CN208098654U - The automatic detection device of cylindrical plug needle - Google Patents

The automatic detection device of cylindrical plug needle Download PDF

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Publication number
CN208098654U
CN208098654U CN201820261799.3U CN201820261799U CN208098654U CN 208098654 U CN208098654 U CN 208098654U CN 201820261799 U CN201820261799 U CN 201820261799U CN 208098654 U CN208098654 U CN 208098654U
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China
Prior art keywords
discharge port
size
camera
appearance
feeding track
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Active
Application number
CN201820261799.3U
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Chinese (zh)
Inventor
童黎明
张礼胜
蒋金万
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SHENZHEN BRD TECHNOLOGY Co Ltd
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SHENZHEN BRD TECHNOLOGY Co Ltd
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Priority to CN201820261799.3U priority Critical patent/CN208098654U/en
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Abstract

The utility model belongs to phone charger connecting plug needle detection technique field, discloses the automatic detection device of cylindrical plug needle, including:Camera (6), product size camera (7), infrared probe (8), inflatable body (9), the bad discharge port of size (10), size non-defective unit discharge port (11), appearance non-defective unit discharge port (12), bad order product discharge port (13) and control host (14) end to end of vibrating disk feed mechanism (1), feeding track (2), double roller bearings (3), conveyer belt (4), product appearance camera (5), product.The utility model can automatically detect the appearance and size of connecting plug needle, guarantee product quality.

Description

The automatic detection device of cylindrical plug needle
Technical field
The utility model belongs to the automation of phone charger connecting plug needle detection technique field more particularly to cylindrical plug needle Detection device.
Background technique
Existing phone charger connecting plug needle mainly has cylinder and rectangular two kinds, to ensure product appearance and size 0K, Traditional method, which is that investment is a large amount of, manually carries out size and appearance full inspection with cubing or jig and visually, and this method is mainly by people Work sorts, will necessarily be lost by personnel's sense of responsibility, operation gimmick difference, the easy fatigue of eyes, large labor intensity, skilled worker, The factors such as working environment influence, and not can guarantee the stability of quality, are also just unable to satisfy client's quality requirements, client will be frequent It is required that returning goods, doing over again, scrap or compensating;Another aspect is that the efficiency of artificial detection is extremely low, and there are also each process if there is other classes As product be mixed into, be manually unable to ensure 100% like looking for a needle in a haystack and pick out, be unable to satisfy customer demand and serious shadow It rings client and hands over the phase, whether existing cannon plug needle artificial detection size and shape meet production standard, and production efficiency is low Under, waste of manpower, and examination criteria is difficult to hold, and causes the defective products of many connecting plug needles to flow into subsequent plug and produced Journey, the final quality for influencing product.
Utility model content
A kind of automatic detection device for being designed to provide cylindrical plug needle of the utility model embodiment, can be automatic The appearance and size of test plug needle guarantee product quality.
What the utility model embodiment was realized in:
The automatic detection device of cylindrical plug needle, including:Vibrating disk feed mechanism, feeding track, double roller bearings, conveying Camera, product size camera, infrared probe, inflatable body, size are bad out end to end for band, product appearance camera, product Material mouth, size non-defective unit discharge port, appearance non-defective unit discharge port, bad order product discharge port and control host, vibrating disk feed mechanism It is connect with feeding track, feeding track is arranged obliquely, and double roller bearings are arranged on feeding track, and conveyer belt is horizontally disposed, and send Expect the lower part linking of track, the surface of double roller bearings is arranged in product appearance camera, and camera is arranged in feeding product end to end The top of feeding track is arranged in the side of track, product size camera, close to the lower position of feeding track, along conveyer belt Direction of transfer sets gradually the bad discharge port of size, size non-defective unit discharge port and appearance non-defective unit discharge port in conveyer belt side, Bad order product discharge port is arranged in conveyer belt tail end, the other side of conveyer belt is provided with inflatable body, inflatable body has three A inflatable mouth, position are oppositely arranged with the bad discharge port of size, size non-defective unit discharge port and appearance non-defective unit discharge port, infrared probe There are three tools, and position is arranged respectively close to three inflatable mouths, and control host is arranged close to bad order product discharge port, product Camera, product size camera, infrared probe and inflatable body are electrically connected with control host respectively end to end for appearance camera, product It connects.
The utility model embodiment by feeding track be arranged CCD to the appearance and size of connecting plug needle take pictures with And double roller bearing rotary insertion scalp acupunctures are set in orbit, so as to 360 degree of testing product appearances, the result that finally will test is led in control It is compared in machine with preset standard, judges whether connecting plug needle complies with standard, corresponding control signal is issued into feeding track On inflatable body, appearance is not inconsistent, size is not inconsistent and the different classifications of qualified products are blown into different hoppers, is realized automatic Substandard products and defective products are distinguished, production efficiency and accuracy rate are improved.
Detailed description of the invention
Fig. 1 is the automatic detection device schematic diagram of the utility model cylindrical plug needle.
Specific embodiment
In order to make the purpose of the utility model, technical solutions and advantages more clearly understood, below in conjunction with attached drawing and implementation Example, the present invention will be further described in detail.It should be appreciated that specific embodiment described herein is only used to explain The utility model is not used to limit the utility model.
The specific implementation of the utility model is described in detail below in conjunction with specific embodiment:
As shown in Figure 1, the automatic detection device of cylindrical plug needle, including:Vibrating disk feed mechanism 1, feeding track 2, Double roller bearings 3, conveyer belt 4, product appearance camera 5, product end to end camera 6, product size camera 7, infrared probe 8, blow The bad discharge port 10 of mechanism of qi structure 9, size, size non-defective unit discharge port 11, appearance non-defective unit discharge port 12, bad order product discharge port 13 With control host 14, vibrating disk feed mechanism 1 is connect with feeding track 2, and feeding track 2 is arranged obliquely, and double settings of roller bearing 3 exist On feeding track 2, conveyer belt 4 is horizontally disposed, is connected with the lower part of feeding track 2, and product appearance camera 5 is arranged in double roller bearings 3 surface, the side of feeding track 2 is arranged in camera 6 to product end to end, and product size camera 7 is arranged in feeding track 2 Top it is bad in 4 side of conveyer belt to set gradually size along 4 direction of transfer of conveyer belt close to the lower position of feeding track 2 Bad order product discharge port is arranged in 4 tail end of conveyer belt in discharge port 10, size non-defective unit discharge port 11 and appearance non-defective unit discharge port 12 13, the other side of conveyer belt 4 is provided with inflatable body 9, for the tool of inflatable body 9 there are three inflatable mouth, position and size are bad out Material mouth 10, size non-defective unit discharge port 11 and appearance non-defective unit discharge port 12 are oppositely arranged, and there are three the tools of infrared probe 8, position difference It is arranged close to three inflatable mouths, control host 14 is arranged close to bad order product discharge port 13, product appearance camera 5, Camera 6, product size camera 7, infrared probe 8 and inflatable body 9 are electrically connected with control host 14 product respectively end to end.Circle Cylindrical plug needle 15 is put into vibrating disk feed mechanism, is moved along feeding track, 360 rotation in double rollers, so as to product Appearance camera 5 carries out 360 detections, then product the detecting end to end to cannon plug needle 15 of camera 6 end to end, then Product size camera 7 detects the size of cannon plug needle 15, and the data of three cameras are all transmitted to control master In machine 14,14 inside predetermined size of host and appearance standard are controlled, determines that product belongs to that classification respectively, by infrared Probe 8 comes the position of the arrival of probing column shape connecting plug needle 15, if reaching specified position, control host 14 will control air blowing The corresponding inflatable mouth of mechanism upper 9 is blown, and cannon plug needle 15 is blown into corresponding discharge port, if belonging to bad order product, Then without blowing, cannon plug needle 15 is finally fallen into bad order product discharge port 13 inflatable body 9 along conveyer belt 4, this Sample just completes the automatic detection process of differentiation and apparent size to product.
It in the utility model, is realized using vision-based detection scheme, vision-based detection is exactly to replace human eye with machine to measure And judgement.Vision-based detection, which refers to, will be ingested mesh by machine vision product (i.e. image-pickup device is divided to two kinds of CMOS and CCD) Mark is converted into picture signal, sends dedicated image processing system to, according to the information such as pixel distribution and brightness, color, transformation At digitized signal;Picture system carries out various operations to these signals to extract clarification of objective, and then according to the knot of differentiation Fruit controls the device action at scene, is the valuable mechanism for producing, assembling or pack, it defect and is prevented in detection The function aspect that faulty goods is dispensed into consumer has immeasurable value.First by Product Status (OK product, NG product) and The management projects input control host such as size of control is saved, and product carries out input product by vibrating disk, utilizes photograph Machine principle, product when conveying is by multiple cameras, take pictures after monitoring identifies to product convey from different perspectives by camera Identification is compared in computer and determines whether product appearance and size are qualified and distinguish product identification.Utilize machinery Principle realizes self-feeding:Increase vibrating disk, processed product PIN is put into vibrating disk, open vibrating disk vibroswitch, produces Product is gradually sent on conveyer belt under the action of vibration frequency power along vibrating disk track by product, then passes through conveyer belt for product It is transported in camera range and carries out detection identification.Product automatic identification is realized using optical visual testing principle:Product conveying To camera areas, for product under the rotation of double roller bearings, the camera that product carries out 4 different directions when 360 degree rotation is continuous Photograph vision-based detection identification product and input and carry out identification decision in computer;It is real using pneumatic principle and infrared ray recognition principle Existing each quality state of product distinguishes, and product is entered information into camera identification to computer, and computer is exported again to infrared ray Device, product start to blow after each infrared probe, so that product be blown in each funnel, slide into respectively ready production In product packing case.
It is put by CCD automatic technology, capacity efficiency promotes 20%, and the daily production capacity of every machine increases;By carrying out CCD Full inspection automatic technology appearance and size reliability and precision can achieve 99.9% or more, can prevent completely mixing and ask Topic greatly reduces personnel's investment, reduces costs, improve efficiency, bring great economic benefit.
The above is only the preferred embodiment of the utility model only, is not intended to limit the utility model, all at this Made any modifications, equivalent replacements, and improvements etc., should be included in the utility model within the spirit and principle of utility model Protection scope within.

Claims (1)

1. the automatic detection device of cylindrical plug needle, which is characterized in that including:Vibrating disk feed mechanism, feeding track, double rollings Axis, conveyer belt, product appearance camera, product camera, product size camera, infrared probe, inflatable body, size end to end Bad discharge port, size non-defective unit discharge port, appearance non-defective unit discharge port, bad order product discharge port and control host, on vibrating disk Material mechanism is connect with feeding track, and feeding track is arranged obliquely, and double roller bearings are arranged on feeding track, and conveyer belt level is set It sets, is connected with the lower part of feeding track, the surface of double roller bearings is arranged in product appearance camera, and camera is arranged product end to end In the side of feeding track, the top of feeding track is arranged in product size camera, close to the lower position of feeding track, edge Conveyer belt direction of transfer sets gradually the bad discharge port of size, size non-defective unit discharge port and the discharging of appearance non-defective unit in conveyer belt side Mouthful, bad order product discharge port is set in conveyer belt tail end, the other side of conveyer belt is provided with inflatable body, inflatable body tool There are three inflatable mouths, and position is oppositely arranged with the bad discharge port of size, size non-defective unit discharge port and appearance non-defective unit discharge port, infrared There are three probe tools, and position is arranged respectively close to three inflatable mouths, and control host is arranged close to bad order product discharge port, Product appearance camera, product end to end camera, product size camera, infrared probe and inflatable body respectively with control host Electrical connection.
CN201820261799.3U 2018-02-23 2018-02-23 The automatic detection device of cylindrical plug needle Active CN208098654U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201820261799.3U CN208098654U (en) 2018-02-23 2018-02-23 The automatic detection device of cylindrical plug needle

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201820261799.3U CN208098654U (en) 2018-02-23 2018-02-23 The automatic detection device of cylindrical plug needle

Publications (1)

Publication Number Publication Date
CN208098654U true CN208098654U (en) 2018-11-16

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Application Number Title Priority Date Filing Date
CN201820261799.3U Active CN208098654U (en) 2018-02-23 2018-02-23 The automatic detection device of cylindrical plug needle

Country Status (1)

Country Link
CN (1) CN208098654U (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109663742A (en) * 2019-01-24 2019-04-23 珠海星科精密制造有限公司 A kind of full-scale detection device of full-automation adapter pin
CN111659625A (en) * 2020-05-12 2020-09-15 武汉理工大学 Miniature cylinder part terminal surface quality detects and sorting facilities

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109663742A (en) * 2019-01-24 2019-04-23 珠海星科精密制造有限公司 A kind of full-scale detection device of full-automation adapter pin
CN111659625A (en) * 2020-05-12 2020-09-15 武汉理工大学 Miniature cylinder part terminal surface quality detects and sorting facilities

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