CN212175235U

CN212175235U - Fabric dyeing, drying and shaping device

Info

Publication number: CN212175235U
Application number: CN202020254007.7U
Authority: CN
Inventors: 吕崇河; 王长有
Original assignee: Tianjin Liufu Knitting Co Ltd
Current assignee: Tianjin Liufu Knitting Co Ltd
Priority date: 2020-03-04
Filing date: 2020-03-04
Publication date: 2020-12-18
Anticipated expiration: 2030-03-04

Abstract

The utility model discloses a fabric dyeing, drying and shaping device, which comprises a feed inlet, a dyeing mechanism, a flattening mechanism, a drying and shaping mechanism and a discharge outlet; the dyeing mechanism is arranged on one side of the feeding roller and comprises a dyeing chamber, a first air cylinder, a first dyeing roller, a second dyeing roller and a transition roller; the flattening mechanism is arranged at the lower part of the dyeing mechanism and comprises a flattening chamber, a plurality of heating rollers and a tensioning mechanism; drying and shaping mechanism sets up in dyeing mechanism and one side that the feed inlet was kept away from to flattening mechanism, and drying and shaping mechanism includes drying chamber, a plurality of transfer roller, first stoving mechanism and second stoving mechanism. The utility model aims at providing a fabric dyeing stoving setting device collects dyeing, drying and finalizing the design in an organic whole, and it is poor to have solved prior art fabric both sides inhomogeneous drying effect that leads to of being heated, and makes its surface take place the fold easily among the drying process, influences the technical problem of finished product quality, has improved the effect of stoving and design, guarantees the off-the-shelf quality of fabric.

Description

Fabric dyeing, drying and shaping device

Technical Field

The utility model relates to the technical field of weaving, especially, relate to a fabric dyeing drying and setting device.

Background

Along with the improvement of living standard of people, the requirements of clothes and trousers worn by people are not limited to the improvement of quality any more, and more people pay attention to the appearance requirements of clothes such as color, pattern and the like. Therefore, the requirements for printing and dyeing of the cloth are extremely high, and the traditional cloth printing and dyeing process generally needs to be carried out by a plurality of procedures such as pattern design, pattern plate making, color paste modulation, pattern printing and the like. And industrial printing and dyeing includes screen printing, ink jet printing and roller printing. Printing and dyeing, also known as dyeing and finishing, is a processing mode and is a general name of pretreatment, dyeing, printing, after-finishing, washing and the like.

Dyeing it according to the demand in fabric production, finalizing the design to the cloth of dyeing simultaneously, ordinary setting device simple structure, the fabric both sides are heated inhomogeneously and lead to the stoving effect poor, and make its surface take place the fold easily among the drying process, influence the finished product quality, so the above-mentioned problem of dyeing stoving setting device solution is badly needed.

SUMMERY OF THE UTILITY MODEL

To the above problem, the utility model aims at providing a fabric dyeing drying and setting device collects dyeing, drying and setting in an organic whole, and it is poor to have solved prior art fabric both sides inhomogeneous drying effect that leads to of being heated, and makes its surface take place the fold easily among the drying process, influences the technical problem of finished product quality, has improved the effect of stoving and design, guarantees the off-the-shelf quality of fabric.

The utility model provides a technical scheme that above-mentioned technical problem adopted is: a fabric dyeing, drying and shaping device comprises a feeding port, a dyeing mechanism, a flattening mechanism, a drying and shaping mechanism and a discharging port, wherein the feeding port is provided with a feeding roller for feeding fabric, and the discharging port is provided with a discharging roller for discharging fabric;

the dyeing mechanism is arranged on one side of the feeding roller and comprises a dyeing chamber, a first air cylinder, a first dyeing roller, a second dyeing roller and a transition roller, the first dyeing roller is movably arranged in the dyeing chamber through the first air cylinder, the second dyeing roller is fixedly arranged at the lower end of the first dyeing roller through a fixing plate, and the transition roller is arranged on one side of the first dyeing roller and the second dyeing roller;

the flattening mechanism is arranged at the lower part of the dyeing mechanism and comprises a flattening chamber, a plurality of heating rollers and a tensioning mechanism, the heating rollers are fixedly arranged in the flattening chamber, and the tensioning mechanism is movably arranged at the lower ends of the heating rollers;

drying and shaping mechanism sets up the one side of keeping away from the feed inlet at dyeing mechanism and flattening mechanism, be equipped with the material passing mouth between drying and shaping mechanism and the flattening mechanism, material passing mouth department is equipped with the material roller, drying and shaping mechanism includes drying chamber, a plurality of transfer roller, first stoving mechanism and second stoving mechanism, first stoving mechanism sets up in a plurality of transfer roller one side, second stoving mechanism sets up at the drying chamber top.

Furthermore, the flexible end of first cylinder is connected with the head rod, the lower extreme and the first dyeing roller of head rod are connected.

Further, the transition roller is fixed to be set up in the dyeing room, and is located first dyeing roller and the one side that the feed roll was kept away from to the second dyeing roller.

Further, straining device includes a plurality of tensioning rollers, second cylinder, connecting plate, the flexible end fixed connection of connecting plate and second cylinder is a plurality of the tensioning roller passes through the second connecting rod setting at the upper surface of connecting plate.

Further, first stoving mechanism includes fan, air supply mechanism includes that the air supply is responsible for and a plurality of air supply branch pipe, and a plurality of air supply branch pipes are responsible for the intercommunication with the air supply, the air supply is responsible for and is equipped with a plurality of heating element.

Furthermore, a plurality of air supply holes are formed in the plurality of air supply branch pipes and are uniformly arranged at intervals.

Furthermore, the second drying mechanism comprises two drying assemblies, each drying assembly comprises a drying main body, a fan and a heating element, the drying main body is fixedly arranged at the top of the drying chamber, the fan is arranged at the top of the heating element, a partition plate is arranged between the fan and the heating element, and through holes are uniformly arranged on the partition plate at intervals.

Further, the heating element includes an electric heating wire.

The utility model has the advantages that:

the utility model discloses a set up dyeing mechanism, exhibition flat mechanism, stoving design mechanism, collect dyeing, stoving design in an organic whole, it is poor to have solved prior art fabric two sides inhomogeneous drying effect that leads to of being heated, and makes its surface take place the fold easily among the drying process, influences the technical problem of finished product quality, has improved the effect of stoving and design, guarantees the off-the-shelf quality of fabric.

1. The dyeing mechanism is arranged, the first air cylinder is controlled, the first air cylinder is used for adjusting the height of the first dyeing roller to a proper position and then dyeing the fabric, the movement of the air cylinder is used for controlling the lifting of the first dyeing roller in the vertical direction, and the distance between the first dyeing roller and the second dyeing roller is adjusted to be suitable for dyeing and printing of fabrics with different thicknesses, so that the dyeing effect is better;

2. the surface of the fabric is flattened by arranging the flattening mechanism, and the fabric is a subsequent drying and shaping foundation, specifically, the vertical height of the tensioning roller, namely the distance between the tensioning roller and the heating roller is adjusted by driving a second cylinder to pass through a plurality of heating rollers and the tensioning roller, so that the flattening effect is better;

3. through setting up first stoving mechanism and second stoving mechanism, the fan of first stoving mechanism blows off the hot-blast that electric heating wire produced, be responsible for through the air supply and blow the hot-blast to each transfer between the roller between through a plurality of air supply branch pipes, and dry the fabric through a plurality of supply holes on the air supply branch pipe with hot-blast homogeneous action on the fabric surface, the fan of second stoving mechanism is rotatory to blow off the hot-blast that electric heating wire heating formed through the through-hole on the baffle, carry out circulation stoving to the fabric in the drying chamber, the stoving subassembly and the first stoving mechanism combined action of second stoving mechanism, the stoving effect to the interior fabric of drying chamber has further been improved, guarantee the off-the-shelf quality of fabric.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the embodiments or the technical solutions in the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.

Fig. 1 is a schematic diagram of the structure of the present invention.

Fig. 2 is a schematic diagram of the structure of the air supply branch pipe of the present invention.

Fig. 3 is a schematic diagram of a structure diagram of the drying assembly of the present invention.

Wherein:

1. a feed inlet; 2. a feed roll; 3. a dyeing mechanism;

31. a dyeing chamber; 32. a first cylinder; 33. a first connecting rod; 34. a first dyeing roller; 35. a second dyeing roller; 36. a fixing plate; 37. a transition roll;

4. a flattening mechanism; 41. a flattening chamber; 42. a heating roller;

43. a tensioning mechanism; 431. a second cylinder; 432. a connecting plate; 433. a second connecting rod; 434. a tension roller;

5. a drying and shaping mechanism; 51. a drying chamber; 52. a transfer roller;

53. a first drying mechanism; 531. a fan; 532. a main air supply pipe; 533. a heating element; 534. an air supply branch pipe; 535. an air supply hole;

54. a second drying mechanism; 541. drying the main body; 542. a fan; 543. a partition plate;

6. a discharge port; 7. a discharging roller; 8. a fabric;

9. a moving wheel; 10. a material passing port; 11. a material passing roller;

Detailed Description

The technical solution of the present invention will be described clearly and completely with reference to the accompanying drawings, and obviously, the described embodiments are some, but not all embodiments of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.

The fabric dyeing, drying and shaping device shown in fig. 1 comprises a feed inlet 1, a dyeing mechanism 3, a flattening mechanism 4, a drying and shaping mechanism 5 and a discharge outlet 6, wherein a feed roller 2 is arranged at the feed inlet 1 for feeding fabric 8, and a discharge roller 7 is arranged at the discharge outlet 6 for discharging fabric 8; and also comprises a plurality of moving wheels 9.

Dyeing mechanism 3 sets up in feed roll 2 one side, including dyeing room 31, first cylinder 32, first dyeing roller 34, second dyeing roller 35 and transition roller 37, first dyeing roller 34 sets up inside dyeing room 31 through first cylinder 32 activity, the flexible end of first cylinder 32 is connected with head rod 33, the lower extreme and the first dyeing roller 34 of head rod 33 are connected, second dyeing roller 35 passes through fixed plate 36 and fixes the setting at first dyeing roller 34 lower extreme, transition roller 37 is fixed to be set up in dyeing room 31, and is located one side that feed roll 2 was kept away from to first dyeing roller 34 and second dyeing roller 35.

Flattening mechanism 4 sets up in dyeing machine 3 lower part, flattening mechanism 4 is including flattening room 41, a plurality of warming mill 42, straining device 43, and is a plurality of warming mill 42 is fixed to be set up in flattening room 41, straining device 43 activity sets up at a plurality of warming mill 42 lower extremes.

The tensioning mechanism 43 comprises a plurality of tensioning rollers 434, a second cylinder 431 and a connecting plate 432, the connecting plate 432 is fixedly connected with the telescopic end of the second cylinder 431, and the tensioning rollers 434 are arranged on the upper surface of the connecting plate 432 through a second connecting rod 433.

Drying and setting mechanism 5 sets up in dyeing mechanism 3 and one side of keeping away from feed inlet 1 with flattening mechanism 4, be equipped with material passing opening 10 between drying and setting mechanism 5 and the flattening mechanism 4, material passing opening 10 department is equipped with material roller 11, drying and setting mechanism 5 includes drying chamber 51, a plurality of transfer roller 52, first drying mechanism 53 and second drying mechanism 54, first drying mechanism 53 sets up in a plurality of transfer roller 52 one side, second drying mechanism 54 sets up at drying chamber 51 top.

The first drying mechanism 53 includes a fan 531 and a blower 531 mechanism, the blower 531 mechanism includes a main blower pipe 532 and a plurality of branch blower pipes 534, the branch blower pipes 534 are communicated with the main blower pipe 532, a plurality of supply holes 535 are arranged on the branch blower pipes 534, as shown in fig. 2, the supply holes 535 are evenly arranged at intervals, a plurality of heating elements 533 are arranged on the main blower pipe 532, and the heating elements 533 include electric heating wires.

The second drying mechanism 54 includes two drying assemblies, as shown in fig. 3, the drying assemblies include a drying main body 541, a fan 542 and a heating element 533, the drying main body 541 is fixedly disposed at the top of the drying chamber 51, the fan 542 is disposed at the top of the heating element 533, a partition 543 is disposed between the fan 542 and the heating element 533, through holes are uniformly disposed on the partition 543 at intervals, the heating element 533 includes an electric heating wire, the fan 542 rotates to blow out hot air heated by the electric heating wire through the through holes on the partition 543, so as to circularly dry the fabric 8 in the drying chamber 51, the drying assemblies of the second drying mechanism 54 and the first drying mechanism 53 jointly act, so that the drying effect on the fabric 8 in the drying chamber 51 is improved, and the quality of the finished fabric 8 is ensured.

The working mode is as follows:

s1, preprocessing: separating and spraying water on the fabric 8; s2, dyeing: the treated fabric 8 enters the dyeing chamber 31 for dyeing; s3, flattening: flattening the dyed non-woven fabric; s4, drying and shaping: drying and shaping the flattened fabric 8 through a drying mechanism; s5, rolling: and rolling and storing the dried and shaped fabric 8.

According to the technical scheme, in the step S1, the cloth to be dyed is separated and sprayed with water, the separation refers to the separation and the transmission of multiple layers of cloth to be dyed through a plurality of roll shafts, the spraying refers to the water spraying softening of the separated multiple layers of cloth to be dyed and the taking out of burrs on the surfaces of the multiple layers of cloth to be dyed, and the pretreatment operation is not much stated in the utility model; in the step S2, the processed fabric 8 enters the dyeing chamber 31 for dyeing, specifically, the fabric 8 is fed through the feed roller 2 at the feed inlet 1, then the first cylinder 32 is controlled, and the height of the first dyeing roller 34 is adjusted to a proper position through the cylinder to dye the fabric 8; then, flattening the dyed non-woven fabric, according to the above technical scheme, in step S3, flattening the dyed non-woven fabric to make the surface thereof flat, specifically, the fabric 8 enters the flattening chamber 41 through the transition roller 37, then passes through between the plurality of heating rollers 42 and the tension roller 434, the vertical height of the tension roller 434, that is, the distance between the tension roller 434 and the heating roller 42 is adjusted by driving the second cylinder 431, the flattened fabric 8 enters the drying chamber 51 through the material passing roller 11 at the material passing port 10 to be dried and shaped, the drying and shaping refers to drying the flattened and stretched fabric 8, the drying temperature is 150-, in the step S4, the fan 531 of the first drying mechanism 53 blows hot air generated by the electric heating wire, the hot air is blown to the space between the transfer rollers 52 through the main air supply pipe 532 via the air supply branch pipes 534, and the hot air is uniformly applied to the surface of the fabric 8 through the air supply holes 535 on the air supply branch pipes 534 to dry the fabric 8, the fan 542 of the second drying mechanism 54 rotates to blow hot air formed by heating the electric heating wire through the through holes 543, so as to circularly dry the fabric 8 in the drying chamber 51, and the drying component of the second drying mechanism 54 and the first drying mechanism 53 act together, so that the drying effect on the fabric 8 in the drying chamber 51 is further improved, and the quality of the finished fabric 8 is ensured; and finally, rolling and storing the shaped fabric 8.

Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; such modifications and substitutions do not depart from the spirit and scope of the present invention.

Claims

1. The fabric dyeing, drying and shaping device is characterized by comprising a feeding port, a dyeing mechanism, a flattening mechanism, a drying and shaping mechanism and a discharging port, wherein the feeding port is provided with a feeding roller for feeding fabric, and the discharging port is provided with a discharging roller for discharging fabric;

2. The fabric dyeing, drying and sizing device according to claim 1, wherein a first connecting rod is connected to the telescopic end of the first cylinder, and the lower end of the first connecting rod is connected to the first dyeing roller.

3. The fabric dyeing, drying and sizing device according to claim 1, wherein the transition roller is fixedly arranged in the dyeing chamber and is positioned on one side of the first dyeing roller and the second dyeing roller away from the feeding roller.

4. The fabric dyeing, drying and sizing device according to claim 1, wherein the tensioning mechanism comprises a plurality of tensioning rollers, a second cylinder and a connecting plate, the connecting plate is fixedly connected with the telescopic end of the second cylinder, and the plurality of tensioning rollers are arranged on the upper surface of the connecting plate through a second connecting rod.

5. The fabric dyeing, drying and shaping device according to claim 1, wherein the first drying mechanism comprises a fan and an air supply mechanism, the air supply mechanism comprises an air supply main pipe and a plurality of air supply branch pipes, the plurality of air supply branch pipes are communicated with the air supply main pipe, and the air supply main pipe is provided with a plurality of heating elements.

6. The fabric dyeing, drying and setting device according to claim 5, wherein a plurality of air supply holes are arranged on a plurality of air supply branch pipes, and a plurality of air supply holes are uniformly arranged at intervals.

7. The fabric dyeing, drying and setting device according to claim 1, wherein the second drying mechanism comprises two drying assemblies, each drying assembly comprises a drying main body, a fan and a heating element, the drying main body is fixedly arranged at the top of the drying chamber, the fan is arranged at the top of the heating element, a partition plate is arranged between the fan and the heating element, and through holes are uniformly arranged on the partition plate at intervals.

8. The fabric dyeing, drying and setting device of any one of claims 5 and 7, wherein said heating element comprises an electric heating wire.