CN212220652U

CN212220652U - High-speed braider

Info

Publication number: CN212220652U
Application number: CN202020671362.4U
Authority: CN
Inventors: 陈尔军; 郭文; 张扬
Original assignee: Yangzhou Idea Show Automation Technology Co ltd
Current assignee: Yangzhou Idea Show Automation Technology Co ltd
Priority date: 2020-04-28
Filing date: 2020-04-28
Publication date: 2020-12-25
Anticipated expiration: 2030-04-28

Abstract

The utility model relates to a braider technical field especially relates to a high-speed braider, include frame, vibration dish feed mechanism, carousel subassembly, lead positive subassembly, rotary mechanism, press band mechanism, braid mechanism and receive band mechanism, vibration dish feed mechanism, carousel subassembly, lead positive subassembly, rotary mechanism, press band mechanism, braid mechanism and receive the equal fixed mounting of band mechanism in the frame, vibration dish feed mechanism is located the left side at frame top, and the carousel subassembly is located the intermediate position at frame top, leads the quantity of positive subassembly and is two, two lead positive subassembly respectively with the both sides position that is located carousel subassembly bottom rear, rotary mechanism is located the place ahead position of carousel subassembly bottom. The utility model discloses reached and promoted material loading efficiency greatly and reduced the purpose of cost of labor, its work efficiency is equivalent to two at least braiders simultaneous working simultaneously, and work efficiency is higher, and the component braid is efficient simultaneously, and the cost of production is lower, the operation is more convenient.

Description

High-speed braider

Technical Field

The utility model relates to a braider technical field especially relates to a high-speed braider.

Background

The sheet type component braider commonly used in the market at present comprises a carrier tape conveying mechanism, a braiding mechanism, a bottom/surface tape mechanism and a tape collecting mechanism which are arranged on a rack, and a feeding mechanism, a separating mechanism, a testing mechanism, a carrier tape feeding mechanism and a carrier tape positioning mechanism which are sequentially arranged on the rack. The outlet of the vibration disc of the feeding mechanism is horizontally connected with the inlet of the linear feeder, namely the vibration disc and the linear feeder are in a horizontal butt joint mode, and the vibration disc and the linear feeder are respectively driven by different vibration sources, so that the situation of material blockage or unsmooth feeding is easy to occur at the butt joint position.

The element separating mechanism utilizes the thimble and the blocking needle to separate the elements, the thimble is used for propping against the element behind, the blocking needle is used for blocking the element in front, and the two needles simultaneously move one above the other so as to achieve the purpose of separating the elements one by one. The mode separating element has the defects that the ejector pin is easy to damage the element, the probability of material clamping is high, and the mechanism is complex.

The carrier band feeding mechanism and the carrier band positioning mechanism are used for conveying carrier bands and positioning the carrier bands, a feeding motor directly drives a tape transport pinwheel (a driving pinwheel) to convey and position the carrier bands, and a driven pinwheel is used for driving the carrier bands.

SUMMERY OF THE UTILITY MODEL

Technical problem to be solved

The utility model provides a not enough to prior art, the utility model provides a high-speed braider has reached the purpose that has promoted material loading efficiency greatly and has reduced the cost of labor, and its work efficiency is equivalent to two at least braiders simultaneous workings simultaneously, and work efficiency is higher, and the component braid is efficient simultaneously, and the cost of production is lower, the operation is more convenient.

(II) technical scheme

In order to realize the technical problem, the utility model provides a following technical scheme: the utility model provides a high-speed braider, includes frame, vibration dish feed mechanism, carousel subassembly, leads positive subassembly, rotary mechanism, belt pressing mechanism, braid mechanism and receipts tape unit and constructs, vibration dish feed mechanism, carousel subassembly, lead positive subassembly, rotary mechanism, belt pressing mechanism, braid mechanism and receipts tape unit and construct equal fixed mounting in the frame, vibration dish feed mechanism is located the left side at frame top, the carousel subassembly is located the intermediate position at frame top, lead the quantity of positive subassembly and be two, two lead positive subassembly respectively with be located the both sides position of carousel subassembly bottom rear, rotary mechanism is located the place ahead position of carousel subassembly bottom, belt pressing mechanism is located the right side position at carousel subassembly rear, braid mechanism is located the place ahead position of carousel subassembly, receive tape unit and be located braid mechanism's right side.

Further, vibration dish feed mechanism includes base, vibrator, charging tray and delivery track, the base passes through bolt fixed connection with the frame, the top of base and the bottom fixed connection of vibrator, charging tray fixed mounting is at the top of vibrator, the delivery track passes through plate fixed connection with the base, delivery track's one end is in the communicating state that contacts with one side of charging tray.

Further, the carousel subassembly includes carousel, vacuum pump, support and suction nozzle, the bottom of carousel and the top fixed connection of vacuum pump, the bottom of vacuum pump and the top fixed connection of frame, the outward flange fixed connection at support and carousel top, suction nozzle fixed mounting is on the outward flange of carousel bottom, the top of suction nozzle is passed through the fixed intercommunication of output of pipeline and vacuum pump.

Further, lead positive subassembly and include mounting bracket, servo motor, assembly jig and permanent magnetism group, the bottom of mounting bracket one side and one side fixed connection of servo motor, the right side sliding connection at one side of assembly jig and mounting bracket top, the bottom of assembly jig is connected with servo motor's output transmission, permanent magnetism group fixed mounting is at the top of assembly jig.

Further, rotary mechanism includes one side fixed connection of top and the rotating electrical machines on base, rotating electrical machines and smelting tool base right side, the output of rotating electrical machines is connected with the bottom transmission of smelting tool, the bottom and the frame fixed connection of base.

Further, the belt pressing mechanism comprises a fixing frame, a belt pressing disc, an air cylinder, a guide wheel and a pressing head, the right side of the top of the fixing frame is rotatably connected with the axle center position on one side of the belt pressing disc, one side of the air cylinder is fixedly installed in the front position on the right side of the fixing frame, the guide wheel is rotatably connected with the fixing frame through a rotating shaft, the guide wheel is located in the middle position on one side of the belt pressing disc opposite to the air cylinder, and the pressing head is fixedly installed at the free end of the bottom of the air cylinder.

Furthermore, the braiding mechanism comprises a support frame, a protective box, braiding wheels, a braiding motor and pressing wheel sets, the bottom of the support frame is fixedly connected with the frame, the top of the support frame is fixedly connected with the protective box, the front end and the rear end of two sides of the inner wall of the protective box are respectively and rotatably connected with two sides of the two braiding wheels, the right side of the rear portion of the protective box on one side of the braiding motor is fixedly connected with the right side of the rear portion of the protective box on one side of the braiding motor, the output end of the braiding motor is in transmission connection with the braiding wheels, the number of the pressing wheel sets is two, the two pressing wheel sets are respectively and fixedly installed on two side positions in front of the protective box, and the pressing wheels on.

Further, the belt winding mechanism comprises an installation support, a belt winding motor, a belt winding disc and a bearing wheel, the top of one side of the installation support is fixedly connected with one side of the belt winding motor, the axle center position of one side of the belt winding disc is rotatably connected with the top of the right side of the installation support through a rotating shaft, the output end of the belt winding motor is in transmission connection with the belt winding disc, the bearing wheel is fixedly installed on the installation support, and the bearing wheel is located in the front position of the belt winding disc.

(III) advantageous effects

The utility model provides a high-speed braider possesses following beneficial effect:

1. the utility model discloses a vibration dish automatic feeding who adopts, the operation of carousel subassembly carries out the circulation between the station, cooperation rotary mechanism and lead mutually supporting of positive subassembly, can lead positive processing to the piece formula component, and braid mechanism adopts the pinwheel to drive the braid action simultaneously, carries out outward appearance to the product before the braid and detects, and braid mechanism overall structure is simple, and is fast, has promoted the efficiency of material loading greatly, reduces the cost of labor, can be used to in the electronic components manufacturing.

2. The utility model discloses because carousel subassembly's setting adsorbs fixedly the component through the suction nozzle on the carousel subassembly, rotates the time of week simultaneously at the carousel, and braid mechanism can load two at least treating braid components simultaneously, and for prior art, its work efficiency is equivalent to two at least braiders simultaneous workings, and work efficiency is higher, and the component braid is efficient simultaneously, and the cost of production is lower, the operation is more convenient.

3. The utility model discloses an utilize the single needle to adopt the form that keeps off rather than the top component, make the separation more simple and convenient, and can not harm the component, the debugging is also more convenient than two needle separation, keeps off the needle and also more durable than the thimble on using, and the braid precision of high-speed braider is high, and the braid rate of accuracy reaches 100%, and the braid speed is fast, and per minute can reach 2400 pieces, and mechanical stability is good.

Drawings

FIG. 1 is a schematic front view of the structure of the present invention;

fig. 2 is a schematic structural view of the vibrating disk distributing mechanism of the present invention;

fig. 3 is a schematic structural view of the turntable assembly of the present invention;

fig. 4 is a schematic structural view of the turntable assembly of the present invention;

fig. 5 is a schematic structural view of the pilot assembly of the present invention;

fig. 6 is a schematic structural view of the rotating mechanism of the present invention;

FIG. 7 is a schematic structural view of the belt pressing mechanism of the present invention;

FIG. 8 is a schematic structural view of the braiding mechanism of the present invention;

fig. 9 is a schematic structural view of the belt winding mechanism of the present invention.

In the figure: 1. a frame; 2. a vibrating disk material distributing mechanism; 3. a turntable assembly; 4. a pilot assembly; 5. a rotation mechanism; 6. a belt pressing mechanism; 7. a braiding mechanism; 8. a belt retracting mechanism; 21. a base; 22. a vibrator; 23. a material tray; 24. a conveying track; 31. a turntable; 32. a vacuum pump; 33. a support; 34. a suction nozzle; 41. a mounting frame; 42. a servo motor; 43. an assembly frame; 44. a permanent magnet group; 51. a base; 52. a rotating electric machine; 53. smelting a tool; 61. a fixed mount; 62. a puck; 63. a cylinder; 64. a guide wheel; 65. a press-fit head; 71. a support frame; 72. a protective box; 73. weaving a belt wheel; 74. a braiding motor; 75. pressing a wheel set; 81. mounting a bracket; 82. a tape collecting motor; 83. a take-up reel; 84. a supporting wheel.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-9, the present invention provides a technical solution: a high-speed braider comprises a frame 1, a vibrating disc distributing mechanism 2, a rotary disc assembly 3, a guiding assembly 4, a rotating mechanism 5, a belt pressing mechanism 6, a braiding mechanism 7 and a belt collecting mechanism 8, wherein the vibrating disc distributing mechanism 2, the rotary disc assembly 3, the guiding assembly 4, the rotating mechanism 5, the belt pressing mechanism 6, the braiding mechanism 7 and the belt collecting mechanism 8 are fixedly arranged on the frame 1, the vibrating disc distributing mechanism 2 is positioned on the left side of the top of the frame 1, the rotary disc assembly 3 is positioned in the middle of the top of the frame 1, the number of the guiding assemblies 4 is two, the two guiding assemblies 4 are respectively positioned on two sides behind the bottom of the rotary disc assembly 3, the rotating mechanism 5 is positioned in the front of the bottom of the rotary disc assembly 3, the belt pressing mechanism 6 is positioned on the right side behind the rotary disc assembly 3, the braiding mechanism 7 is positioned in the front of the rotary disc assembly 3, the belt collecting mechanism 8 is positioned on the right side of, through the vibration dish automatic feeding who adopts, carousel subassembly 3's operation carries out the circulation between the station, cooperation rotary mechanism 5 and lead mutually supporting of positive subassembly 4, can lead positive processing to the chip component, braiding mechanism 7 adopts the pinwheel to drive the braid action simultaneously, carries out outward appearance to the product before the braid and detects, braiding mechanism 7 overall structure is simple, and is fast, has promoted the efficiency of material loading greatly, reduces the cost of labor, can be used to in the electronic components manufacturing.

The vibrating disk material distributing mechanism 2 comprises a base 21, a vibrator 22, a material tray 23 and a conveying track 24, the base 21 is fixedly connected with the frame 1 through bolts, the top of the base 21 is fixedly connected with the bottom of the vibrator 22, the material tray 23 is fixedly installed on the top of the vibrator 22, the conveying track 24 is fixedly connected with the base 21 through a plate, one end of the conveying track 24 is in contact communication with one side of the material tray 23, the turntable assembly 3 comprises a turntable 31, a vacuum pump 32, a support 33 and a suction nozzle 34, the bottom of the turntable 31 is fixedly connected with the top of the vacuum pump 32, the bottom of the vacuum pump 32 is fixedly connected with the top of the frame 1, the support 33 is fixedly connected with the outer edge of the top of the turntable 31, the suction nozzle 34 is fixedly installed on the outer edge of the bottom of the turntable 31, the top of the suction nozzle 34 is fixedly communicated with the output end of the vacuum pump 32 through a pipeline, simultaneously when carousel 31 rotates a week, braiding mechanism 7 can load at least two simultaneously and treat the braid component, and for prior art, its work efficiency is equivalent to two at least braiders simultaneous working, and work efficiency is higher, and the component braid is efficient simultaneously, and the cost of production is lower, the operation is more convenient.

The guide assembly 4 comprises a mounting frame 41, a servo motor 42, an assembly frame 43 and a permanent magnet group 44, wherein the bottom of one side of the mounting frame 41 is fixedly connected with one side of the servo motor 42, one side of the assembly frame 43 is slidably connected with the right side of the top of the mounting frame 41, the bottom of the assembly frame 43 is in transmission connection with the output end of the servo motor 42, the permanent magnet group 44 is fixedly installed at the top of the assembly frame 43, the rotating mechanism 5 comprises a base 51, a rotating motor 52 and a jig 53, the top of the right side of the base 51 is fixedly connected with one side of the rotating motor 52, the output end of the rotating motor 52 is in transmission connection with the bottom of the jig 53, the bottom of the base 51 is fixedly connected with the frame 1, the belt pressing mechanism 6 comprises a fixing frame 61, a belt pressing disc 62, an air cylinder 63, a guide wheel 64 and a pressing head 65, the right side of the top of the fixing frame, the guide wheel 64 is rotatably connected with the fixed frame 61 through a rotating shaft, the guide wheel 64 is positioned in the middle of one side of the pressure disc 62 opposite to the air cylinder 63, and the press-fit head 65 is fixedly arranged at the free end of the bottom of the air cylinder 63.

The braiding mechanism 7 comprises a supporting frame 71, a protective box 72, a braiding wheel 73, a braiding motor 74 and a pressing wheel set 75, the bottom of the supporting frame 71 is fixedly connected with the frame 1, the top of the supporting frame 71 is fixedly connected with the protective box 72, the front end and the rear end of two sides of the inner wall of the protective box 72 are respectively and rotatably connected with two sides of the two braiding wheels 73, the right side of the rear part of the protective box 72 at one side of the braiding motor 74 is fixedly connected, the output end of the braiding motor 74 is in transmission connection with the braiding wheel 73, the number of the pressing wheel sets 75 is two, the two pressing wheel sets 75 are respectively and fixedly arranged at two side positions in front of the protective box 72, the pressing wheels on the pressing wheel sets 75 are positioned above the top of one side of the braiding wheels 73, the belt winding mechanism 8 comprises a mounting bracket 81, a belt winding motor 82, a belt winding disc 83 and a supporting wheel 84, the top of one side of the mounting bracket 81 is fixedly connected with one side of the belt winding, the output of receipts area motor 82 is connected with the transmission of receipts area dish 83, and bearing wheel 84 fixed mounting is on installing support 81, and bearing wheel 84 is located the place ahead position of receipts area dish 83, the utility model discloses an utilize the single needle to adopt the form that keeps off rather than top component, make the separation more simple and convenient, and can not harm the component, the debugging also is convenient than two needle separations, keeps off the needle and also more durable on using than the thimble, the braid precision of high-speed braider is high, and the braid correct rate reaches 100%, and the braid speed is fast, and per minute can reach 2400, and mechanical stability is good.

The working principle is as follows: in the using process, the material is fed through the vibrating disc material distributing mechanism 2, when a product enters the suction nozzle 34 of the rotary disc component 3, the product rotates clockwise at a clearance, the guiding component 4 guides the product on the suction nozzle, the rotating mechanism 5 rotates the product for a certain angle, the product after rotating on the suction nozzle 34 is guided again, then the product is placed in the braiding belt of the braiding belt mechanism 7, the braiding belt moves rightwards, the belt pressing mechanism 6 performs heat sealing on the braiding belt, the belt receiving mechanism 8 performs rotary disc loading on the sealed braiding belt, the vibrating disc is used for automatic material feeding, the operation of the rotary disc component 3 performs circulation between stations, the mutual matching of the rotating mechanism 5 and the guiding component 4 can guide and correct the component, meanwhile, the braiding belt mechanism 7 adopts a pinwheel to drive the braiding belt to act, the product is subjected to appearance detection before braiding, the whole structure of the braiding belt mechanism 7 is simple, the feeding device is high in speed, greatly improves the feeding efficiency, reduces the labor cost, and can be used for manufacturing electronic components.

The utility model discloses a control mode comes automatic control through the controller, and the control circuit of controller can realize through the simple programming of technical staff in this field, and the supply also belongs to the common general knowledge in this field, and the utility model discloses mainly used protects mechanical device, so the utility model discloses no longer explain control mode and circuit connection in detail.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a high-speed braider, includes frame (1), vibration dish feed mechanism (2), carousel subassembly (3), leads positive subassembly (4), rotary mechanism (5), presses belt mechanism (6), braider mechanism (7) and receives belt mechanism (8), its characterized in that: the vibrating disc material distributing mechanism (2), the turntable assembly (3), the guide assembly (4), the rotating mechanism (5), the belt pressing mechanism (6), the braiding mechanism (7) and the belt collecting mechanism (8) are all fixedly arranged on the frame (1), the vibrating disc material distributing mechanism (2) is positioned on the left side of the top of the machine frame (1), the turntable assembly (3) is positioned in the middle of the top of the machine frame (1), the number of the guide components (4) is two, the two guide components (4) are respectively arranged at the two sides of the rear part of the bottom of the turntable component (3), the rotating mechanism (5) is positioned in the front of the bottom of the turntable component (3), the belt pressing mechanism (6) is positioned at the right side position behind the turntable component (3), the braiding mechanism (7) is located in the front of the rotary disc assembly (3), and the tape collecting mechanism (8) is located on the right side of the braiding mechanism (7).

2. A high speed braider according to claim 1, characterized in that: vibration dish feed mechanism (2) include base (21), vibrator (22), charging tray (23) and delivery track (24), base (21) pass through bolt fixed connection with frame (1), the top of base (21) and the bottom fixed connection of vibrator (22), charging tray (23) fixed mounting is at the top of vibrator (22), delivery track (24) pass through plate fixed connection with base (21), the one end of delivery track (24) is in the intercommunication state that contacts with one side of charging tray (23).

3. A high speed braider according to claim 1, characterized in that: carousel subassembly (3) include carousel (31), vacuum pump (32), support (33) and suction nozzle (34), the bottom of carousel (31) and the top fixed connection of vacuum pump (32), the bottom of vacuum pump (32) and the top fixed connection of frame (1), the outward flange fixed connection at support (33) and carousel (31) top, suction nozzle (34) fixed mounting is on the outward flange of carousel (31) bottom, the fixed intercommunication of output that pipeline and vacuum pump (32) are passed through to the top of suction nozzle (34).

4. A high speed braider according to claim 1, characterized in that: leading positive subassembly (4) including mounting bracket (41), servo motor (42), assembly jig (43) and permanent magnetism group (44), one side fixed connection of bottom and servo motor (42) of mounting bracket (41) one side, the right side sliding connection at one side and mounting bracket (41) top of assembly jig (43), the bottom and the output transmission of servo motor (42) of assembly jig (43) are connected, permanent magnetism group (44) fixed mounting is at the top of assembly jig (43).

5. A high speed braider according to claim 1, characterized in that: rotary mechanism (5) include one side fixed connection of top and rotating electrical machines (52) on base (51), rotating electrical machines (52) and smelting tool (53) base (51) right side, the output of rotating electrical machines (52) is connected with the bottom transmission of smelting tool (53), the bottom and frame (1) fixed connection of base (51).

6. A high speed braider according to claim 1, characterized in that: the belt pressing mechanism (6) comprises a fixing frame (61), a belt pressing disc (62), an air cylinder (63), a guide wheel (64) and a pressing head (65), the right side of the top of the fixing frame (61) is rotatably connected with the axle center position on one side of the belt pressing disc (62), one side of the air cylinder (63) is fixedly installed at the front position of the right side of the fixing frame (61), the guide wheel (64) is rotatably connected with the fixing frame (61) through a rotating shaft, the guide wheel (64) is located at the middle position of one side, opposite to the belt pressing disc (62) and the air cylinder (63), of the pressing head (65) is fixedly installed at the free end of the bottom of the air cylinder (63).

7. A high speed braider according to claim 1, characterized in that: the braiding mechanism (7) comprises a supporting frame (71), a protective box (72), a braiding wheel (73), a braiding motor (74) and a pressing wheel set (75), the bottom of the supporting frame (71) is fixedly connected with the frame (1), the top of the supporting frame (71) is fixedly connected with the protective box (72), the front end and the rear end of the two sides of the inner wall of the protective box (72) are respectively and rotatably connected with the two sides of the two braid wheels (73), the right side of the rear part of the protective box (72) at one side of the braiding motor (74) is fixedly connected, the output end of the braiding motor (74) is in transmission connection with a braiding wheel (73), the number of the pressing wheel sets (75) is two, the two pressing wheel sets (75) are respectively and fixedly arranged at the two sides of the front part of the protective box (72), the pressing wheel on the pressing wheel set (75) is positioned above the top of one side of the belt weaving wheel (73).

8. A high speed braider according to claim 1, characterized in that: the belt winding mechanism (8) comprises an installation support (81), a belt winding motor (82), a belt winding disc (83) and a bearing wheel (84), the top of one side of the installation support (81) is fixedly connected with one side of the belt winding motor (82), the axis position of one side of the belt winding disc (83) is rotatably connected with the top of the right side of the installation support (81) through a rotating shaft, the output end of the belt winding motor (82) is connected with the belt winding disc (83) in a transmission mode, the bearing wheel (84) is fixedly installed on the installation support (81), and the bearing wheel (84) is located in the front of the belt winding disc (83).