CN217165388U - Unqualified glove classifying screen device - Google Patents
Unqualified glove classifying screen device Download PDFInfo
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- CN217165388U CN217165388U CN202220843215.XU CN202220843215U CN217165388U CN 217165388 U CN217165388 U CN 217165388U CN 202220843215 U CN202220843215 U CN 202220843215U CN 217165388 U CN217165388 U CN 217165388U
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Abstract
The utility model relates to the technical field of glove production equipment, and provides a defective glove grading screening device, which comprises a sorting device for screening defective gloves; the grading storage system is arranged at the rear end or below the sorting device; the grading storage system comprises a plurality of storage boxes for storing unqualified gloves of different grades and a grading device in communication connection with the industrial control system; the grading device comprises a grading baffle plate with an adjustable angle and a driving mechanism connected with the grading baffle plate, and the driving mechanism is connected with the grading baffle plate and used for adjusting the opening angle of the grading baffle plate; a plurality of containing boxes are arranged corresponding to different opening angles of the grading baffle. The utility model classifies the defective products, and designs the classifying device to automatically classify and collect the defective products of different grades, thereby facilitating the secondary treatment of the defective products and saving the cost; the utility model discloses a mechanization and degree of automation are high, have reduced administrative cost, have improved production efficiency.
Description
Technical Field
The utility model relates to a gloves go-no-go equipment technical field, concretely relates to unqualified gloves classified screening device.
Background
In the existing plastic glove production line, unqualified gloves can be screened out by a visual detection system and rejected by an rejecting machine, but the types of the unqualified gloves are various, and the defects generated at different stations are different, such as finger breakage, impact, secondary material, large remainder, oil stain, small remainder, poor curling, degumming, thin spots, uneven thickness, white spots, large tearing, small tearing, holes, no curling, small black spots, curling bubbles and the like. For the repairable defect gloves, the selection can be carried out only by hand.
Therefore, need to design a hierarchical sieving mechanism among the plastic gloves production line urgently, carry out automatic classification collection with the substandard product of different grades, be convenient for carry out secondary treatment to the substandard product.
SUMMERY OF THE UTILITY MODEL
For solving the problem that exists among the background art, the utility model provides an unqualified gloves classified screening device, it includes: the sorting device is used for screening out unqualified gloves; the grading storage system is arranged at the rear end or below the sorting device; the grading storage system comprises a plurality of storage boxes for storing unqualified gloves of different grades and a grading device in communication connection with the industrial control system;
the grading device comprises a grading baffle plate with an adjustable angle and a driving mechanism connected with the grading baffle plate, and the driving mechanism is connected with the grading baffle plate and used for adjusting the opening angle of the grading baffle plate; a plurality of containing boxes are arranged corresponding to different opening angles of the grading baffle.
Preferably, the grading baffle is provided with a plurality of opening angles.
Furthermore, different storage boxes are arranged aiming at unqualified products with different grades, and the positions of the storage boxes correspond to different opening angles of the grading baffle plates.
Furthermore, the sorting device is a conveying belt for conveying gloves and a power mechanism thereof; the power mechanism is connected with a motor in a communication mode through an industrial control system, and the industrial control system controls the forward rotation and the reverse rotation of the motor to realize forward conveying of the conveyer belt to qualified gloves and reverse conveying of unqualified gloves.
Further, the sorting device is an eliminating machine and is used for directly eliminating unqualified gloves to a grading storage system.
The utility model discloses the beneficial effect who reaches does:
the utility model discloses a set up the vision detection system and detect the gloves of different stations in the gloves production line, and carry out the categorised transport with unqualified gloves through the positive and negative rotation of motor control gloves conveyer belt according to the testing result, carry out the classification through hierarchical receiving system to the substandard product, and design grading plant and carry out automatic classification collection with the substandard product of different grades, be convenient for carry out secondary treatment to the substandard product, saved the cost; the utility model discloses a mechanization and degree of automation are high, have reduced administrative cost for the company, have improved production efficiency.
Drawings
FIG. 1 is a schematic diagram of the system of the present invention;
FIG. 2 is a schematic view of one of the sorting devices;
FIG. 3 is a schematic view of the flow structure of the present invention;
fig. 4 is a schematic structural diagram of embodiment 3 of the present invention.
Reference numbers in the figures:
1. a droop station; 2. a mouth opening station; 21. a demolding mechanism; 3. a palm station; 4. an image acquisition device; 5. an industrial control system; 6. glove sorting and stacking system; 61. a glove flattening and stacking device; 61. a conveyor belt; 7. a staged storage system; 71. a storage box; 72. a grading device; 81. unqualified gloves; 82. and (4) qualified gloves.
Detailed Description
To facilitate understanding of the present invention for those skilled in the art, embodiments of the present invention will be described below with reference to the accompanying drawings.
Referring to fig. 1 to 4, a defective glove classifying and screening apparatus includes a sorting apparatus for screening defective gloves; the sorting device is a conveying belt 61 for conveying gloves and a power mechanism thereof as shown in fig. 2; the power mechanism is connected with a motor in a communication mode through an industrial control system, and the industrial control system controls the forward rotation and the reverse rotation of the motor to realize forward conveying of the conveyer belt to qualified gloves and reverse conveying of unqualified gloves.
The glove flattening and stacking device is used for flattening and stacking the qualified gloves 82 and a power mechanism thereof; a grading storage system 7 is arranged at the rear end of the sorting device; the grading storage system 7 comprises a plurality of storage boxes 71 for storing unqualified gloves 81 of different grades, and a grading device 72 in communication connection with the industrial control system 5.
The sorting device can also be an rejecting machine which is a mature product in the prior art and can directly reject unqualified gloves to a grading storage system.
In the case of the example 1, the following examples are given,
in this embodiment, the grading device 72 includes a grading baffle connected to the motor and having an adjustable angle, and a driving mechanism connected to the grading baffle, and the driving mechanism is connected to the grading baffle and is used for adjusting the opening angle of the grading baffle; a plurality of storage boxes 71 are provided corresponding to different opening angles of the classification baffles. The classifying baffle is provided with a plurality of opening angles, and in the embodiment, the classifying baffle is provided with two opening angles of 30 degrees and 60 degrees.
A plurality of demoulding mechanisms 21 are arranged in the opening supporting station 2.
The glove grading screening method based on visual inspection comprises the following steps:
s1: a plurality of image acquisition devices 4 are arranged at a palm station 3, a mouth opening station 2 and a sagging station 1 of the glove production line, and are used for acquiring glove images on different stations;
s2: the industrial control system 5 acquires the images acquired in the step S1 in real time, and performs detection analysis on the acquired images on different stations according to the calculation model;
s3: the industrial control system 5 classifies and grades gloves according to the detection and analysis results, wherein the classification comprises the classification of qualified gloves 82 and unqualified gloves 81, and the grading comprises the classification of unqualified gloves 81 into a plurality of grades; a plurality of calculation models corresponding to the palm station 3, the opening supporting station 2 and the drooping station 1 and provided with a plurality of image acquisition devices 4 are arranged in the industrial control system 5 and are respectively used for detecting the defects of the images acquired by the plurality of image acquisition devices 4 of the palm station 3, the opening supporting station 2 and the drooping station 1.
S4: the industrial control system 5 outputs a control instruction to a motor in the glove sorting and stacking system 6 according to the classification result, conveys the qualified gloves 82 to a glove flattening and stacking device, and conveys the unqualified gloves 81 to a grading storage system 7;
s5: the industrial control system 5 outputs a control command to the grading device 72 according to the grading result, and conveys the unqualified gloves 81 of different grades to different storage boxes 71.
The specific process of the step S4 includes, for the case that the classification result is the qualified glove 82, the industrial control system 5 sends an instruction for controlling the motor to rotate forward, and the glove conveying belt 61 conveys the qualified glove 82 to the glove smoothing and stacking device; in the case where the classification result is the defective glove 81, the industrial control system 5 issues an instruction to control the motor to rotate reversely, and the conveyor belt conveys the defective glove 81 to the sorting storage system 7.
In step S3, the severity of the defective product is classified into repairable defective product and unrepairable defective product according to the calculation model; in step S5, the industrial control system 5 outputs a control instruction to the cylinder of the classification device 72 according to the classification result, and controls the length of the output shaft of the cylinder and the opening angle of the classification baffle; the opening angles of the repairable defective item and the unrepairable defective item are 30 ° and 60 °, respectively, and defective items of different grades are conveyed to different storage cases 71.
In the case of the example 2, the following examples are given,
the present embodiment is illustrated in fig. 4, which shows a 4-glove production line, two outer sides and two inner sides, and the arrow direction is the running direction of the glove production line, and 1 of the glove production lines is taken as an example for description. The plastic gloves production line is provided with palm station 3, props a mouthful station 2, flagging station 1, still is provided with the vision detection system, the vision detection system is including setting up in palm station 3, propping a mouthful station 2, a plurality of image acquisition device 4 of flagging station 1. And the industrial control system 5 is in communication connection with the visual detection system and is used for processing and analyzing the image acquired by the image acquisition device 4 and generating a control instruction. The glove sorting and stacking system 6 comprises a conveying belt 61 for conveying the gloves picked from the hand mold 8, a glove flattening and stacking device for flattening and stacking the qualified gloves 82 and controlling the glove conveying belt 61, and the motor is in communication connection with the industrial control system 5; a grading storage system 7 is arranged at the rear end of the glove conveying belt 61;
the grading storage system 7 comprises a plurality of storage boxes 71 for storing unqualified gloves 81 of different grades, and a grading device 72 in communication connection with the industrial control system.
Firstly, each glove mold 8 on the glove production line is assigned with a serial number, and when the glove mold 8 with the serial number i passes through the palm station 3, the opening supporting station 2 and the sagging station 1, the image acquisition device 4 respectively acquires information and transmits the image information to the industrial control system 5. If image information of the serial number i is detected and analyzed by the industrial control system 5 at the palm station 3, the opening station 2 and the droop station 1, and no defect exists, the gloves are classified as qualified gloves; the industrial control system 5 sends an instruction for controlling the motor to rotate forwards, and the conveying belt conveys the qualified gloves 82 to the glove flattening and stacking device; and (4) flattening and stacking the defect-free qualified gloves 82 through a glove flattening and stacking device.
If the image information of the number i is acquired at any one of the palm station 3, the opening station 2 and the drooping station 1 and is detected and analyzed by the industrial control system 5, and if the image information is judged to be defective, classification is finished and the image information is classified as a secondary product; the industrial control system 5 sends an instruction for controlling the motor to rotate reversely, and the conveying belt conveys the qualified gloves to the grading storage system 7 for further grading storage.
It should be noted that the storage box 71 may include a multi-stage storage box, and the industrial control system 5 may also be divided into a first stage … …, a second stage … … and a third stage … … according to the calculation model from low to high in the severity of the inferior-quality product; the industrial control system 5 outputs a control command to the cylinder of the classification device 72 according to the classification result, controls the length of the output shaft of the cylinder and the opening angle of the classification baffle, and conveys the defective products of different grades to different storage boxes 71.
The above embodiments of the present invention do not limit the scope of the present invention. Any modification, equivalent replacement, and improvement made within the spirit and principle of the present invention should be included in the protection scope of the claims of the present invention.
Claims (5)
1. An unqualified glove classifying screen device, which is characterized in that the device comprises:
the sorting device is used for screening out unqualified gloves;
the grading storage system is arranged at the rear end or below the sorting device;
the grading storage system comprises a plurality of storage boxes for storing unqualified gloves of different grades and a grading device in communication connection with the industrial control system;
the grading device comprises a grading baffle plate with an adjustable angle and a driving mechanism connected with the grading baffle plate, and the driving mechanism is connected with the grading baffle plate and used for adjusting the opening angle of the grading baffle plate; a plurality of containing boxes are arranged corresponding to different opening angles of the grading baffle.
2. The defective glove classifying and screening apparatus according to claim 1, wherein: the grading baffle is provided with a plurality of grades of opening angles.
3. The defective glove classifying and screening apparatus according to claim 2, wherein: different storage boxes are arranged aiming at unqualified products with different grades, and the positions of the storage boxes correspond to different opening angles of the grading baffle plates.
4. The defective glove classifying and screening apparatus according to claim 1, wherein: the sorting device is a conveying belt for conveying gloves and a power mechanism thereof; the power mechanism is connected with a motor in a communication mode through an industrial control system, and the industrial control system controls the forward rotation and the reverse rotation of the motor to realize forward conveying of the conveyer belt to qualified gloves and reverse conveying of unqualified gloves.
5. The defective glove classifying and screening apparatus according to claim 1, wherein: the sorting device is an rejecting machine and is used for directly rejecting unqualified gloves to a grading storage system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220843215.XU CN217165388U (en) | 2022-04-12 | 2022-04-12 | Unqualified glove classifying screen device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220843215.XU CN217165388U (en) | 2022-04-12 | 2022-04-12 | Unqualified glove classifying screen device |
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| Publication Number | Publication Date |
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| CN217165388U true CN217165388U (en) | 2022-08-12 |
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| CN202220843215.XU Active CN217165388U (en) | 2022-04-12 | 2022-04-12 | Unqualified glove classifying screen device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2023197918A1 (en) * | 2022-04-12 | 2023-10-19 | 山东瑞邦智能装备股份有限公司 | Glove sorting apparatus and method based on visual inspection |
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2022
- 2022-04-12 CN CN202220843215.XU patent/CN217165388U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2023197918A1 (en) * | 2022-04-12 | 2023-10-19 | 山东瑞邦智能装备股份有限公司 | Glove sorting apparatus and method based on visual inspection |
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Address after: No. 5688, Qinglongshan Road, High-tech Zone, Zibo City, Shandong Province, 255035 Patentee after: Shandong Ruibang Intelligent Equipment Co.,Ltd. Address before: 255000 No. 5688, Qinglongshan Road, high tech Zone, Zibo City, Shandong Province Patentee before: SHANDONG RUIBANG AUTOMATION EQUIPMENT Co.,Ltd. |