CN212218835U - Automatic loading and unloading surrounding edge machine for producing foamed ceramic plates - Google Patents

Automatic loading and unloading surrounding edge machine for producing foamed ceramic plates Download PDF

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Publication number
CN212218835U
CN212218835U CN202021226565.9U CN202021226565U CN212218835U CN 212218835 U CN212218835 U CN 212218835U CN 202021226565 U CN202021226565 U CN 202021226565U CN 212218835 U CN212218835 U CN 212218835U
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frame
transmission
unloading
elevating system
foamed ceramic
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张华�
陈雄载
周小俊
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Jinjiang Xinluda Machinery Equipment Co ltd
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Jinjiang Xinluda Machinery Equipment Co ltd
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Abstract

The utility model belongs to the mechanical field is used in the production of foamed ceramic plate, especially, relate to an automatic loading and unloading surrounding edge machine is used in the production of foamed ceramic plate. The to-be-solved technical problem of the utility model is to provide an automatic loading and unloading surrounding edge machine is used in production of foaming ceramic plate of labour saving and time saving, handling efficiency height, automation. An automatic loading and unloading edge enclosing machine for producing a foamed ceramic plate comprises a frame, a machine shell, a lifting mechanism, a left and right advancing mechanism, a hanging frame, a first mounting frame and the like; travel mechanism about being equipped with in the casing, elevating system is equipped with two, and elevating system is connected with the transmission of travel mechanism output about, and elevating system sets up about casing length direction's axis symmetry, hangs the frame and is connected with the transmission of elevating system output, and equidistant rigid coupling in hanging the frame lateral part is equipped with in a plurality of first installing frames, second installing frame. The utility model discloses reach labour saving and time saving, loading and unloading efficiency height, automatic effect.

Description

Automatic loading and unloading surrounding edge machine for producing foamed ceramic plates
Technical Field
The utility model belongs to the mechanical field is used in the production of foamed ceramic plate, especially, relate to an automatic loading and unloading surrounding edge machine is used in the production of foamed ceramic plate.
Background
In the production process of the foaming ceramic plate, (shown in fig. 6) the foaming enclosing plate 102 on the shed plate 101 on the kiln car needs to be assembled and disassembled, so that the product foaming ceramic plate can be taken out, the subsequent shed plate can be cleaned conveniently, in the production of the current foaming ceramic plate, the assembling and disassembling of the foaming enclosing plate 102 on the shed plate 101 are usually manually disassembled, the mode is time-consuming and labor-consuming, the assembling and disassembling efficiency is low, and therefore, a time-saving and labor-saving automatic assembling and disassembling edge-enclosing machine for the production of the foaming ceramic plate needs to be researched and developed urgently.
SUMMERY OF THE UTILITY MODEL
The utility model discloses an overcome current foaming ceramic plate and have in the production process that the loading and unloading of enclosing the template to the foaming on the decking are manual dismantlement usually, such mode is comparatively wasted time and energy, and the shortcoming of the inefficiency of loading and unloading, the to-be-solved technical problem of the utility model is to provide a labour saving and time saving, high, the automatic foaming ceramic plate production of handling efficiency is with automatic loading and unloading surrounding edge machine.
The utility model is achieved by the following concrete technical means:
an automatic loading and unloading edge enclosing machine for producing a foamed ceramic plate comprises a rack, a machine shell, a lifting mechanism, a left and right advancing mechanism, a hanging frame, a first mounting frame, a clamping mechanism and a second mounting frame; chassis bottom rigid coupling all around has the frame, is equipped with left right running gear in the casing, elevating system is equipped with two, elevating system with control running gear output transmission and be connected, elevating system sets up about casing length direction's axis symmetry, hang the frame and be connected with elevating system output transmission, equidistant rigid coupling in hanging the frame lateral part of a plurality of first installing frames, second installing frame, the fixture is all installed to first installing frame, second installing frame.
Further, the left and right travelling mechanism comprises a first transmission chain, a first transmission gear, a first mounting motor, a second transmission gear, a mounting bearing, a third transmission gear, a second mounting motor, a fourth transmission gear and a second transmission chain; the first installation motor is fixedly connected to one end of the bottom in the shell, and the second installation motor is fixedly connected to the other end of the bottom in the shell; first installation motor and second installation motor are around the axis symmetry setting of casing length direction, the rigid coupling has the installation bearing in the middle of the bottom in the casing, installation bearing both sides pin joint has second conveying gear and third conveying gear, first conveying gear is connected with the transmission of first installation motor output, be connected through first conveying chain transmission between first conveying gear and the second conveying gear, be connected through first conveying chain transmission between third conveying gear and the fourth conveying gear, elevating system is equipped with two, two elevating system respectively with first conveying chain, second conveying chain transmission is connected.
Furthermore, the lifting mechanism comprises a first telescopic cylinder and a lifting stabilizing device; a first telescopic cylinder; the bottom is equipped with the slide rail in the casing, and first telescopic cylinder, lift stabilising arrangement and slide rail sliding connection, first telescopic cylinder, lift stabilising arrangement are connected with first conveying chain, second conveying chain transmission, and first elevating system output is connected with hanging the frame transmission, and lift stabilising arrangement is equipped with two, hangs frame lateral part both ends and cooperatees with lift stabilising arrangement, and first telescopic cylinder is located between two lift stabilising arrangements.
Furthermore, the lifting stabilizing device comprises a hollow sleeve rod and a movable rod; the hollow loop bar is connected with the slide rail in a sliding way, the movable bar is matched with the hollow loop bar in a sleeving way, and the movable bar is fixedly connected with the side part of the hanging frame.
Furthermore, the clamping mechanism comprises a second telescopic cylinder, a first clamp and a second clamp; the bottom of the first mounting frame is provided with a through hole, the top ends of the first clamp and the second clamp are hinged in the through hole, the middle parts of the first clamp and the second clamp are hinged with each other through a hinged piece, the second telescopic cylinder is fixedly connected to the top part in the first mounting shell, and the middle parts of the first clamp and the second clamp are in transmission connection with the output end of the second telescopic cylinder.
Further, it is further that first installing frame is equipped with six, and first installing frame is located second installing frame both sides and all is equipped with threely, the second installing frame is equipped with threely.
Furthermore, the lifting mechanism, the left and right travelling mechanism and the clamping mechanism are all electrically connected with a PLC controller.
The utility model discloses a control mode comes automatic control through the controller, and the control circuit of controller can realize through the simple programming of technical staff in this field, and the supply also belongs to the common general knowledge in this field, and the utility model discloses mainly used protects mechanical device, so the utility model discloses no longer explain control mode and circuit connection in detail.
Compared with the prior art, the utility model discloses following beneficial effect has:
the utility model discloses reach labour saving and time saving, loading and unloading efficiency height, automatic effect.
1) The utility model discloses accomplish the operation under the PLC controller instruction to automatic effect has been reached.
2) The utility model discloses a control advancing mechanism and remove elevating system for hanging the automatic accurate advance of frame and treating dismantlement, installation foaming surrounding formwork position, fixture is located the position of treating dismantlement, installation foaming surrounding formwork position promptly, can go up and down through elevating system and hang the frame after that, fixture can descend to the position of snatching of foaming surrounding formwork promptly, accomplishes snatching, placing work of foaming surrounding formwork through fixture at last, so, reach labour saving and time saving, the high effect of handling efficiency.
Drawings
Fig. 1 is a schematic perspective view of the present invention.
Fig. 2 is a front view of the utility model, which is a schematic sectional structure.
Fig. 3 is a left side view structure diagram of the present invention.
Fig. 4 is a schematic view of the overlooking and sectioning structure of the present invention.
Fig. 5 is a schematic structural view of the clamping mechanism of the present invention.
Fig. 6 is a schematic structural view of the foaming surrounding formwork and the slab of the present invention.
The labels in the figures are: 1-a rack, 2-a machine shell, 3-a lifting mechanism, 31-a first telescopic cylinder, 32-a lifting stabilizing device, 321-a hollow sleeve rod, 322-a movable rod, 4-a left-right travelling mechanism, 41-a first transmission chain, 42-a first transmission gear, 43-a first installation motor, 44-a second transmission gear, 45-an installation bearing, 46-a third transmission gear, 47-a second installation motor, 48-a fourth transmission gear, 49-a second transmission chain, 410-a toothed roller, 5-a hanging frame, 6-a first installation frame, 7-a clamping mechanism, 71-a second telescopic cylinder, 72-a first clamp, 73-a second clamp, 74-a through hole, 8-a second installation frame and 9-a top block.
Detailed Description
The invention is further described below with reference to the accompanying drawings:
examples
An automatic loading and unloading edge surrounding machine for producing a foamed ceramic plate is shown in figures 1-6 and comprises a frame 1, a machine shell 2, a lifting mechanism 3, a left-right travelling mechanism 4, a hanging frame 5, a first mounting frame 6, a clamping mechanism 7 and a second mounting frame 8; casing 2 bottom rigid coupling all around has frame 1, running gear 4 about being equipped with in the casing 2, elevating system 3 is equipped with two, elevating system 3 with control 4 output end transmission of running gear and be connected, elevating system 3 sets up about 2 length direction's of casing axis symmetry, hang frame 5 and 3 output end transmission of elevating system and be connected, a plurality of first installing frames 6, equidistant rigid coupling of second installing frame 8 is in hanging 5 lateral parts of frame, second installing frame 8 is located between the first installation, fixture 7 is all installed to first installing frame 6, second installing frame 8.
The loading and unloading surrounding edge machine finishes the operation under the instruction of a PLC (programmable logic controller), firstly, a kiln car enters between two hanging frames 5, a ceiling and a foaming surrounding template are arranged on the kiln car, at the moment, a left and right advancing mechanism 4 works under the instruction of the PLC, so that a lifting mechanism 3 drives the hanging frames 5 to automatically and accurately advance to the position of the foaming surrounding template to be disassembled and installed, namely a clamping mechanism 7 is positioned at the position of the foaming surrounding template to be disassembled and installed, then, the lifting mechanism 3 works under the instruction of the PLC, the lifting mechanism 3 can lift the hanging frames 5, namely the clamping mechanism 7 can descend to the grabbing position of the foaming surrounding template, then, the clamping mechanism 7 works under the instruction of the PLC, the clamping mechanism 7 can complete the grabbing and placing work of the foaming surrounding template, and finally, after the operation is finished, the clamping mechanism 7 moves by the lifting mechanism 3 and the left and right advancing mechanism 4, the hanging frame 5 is reset, namely the clamping mechanism 7 is reset, so that the next installation and disassembly are facilitated; therefore, the effects of time and labor saving, high loading and unloading efficiency and automation are achieved.
Wherein, the left and right travel mechanism 4 comprises a first transmission chain 41, a first transmission gear 42, a first mounting motor 43, a second transmission gear 44, a mounting bearing 45, a third transmission gear 46, a second mounting motor 47, a fourth transmission gear 48 and a second transmission chain 49; the first installation motor 43 is fixedly connected with one end of the bottom in the machine shell 2, and the second installation motor 47 is fixedly connected with the other end of the bottom in the machine shell 2; the first mounting motor 43 and the second mounting motor 47 are symmetrically arranged about a central axis of the machine shell 2 in the length direction, a mounting bearing 45 is fixedly connected to the middle of the inner bottom of the machine shell 2, a second conveying gear 44 and a third conveying gear 46 are pivoted to two sides of the mounting bearing 45, the first conveying gear 42 is in transmission connection with the output end of the first mounting motor 43, the first conveying gear 42 is in transmission connection with the second conveying gear 44 through a first conveying chain 41, the third conveying gear 46 is in transmission connection with a fourth conveying gear 48 through a first conveying chain 41, two lifting mechanisms 3 are arranged, and the two lifting mechanisms 3 are in transmission connection with the first conveying chain 41 and a second conveying chain 49 respectively; first installation motor 43, second installation motor 47 are worked under the PLC controller instruction, need to remove two and hang frame 5 and be close to each other or keep away from, and first installation motor 43, second installation motor 47 are positive and negative to be started, and first conveying chain 41, second conveying chain 49 can positive and negative removal promptly to elevating system 3 can drive and hang frame 5 positive and negative removal, so, reaches the effect of advancing about.
Wherein, the lifting mechanism 3 comprises a first telescopic cylinder 31 and a lifting stabilizing device 32; a first telescopic cylinder 31; the bottom in the machine shell 2 is provided with a slide rail, a first telescopic cylinder 31 and a lifting stabilizing device 32 are in sliding connection with the slide rail, the first telescopic cylinder 31 and the lifting stabilizing device 32 are in transmission connection with a first transmission chain 41 and a second transmission chain 49, the output end of the first lifting mechanism 3 is in transmission connection with a hanging frame 5, the number of the lifting stabilizing devices 32 is two, two ends of the side part of the hanging frame 5 are matched with the lifting stabilizing device 32, and the first telescopic cylinder 31 is positioned between the two lifting stabilizing devices 32; first telescopic cylinder 31 works under the PLC controller instruction, and first telescopic cylinder 31 starts promptly, can drive and hang frame 5 and reciprocate, and simultaneously, lift stabilising arrangement 32 can hang frame 5 and reciprocate and play stable effect.
Wherein, the lifting stabilizing device 32 comprises a hollow loop bar 321 and a movable bar 322; the hollow sleeve rod 321 is connected with the slide rail in a sliding way, the movable rod 322 is sleeved and matched with the hollow sleeve rod 321, and the movable rod 322 is fixedly connected to the side part of the hanging frame 5; when the hanging frame 5 is lifted, the hanging frame 5 slides in the hollow stem 321 via the movable rod 322, so that the hanging frame 5 can be moved up and down stably.
The clamping mechanism 7 comprises a second telescopic cylinder 71, a first clamp 72 and a second clamp 73; the bottom of the first mounting frame 6 is provided with a through hole 74, the top ends of the first clamp 72 and the second clamp 73 are hinged in the through hole 74, the middle parts of the first clamp 72 and the second clamp 73 are hinged with each other through a hinge, the second telescopic cylinder 71 is fixedly connected to the top part in the first mounting shell, and the middle parts of the first clamp 72 and the second clamp 73 are in transmission connection with the output end of the second telescopic cylinder 71; the second telescopic cylinder 71 works under the instruction of the PLC, and when the second telescopic cylinder 71 works in a telescopic mode, the tail ends of the first clamp 72 and the second clamp 73 can be close to or far away from each other, so that the clamping or releasing effect is achieved.
Six first mounting frames 6 are arranged, three first mounting frames 6 are arranged on two sides of a second mounting frame 8, and three second mounting frames 8 are arranged; kiln car generally is equipped with the three-layer, can accord with the demand of kiln car through above-mentioned setting.
The lifting mechanism 3, the left and right travelling mechanism 4 and the clamping mechanism 7 are all electrically connected with a PLC controller.
The utility model discloses a control mode comes automatic control through the controller, and the control circuit of controller can realize through the simple programming of technical staff in this field, and the supply also belongs to the common general knowledge in this field, and the utility model discloses mainly used protects mechanical device, so the utility model discloses no longer explain control mode and circuit connection in detail.
Although the present disclosure has been described in detail with reference to the exemplary embodiments, the present disclosure is not limited thereto, and it will be apparent to those skilled in the art that various modifications and changes can be made thereto without departing from the scope of the present disclosure.

Claims (7)

1. An automatic loading and unloading edge enclosing machine for producing a foamed ceramic plate is characterized by comprising a rack (1), a shell (2), a lifting mechanism (3), a left and right advancing mechanism (4), a hanging frame (5), a first mounting frame (6), a clamping mechanism (7) and a second mounting frame (8); casing (2) bottom rigid coupling all around has frame (1), travel mechanism (4) about being equipped with in casing (2), elevating system (3) are equipped with two, elevating system (3) are connected with travel mechanism (4) output transmission about with, elevating system (3) set up about casing (2) length direction's axis symmetry, it is connected with elevating system (3) output transmission to hang frame (5), a plurality of first installing frame (6), equidistant rigid coupling in hanging frame (5) lateral part of second installing frame (8), second installing frame (8) are located between the first installation, fixture (7) are all installed to first installing frame (6), second installing frame (8).
2. An automatic loading and unloading skirt machine for producing foamed ceramic plates according to claim 1, wherein the left and right travelling mechanism (4) comprises a first transmission chain (41), a first transmission gear (42), a first mounting motor (43), a second transmission gear (44), a mounting bearing (45), a third transmission gear (46), a second mounting motor (47), a fourth transmission gear (48) and a second transmission chain (49); the first installation motor (43) is fixedly connected with one end of the inner bottom of the shell (2), and the second installation motor (47) is fixedly connected with the other end of the inner bottom of the shell (2); first installation motor (43) and second installation motor (47) are symmetrical about the axis of casing (2) length direction and are set up, installation bearing (45) are fixed in the middle of the bottom in casing (2), second conveying gear (44) and third conveying gear (46) are pivoted to installation bearing (45) both sides, first conveying gear (42) is connected with first installation motor (43) output transmission, be connected through first conveying chain (41) transmission between first conveying gear (42) and second conveying gear (44), be connected through first conveying chain (41) transmission between third conveying gear (46) and fourth conveying gear (48), elevating system (3) are equipped with two, two elevating system (3) are connected with first conveying chain (41), second conveying chain (49) transmission respectively.
3. An automatic loading and unloading skirt machine for the production of foamed ceramic plates according to claim 1, wherein said lifting mechanism (3) comprises a first telescopic cylinder (31) and a lifting stabilizer (32); a first telescopic cylinder (31); the bottom is equipped with the slide rail in casing (2), first telescopic cylinder (31), lift stabilising arrangement (32) and slide rail sliding connection, first telescopic cylinder (31), lift stabilising arrangement (32) and first conveying chain (41), second conveying chain (49) transmission is connected, first elevating system (3) output is connected with hanging frame (5) transmission, lift stabilising arrangement (32) are equipped with two, hang frame (5) lateral part both ends and cooperate with lift stabilising arrangement (32), first telescopic cylinder (31) are located between two lift stabilising arrangement (32).
4. A self-loading and unloading skirting machine for the production of foamed ceramic slabs according to claim 3, characterized in that said lifting stabilizer (32) comprises a hollow sleeve rod (321) and a movable rod (322); the hollow loop bar (321) is connected with the slide rail in a sliding way, the movable bar (322) is matched with the hollow loop bar (321) in a sleeving way, and the movable bar (322) is fixedly connected with the side part of the hanging frame (5).
5. An automatic loading and unloading skirt machine for the production of foamed ceramic plates according to claim 1, wherein said gripping means (7) comprise a second telescopic cylinder (71), a first clamp (72) and a second clamp (73); first installing frame (6) bottom is equipped with through-hole (74), and first clamp (72), second clamp (73) top all articulate in through-hole (74), and the articulated elements are passed through each other in the middle part of first clamp (72) and second clamp (73) and are articulated, top in first installation shell of second telescopic cylinder (71) rigid coupling, and the middle part of first clamp (72) and second clamp (73) is connected with second telescopic cylinder (71) output transmission.
6. An automatic loading and unloading border machine for the production of foamed ceramic plates, as claimed in claim 1, characterized in that said first mounting frame (6) is provided in six, the number of said first mounting frame (6) on each side of said second mounting frame (8) is three, and the number of said second mounting frame (8) is three.
7. An automatic loading and unloading surrounding edge machine for producing foamed ceramic plates as claimed in claim 1, wherein the lifting mechanism (3), the left and right travelling mechanism (4) and the clamping mechanism (7) are all electrically connected with a PLC controller.
CN202021226565.9U 2020-06-29 2020-06-29 Automatic loading and unloading surrounding edge machine for producing foamed ceramic plates Active CN212218835U (en)

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Application Number Priority Date Filing Date Title
CN202021226565.9U CN212218835U (en) 2020-06-29 2020-06-29 Automatic loading and unloading surrounding edge machine for producing foamed ceramic plates

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Application Number Priority Date Filing Date Title
CN202021226565.9U CN212218835U (en) 2020-06-29 2020-06-29 Automatic loading and unloading surrounding edge machine for producing foamed ceramic plates

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112393586A (en) * 2021-01-21 2021-02-23 佛山市瑞陶窑炉有限公司 Full-automatic production line for foamed ceramic plate tunnel kiln

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112393586A (en) * 2021-01-21 2021-02-23 佛山市瑞陶窑炉有限公司 Full-automatic production line for foamed ceramic plate tunnel kiln
CN112393586B (en) * 2021-01-21 2021-04-09 佛山市瑞陶窑炉有限公司 Full-automatic production line for foamed ceramic plate tunnel kiln

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