CN212190132U

CN212190132U - A go up unloader for CCD automated inspection equipment

Info

Publication number: CN212190132U
Application number: CN202020501801.7U
Authority: CN
Inventors: 何敏
Original assignee: Suzhou Union Precision Metal Products Co ltd
Current assignee: Suzhou Union Precision Metal Products Co ltd
Priority date: 2020-04-08
Filing date: 2020-04-08
Publication date: 2020-12-22
Anticipated expiration: 2030-04-08

Abstract

The utility model discloses a loading and unloading device for CCD automatic detection equipment, which comprises a loading module, a transmission module and an unloading module, wherein the loading module comprises a loading magazine and a rotary cylinder below the loading magazine, the loading magazine is a double-station loading magazine, the rotary cylinder controls the double-station loading magazine to rotate, an operator puts a product into the magazine, the rotary cylinder controls the double-station loading magazine to rotate after the product in the magazine at one side station is detected, the magazine with the product is rotated to the pneumatic loading module, at the moment, the operator puts the product into the empty magazine to ensure the detection efficiency, a pneumatic loading module is arranged above the magazine at one side of the double-station magazine close to the transmission module, a lifting loading electric push rod aligned with the magazine is arranged below the magazine, the electric push rod pushes the product upwards to the pneumatic loading module to assist the product loading, the pneumatic loading module comprises a downward pneumatic assembly sliding left and right on a cross rod, and a conveying module is arranged below the pneumatic sucker component far away from the double-station magazine.

Description

A go up unloader for CCD automated inspection equipment

Technical Field

The utility model relates to a machining field, concretely relates to go up unloader for CCD automatic check out test set.

Background

In the various metal products produced by our company, product detection is needed after finishing processing, the product detection in the past is mainly manual detection, but with the continuous improvement of processing requirements, the detection difficulty of the products is higher and higher, for example, a product produced by our company has 78 holes to detect burrs, the manual detection is easy to miss and the efficiency is very low, the introduction of a machine vision detection technology is considered, a machine vision detection system adopts a CCD camera to convert a detected target into an image signal, the image signal is transmitted to a special image processing system, the image signal is converted into a digital signal according to the information of pixel distribution, brightness, color and the like, the image processing system carries out various operations on the signals to extract the characteristics of the target, such as area, quantity, position and length, and then the result is output according to preset allowance and other conditions, including size, angle, number and the like, Qualified/unqualified, existing/nonexistence and the like, the automatic identification function is realized, the detection efficiency of the CCD equipment is very high, the efficiency of manual feeding and discharging is too low, the working efficiency of the CCD detection equipment cannot be kept up with, and the production efficiency is reduced invisibly.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing a go up unloader and degasification method for CCD automatic check out test set.

In order to achieve the technical purpose, the utility model adopts the following technical scheme that the feeding and discharging device for the CCD automatic detection equipment comprises a feeding module, a transmission module and a discharging module, wherein the feeding module comprises a feeding magazine and a rotary cylinder below the feeding magazine, the feeding magazine is a double-station feeding magazine, the rotary cylinder controls the double-station feeding magazine to rotate, a pneumatic feeding module is arranged above the magazine on one side of the double-station magazine close to the transmission module, a lifting feeding electric push rod aligned with the magazine is arranged below the magazine, the pneumatic feeding module comprises a downward pneumatic sucker component sliding left and right on a cross rod, the lower part of the pneumatic sucker component far away from the double-station magazine is provided with the transmission module, the transmission module is a conveyor belt mechanism, CCD detection equipment is arranged above the conveyor belt mechanism, the CCD detection equipment is provided with a pneumatic discharging sorting module relative to one side of the pneumatic feeding magazine, the pneumatic unloading is selected separately the module and is included the gliding pneumatic chuck subassembly down of horizontal pole, and pneumatic unloading is selected separately the module and is controlled the conveying position of pneumatic chuck subassembly on the horizontal pole according to CCD check out test set's testing result, and the conveying position of pneumatic chuck subassembly on the horizontal pole divide into yields station and defective products station, and the below of yields station is equipped with the yields feed bin, and the below of defective products station is equipped with the defective products slide.

Preferably, the pneumatic elements of the loading and unloading device are cleaned by air source processing elements.

Preferably, the CCD detection device comprises a CCD high-speed camera, the CCD high-speed camera is arranged on a Z-axis lead screw module, the Z-axis lead screw module is arranged on an X-axis lead screw module, and the position of the CCD camera above the product can be flexibly adjusted.

As preferred, the non-defective products feed bin is independently established on a dolly with the defective products slide with the detachable mode, fills up a certain amount and can transport away a car product, and it can to trade a dolly, and flexible, the feed bin is independent demountable installation on the dolly with the slide, convenient change.

Preferably, the middle part of defective products slide is equipped with counting assembly, counting assembly specifically establishes a hose at defective products slide middle part, and hose connection counter counts according to the mechanical touching number of times of hose, can count the number of defective products.

The utility model relates to a loading and unloading device for CCD automatic detection equipment, which comprises a loading module, a transmission module and an unloading module, wherein the loading module comprises a loading magazine and a rotary cylinder below the loading magazine, the loading magazine is a double-station loading magazine, the rotary cylinder controls the double-station loading magazine to rotate, an operator puts products into the magazine, after the products in the magazine at one station are detected, the rotary cylinder controls the double-station loading magazine to rotate to transfer the magazine with the products to the pneumatic loading module, at the moment, the operator puts the products into the empty magazine to ensure the detection efficiency, a pneumatic loading module is arranged above the magazine at one side of the double-station magazine close to the transmission module, a lifting loading electric push rod aligned with the magazine is arranged below the magazine, the electric push rod pushes the products upwards to the pneumatic loading module to assist the product loading, the pneumatic loading module comprises a left-right sliding pneumatic sucker on a cross rod, the pneumatic sucker component is provided with a conveying module below the conveying belt mechanism, the conveying module is specifically a conveying belt mechanism, the feeding module sucks a product to the conveying belt and then puts down the product, the product is conveyed to the CCD detection equipment by the conveying belt to be detected, the CCD detection equipment is arranged above the conveying belt mechanism, the pneumatic discharging sorting module is arranged on one side, away from the double-station feeding magazine, of the CCD detection equipment relative to the pneumatic feeding module, the pneumatic discharging sorting module comprises a downward pneumatic sucker component sliding left and right on a cross rod, the pneumatic discharging sorting module controls the conveying position of the pneumatic sucker component on the cross rod according to the detection result of the CCD detection equipment, the conveying position of the pneumatic sucker component on the cross rod is divided into a good product station and a defective product station, a good product bin is arranged below the good product station, a defective product slide way is arranged below the defective product station, the good product is conveyed to the good product bin, and the defective product slides.

Drawings

Fig. 1 is a schematic structural diagram of the present invention.

In the figure: 1. a gas source processing element; 2. a defective product slide way; 3. a good product bin; 4. a hose; 5. a rotating cylinder; 6. a double-station feeding magazine; 7. lifting the feeding electric push rod; 8. a pneumatic feeding module; 9. a pneumatic blanking sorting module; 10. an X-axis lead screw module; 11. a Z-axis lead screw module; 12. a CCD high-speed camera.

Detailed Description

Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary only for the purpose of explaining the present invention, and should not be construed as limiting the present invention.

In the description of the present invention, unless otherwise specified and limited, it is to be understood that the terms "mounted," "connected," and "connected" are used in a broad sense and can be, for example, mechanically or electrically connected, or can be connected by two elements through internal communication, either directly or indirectly via an intermediate medium. The specific meaning of the above terms can be understood by those of ordinary skill in the art as appropriate.

The following describes a loading and unloading device for a CCD automatic detection device according to an embodiment of the present invention with reference to FIG. 1, which includes a loading module, a transferring module and an unloading module, wherein the loading module includes a loading magazine and a rotary cylinder 5 under the loading magazine, the loading magazine is a double-station loading magazine 6, the rotary cylinder 5 controls the rotation of the double-station loading magazine 6, a pneumatic loading module 8 is disposed above the magazine on one side of the double-station magazine 6 close to the transferring module, a lifting loading electric push rod 7 aligned with the magazine is disposed under the magazine, the pneumatic loading module 8 includes a downward pneumatic chuck assembly sliding left and right on a cross rod, the transferring module is disposed under the pneumatic chuck assembly far from the double-station magazine 6, the transferring module is specifically a conveyor belt mechanism, a CCD detection device is disposed above the conveyor belt mechanism, the CCD detection device is disposed on one side of the pneumatic loading magazine 8 far from the double-station loading magazine 6 and is disposed with a pneumatic unloading sorting module 9, pneumatic unloading is selected separately module 9 and is included the gliding pneumatic chuck subassembly down of horizontal pole, and pneumatic unloading is selected separately module 9 and is divided into yields station and defective products station according to CCD check out test result control pneumatic chuck subassembly on the horizontal pole, pneumatic chuck subassembly transmission position on the horizontal pole, and the below of yields station is equipped with yields feed bin 3, and the below of defective products station is equipped with defective products slide 2.

Preferably, the pneumatic elements of the loading and unloading device are cleaned by the air source processing element 1.

Preferably, the CCD detecting device comprises a CCD high-speed camera 12, the CCD high-speed camera 12 is arranged on a Z-axis lead screw module 11, the Z-axis lead screw module 11 is arranged on an X-axis lead screw module 10, and the position of the CCD camera above the product can be flexibly adjusted.

As preferred, non-defective products feed bin 3 and defective products slide 2 are independently established on a dolly with the detachable mode, fill with a certain amount and can carry away a car product, trade a dolly can, flexible, the feed bin is independently demountable installation on the dolly with the slide, the convenient change.

Preferably, the middle part of the defective product slideway 2 is provided with a counting device, the counting device is specifically arranged on one hose 4 in the middle part of the defective product slideway 2, the hose 4 is connected with a counter, the counting is carried out according to the mechanical touch frequency of the hose 4, and the number of the defective products can be counted.

In the description herein, references to the description of "one embodiment," "an example," or "some examples," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

While embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that: various changes, modifications, substitutions and alterations can be made to the embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the claims and their equivalents.

Claims

1. A loading and unloading device for CCD automatic detection equipment comprises a loading module, a transmission module and an unloading module, and is characterized in that the loading module comprises a loading magazine and a rotary cylinder below the loading magazine, the loading magazine is a loading magazine, the rotary cylinder controls the rotation of the loading magazine, a pneumatic loading module is arranged above the magazine on one side of the double-station magazine close to the transmission module, a lifting loading electric push rod aligned with the magazine is arranged below the magazine, the pneumatic loading module comprises a downward pneumatic sucker component sliding left and right on a cross rod, the lower part of the pneumatic sucker component far away from the magazine is provided with the transmission module, the transmission module is a conveyor belt mechanism, CCD detection equipment is arranged above the conveyor belt mechanism, and a pneumatic unloading sorting module is arranged on one side of the CCD detection equipment far away from the loading magazine relative to the pneumatic loading module, the pneumatic unloading is selected separately the module and is included the gliding pneumatic chuck subassembly down of horizontal pole, and pneumatic unloading is selected separately the module and is controlled the conveying position of pneumatic chuck subassembly on the horizontal pole according to CCD check out test set's testing result, and the conveying position of pneumatic chuck subassembly on the horizontal pole divide into yields station and defective products station, and the below of yields station is equipped with the yields feed bin, and the below of defective products station is equipped with the defective products slide.

2. The loading and unloading device for the automatic CCD detection equipment as claimed in claim 1, wherein the pneumatic elements of the loading and unloading device are cleaned by air source processing elements.

3. The loading and unloading device for the automatic CCD detection equipment as claimed in claim 1, wherein the CCD detection equipment comprises a CCD high-speed camera, the CCD high-speed camera is arranged on a Z-axis lead screw module, and the Z-axis lead screw module is arranged on an X-axis lead screw module.

4. The loading and unloading device for the automatic CCD detection equipment as recited in claim 1, wherein the good product bin and the defective product slide are independently arranged on a trolley in a detachable manner.

5. The loading and unloading device for the CCD automatic detection equipment as claimed in claim 4, wherein a counting device is arranged in the middle of the defective product slide way, the counting device is specifically arranged on a hose in the middle of the defective product slide way, the hose is connected with a counter, and counting is performed according to the mechanical touch frequency of the hose.