welding device for segment steel reinforcement cage |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020969891.2U CN212264933U (en) | 2020-06-01 | 2020-06-01 | Automatic welding device for segment steel reinforcement cage |
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| Publication Number | Publication Date |
|---|---|
| CN212264933U true CN212264933U (en) | 2021-01-01 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020969891.2U Active CN212264933U (en) | 2020-06-01 | 2020-06-01 | Automatic welding device for segment steel reinforcement cage |
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| CN (1) | CN212264933U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111451665A (en) * | 2020-06-01 | 2020-07-28 | 上海三终科技设备有限公司 | Automatic welding device for segment steel reinforcement cage and construction method thereof |
| CN117900681A (en) * | 2024-03-19 | 2024-04-19 | 中铁四局集团有限公司 | Automatic processing equipment for segment single-net steel bars |
-
2020
- 2020-06-01 CN CN202020969891.2U patent/CN212264933U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111451665A (en) * | 2020-06-01 | 2020-07-28 | 上海三终科技设备有限公司 | Automatic welding device for segment steel reinforcement cage and construction method thereof |
| CN111451665B (en) * | 2020-06-01 | 2024-08-23 | 上海城建隧道装备科技发展有限公司 | Automatic welding device for segment steel reinforcement cage and construction method thereof |
| CN117900681A (en) * | 2024-03-19 | 2024-04-19 | 中铁四局集团有限公司 | Automatic processing equipment for segment single-net steel bars |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20220826 Address after: 201804 Building 8, No. 4618, Cao'an Road, Anting Town, Jiading District, Shanghai Patentee after: Shanghai urban construction tunnel equipment technology development Co.,Ltd. Address before: 201500 room 64013, building 3, 1800 Panyuan Road, Changxing Town, Chongming District, Shanghai (Shanghai Taihe Economic Development Zone) Patentee before: Shanghai Sanzhong Technology Equipment Co.,Ltd. |
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| TR01 | Transfer of patent right |