CN115449994B - Fabric printing and dyeing crease-resistant shaping system and method thereof - Google Patents
Fabric printing and dyeing crease-resistant shaping system and method thereof Download PDFInfo
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- CN115449994B CN115449994B CN202211200378.7A CN202211200378A CN115449994B CN 115449994 B CN115449994 B CN 115449994B CN 202211200378 A CN202211200378 A CN 202211200378A CN 115449994 B CN115449994 B CN 115449994B
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- heat conduction
- heating
- workbench
- fabric
- rotating shaft
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Classifications
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
- D06C7/02—Setting
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
- D06B15/005—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by squeezing, otherwise than by rollers
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B13/00—Machines and apparatus for drying fabrics, fibres, yarns, or other materials in long lengths, with progressive movement
- F26B13/001—Drying and oxidising yarns, ribbons or the like
- F26B13/003—Drying and oxidising yarns, ribbons or the like in the shape of spools, coils, bobbins or the like
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B13/00—Machines and apparatus for drying fabrics, fibres, yarns, or other materials in long lengths, with progressive movement
- F26B13/06—Machines and apparatus for drying fabrics, fibres, yarns, or other materials in long lengths, with progressive movement with movement in a sinuous or zig-zag path
- F26B13/08—Machines and apparatus for drying fabrics, fibres, yarns, or other materials in long lengths, with progressive movement with movement in a sinuous or zig-zag path using rollers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/005—Treatment of dryer exhaust gases
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The application relates to the technical field of fabric shaping, in particular to a fabric printing and dyeing crease-resistant shaping system, which comprises a workbench, a stock component, a heating device, a flattening device, a first heat conduction component, a soaking structure, a drying device, a second heat conduction component and a material receiving component; the heating device comprises a first limit roller and a first heating base; the flattening device is provided with two flattening devices; the first heat conduction component is connected with the heating device and the flattening device; the wetting structure is arranged at the rear end of the flattening device; the drying device is arranged at the rear end of the soaking structure; the second heat conduction component is connected with the drying structure and the heating device; according to the application, the heating device, the flattening device, the first heat conduction assembly, the drying device and the second heat conduction assembly are arranged, waste heat generated by drying enters the heating device through the second heat conduction assembly frame, and the waste heat in the heating device enters the flattening device through the first heat conduction assembly, so that the full utilization of heat is realized, the energy consumed by production is reduced, and the production benefit is improved.
Description
Technical Field
The application relates to the technical field of fabric shaping, in particular to a fabric printing and dyeing crease-resistant shaping system, and further relates to a use method of the fabric printing and dyeing crease-resistant shaping system.
Background
In the textile printing and dyeing industry, the fabric is often required to be shaped, after the fabric passes through the shaping liquid, the drying device is used for rapidly drying the shaping liquid, so that the fabric is rapidly shaped, and the fabric is required to be flattened before shaping, so that the surface of the shaped fabric is prevented from being wrinkled.
The existing fabric shaping equipment is basically used for flattening and drying to separate energy supply, and waste heat generated by drying is directly discharged to surrounding air and cannot be fully utilized, so that energy waste is caused, and the production cost is increased.
Disclosure of Invention
According to the application, by arranging the heating device, the flattening device, the first heat conduction component, the drying device and the second heat conduction group, waste heat generated by drying enters the heating device through the second heat conduction component frame, and the waste heat in the heating device enters the flattening device through the first heat conduction component, so that the full utilization of heat is realized, the energy consumed by production is reduced, and the production benefit is improved.
In order to solve the problems in the prior art, the application adopts the following technical scheme:
according to one aspect of the application, the application provides a fabric printing and dyeing crease-resistant shaping system, which comprises a workbench, a stock component, a heating device, a flattening device, a first heat conduction component, a soaking structure, a drying device, a second heat conduction component and a material receiving component;
the workbench is of a cuboid structure and is horizontally placed on the ground;
the material storage component is arranged on one side of the workbench and comprises a material storage roller, two material storage brackets and a first motor, wherein the two material storage brackets are arranged at two ends of the material storage roller, the bottom of the material storage bracket is connected with the workbench, and the output end of the first motor is connected with the material storage roller;
the heating device comprises a first limiting roller and a first heating base, the first limiting roller is arranged at the front end of the first heating base, a plurality of first air outlet holes are formed in the upper surface of the first heating base, and first air inlets are formed in the two ends of the first heating base;
the two flattening devices are arranged at the rear end of the heating device and symmetrically arranged on the workbench;
one end of the first heat conduction component is connected with the heating device, and the other end of the first heat conduction component is connected with the flattening device;
the wetting structure is arranged at the rear end of the flattening device;
the drying device is arranged at the rear end of the soaking structure;
one end of the second heat conduction component is connected with the drying structure, and the other end of the second heat conduction component is connected with the heating device;
the material collecting assembly is arranged on the other side of the workbench and comprises a material collecting roller, two material collecting brackets and a third motor, wherein the two material collecting brackets are arranged at two ends of the material collecting pipe, the bottom of the material collecting bracket is connected with the workbench, and the third motor is connected with the material collecting roller.
Preferably, the flattening device comprises a rotating bracket, a sliding block, a driving mechanism and a driven mechanism;
the upper end of the rotary bracket is provided with a through groove;
the sliding block is arranged in the through groove and is in sliding connection with the rotary bracket;
the driving mechanism comprises a first rotating shaft, a first tensioning roller and a second motor;
one end of the first rotating shaft is connected with the sliding block through a bearing, and the other end of the first rotating shaft is inclined towards the inside of the workbench;
the second motor is connected with one end of the first rotating shaft far away from the workbench;
the first tensioning roller is sleeved at one end of the first rotating shaft facing the inside of the workbench, and is fixedly connected with the first rotating shaft;
the driven mechanism comprises a second rotating shaft and a second tensioning roller;
the second rotating shaft is a hollow cylinder, one end of the second rotating shaft is provided with a second air inlet, the second air inlet is communicated with the first heat conduction component, the surface of the second rotating shaft is provided with a second air outlet, one end of the second rotating shaft provided with the air inlet is connected with the rotating bracket, and the other end of the second rotating shaft is inclined towards the inside of the workbench;
the second tensioning roller is sleeved on the second rotating shaft and covers the second air outlet hole.
Preferably, the surface of the second tensioning roller is provided with water leakage holes.
Preferably, the driven mechanism further comprises a supporting seat and a sliding sleeve;
the supporting seat is connected with one end of the second rotating shaft facing the inside of the workbench;
the two sliding sleeves are respectively arranged at two ends of the second tensioning roller, which are contacted with the second rotating shaft, and the sliding sleeves are sleeved on the second rotating shaft;
preferably, the flattening device further comprises a fixed bolt, and a bolt hole is formed in the bottom of the rotating support.
Preferably, the heating device further comprises a gas collecting cover, a first electric push rod and a pressure spring;
the air collecting cover is arranged above the first heating base, and the two ends of the air collecting cover are provided with first air outlets which are communicated with the first heat conducting component;
the four first electric push rods are respectively arranged on four corners of the gas collecting cover, and the output ends of the first electric push rods are fixedly connected with the four corners of the first heating base;
the pressure spring sleeve is provided with four pressure springs, the four pressure springs are respectively sleeved at the output ends of the four first electric push rods, one ends of the pressure springs are in butt joint with the first heating base, and the other ends of the pressure springs are in butt joint with the gas collecting cover.
Preferably, the soaking structure comprises a liquid containing pool, a second limiting roller, a pool bottom limiting rod and an extrusion dehydration assembly;
cheng Yechi is arranged at the rear end of the flattening device, and the liquid containing pool is fixedly arranged on the workbench;
the second limiting roller is arranged between the liquid containing pool and the flattening device;
the two tank bottom limiting rods are respectively arranged at two sides of the bottom of the liquid containing tank;
the extrusion dehydration assembly comprises a reflux plate, an extrusion dehydration bracket, an extrusion plate and a second electric push rod;
the reflux plate is obliquely arranged towards the inside of the liquid containing tank;
the two extrusion dehydration brackets are respectively arranged at two ends of the reflux plate and fixedly connected with the reflux plate, and arc-shaped grooves are formed in the extrusion dehydration brackets;
two ends of one side of the extrusion plate are respectively connected with the two extrusion dehydration brackets in a rotating way, and two ends of the other side of the extrusion plate are respectively arranged in the arc-shaped groove;
the second electric putter has two, and second electric putter's one end is articulated with extrusion dehydration support, and second electric putter's output is articulated with the one end that the stripper plate set up in the arc wall.
Preferably, the drying device comprises a second heating base, an upper heating base and a drying bracket;
the second heating base comprises a first heating box body and a first heating wire;
the first heating box body is fixedly arranged on the workbench;
the first heating wire is arranged in the first heating box body;
the upper heating seat comprises a second heating box body and a second heating wire;
the second heating box body is covered above the second heating box body, two second air outlets are formed above the second heating box body, and the second air outlets are communicated with the second heat conduction assembly;
the second heating wire is arranged in the second heating box body;
the drying support has two, and two drying supports set up the both ends at the second heating box, and the upper end of drying support and the one end fixed connection of second heating box, the bottom and the workstation fixed connection of drying support.
Preferably, the first heat conduction assembly comprises a first suction pump and first heat conduction pipes, the first heat conduction pipes are arranged on two sides of the first suction pump, one end of each first heat conduction pipe is communicated with the first air outlet, and the other end of each first heat conduction pipe is communicated with the second air inlet; the second heat conduction assembly comprises a second suction pump and second heat conduction pipes, the second heat conduction pipes are arranged on two sides of the second suction pump, one end of each second heat conduction pipe is communicated with the first air inlet, and the other end of each second heat conduction pipe is communicated with the second air outlet.
According to another aspect of the application, a method of using a fabric printing and dyeing crease-resistant sizing system comprises the steps of,
s1, placing a fabric to be shaped in a storage component;
s2, the second heat conduction component guides waste heat into the heating device from the drying device, and the heating device heats the fabric so that the fabric becomes soft;
s3, introducing waste heat into a flattening device from a heating device by the first heat conduction assembly, flattening the fabric by the flattening device, and removing wrinkles on the surface of the fabric;
s4, soaking the flattened fabric by the soaking structure;
s5, drying and shaping the fabric by a drying device;
s6, the material receiving assembly receives the shaped fabric.
Compared with the prior art, the application has the beneficial effects that:
according to the fabric drying device, the heating device, the flattening device, the first heat conduction assembly, the soaking structure, the drying device and the second heat conduction assembly are arranged, the fabric is dried by the drying device, waste heat generated by drying enters the heating device through the second heat conduction assembly frame, and the waste heat in the heating device enters the flattening device through the first heat conduction assembly, so that the full utilization of heat is realized, the energy consumed by production is reduced, and the production benefit is improved.
Drawings
FIG. 1 is a front view of a fabric printing and dyeing crease-resistant sizing system;
FIG. 2 is a top view of a fabric printing and dyeing anti-crease sizing system;
FIG. 3 is a perspective view of a fabric printing and dyeing crease-resistant sizing system;
FIG. 4 is a perspective view of a stock assembly in a fabric printing and dyeing anti-crease sizing system;
FIG. 5 is a perspective view of a heating device of a fabric printing and dyeing crease-resistant shaping system;
FIG. 6 is a perspective view of a first heating base in a fabric printing and dyeing crease-resistant sizing system;
FIG. 7 is a perspective view of a flattening device in a fabric printing and dyeing crease-resistant sizing system;
FIG. 8 is a perspective view of a rotating bracket, slider and stationary latch in a fabric printing and dyeing anti-crease setting system;
FIG. 9 is a front view of a driven mechanism in a fabric printing and dyeing anti-crease setting system;
FIG. 10 is a partial view at A-A of FIG. 9;
FIG. 11 is a perspective view of an active mechanism in a fabric printing and dyeing anti-crease sizing system;
FIG. 12 is a perspective view of a wet out construction in a fabric printing and dyeing anti-crease sizing system;
FIG. 13 is an exploded view of a drying apparatus in a fabric printing and dyeing anti-crease setting system;
FIG. 14 is a perspective view of a take-up assembly in a fabric printing and dyeing anti-crease sizing system;
FIG. 15 is a flow chart of a method of using a fabric printing and dyeing anti-crease sizing system.
The reference numerals in the figures are:
1-a workbench;
2-a stock component; 21-a stock roll; 22-a stock support; 23-a first motor;
3-a heating device;
31-a first limit roller;
32-a first heating base; 321-a first air outlet hole; 322-first air inlet;
33-a gas-gathering cover; 331-a first air outlet;
34-a first electric putter;
35-a pressure spring;
4-flattening device;
41-rotating a bracket; 411-through slot; 412-a pin hole;
42-sliding blocks;
43-an active mechanism; 431-a first axis of rotation; 432-a second motor; 433-a first tensioning roller;
44-a driven mechanism; 441-a second shaft; 4411-a second air inlet; 4412-a second air outlet; 442-a second tensioning roller; 4421-water leakage holes; 443-supporting seat; 444-sliding sleeve;
45-fixing a bolt;
5-a first thermally conductive assembly; 51-a first getter pump; 52-a first heat pipe;
6-a wetting structure;
61-Cheng Yechi;
62-a second limit roller;
63-a pool bottom limit rod;
64-squeeze dewatering assembly; 641-reflow plate; 642-press plate; 643-a second electric putter; 644-extruding a dewatering scaffold; 6441-an arcuate slot;
7-a drying device;
71-a second heating base; 711-a first heating box; 712-a first heating wire;
72-upper heating seat; 721-a second heating tank; 7211-a second outlet; 722-a second heating wire;
73-drying the bracket;
8-a second thermally conductive assembly; 81-a second getter pump; 82-a second heat pipe;
9, a material receiving assembly; 91-a receiving roller; 92-a material receiving bracket; 93-third motor.
Detailed Description
The application will be further described in detail with reference to the drawings and the detailed description below, in order to further understand the features and technical means of the application and the specific objects and functions achieved.
Referring to fig. 1 to 14, a fabric printing and dyeing crease-resistant shaping system comprises a workbench 1, a stock component 2, a heating device 3, a flattening device 4, a first heat conduction component 5, a soaking structure 6, a drying device 7, a second heat conduction component 8 and a material receiving component 9;
the workbench 1 is of a cuboid structure, and the workbench 1 is horizontally placed on the ground;
the material storage assembly 2 is arranged on one side of the workbench 1, the material storage assembly 2 comprises a material storage roller 21, two material storage brackets 22 and a first motor 23, the two material storage brackets 22 are arranged at two ends of the material storage roller 21, the bottom of the material storage bracket 22 is connected with the workbench 1, and the output end of the first motor 23 is connected with the material storage roller 21;
the heating device 3 comprises a first limit roller 31 and a first heating base 32, the first limit roller 31 is arranged at the front end of the first heating base 32, a plurality of first air outlet holes 321 are formed in the upper surface of the first heating base 32, and first air inlets 322 are formed in the two ends of the first heating base 32;
the two flattening devices 4 are arranged at the rear end of the heating device 3, and the two flattening devices 4 are symmetrically arranged on the workbench 1;
one end of the first heat conduction component 5 is connected with the heating device 3, and the other end of the first heat conduction component 5 is connected with the flattening device 4;
the wetting structure 6 is arranged at the rear end of the flattening device 4;
the drying device 7 is arranged at the rear end of the wetting structure 6;
one end of the second heat conduction component 8 is connected with the drying structure, and the other end of the second heat conduction component 8 is connected with the heating device 3;
the material receiving assembly 9 is arranged on the other side of the workbench 1, the material receiving assembly 9 comprises a material receiving roller 91, two material receiving brackets 92 and a third motor 93, the two material receiving brackets 92 are arranged at two ends of a material receiving pipe, the bottom of the material receiving bracket 92 is connected with the workbench 1, and the third motor 93 is connected with the material receiving roller 91.
Through setting up stock subassembly 2, heating device 3, flattening device 4, first heat conduction subassembly 5, wet structure 6, drying device 7, second heat conduction subassembly 8 and receipts material roller 91 section of thick bamboo, the staff places the surface fabric of waiting to design on stock roller 21, the surface fabric of waiting to design passes heating device 3 in proper order, flattening device 4, wet structure 6, drying device 7 and receipts material subassembly 9, first motor 23 and third motor 93 drive stock roller 21 and receipts material roller 91 rotation respectively, carry out continuous design to the surface fabric, the surface fabric heats in heating device 3, make the surface fabric texture become soft, the unnecessary heat of heating device 3 enters into flattening device 4 through first heat conduction subassembly 5, flattening device 4 flattens the surface fabric under having certain temperature, can prevent that the surface fabric from cooling down rapidly, result in flattening effect poor, then the surface fabric fully contacts with the design fluid in wet structure 6, then get into drying device 7, drying device 7 dries the surface fabric, the thermal steam that the stoving produced enters into heating device 3 through second heat conduction subassembly 8 frames, thereby realize the full utilization to the heat, and then the energy consumption of production is improved.
Referring to fig. 3, 7, 8, 9, 10 and 11, the flattening device 4 includes a rotating bracket 41, a slider 42, a driving mechanism 43 and a driven mechanism 44;
the upper end of the rotary bracket 41 is provided with a through slot 411;
the sliding block 42 is arranged in the through slot 411, and the sliding block 42 is in sliding connection with the rotary bracket 41;
the driving mechanism 43 includes a first rotation shaft 431, a first tension roller 433 and a second motor 432;
one end of the first rotating shaft 431 is connected with the sliding block 42 through a bearing, and the other end of the first rotating shaft 431 is inclined towards the inside of the workbench 1;
the second motor 432 is connected with one end of the first rotating shaft 431 far away from the workbench 1;
the first tensioning roller 433 is sleeved at one end of the first rotating shaft 431 facing the inside of the workbench 1, and the first tensioning roller 433 is fixedly connected with the first rotating shaft 431;
the driven mechanism 44 includes a second rotation shaft 441 and a second tension roller 442;
the second rotating shaft 441 is a hollow cylinder, one end of the second rotating shaft 441 is provided with a second air inlet 4411, the second air inlet 4411 is communicated with the first heat conduction component 5, the surface of the second rotating shaft 441 is provided with a second air outlet 4412, one end of the second rotating shaft 441 provided with the air inlet is connected with the rotating bracket 41, and the other end of the second rotating shaft 441 is inclined towards the inside of the workbench 1;
the second tensioning roller 442 is sleeved on the second rotating shaft 441 and covers the second air outlet 4412.
Through setting up runing rest 41, slider 42, driving mechanism 43 and follower 44, first tensioning roller 433 and second tensioning roller 442 press from both sides the surface fabric tight, when the rotation of second motor 432 drive first pivot 431, first pivot 431 drives first tensioning roller 433 rotation, friction between first tensioning roller 433 and the surface fabric drives the surface fabric and removes, thereby drive second tensioning roller 442 and rotate and extrude the surface fabric, simultaneously, high-temperature gas enters into second pivot 441 through first heat conduction subassembly 5, and then dissipation is between second pivot 441 and second tensioning roller 442 from second venthole 4412 on the second pivot 441, thereby the surface temperature of second tensioning roller 442 has been risen, make the surface fabric can not reduce suddenly between first tensioning roller 433 and second tensioning roller 442, and then can not make the surface fabric harden, influence the exhibition of surface fabric.
Referring to fig. 10, a water leakage hole 4421 is formed in the surface of the second tension roller 442.
Through setting up hole 4421 that leaks, second tensioning roller 442 all is in the heat dissipation state constantly, after high temperature air temperature reduces, can form a certain amount of comdenstion water, if comdenstion water gathers too much, not only can reduce the temperature on second tensioning roller 442 surface, can also increase the weight of second tensioning roller 442, consequently, when appearing the comdenstion water between second tensioning roller 442 and the second pivot 441, the comdenstion water flows out second tensioning roller 442 through hole 4421 that leaks to keep the inside dryness of second tensioning roller 442, keep the effective operating condition of second tensioning roller 442, and then improve the efficiency to the fabric exhibition.
Referring to fig. 3, 7, 9 and 10, the driven mechanism 44 further includes a support base 443 and a sliding sleeve 444;
the supporting seat 443 is connected with one end of the second rotating shaft 441 facing the inside of the workbench 1;
the sliding sleeves 444 are provided with two sliding sleeves 444, the two sliding sleeves 444 are respectively arranged at two ends of the second tensioning roller 442, which are contacted with the second rotating shaft 441, and the sliding sleeves 444 are sleeved on the second rotating shaft 441;
through setting up supporting seat 443 and sliding sleeve 444, because second pivot 441 is hollow cylindric, first tensioning roller 433 downwardly extrusion second tensioning roller 442 easily leads to second pivot 441 to buckle, consequently insert the one end of second pivot 441 on supporting seat 443, supporting seat 443 and runing rest 41 all provide ascending holding power to the both ends of second pivot 441, thereby avoid second pivot 441 atress to concentrate in the junction with runing rest 41, make second pivot 441 be difficult for taking place bending deformation, and then make second tensioning roller 442 and first tensioning roller 433 clamp surface fabric all the time.
Referring to fig. 3 and 8, the flattening device 4 further includes a fixed latch 45, and a latch hole 412 is formed at the bottom of the rotating bracket 41.
Through setting up fixed bolt 45 and having seted up a plurality of equidistant bolt hole 412 in the bottom of runing rest 41, because first tensioning roller 433 and second tensioning roller 442 are when rotating flattening surface fabric, its moment of torsion can be transmitted to runing rest 41, result in runing rest 41 rotation, therefore the staff can rotate the transmission support before equipment work, when the bolt hole 412 in runing rest 41 bottom is coaxial with the hole on the workstation 1, insert fixed bolt 45 in bolt hole 412 and the workstation 1, thereby fix runing rest 41 and workstation 1, make first tensioning roller 433 and second tensioning roller 442 keep stable operational angle, and then improve the flattening effect to the surface fabric
Referring to fig. 3, 5 and 6, the heating device 3 further includes a gas collecting cover 33, a first electric push rod 34 and a pressure spring 35;
the air collecting cover 33 is arranged above the first heating base 32 in a covering manner, the two ends of the air collecting cover 33 are provided with first air outlets 331, and the first air outlets 331 are communicated with the first heat conducting component 5;
the four first electric push rods 34 are arranged on the four corners of the air collecting cover 33 respectively, and the output ends of the first electric push rods 34 are fixedly connected with the four corners of the first heating base 32;
the four pressure springs 35 are sleeved on the output ends of the four first electric push rods 34 respectively, one end of each pressure spring 35 is abutted with the first heating base 32, and the other end of each pressure spring 35 is abutted with the gas collecting cover 33.
Through setting up and gathering gas lid 33, first electric putter 34 and compression spring 35, when the staff passes heating device 3 with the surface fabric, first electric putter 34 work, promote and gather gas lid 33 and keep away from first heating base 32, increase and gather the distance between gas lid 33 and the first heating base 32, make things convenient for the staff to pass heating device 3 with the surface fabric, gather gas lid 33 lid and establish the top at first heating base 32, high temperature air upwards rises from first heating base 32, through the surface fabric, play the effect of heating and softening to the surface fabric, the high temperature air that first heating base 32 bottom was continuously upwards risen upwards jack-up before with high temperature air, enter into gather gas lid 33 in, gather the high temperature air that gathers in the gas lid 33 and flow from the first gas outlet 331 that gathers gas lid 33 both ends, enter into in the second pivot 441 through first heat conduction subassembly 5, thereby realize getting the make full use of with unnecessary heat.
Referring to fig. 3 and 12, the wetting structure 6 includes a liquid container 61, a second limiting roller 62, a bottom limiting rod 63, and a squeeze dewatering assembly 64;
cheng Yechi 61 is arranged at the rear end of the flattening device 4, and the liquid containing tank 61 is fixedly arranged on the workbench 1;
the second limiting roller 62 is arranged between the liquid containing pool 61 and the flattening device 4;
the two tank bottom limiting rods 63 are arranged, and the two tank bottom limiting rods 63 are respectively arranged at two sides of the bottom of the liquid containing tank 61;
the squeeze dewatering assembly 64 includes a return plate 641, a squeeze dewatering holder 644, a squeeze plate, and a second electric push rod 643;
the return plate 641 is disposed obliquely toward the inside of Cheng Yechi;
the two extrusion dehydration brackets 644 are respectively arranged at two ends of the reflux plate 641 and fixedly connected with the reflux plate 641, and arc-shaped grooves 6441 are formed in the extrusion dehydration brackets 644;
two ends of one side of the extrusion plate are respectively connected with two extrusion dehydration brackets 644 in a rotating way, and two ends of the other side of the extrusion plate are respectively arranged in the arc-shaped groove 6441;
the second electric push rods 643 are provided with two, one end of each second electric push rod 643 is hinged with the extrusion dehydration bracket 644, and the output end of each second electric push rod 643 is hinged with one end of the extrusion plate arranged in the arc-shaped groove 6441.
Through setting up flourishing liquid pond 61, the spacing roller 62 of second, bottom of the pool gag lever post 63 and extrusion dehydration subassembly 64, the surface fabric enters into flourishing liquid pond 61 through the spacing roller 62 of second, bottom of the pool gag lever post 63 limits the surface fabric in flourishing liquid pond 61's inside, the surface fabric wets in flourishing liquid pond 61, the surface fabric after wetting supports tightly with the reflux plate 641, second electric putter 643 promotes the stripper plate, make the stripper plate be close to the reflux plate 641, extrude the surface fabric, make unnecessary design liquid in the surface fabric flow back along the reflux plate 641 in Cheng Yechi, thereby save design liquid, reduce the moisture content in the surface fabric, and then be convenient for drying device 7 quick stoving surface fabric.
Referring to fig. 3 and 13, the drying device 7 includes a second heating base 71, an upper heating base 72, and a drying bracket 73;
the second heating base 71 includes a first heating housing 711 and a first heating wire 712;
the first heating box 711 is fixedly installed on the workbench 1;
the first heating wire 712 is disposed in the first heating housing 711;
the upper heating block 72 includes a second heating case 721 and a second heating wire 722;
the second heating box 721 is covered and arranged above the second heating box 721, two second air outlets 7211 are formed above the second heating box 721, and the second air outlets 7211 are communicated with the second heat conduction assembly 8;
the second heating wire 722 is disposed within the second heating case 721;
the two drying brackets 73 are arranged at two ends of the second heating box 721, the upper end of the drying bracket 73 is fixedly connected with one end of the second heating box 721, and the bottom of the drying bracket 73 is fixedly connected with the workbench 1.
Through setting up second heating base 71, go up heating seat 72 and stoving support 73, the surface fabric that wets passes between second heating base 71 and the last heating seat 72, and second heating base 71 and last heating seat 72 are dried the upper and lower two sides of surface fabric, can accelerate the stoving speed to the surface fabric, and the vapor that the stoving produced flows into heating device 3 through second gas outlet 7211 and second heat conduction subassembly 8 to the realization is to the utilization of the waste heat that the stoving produced.
Referring to fig. 3, 5, 6, 10 and 13, the first heat conduction assembly 5 includes a first suction pump 52 and first heat conduction pipes 51, the first heat conduction pipes 51 are disposed at both sides of the first suction pump 52, one ends of the first heat conduction pipes 51 are communicated with the first air outlet 331, and the other ends of the first heat conduction pipes 51 are communicated with the second air inlet 4411; the second heat conduction assembly 8 comprises a second suction pump 82 and second heat conduction pipes 81, the second heat conduction pipes 81 are arranged on two sides of the second suction pump 82, one ends of the second heat conduction pipes 81 are communicated with the first air inlet 322, and the other ends of the second heat conduction pipes 81 are communicated with the second air outlet 7211.
Through setting up first aspirator pump 52, first heat pipe 51, second aspirator pump 82 and second heat pipe 81, because the air temperature in the drying device 7 is the highest, the waste heat in the second aspirator pump 82 will be dried device 7 is sucked out, enter into heating device 3 through enemy air duct, and the air temperature in the heating device 3 is medium, after heating device 3 utilized the waste heat, first aspirator pump 52 will heat the waste heat suction in the heating device 3, get into flattening device 4 through first heat pipe 51, flattening device 4 carries out final utilization to the waste heat, and flattening device 4 is minimum to air temperature requirement, thereby realize carrying out multistage utilization to the waste heat, and then improve the utilization effect of waste heat.
A method for a fabric printing and dyeing crease-resistant shaping system is characterized by comprising the following steps,
s1, placing a fabric to be shaped in a storage component 2;
s2, the second heat conduction component 8 guides waste heat into the heating device 3 from the drying device 7, and the heating device 3 heats the fabric so that the fabric becomes soft;
s3, the first heat conduction component 5 guides waste heat into the flattening device 4 from the heating device 3, the flattening device 4 flattens the fabric, and wrinkles on the surface of the fabric are removed;
s4, soaking the flattened fabric by the soaking structure 6;
s5, drying and shaping the fabric by the drying device 7;
s6, the material receiving assembly 9 receives the shaped fabric.
The foregoing examples merely illustrate one or more embodiments of the application, which are described in greater detail and are not to be construed as limiting the scope of the application. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the application, which are all within the scope of the application. Accordingly, the scope of protection of the present application is to be determined by the appended claims.
Claims (4)
1. The fabric printing and dyeing crease-resistant shaping system is characterized by comprising a workbench (1), a stock component (2), a heating device (3), a flattening device (4), a first heat conduction component (5), a soaking structure (6), a drying device (7), a second heat conduction component (8) and a material receiving component (9);
the workbench (1) is of a cuboid structure, and the workbench (1) is horizontally placed on the ground;
the material storage assembly (2) is arranged on one side of the workbench (1), the material storage assembly (2) comprises a material storage roller (21), two material storage brackets (22) and a first motor (23), the two material storage brackets (22) are arranged at two ends of the material storage roller (21), the bottom of the material storage bracket (22) is connected with the workbench (1), and the output end of the first motor (23) is connected with the material storage roller (21);
the heating device (3) comprises a first limit roller (31) and a first heating base (32), the first limit roller (31) is arranged at the front end of the first heating base (32), a plurality of first air outlet holes (321) are formed in the upper surface of the first heating base (32), and first air inlets (322) are formed in the two ends of the first heating base (32);
the two flattening devices (4) are arranged at the rear end of the heating device (3), and are symmetrically arranged on the workbench (1);
one end of the first heat conduction component (5) is connected with the heating device (3), and the other end of the first heat conduction component (5) is connected with the flattening device (4);
the wetting structure (6) is arranged at the rear end of the flattening device (4);
the drying device (7) is arranged at the rear end of the wetting structure (6);
one end of the second heat conduction component (8) is connected with the drying structure, and the other end of the second heat conduction component (8) is connected with the heating device (3);
the material receiving assembly (9) is arranged on the other side of the workbench (1), the material receiving assembly (9) comprises a material receiving roller (91), two material receiving brackets (92) and a third motor (93), the two material receiving brackets (92) are arranged at two ends of a material receiving pipe, the bottom of the material receiving bracket (92) is connected with the workbench (1), and the third motor (93) is connected with the material receiving roller (91);
the flattening device (4) comprises a rotary bracket (41), a sliding block (42), a driving mechanism (43) and a driven mechanism (44);
the upper end of the rotary bracket (41) is provided with a through slot (411);
the sliding block (42) is arranged in the through groove (411), and the sliding block (42) is in sliding connection with the rotary bracket (41);
the driving mechanism (43) comprises a first rotating shaft (431), a first tensioning roller (433) and a second motor (432);
one end of a first rotating shaft (431) is connected with a sliding block (42) through a bearing, and the other end of the first rotating shaft (431) is inclined towards the inside of the workbench (1);
the second motor (432) is connected with one end of the first rotating shaft (431) far away from the workbench (1);
the first tensioning roller (433) is sleeved at one end of the first rotating shaft (431) facing the inside of the workbench (1), and the first tensioning roller (433) is fixedly connected with the first rotating shaft (431);
the driven mechanism (44) comprises a second rotating shaft (441) and a second tensioning roller (442);
the second rotating shaft (441) is a hollow cylinder, one end of the second rotating shaft (441) is provided with a second air inlet (4411), the second air inlet (4411) is communicated with the first guide-in component, the surface of the second rotating shaft (441) is provided with a second air outlet (4412), one end of the second rotating shaft (441) provided with the air inlet is connected with the rotating bracket (41), and the other end of the second rotating shaft (441) is inclined towards the inside of the workbench (1);
the second tensioning roller (442) is sleeved on the second rotating shaft (441) and covers the second air outlet hole (4412);
the heating device (3) further comprises a gas collecting cover (33), a first electric push rod (34) and a pressure spring (35);
the air collecting cover (33) is arranged above the first heating base (32) in a covering manner, a first air outlet (331) is formed in two ends of the air collecting cover (33), and the first air outlet (331) is communicated with the first heat conducting component (5);
the four first electric push rods (34) are arranged on four corners of the gas collecting cover (33), and the output ends of the first electric push rods (34) are fixedly connected with the four corners of the first heating base (32);
the four pressure springs (35) are sleeved on the output ends of the four first electric push rods (34) respectively, one end of each pressure spring (35) is abutted with the first heating base (32), and the other end of each pressure spring (35) is abutted with the gas collecting cover (33);
the drying device (7) comprises a second heating base (71), an upper heating base (72) and a drying bracket (73);
the second heating base (71) comprises a first heating box body (711) and a first heating wire (712);
the first heating box body (711) is fixedly arranged on the workbench (1);
the first heating wire (712) is arranged in the first heating box body (711);
the upper heating seat (72) comprises a second heating box body (721) and a second heating wire (722);
the second heating box body (721) is covered above the second heating box body (721), two second air outlets (7211) are formed in the upper part of the second heating box body (721), and the second air outlets (7211) are communicated with the second heat conduction assembly (8);
the second heating wire (722) is arranged in the second heating box body (721);
the two drying brackets (73) are arranged at two ends of the second heating box body (721), the upper end of the drying bracket (73) is fixedly connected with one end of the second heating box body (721), and the bottom of the drying bracket (73) is fixedly connected with the workbench (1);
a water leakage hole (4421) is formed in the surface of the second tensioning roller (442);
the driven mechanism (44) further comprises a supporting seat (443) and a sliding sleeve (444);
the supporting seat (443) is connected with one end of the second rotating shaft (441) facing the inside of the workbench (1);
the two sliding sleeves (444) are respectively arranged at two ends of the second tensioning roller (442) which are contacted with the second rotating shaft (441), and the sliding sleeves (444) are sleeved on the second rotating shaft (441);
the first heat conduction assembly (5) comprises a first suction pump (51) and first heat conduction pipes (52), the first heat conduction pipes (52) are arranged on two sides of the first suction pump (51), one end of each first heat conduction pipe (52) is communicated with a first air outlet (331), and the other end of each first heat conduction pipe (52) is communicated with a second air inlet (4411); the second heat conduction assembly (8) comprises a second suction pump (81) and second heat conduction pipes (82), the second heat conduction pipes (82) are arranged on two sides of the second suction pump (81), one ends of the second heat conduction pipes (82) are communicated with the first air inlet (322), and the other ends of the second heat conduction pipes (82) are communicated with the second air outlet (7211).
2. The fabric printing and dyeing crease-resistant sizing system according to claim 1, wherein the flattening device (4) further comprises a fixed bolt (45), and a bolt hole (412) is formed in the bottom of the rotary support (41).
3. A fabric printing and dyeing anti-crease setting system according to claim 1, characterized in that the wetting structure (6) comprises Cheng Yechi (61), a second limit roller (62), a tank bottom limit bar (63) and an extrusion dewatering assembly (64);
cheng Yechi (61) is arranged at the rear end of the flattening device (4), and Cheng Yechi (61) is fixedly arranged on the workbench (1);
the second limiting roller (62) is arranged between the liquid containing pool (61) and the flattening device (4);
the two tank bottom limiting rods (63) are arranged, and the two tank bottom limiting rods (63) are respectively arranged at two sides of the bottom of the liquid containing tank (61);
the extrusion dehydration assembly (64) comprises a reflux plate (641), an extrusion dehydration bracket (644), an extrusion plate and a second electric push rod (643);
the reflux plate (641) is obliquely arranged towards the interior of the Cheng Yechi (61);
the two extrusion dehydration brackets (644) are respectively arranged at two ends of the reflux plate (641) and fixedly connected with the reflux plate (641), and arc-shaped grooves (6441) are formed in the extrusion dehydration brackets (644);
two ends of one side of the extrusion plate are respectively connected with two extrusion dehydration brackets (644) in a rotating way, and two ends of the other side of the extrusion plate are respectively arranged in an arc-shaped groove (6441);
the second electric push rod (643) is provided with two, one end of the second electric push rod (643) is hinged with the extrusion dehydration bracket (644), and the output end of the second electric push rod (643) is hinged with one end of the extrusion plate arranged in the arc-shaped groove (6441).
4. A method for a fabric printing and dyeing anti-crease shaping system, which is applied to the fabric printing and dyeing anti-crease shaping system as claimed in any one of claims 1 to 3, and is characterized by comprising the following steps,
s1, placing a fabric to be shaped in a storage component (2);
s2, the second heat conduction component (8) guides waste heat into the heating device (3) from the drying device (7), and the heating device (3) heats the fabric so that the fabric becomes soft;
s3, introducing waste heat into a flattening device (4) from a heating device (3) by the first heat conduction component (5), flattening the fabric by the flattening device (4), and removing wrinkles on the surface of the fabric;
s4, soaking the flattened fabric by a soaking structure (6);
s5, drying and shaping the fabric by a drying device (7);
s6, the material receiving assembly (9) receives the shaped fabric.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN202211200378.7A CN115449994B (en) | 2022-09-29 | 2022-09-29 | Fabric printing and dyeing crease-resistant shaping system and method thereof |
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| CN202211200378.7A CN115449994B (en) | 2022-09-29 | 2022-09-29 | Fabric printing and dyeing crease-resistant shaping system and method thereof |
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| CN115449994B true CN115449994B (en) | 2023-12-01 |
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| CN115891319A (en) * | 2022-12-12 | 2023-04-04 | 浙江同辉纺织股份有限公司 | A high-gloss and high-stretch textile fiber fabric and its production equipment |
| CN116281347B (en) * | 2023-05-19 | 2023-08-08 | 合肥东昇机械科技有限公司 | Conveying device |
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| CN110965237A (en) * | 2019-12-23 | 2020-04-07 | 湖州金牛纺织印染实业有限公司 | Prevent surface fabric setting device for printing and dyeing of surface fabric pincher trees |
| CN212175235U (en) * | 2020-03-04 | 2020-12-18 | 天津市六福针织有限公司 | Fabric dyeing, drying and shaping device |
| WO2022099778A1 (en) * | 2020-11-12 | 2022-05-19 | 俞新灿 | Printing, dyeing and drying device for textile processing |
| CN114892362A (en) * | 2022-05-18 | 2022-08-12 | 王仁俊 | Non-woven fabric production and dyeing method |
| CN217298290U (en) * | 2022-05-13 | 2022-08-26 | 杭州中冉纺织品有限公司 | Fabric processing dip-dyeing device capable of being rapidly shaped |
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- 2022-09-29 CN CN202211200378.7A patent/CN115449994B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110965237A (en) * | 2019-12-23 | 2020-04-07 | 湖州金牛纺织印染实业有限公司 | Prevent surface fabric setting device for printing and dyeing of surface fabric pincher trees |
| CN212175235U (en) * | 2020-03-04 | 2020-12-18 | 天津市六福针织有限公司 | Fabric dyeing, drying and shaping device |
| WO2022099778A1 (en) * | 2020-11-12 | 2022-05-19 | 俞新灿 | Printing, dyeing and drying device for textile processing |
| CN217298290U (en) * | 2022-05-13 | 2022-08-26 | 杭州中冉纺织品有限公司 | Fabric processing dip-dyeing device capable of being rapidly shaped |
| CN114892362A (en) * | 2022-05-18 | 2022-08-12 | 王仁俊 | Non-woven fabric production and dyeing method |
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Effective date of registration: 20231102 Address after: 321011 No. 151 Fengrun Road, Dachen Town, Yiwu City, Jinhua City, Zhejiang Province Applicant after: Yiwu Ouxiu Clothing Co.,Ltd. Address before: No. 113, Nanri North Street, Tongxiang, Jiaxing, Zhejiang, 314500 Applicant before: Jiang Zonglian |
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