CN117900681A - Automatic processing equipment for segment single-net steel bars - Google Patents
Automatic processing equipment for segment single-net steel bars Download PDFInfo
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- CN117900681A CN117900681A CN202410311161.6A CN202410311161A CN117900681A CN 117900681 A CN117900681 A CN 117900681A CN 202410311161 A CN202410311161 A CN 202410311161A CN 117900681 A CN117900681 A CN 117900681A
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- frame
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 37
- 239000010959 steel Substances 0.000 title claims abstract description 37
- 238000003466 welding Methods 0.000 claims abstract description 86
- 239000004744 fabric Substances 0.000 claims abstract description 48
- 230000007246 mechanism Effects 0.000 claims abstract description 14
- 230000000903 blocking effect Effects 0.000 claims description 37
- 239000000463 material Substances 0.000 claims description 30
- 230000002787 reinforcement Effects 0.000 claims description 18
- 229910001294 Reinforcing steel Inorganic materials 0.000 claims description 2
- 238000003754 machining Methods 0.000 claims 3
- 230000003014 reinforcing effect Effects 0.000 claims 1
- 238000000034 method Methods 0.000 description 14
- 108010068370 Glutens Proteins 0.000 description 11
- 238000009826 distribution Methods 0.000 description 11
- 235000021312 gluten Nutrition 0.000 description 11
- 230000008569 process Effects 0.000 description 11
- 238000010276 construction Methods 0.000 description 6
- 238000009966 trimming Methods 0.000 description 4
- 238000009435 building construction Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F27/00—Making wire network, i.e. wire nets
- B21F27/08—Making wire network, i.e. wire nets with additional connecting elements or material at crossings
- B21F27/10—Making wire network, i.e. wire nets with additional connecting elements or material at crossings with soldered or welded crossings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F27/00—Making wire network, i.e. wire nets
- B21F27/12—Making special types or portions of network by methods or means specially adapted therefor
- B21F27/121—Making special types or portions of network by methods or means specially adapted therefor of tubular form, e.g. as reinforcements for pipes or pillars
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
- B23K37/0443—Jigs
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Wire Processing (AREA)
Abstract
The invention discloses automatic processing equipment for segment single-net-piece steel bars, which comprises a base and cloth transplanting devices connected with the base, wherein feeding devices for feeding short bars are symmetrically arranged on two sides of each cloth transplanting device, and each cloth transplanting device comprises: the invention relates to a cloth transplanting frame, wherein a multi-shaft module mechanism for short bar cloth is connected to the outside of the cloth transplanting frame in a sliding manner, a positioning welding device for positioning welding and a pushing device for short bar transplanting are arranged outside a base.
Description
Technical Field
The invention relates to the technical field of building construction, in particular to automatic processing equipment for segment single-net steel bars.
Background
The reinforcement cage in the construction is mainly in the construction processes of bridges, high-rise buildings and the like, and is a structure which is formed by punching holes by a machine, drilling holes by a water mill, putting the reinforcement cage into pile holes, and then inserting a guide pipe for concrete pouring. The reinforcement cage is typically a cage-shaped structure formed by binding reinforcement bars, wherein the pile reinforcement cage and column reinforcement cage are prefabricated reinforcement structures. The segment single-net-sheet steel bar processing is an important link in building construction, and realizes cost control by optimizing the processing flow, reducing material waste and labor cost and improving project economic benefit.
Through retrieval, the invention patent with the Chinese patent number of CN111451665A discloses an automatic welding device for a segment steel reinforcement cage and a construction method thereof, and relates to the field of building construction, so as to solve the problems that in the actual welding process of the segment steel reinforcement cage, due to the influence of human factors, the welding quality of different welding spots is inconsistent, so that the welding quality is unstable, the quality difference of the segment steel reinforcement cage manufactured and formed by different welders is large, the subsequent construction quality is influenced, in addition, the manual welding cost is higher, the welding speed is slow, and the construction efficiency is low, and the automatic welding device for the segment steel reinforcement cage and the construction method thereof comprise the following steps: a welding manipulator; the pedestals are oppositely arranged at two sides of the welding manipulator; the fixing frame can rotate along the horizontal direction and is rotationally connected with the pedestal, and a plurality of positioning grooves for positioning stirrups are arranged on the fixing frame at intervals along the length direction of the net sheet unit; and clamping pieces which are adjustably arranged on two opposite sides of the fixing frame.
The invention effectively solves the problem of unstable welding quality of the segment steel reinforcement cage, utilizes the automatic welding system to weld the segment steel reinforcement cage, reduces the labor consumption, reduces the labor cost, improves the standardization level, ensures the consistency of the quality of the segment steel reinforcement cage finished product, reduces the influence of artificial factors on the quality, and improves the production efficiency.
However, in the actual use process, the fixing frame is arc-shaped, and is symmetrically arranged, so that the occupied space is large, meanwhile, the automatic handling is carried out on the fixing frame through the handling device in the feeding and discharging process, the automation is low, and the labor intensity is high, so that the automatic processing equipment for the segment single-net-piece steel bars is provided.
Disclosure of Invention
The invention aims to solve the defects of large occupied space, low automation and high labor intensity of workers in the prior art, and provides automatic processing equipment for segment single-net steel bars.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
an automatic processing device for segment single-mesh steel bars, comprising:
the device comprises a base and a cloth transplanting device connected with the base, wherein feeding devices for feeding short ribs are symmetrically arranged on two sides of the cloth transplanting device;
The cloth transplanting device comprises: the cloth transplanting frame is externally connected with a multi-shaft module mechanism for short-rib cloth in a sliding manner, and the multi-shaft module mechanism is provided with two groups which are respectively corresponding to the feeding device;
The positioning welding device for positioning welding and the pushing device for short rib transplanting are arranged outside the base, and the pushing device is arranged between the cloth transplanting device and the positioning welding device;
The positioning welding device comprises: the welding device comprises a positioning welding frame, wherein a welding table is arranged outside the positioning welding frame, and a welder is fixedly connected to the outside of the welding table;
the jacking air cylinder is arranged outside the base, and the material receiving table is arranged together with the output end of the jacking air cylinder;
the pushing device comprises a pushing frame, the outside of the pushing frame is slidably connected with a pushing module, and pushing lugs for pushing are arranged outside the pushing module.
The technical scheme further comprises the following steps:
The cloth transplanting frame is fixedly connected with a cloth transplanting sliding block outside, the multi-axis module mechanism comprises a multi-axis module frame, an X-axis moving module is fixedly connected to the outside of the multi-axis module frame, the X-axis moving module is connected with the cloth transplanting sliding block in a sliding mode, and an air cylinder for controlling movement of the X-axis moving module is arranged outside the X-axis moving module.
The multi-axis module frame is fixedly connected with the Y-axis traveling module, an air cylinder for controlling the Y-axis traveling module to move is arranged outside the Y-axis traveling module, a Z-axis traveling module is slidably connected outside the Y-axis traveling module, an air cylinder for controlling the Z-axis traveling module to move is arranged outside the Z-axis traveling module, a rotating module is rotatably connected outside the Z-axis traveling module, a stepping servo motor for controlling the Z-axis traveling module to rotate is arranged outside the rotating module, a material distribution bin is fixedly connected outside the rotating module, a blocking air cylinder is fixedly connected outside the material distribution bin, a blocking plate is arranged at the output end of the blocking air cylinder, the blocking air cylinders are divided into an upper blocking air cylinder and a lower blocking air cylinder, and when blanking occurs, the lower layer is opened, and the upper layer is blocked; when traveling, the lower layer blocks and the upper layer opens.
The X-axis moving module slides in the X-axis direction on the cloth transplanting frame through the cloth transplanting sliding block, the Y-axis moving module slides in the Y-axis direction on the multi-axis module frame, the Z-axis moving module slides in the Z-axis direction on the Y-axis moving module, and the rotating module rotates on the Z-axis moving module.
The feeding device comprises a feeding bin, a feeding pushing plate, a blocking cylinder, a blocking plate, a positioning cylinder and a positioning plate, wherein the blocking cylinder and the positioning cylinder are fixedly connected to the outer portion of the feeding bin, the blocking plate is arranged at the output end of the blocking cylinder, the positioning plate is arranged at the output end of the positioning cylinder, the feeding pushing plate used for lifting the short bars to the outlet is arranged at the outer portion of the feeding bin, and the pushing plate sequentially lifts the short bars to the outlet through a reciprocating lifter.
The welding bench is characterized in that a welding table is arranged outside the positioning welding frame, a positioning cylinder is fixedly connected to the outer portion of the positioning welding frame, a positioning push plate for fixing the welding table is arranged at the output end of the positioning cylinder, a fine adjustment cylinder is fixedly connected to the outer portion of the welding table, a fine adjustment push plate for fine adjustment is arranged at the output end of the fine adjustment cylinder, a welder is fixedly connected to the outer portion of the welding table, and a welding toothed ring is fixedly connected to the outer portion of the welding table.
The material receiving table is fixedly connected with a material receiving block, a material receiving guide groove is formed in the outer portion of the material receiving block, a fixed block is fixedly connected to the outer portion of the positioning welding frame, and a disc is rotatably connected to the outer portion of the fixed block.
The pushing device comprises a pushing module, a pushing rod is fixedly connected to the outside of the pushing module, a universal head is fixedly connected to the outside of the pushing rod, the universal head is fixedly connected with a pushing bump, a pushing cylinder is fixedly connected to the outside of the pushing frame, and a pushing module is arranged at the output end of the pushing cylinder.
The pushing frame is fixedly connected with a pushing guide rail outside, a pushing slide block is connected to the pushing guide rail outside in a sliding mode, and the pushing slide block is fixedly connected with the pushing module.
The pushing device comprises a pushing frame, a pushing table is fixedly connected to the outside of the pushing frame, a pushing block is connected to the outside of the pushing table in a sliding mode, a pushing control plate used for pushing short ribs is connected to the outside of the pushing block in a sliding mode, a pushing guide groove is formed in the outside of the pushing block, the pushing control plate is connected with the pushing guide groove in a sliding mode, the pushing block corresponds to the receiving block in a parallel mode, and the pushing guide groove corresponds to the receiving guide groove in a parallel mode.
The invention has the following beneficial effects:
1. In the invention, the single-mesh gluten and the bottom gluten are completely processed by the previous working procedure and then are placed on a positioning welding device, positioning and fixing are carried out, in the placing process of the bottom gluten and the gluten, the connecting gluten firstly enters a multi-shaft module mechanism arranged on a cloth transplanting device through a feeding device, is pushed under the positioning welding device by a pushing device, is lifted to a position under the gluten and the bottom gluten by a lifting cylinder, and is welded after the gluten and the bottom gluten are tightly attached, so that the personnel investment for producing the segment steel reinforcement cage is reduced, and the partial automation and intelligent production for producing the segment steel reinforcement cage are realized.
2. In the invention, the positioning welding device and the pushing device are arranged in the same circle center, the required field is smaller, and meanwhile, the pushing device is used for directly feeding materials in groups, so that the whole welding process is more simplified and efficient.
3. According to the invention, the positioning cylinder is started to control the positioning push plate to determine the position of the welding table, and then the fine adjustment cylinder is started to control the fine adjustment push plate to conduct fixed fine adjustment, so that the welding table is suitable for the processing requirements of various single meshes.
Drawings
Fig. 1 is a schematic structural view of an automatic segment single-mesh reinforcing steel bar processing device provided by the invention;
Fig. 2 is a schematic structural view of a cloth transplanting device according to the present invention;
FIG. 3 is a schematic diagram of a multi-axis module mechanism according to the present invention;
FIG. 4 is a schematic structural view of a feeding device in the present invention;
FIG. 5 is a schematic view of a first portion of the structure of the present invention;
FIG. 6 is a schematic view of a second part of the structure of the present invention;
FIG. 7 is a schematic view of a third portion of the present invention;
FIG. 8 is an enlarged schematic view of FIG. 1 at A;
FIG. 9 is an enlarged schematic view at B in FIG. 5;
FIG. 10 is an enlarged schematic view of FIG. 6 at C;
fig. 11 is an enlarged schematic view at D in fig. 7.
In the figure: 1. a base;
2. A cloth transplanting device, a cloth transplanting frame and a cloth transplanting device; 22. a slide block is transplanted by cloth; 23. a multi-axis module mechanism; 231. a multi-axis module rack; 232. an X-axis traveling module; 233. a Y-axis traveling module; 234. a Z-axis traveling module; 235. a rotating module; 236. a material distribution bin; 237. blocking the cylinder; 238. a blocking plate;
3. a feeding device; 31. a feeding bin; 32. a feeding pushing plate; 33. a material blocking cylinder; 34. a striker plate; 35. positioning a cylinder; 36. a positioning plate;
4. Positioning and welding the device; 41. positioning a welding frame; 42. jacking the air cylinder; 43. a receiving table; 44. a receiving block; 441. a material receiving guide groove; 45. welding a toothed ring; 46. a fixed block; 47. a disc; 48. positioning a cylinder; 49. fine tuning the cylinder; 410. fine tuning the push plate; 411. positioning a push plate; 412. a welder; 413. a welding table;
5. A pushing device; 51. a pushing frame; 52. a pushing module; 53. a pushing rod; 54. a pushing cylinder; 55. a pushing table; 56. a pushing block; 561. pushing guide grooves; 57. a universal head; 58. pushing the material convex blocks; 59. a pushing control board; 510. a pushing slide block; 511. and a pushing guide rail.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-11, the present invention is an automatic processing device for segment single-mesh steel bars, comprising:
the feeding device comprises a base 1 and a cloth transplanting device 2 connected with the base 1, wherein feeding devices 3 for feeding short ribs are symmetrically arranged on two sides of the cloth transplanting device 2;
The cloth transplanting apparatus 2 includes: the cloth transplanting frame 21 is externally connected with a multi-shaft module mechanism 23 for short-rib cloth in a sliding manner, and the multi-shaft module mechanism is provided with two groups which respectively correspond to the feeding device;
The outer part of the base 1 is provided with a positioning welding device 4 for positioning welding and a pushing device 5 for short rib transplanting, and the pushing device 5 is arranged between the cloth transplanting device 2 and the positioning welding device 4;
the tack welding device 4 includes: the welding device comprises a positioning welding frame 41, wherein a welding table 413 is arranged outside the positioning welding frame 41, and a welder 412 is fixedly connected to the outside of the welding table 413;
the jacking air cylinder 42 is arranged outside the base 1, and the material receiving table 43 is arranged together with the output end of the jacking air cylinder 42;
The pushing device 5 comprises a pushing frame 51, a pushing module 52 is slidably connected to the outside of the pushing frame 51, and a pushing bump 58 for pushing is arranged outside the pushing module 52.
The working principle of the automatic processing equipment for the segment single-net-piece steel bars is that the single-net-piece steel bars and the bottom steel bars are placed on a positioning welding device 4 after being processed completely by the previous working procedure, and are positioned and fixed, and in the placing process of the bottom steel bars and the steel bars, a feeding device 3 simultaneously carries out conveying of connecting steel bars, and the connecting steel bars firstly enter a multi-shaft module mechanism 23 arranged on a cloth transplanting device 2 through the feeding device 3;
After the connecting ribs enter the multi-shaft module mechanism 23, the connecting ribs are pushed below the positioning welding device 4 by the pushing device 5, namely, the pushing module 52 is pushed by the pushing convex blocks 58 to enable the connecting ribs to move onto the receiving table 43, after the pushing device 5 is pushed below the positioning welding device 4, the receiving table 43 is lifted by the lifting cylinder 42 and is lifted below the gluten and the bottom ribs, and the two are welded after being closely attached to each other, so that the automatic and intelligent production of the segment reinforcement cage is realized.
In one embodiment, for the cloth transplanting frame 21, the cloth transplanting slide block 22 is fixedly connected to the outside of the cloth transplanting frame 21, the multi-axis module mechanism 23 includes a multi-axis module frame 231, an X-axis moving module 232 is fixedly connected to the outside of the multi-axis module frame 231, the X-axis moving module 232 is slidably connected to the cloth transplanting slide block 22, and an air cylinder for controlling movement of the X-axis moving module 232 is arranged outside the X-axis moving module 232.
In one embodiment, for the multi-axis module frame 231, the outer part of the multi-axis module frame 231 is fixedly connected with the Y-axis traveling module 233, an air cylinder for controlling the movement of the Y-axis traveling module 233 is arranged outside the Y-axis traveling module 233, a Z-axis traveling module 234 is slidingly connected outside the Y-axis traveling module 233, an air cylinder for controlling the movement of the Z-axis traveling module 234 is arranged outside the Z-axis traveling module 234, a rotating module 235 is rotatably connected outside the Z-axis traveling module 234, a stepping servo motor for controlling the rotation of the rotating module 235 is arranged outside the rotating module 235, a material distributing bin 236 is fixedly connected outside the rotating module 235, a blocking air cylinder 237 is fixedly connected outside the material distributing bin 236, a blocking plate 238 is arranged at the output end of the blocking air cylinder 237, the blocking air cylinder 237 is divided into an upper blocking air cylinder and a lower blocking air cylinder, and when blanking, the lower layer is opened, and the upper layer is blocked; when traveling, the lower layer blocks and the upper layer opens.
In one embodiment, for the X-axis traveling module 232, the X-axis traveling module 232 slides in the X-axis direction on the cloth transplanting frame 21 by the cloth transplanting slide 22, the Y-axis traveling module 233 slides in the Y-axis direction on the multi-axis module frame 231, the Z-axis traveling module 234 slides in the Z-axis direction on the Y-axis traveling module 233, and the rotating module 235 rotates on the Z-axis traveling module 234
The working principle of the automatic processing equipment for the segment single-mesh steel bars provided by the invention is that the upper inlet of the material distribution bin 236 is controlled by the X-axis moving module 232, the Y-axis moving module 233, the Z-axis moving module 234 and the rotating module 235 until reaching the outlet position of the feeding device 3, when the automatic processing equipment moves, the lower layer of the blocking cylinder 237 is blocked, the upper layer is opened, after the connecting bars are fully filled in the material distribution bin 236, the material distribution bin 236 is controlled by the X-axis moving module 232, the Y-axis moving module 233, the Z-axis moving module 234 and the rotating module 235 to move to the position of the material pushing device 5 for distribution, and when the material distribution is blanked, the lower layer of the blocking cylinder 237 is opened, and the upper layer is blocked.
In one embodiment, for the above-mentioned feeding device 3, the feeding device 3 includes a feeding bin 31, a feeding pushing plate 32, a blocking cylinder 33, a blocking plate 34, a positioning cylinder 35 and a positioning plate 36, the outer part of the feeding bin 31 is fixedly connected with the blocking cylinder 33 and the positioning cylinder 35, the output end of the blocking cylinder 33 is provided with the blocking plate 34, the output end of the positioning cylinder 35 is provided with the positioning plate 36, the outer part of the feeding bin 31 is provided with a feeding pushing plate 32 for lifting the short bars to the outlet, the outer part of the feeding bin 31 is provided with the outlet, and the feeding pushing plate 32 sequentially lifts the short bars to the outlet through a reciprocating lifter.
The working principle of the automatic segment single-net-piece steel bar processing equipment provided by the invention is that when in a feeding process, the feeding pushing plate 32 sequentially lifts short bars to an outlet through the reciprocating lifter, the blocking cylinder 33 is started to control the blocking plate 34 to not block the short bars, and the positioning cylinder 35 is started to control the pushing positioning plate 36 at the same time, so that the position of the short bars is corrected, and the position of the short bars does not deviate from the position of the material distribution bin 236 to influence the subsequent feeding process.
In one embodiment, for the above-mentioned welding jig 41, a welding table 413 is disposed outside the welding jig 41, a positioning cylinder 48 is fixedly connected to the outside of the welding jig 41, a positioning pushing plate 411 for fixing the welding table 413 is disposed at the output end of the positioning cylinder 48, a trimming cylinder 49 is fixedly connected to the outside of the welding table 413, a trimming pushing plate 410 for trimming is disposed at the output end of the trimming cylinder 49, a welder 412 is fixedly connected to the outside of the welding table 413, and a welding toothed ring 45 is fixedly connected to the outside of the welding table 413.
In one embodiment, for the material receiving table 43, a material receiving block 44 is fixedly connected to the outside of the material receiving table 43, a material receiving guide groove 441 is formed in the outside of the material receiving block 44, a fixing block 46 is fixedly connected to the outside of the positioning welding frame 41, and a disc 47 is rotatably connected to the outside of the fixing block 46.
The working principle of the automatic processing equipment for the segment single-net-piece steel bars provided by the invention is that before the single-net-piece steel bars and the bottom bars are completely processed by the previous working procedure and then are put into the positioning welding device 4, the positioning cylinder 48 is started to control the positioning push plate 411 to determine the position of the welding table 413, and then the fine adjustment cylinder 49 is started to control the fine adjustment push plate 410 to conduct fixed fine adjustment, so that the automatic processing equipment is suitable for the processing requirements of various single-net-pieces;
After the connecting bar is transferred to the positioning welding device 4 by the pushing device 5, namely, after the connecting bar moves to the receiving guide groove 441 on the receiving block 44, the jacking air cylinder 42 is started to push the receiving table 43, so that the connecting bar moves upwards along with the receiving table 43, if the position of the connecting bar deviates in the upward moving process, the connecting bar contacts with the disc 47 arranged on the fixed block 46, the extrusion control connecting bar of the connecting bar through the disc 47 moves to the correct position, and then the connecting bar is lifted below the gluten and the bottom bar, and the two are tightly attached to each other, so that the welder 412 is controlled to be started to weld the connecting bar.
In one embodiment, for the pushing module 52, the pushing rod 53 is fixedly connected to the outside of the pushing module 52, the universal head 57 is fixedly connected to the outside of the pushing rod 53, the universal head 57 is fixedly connected to the pushing bump 58, the pushing cylinder 54 is fixedly connected to the outside of the pushing frame 51, and the pushing module 52 is disposed at the output end of the pushing cylinder 54.
In one embodiment, for the above-mentioned pushing frame 51, a pushing guide rail 511 is fixedly connected to the outside of the pushing frame 51, a pushing slider 510 is slidably connected to the outside of the pushing guide rail 511, the pushing slider 510 is fixedly connected to the pushing module 52,
In one embodiment, for the above-mentioned pushing frame 51, the pushing frame 51 is fixedly connected with the pushing table 55 at the outside, the pushing block 56 is slidably connected at the outside of the pushing table 55, the pushing block 56 is slidably connected with the pushing block 58, the pushing control board 59 for pushing the short rib is fixedly connected at the outside of the pushing block 58, the pushing guide slot 561 is provided at the outside of the pushing block 56, the pushing control board 59 is slidably connected with the pushing guide slot 561, the pushing block 56 corresponds to the receiving block 44 in parallel, and the pushing guide slot 561 corresponds to the receiving guide slot 441 in parallel.
The working principle of the automatic segment single-net-piece steel bar processing equipment provided by the invention is that after finishing the distribution by the distribution transplanting device 2, a pushing cylinder 54 is started to control a pushing module 52 to move, the pushing module 52 moves to drive a pushing rod 53 to move, the pushing rod 53 moves to drive a pushing lug 58 to move through a universal head 57, wherein the universal head 57 can realize the pushing of an arc-shaped structure, the pushing lug 58 slides on the pushing block 56, the pushing lug 58 moves to drive a pushing control plate 59 to move, and the pushing control plate 59 can push connecting ribs in a pushing guide groove 561 in the moving process of the pushing control plate 59, so that the connecting ribs in the pushing guide groove 561 move to a receiving guide groove 441.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. Automatic processing equipment of section of jurisdiction single-mesh piece reinforcing bar, characterized in that includes: the feeding device comprises a base (1) and a cloth transplanting device (2) connected with the base (1), wherein feeding devices (3) for feeding short ribs are symmetrically arranged on two sides of the cloth transplanting device (2);
The cloth transplanting device (2) comprises: the cloth transplanting frame (21), the outside of the cloth transplanting frame (21) is connected with a multi-shaft module mechanism (23) for short rib cloth in a sliding way;
The device is characterized in that a positioning welding device (4) for positioning welding and a pushing device (5) for short rib transplanting are arranged outside the base (1), and the pushing device (5) is arranged between the cloth transplanting device (2) and the positioning welding device (4);
the tack welding device (4) comprises: the welding device comprises a positioning welding frame (41), wherein a welding table (413) is arranged outside the positioning welding frame (41), and a welder (412) is fixedly connected to the outside of the welding table (413);
the jacking air cylinder (42) is arranged outside the base (1), and the material receiving table (43) is arranged together with the output end of the jacking air cylinder (42);
The pushing device (5) comprises a pushing frame (51), a pushing module (52) is connected to the outside of the pushing frame (51) in a sliding mode, and a pushing lug (58) for pushing is arranged outside the pushing module (52).
2. The automatic segment single-mesh steel bar machining device according to claim 1, wherein the cloth transplanting frame (21) is externally fixedly connected with a cloth transplanting sliding block (22), the multi-axis module mechanism (23) comprises a multi-axis module frame (231), an X-axis moving module (232) is externally fixedly connected with the multi-axis module frame (231), and the X-axis moving module (232) is in sliding connection with the cloth transplanting sliding block (22).
3. The automatic segment single-mesh steel bar processing device according to claim 2, wherein the multi-shaft module frame (231) is fixedly connected with the Y-axis moving module (233) outside, the Z-axis moving module (234) is slidably connected with the Y-axis moving module (233) outside, the rotating module (235) is rotatably connected with the Z-axis moving module (234) outside, the rotating module (235) is fixedly connected with the material distributing bin (236) outside, the material distributing bin (236) is fixedly connected with the blocking cylinder (237) outside, and the output end of the blocking cylinder (237) is provided with the blocking plate (238).
4. A segment single-mesh reinforcement automatic processing apparatus according to claim 3, wherein the X-axis traveling module (232) slides in the X-axis direction on the cloth transplanting frame (21) through the cloth transplanting slider (22), the Y-axis traveling module (233) slides in the Y-axis direction on the multi-axis module frame (231), the Z-axis traveling module (234) slides in the Z-axis direction on the Y-axis traveling module (233), and the rotating module (235) rotates on the Z-axis traveling module (234).
5. The automatic segment single-mesh steel bar machining device according to claim 1, wherein the feeding device (3) comprises a feeding bin (31), a feeding pushing plate (32), a blocking cylinder (33), a blocking plate (34), a positioning cylinder (35) and a positioning plate (36), the feeding bin (31) is fixedly connected with the blocking cylinder (33) and the positioning cylinder (35) outside, the blocking plate (34) is arranged at the output end of the blocking cylinder (33), the positioning plate (36) is arranged at the output end of the positioning cylinder (35), and the feeding pushing plate (32) for lifting the short bars to the outlet is arranged outside the feeding bin (31).
6. The automatic segment single-mesh steel bar machining device according to claim 1, wherein a welding table (413) is arranged outside the positioning welding frame (41), a positioning air cylinder (48) is fixedly connected to the outside of the positioning welding frame (41), a positioning push plate (411) for fixing the welding table (413) is arranged at the output end of the positioning air cylinder (48), a fine adjustment air cylinder (49) is fixedly connected to the outside of the welding table (413), a fine adjustment push plate (410) for fine adjustment is arranged at the output end of the fine adjustment air cylinder (49), a welder (412) is fixedly connected to the outside of the welding table (413), and a welding toothed ring (45) is fixedly connected to the outside of the welding table (413).
7. The automatic segment single-mesh reinforcing steel bar processing device according to claim 6, wherein a receiving block (44) is fixedly connected to the outer portion of the receiving table (43), a receiving guide groove (441) is formed in the outer portion of the receiving block (44), a fixing block (46) is fixedly connected to the outer portion of the positioning welding frame (41), and a disc (47) is rotatably connected to the outer portion of the fixing block (46).
8. The automatic segment single-mesh steel bar processing device according to claim 1, wherein a pushing rod (53) is fixedly connected to the outside of the pushing module (52), a universal head (57) is fixedly connected to the outside of the pushing rod (53), the universal head (57) is fixedly connected with a pushing lug (58), a pushing cylinder (54) is fixedly connected to the outside of the pushing frame (51), and a pushing module (52) is arranged at the output end of the pushing cylinder (54).
9. The automatic segment single-mesh steel bar processing device according to claim 1, wherein a pushing guide rail (511) is fixedly connected to the outside of the pushing frame (51), a pushing sliding block (510) is slidingly connected to the outside of the pushing guide rail (511), and the pushing sliding block (510) is fixedly connected with the pushing module (52).
10. The automatic segment single-mesh steel bar processing device according to claim 7, wherein a pushing table (55) is fixedly connected to the outside of the pushing frame (51), a pushing block (56) is fixedly connected to the outside of the pushing table (55), the pushing block (56) is slidably connected with a pushing block (58), a pushing control board (59) for pushing short bars is fixedly connected to the outside of the pushing block (58), a pushing guide groove (561) is formed in the outside of the pushing block (56), the pushing control board (59) is slidably connected with the pushing guide groove (561), the pushing block (56) corresponds to the receiving block (44) in parallel, and the pushing guide groove (561) corresponds to the receiving guide groove (441) in parallel.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202410311161.6A CN117900681A (en) | 2024-03-19 | 2024-03-19 | Automatic processing equipment for segment single-net steel bars |
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| CN202410311161.6A CN117900681A (en) | 2024-03-19 | 2024-03-19 | Automatic processing equipment for segment single-net steel bars |
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