CN115449994A - Fabric printing and dyeing crease-resistant shaping system and method thereof - Google Patents
Fabric printing and dyeing crease-resistant shaping system and method thereof Download PDFInfo
- Publication number
- CN115449994A CN115449994A CN202211200378.7A CN202211200378A CN115449994A CN 115449994 A CN115449994 A CN 115449994A CN 202211200378 A CN202211200378 A CN 202211200378A CN 115449994 A CN115449994 A CN 115449994A
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- Prior art keywords
- heating
- heat conduction
- assembly
- fabric
- workbench
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- 239000004744 fabric Substances 0.000 title claims abstract description 101
- 238000004043 dyeing Methods 0.000 title claims abstract description 35
- 238000007493 shaping process Methods 0.000 title claims abstract description 20
- 238000000034 method Methods 0.000 title claims description 7
- 238000010438 heat treatment Methods 0.000 claims abstract description 149
- 239000000463 material Substances 0.000 claims abstract description 70
- 238000001035 drying Methods 0.000 claims abstract description 56
- 238000003860 storage Methods 0.000 claims abstract description 32
- 238000002791 soaking Methods 0.000 claims abstract description 21
- 239000002918 waste heat Substances 0.000 claims abstract description 20
- 239000007789 gas Substances 0.000 claims description 30
- 239000007788 liquid Substances 0.000 claims description 28
- 238000001125 extrusion Methods 0.000 claims description 25
- 238000004513 sizing Methods 0.000 claims description 19
- 230000018044 dehydration Effects 0.000 claims description 15
- 238000006297 dehydration reaction Methods 0.000 claims description 15
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 9
- 238000010992 reflux Methods 0.000 claims description 7
- 230000037303 wrinkles Effects 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 230000000694 effects Effects 0.000 abstract description 5
- 238000009736 wetting Methods 0.000 abstract description 3
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 1
- 235000017491 Bambusa tulda Nutrition 0.000 description 1
- 241001330002 Bambuseae Species 0.000 description 1
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 1
- 230000001174 ascending effect Effects 0.000 description 1
- 239000011425 bamboo Substances 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
- D06C7/02—Setting
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
- D06B15/005—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by squeezing, otherwise than by rollers
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B13/00—Machines and apparatus for drying fabrics, fibres, yarns, or other materials in long lengths, with progressive movement
- F26B13/001—Drying and oxidising yarns, ribbons or the like
- F26B13/003—Drying and oxidising yarns, ribbons or the like in the shape of spools, coils, bobbins or the like
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B13/00—Machines and apparatus for drying fabrics, fibres, yarns, or other materials in long lengths, with progressive movement
- F26B13/06—Machines and apparatus for drying fabrics, fibres, yarns, or other materials in long lengths, with progressive movement with movement in a sinuous or zig-zag path
- F26B13/08—Machines and apparatus for drying fabrics, fibres, yarns, or other materials in long lengths, with progressive movement with movement in a sinuous or zig-zag path using rollers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/005—Treatment of dryer exhaust gases
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention relates to the technical field of fabric shaping, in particular to a fabric printing and dyeing crease-resistant shaping system, which comprises a workbench, a material storage assembly, a heating device, a flattening device, a first heat conduction assembly, a soaking structure, a drying device, a second heat conduction assembly and a material receiving assembly, wherein the material storage assembly is arranged on the workbench; the heating device comprises a first limiting roller and a first heating base; the number of the flattening devices is two; the first heat conduction assembly is connected with the heating device and the flattening device; the wetting structure is arranged at the rear end of the flattening device; the drying device is arranged at the rear end of the soaking structure; the second heat conduction assembly is connected with the drying structure and the heating device; this application is through setting up heating device, flat device of exhibition, first heat conduction subassembly, drying device and second heat conduction group, and the waste heat that the stoving produced enters into heating device through second heat conduction subassembly frame in, and waste heat in the heating device enters into flat device of exhibition through first heat conduction subassembly in to the realization is to thermal make full use of, and then reduces the energy that production consumed, improves the productivity effect.
Description
Technical Field
The invention relates to the technical field of fabric shaping, in particular to a fabric printing and dyeing crease-resistant shaping system, and in particular relates to a use method of the fabric printing and dyeing crease-resistant shaping system.
Background
In the textile printing and dyeing industry, the fabric is often required to be shaped, the drying device is used for rapidly drying the shaping liquid after the fabric passes through the shaping liquid, so that the fabric is rapidly shaped, and the fabric is required to be flattened before shaping, so that wrinkles are prevented from being formed on the surface of the fabric after shaping.
The existing fabric shaping equipment basically supplies energy for flattening and drying separately, and waste heat generated by drying is directly discharged to surrounding air and cannot be fully utilized, so that energy waste is caused, and the production cost is increased.
Disclosure of Invention
To the problem that prior art exists, a crease design system is prevented in surface fabric printing and dyeing is provided, this application is through setting up heating device, flat device of exhibition, first heat conduction subassembly, drying device and second heat conduction group, the waste heat that the stoving produced passes through in the second heat conduction subassembly frame enters into heating device, waste heat in the heating device enters into flat device of exhibition through first heat conduction subassembly in to the realization is to thermal make full use of, and then reduces the energy that production consumed, the benefit of improving production.
In order to solve the problems of the prior art, the invention adopts the technical scheme that:
according to one aspect of the application, the application provides a fabric printing and dyeing crease-resistant sizing system which comprises a workbench, a material storage assembly, a heating device, a flattening device, a first heat conduction assembly, a soaking structure, a drying device, a second heat conduction assembly and a material receiving assembly;
the workbench is of a cuboid structure and is horizontally placed on the ground;
the material storage assembly is arranged on one side of the workbench and comprises a material storage roller, two material storage supports and a first motor, the two material storage supports are arranged at two ends of the material storage roller, the bottom of each material storage support is connected with the workbench, and the output end of the first motor is connected with the material storage roller;
the heating device comprises a first limiting roller and a first heating base, the first limiting roller is arranged at the front end of the first heating base, a plurality of first air outlet holes are formed in the upper surface of the first heating base, and first air inlet holes are formed in two ends of the first heating base;
the two flattening devices are arranged at the rear end of the heating device and symmetrically arranged on the workbench;
one end of the first heat conduction assembly is connected with the heating device, and the other end of the first heat conduction assembly is connected with the flattening device;
the wetting structure is arranged at the rear end of the flattening device;
the drying device is arranged at the rear end of the soaking structure;
one end of the second heat conduction assembly is connected with the drying structure, and the other end of the second heat conduction assembly is connected with the heating device;
receive the material subassembly and set up the opposite side at the workstation, receive the material subassembly including receiving material roller, two and receive material support and third motor, two receive the material support and set up at the both ends of receiving the material pipe, receive the bottom and the workstation of material support and be connected, the third motor is connected with receiving the material roller.
Preferably, the flattening device comprises a rotating bracket, a sliding block, a driving mechanism and a driven mechanism;
the upper end of the rotating bracket is provided with a through groove;
the sliding block is arranged in the through groove and is connected with the rotating bracket in a sliding manner;
the driving mechanism comprises a first rotating shaft, a first tensioning roller and a second motor;
one end of the first rotating shaft is connected with the sliding block through a bearing, and the other end of the first rotating shaft inclines towards the inside of the workbench;
the second motor is connected with one end of the first rotating shaft, which is far away from the workbench;
the first tensioning roller is sleeved at one end of the first rotating shaft facing the interior of the workbench and is fixedly connected with the first rotating shaft;
the driven mechanism comprises a second rotating shaft and a second tensioning roller;
the second rotating shaft is a hollow cylinder, one end of the second rotating shaft is provided with a second air inlet, the second air inlet is communicated with the first heat conducting assembly, the surface of the second rotating shaft is provided with a second air outlet, one end of the second rotating shaft, which is provided with the air inlet, is connected with the rotating support, and the other end of the second rotating shaft inclines towards the inside of the workbench;
the second tensioning roller is sleeved on the second rotating shaft and covers the second air outlet hole.
Preferably, the surface of the second tensioning roller is provided with water leakage holes.
Preferably, the driven mechanism further comprises a supporting seat and a sliding sleeve;
the supporting seat is connected with one end of the second rotating shaft, which faces the interior of the workbench;
the two sliding sleeves are respectively arranged at two ends of the second tensioning roller, which are contacted with the second rotating shaft, and the sliding sleeves are sleeved on the second rotating shaft;
preferably, the flattening device further comprises a fixing bolt, and a bolt hole is formed in the bottom of the rotating support.
Preferably, the heating device further comprises a gas gathering cover, a first electric push rod and a pressure spring;
the gas gathering cover is covered above the first heating base, and two ends of the gas gathering cover are provided with first gas outlets which are communicated with the first heat conducting assembly;
the four first electric push rods are respectively arranged at four corners of the gas gathering cover, and the output ends of the first electric push rods are fixedly connected with the four corners of the first heating base;
the four pressure spring sleeves are respectively sleeved at the output ends of the four first electric push rods, one end of each pressure spring is abutted to the first heating base, and the other end of each pressure spring is abutted to the gas gathering cover.
Preferably, the soaking structure comprises a liquid containing pool, a second limiting roller, a pool bottom limiting rod and an extrusion dewatering assembly;
the liquid containing pool is arranged at the rear end of the flattening device and is fixedly arranged on the workbench;
the second limiting roller is arranged between the liquid containing pool and the flattening device;
the two pool bottom limiting rods are respectively arranged on two sides of the bottom of the liquid containing pool;
the extrusion dehydration component comprises a reflux plate, an extrusion dehydration bracket, an extrusion plate and a second electric push rod;
the reflux plate is obliquely arranged towards the interior of the liquid containing pool;
the extrusion dehydration supports are provided with two, the two extrusion dehydration supports are respectively arranged at two ends of the reflux plate and are fixedly connected with the reflux plate, and arc-shaped grooves are formed in the extrusion dehydration supports;
two ends of one side of the extrusion plate are respectively rotatably connected with the two extrusion dehydration supports, and two ends of the other side of the extrusion plate are respectively arranged in the arc-shaped grooves;
the second electric push rod has two, and second electric push rod's one end is articulated with extrusion dehydration support, and second electric push rod's output is articulated with the one end that the stripper plate setting was in the arc wall.
Preferably, the drying device comprises a second heating base, an upper heating base and a drying bracket;
the second heating base comprises a first heating box body and a first heating wire;
the first heating box body is fixedly arranged on the workbench;
the first heating wire is arranged in the first heating box body;
the upper heating seat comprises a second heating box body and a second heating wire;
the second heating box body is covered above the second heating box body, two second air outlets are formed above the second heating box body, and the second air outlets are communicated with the second heat conduction assembly;
the second heating wire is arranged in the second heating box body;
the two drying supports are arranged at two ends of the second heating box body, the upper end of each drying support is fixedly connected with one end of the second heating box body, and the bottom of each drying support is fixedly connected with the workbench.
Preferably, the first heat conducting assembly comprises a first air suction pump and a first heat conducting pipe, the first heat conducting pipe is arranged on two sides of the first air suction pump, one end of the first heat conducting pipe is communicated with the first air outlet, and the other end of the first heat conducting pipe is communicated with the second air inlet; the second heat conduction assembly comprises a second air suction pump and a second heat conduction pipe, the second heat conduction pipe is arranged on two sides of the second air suction pump, one end of the second heat conduction pipe is communicated with the first air inlet, and the other end of the second heat conduction pipe is communicated with the second air outlet.
According to another aspect of the application, the use method of the fabric printing and dyeing crease-resistant sizing system comprises the following steps,
s1, placing a fabric to be shaped in a material storage assembly;
s2, the second heat conduction assembly guides the waste heat into the heating device from the drying device, and the heating device heats the fabric to soften the fabric;
s3, the first heat conduction assembly guides the waste heat into the flattening device from the heating device, the flattening device flattens the fabric, and wrinkles on the surface of the fabric are removed;
s4, soaking the flattened fabric by a soaking structure;
s5, drying and shaping the fabric by a drying device;
and S6, the material receiving assembly collects the shaped fabric.
Compared with the prior art, the beneficial effect of this application is:
this application is through setting up heating device, flat device of exhibition, first heat conduction subassembly, soak structure, drying device and second heat conduction group, and drying device dries the surface fabric, and the waste heat that the stoving produced enters into heating device in through second heat conduction subassembly frame, and waste heat in the heating device enters into flat device of exhibition through first heat conduction subassembly in to the realization is to thermal make full use of, and then reduces the energy that production consumed, improves the productivity effect.
Drawings
FIG. 1 is a front view of a fabric printing and dyeing crease-resistant sizing system;
FIG. 2 is a top view of a fabric printing and dyeing crease-resistant sizing system;
FIG. 3 is a perspective view of a fabric printing and dyeing crease-resistant sizing system;
FIG. 4 is a perspective view of a material storage assembly in the fabric printing and dyeing crease-resistant sizing system;
FIG. 5 is a perspective view of a heating device in the fabric printing and dyeing crease-resistant sizing system;
FIG. 6 is a perspective view of a first heating base in the fabric printing and dyeing crease-resistant setting system;
FIG. 7 is a perspective view of a flattening device in the fabric printing and dyeing crease-resistant sizing system;
FIG. 8 is a perspective view of a rotary support, a slide block and a fixing bolt in the fabric printing and dyeing crease-resistant shaping system;
FIG. 9 is a front view of a driven mechanism in the fabric printing and dyeing crease-resistant setting system;
FIG. 10 isbase:Sub>A partial view taken at A-A of FIG. 9;
FIG. 11 is a perspective view of an active mechanism in the fabric printing and dyeing crease-resistant setting system;
FIG. 12 is a perspective view of a soaking structure in a fabric printing and dyeing crease-resistant setting system;
FIG. 13 is an exploded view of a drying device in a fabric printing and dyeing crease-resistant sizing system;
FIG. 14 is a perspective view of a receiving assembly in the fabric printing and dyeing crease-resistant sizing system;
FIG. 15 is a flow chart of a method of using the fabric printing and dyeing crease-resistant sizing system.
The reference numbers in the figures are:
1-a workbench;
2-a stock component; 21-a stock roll; 22-stock holder; 23-a first motor;
3-a heating device;
31-a first limiting roller;
32-a first heating base; 321-a first air outlet; 322-a first inlet;
33-gas-gathering cover; 331-a first air outlet;
34-a first electric push rod;
35-a pressure spring;
4-flattening device;
41-rotating the bracket; 411-through groove; 412-bolt hole;
42-a slide block;
43-an active mechanism; 431-a first shaft; 432-a second motor; 433 — first tensioning roller;
44-a driven mechanism; 441-a second rotating shaft; 4411-a second gas inlet; 4412-a second outlet hole; 442-a second tensioning roller; 4421-water leakage holes; 443-a support seat; 444-sliding sleeve;
45-fixing the bolt;
5-a first heat conducting component; 51-a first aspirator pump; 52-a first thermally conductive tube;
6-a wetted structure;
61-liquid containing pool;
62-a second limiting roller;
63-a pool bottom limiting rod;
64-a press dewatering assembly; 641-reflow plates; 642-extruded plate; 643-a second electric putter; 644-squeeze dewatering support; 6441-arc slot;
7-drying device;
71-a second heating base; 711-first heating tank; 712-a first heating wire;
72-upper heating base; 721-a second heating box; 7211-a second outlet; 722-a second heating wire;
73-drying the bracket;
8-a second heat conducting component; 81-a second getter pump; 82-a second heat conductive pipe;
9-a material receiving assembly; 91-receiving roller; 92-a material receiving bracket; 93-third electric machine.
Detailed Description
For further understanding of the features and technical means of the present invention, as well as the specific objects and functions attained by the present invention, the present invention will be described in further detail with reference to the accompanying drawings and detailed description.
Referring to fig. 1 to 14, a fabric printing and dyeing crease-resistant sizing system comprises a workbench 1, a material storage assembly 2, a heating device 3, a flattening device 4, a first heat conduction assembly 5, a soaking structure 6, a drying device 7, a second heat conduction assembly 8 and a material receiving assembly 9;
the workbench 1 is of a cuboid structure, and the workbench 1 is horizontally placed on the ground;
the material storage assembly 2 is arranged on one side of the workbench 1, the material storage assembly 2 comprises a material storage roller 21, two material storage supports 22 and a first motor 23, the two material storage supports 22 are arranged at two ends of the material storage roller 21, the bottom of each material storage support 22 is connected with the workbench 1, and the output end of the first motor 23 is connected with the material storage roller 21;
the heating device 3 comprises a first limiting roller 31 and a first heating base 32, the first limiting roller 31 is arranged at the front end of the first heating base 32, a plurality of first air outlet holes 321 are formed in the upper surface of the first heating base 32, and first air inlet 322 are formed in two ends of the first heating base 32;
the two flattening devices 4 are arranged at the rear end of the heating device 3, and the two flattening devices 4 are symmetrically arranged on the workbench 1;
one end of the first heat conduction assembly 5 is connected with the heating device 3, and the other end of the first heat conduction assembly 5 is connected with the flattening device 4;
the wetting structure 6 is arranged at the rear end of the flattening device 4;
the drying device 7 is arranged at the rear end of the soaking structure 6;
one end of the second heat conduction assembly 8 is connected with the drying structure, and the other end of the second heat conduction assembly 8 is connected with the heating device 3;
receive material subassembly 9 and set up the opposite side at workstation 1, receive material subassembly 9 including receiving material roller 91, two receipts material supports 92 and third motor 93, two receipts material supports 92 set up at the both ends of receiving the material pipe, receive the bottom of material support 92 and be connected with workstation 1, third motor 93 is connected with receiving material roller 91.
Through setting up stock subassembly 2, heating device 3, exhibition device 4, first heat conduction subassembly 5, soak structure 6, drying device 7, second heat conduction subassembly 8 and receipts material roller 91 section of thick bamboo, the staff will treat the surface fabric of stereotyping and place on stock roller 21, the surface fabric of treating stereotyping passes heating device 3 in proper order, exhibition device 4, soak structure 6, drying device 7 and receipts material subassembly 9, first motor 23 and third motor 93 drive respectively and deposit material roller 21 and receive material roller 91 and rotate, carry out continuous design to the surface fabric, the surface fabric heats in heating device 3, make the surface fabric texture become soft, the unnecessary heat of heating device 3 gets into exhibition device 4 through first heat conduction subassembly 5 in, exhibition device 4 carries out the exhibition to the surface fabric under having certain temperature, can prevent that the surface fabric from cooling down rapidly, lead to exhibition poor, then the surface fabric fully contacts with the design liquid in soaking structure 6, then get into drying device 7, drying device 7 dries the surface fabric, the hot steam that the stoving produced gets into heating device 3 through second subassembly 8, thereby realize the heat of fully utilizing, thereby the benefit of production energy is improved, the benefit of production is improved.
Referring to fig. 3, 7, 8, 9, 10 and 11, the flattening device 4 includes a rotating bracket 41, a slider 42, a driving mechanism 43 and a driven mechanism 44;
the upper end of the rotating bracket 41 is provided with a through groove 411;
the sliding block 42 is arranged in the through groove 411, and the sliding block 42 is connected with the rotating bracket 41 in a sliding manner;
the driving mechanism 43 includes a first rotating shaft 431, a first tension roller 433, and a second motor 432;
one end of the first rotating shaft 431 is connected with the slider 42 through a bearing, and the other end of the first rotating shaft 431 is inclined towards the inside of the workbench 1;
the second motor 432 is connected with one end of the first rotating shaft 431 far away from the workbench 1;
the first tensioning roller 433 is sleeved at one end, facing the inside of the workbench 1, of the first rotating shaft 431, and the first tensioning roller 433 is fixedly connected with the first rotating shaft 431;
the driven mechanism 44 includes a second rotating shaft 441 and a second tension roller 442;
the second rotating shaft 441 is a hollow cylinder, one end of the second rotating shaft 441 is provided with a second air inlet 4411, the second air inlet 4411 is communicated with the first heat conducting assembly 5, the surface of the second rotating shaft 441 is provided with a second air outlet 4412, one end of the second rotating shaft 441 provided with an air inlet is connected with the rotating bracket 41, and the other end of the second rotating shaft 441 inclines towards the inside of the workbench 1;
the second tension roller 442 is disposed on the second shaft 441 and covers the second air outlet 4412.
Through setting up the rotating bracket 41, the slider 42, the driving mechanism 43 and the driven mechanism 44, the first tensioning roller 433 and the second tensioning roller 442 press from both sides the surface fabric tightly, when the second motor 432 drives the first pivot 431 to rotate, the first pivot 431 drives the first tensioning roller 433 to rotate, the friction between the first tensioning roller 433 and the surface fabric drives the surface fabric to move, thereby drive the second tensioning roller 442 to rotate and extrude the surface fabric, meanwhile, high-temperature gas enters into the second pivot 441 through the first heat-conducting component 5, and then escapes to between the second pivot 441 and the second tensioning roller 442 from the second air outlet 4412 on the second pivot 441, thereby the surface temperature of the second tensioning roller 442 is raised, so that the surface fabric can not suddenly reduce in temperature between the first tensioning roller 433 and the second tensioning roller 442, and further the surface fabric can not be hardened, and the flattening of the surface fabric is affected.
Referring to fig. 10, the second tension roller 442 has water leakage holes 4421 formed on its surface.
Through setting up the hole 4421 that leaks, second tensioning roller 442 all is in the heat dissipation state constantly, high temperature air temperature reduces the back, can form a certain amount of comdenstion water, if the comdenstion water gathering is too much, not only can reduce the temperature on second tensioning roller 442 surface, still can increase the weight of second tensioning roller 442, therefore, after the comdenstion water appears between second tensioning roller 442 and second pivot 441, the comdenstion water flows out second tensioning roller 442 through the hole 4421 that leaks, thereby keep the inside drying of second tensioning roller 442, keep the effective operating condition of second tensioning roller 442, and then improve the efficiency to the surface material exhibition is flat.
Referring to fig. 3, 7, 9 and 10, the driven mechanism 44 further includes a support seat 443 and a sliding sleeve 444;
the support base 443 is connected to one end of the second rotating shaft 441 facing the inside of the workbench 1;
the two sliding sleeves 444 are respectively arranged at two ends of the second tensioning roller 442, which are in contact with the second rotating shaft 441, and the sliding sleeves 444 are sleeved on the second rotating shaft 441;
through setting up supporting seat 443 and sliding sleeve 444, because second pivot 441 is hollow cylinder, first tensioning roller 433 extrudes second tensioning roller 442 downwards, easily lead to second pivot 441 to buckle, consequently insert the one end of second pivot 441 on supporting seat 443, supporting seat 443 all provides ascending holding power with rotating bracket 41 to the both ends of second pivot 441, thereby avoid second pivot 441 atress to concentrate on the junction with rotating bracket 41, make the difficult emergence bending deformation of second pivot 441, and then make second tensioning roller 442 and first tensioning roller 433 press from both sides the tight surface fabric all the time.
Referring to fig. 3 and 8, the flattening device 4 further includes a fixing bolt 45, and a bolt hole 412 is formed at the bottom of the rotating bracket 41.
Through setting up fixed bolt 45 and having seted up the bolt hole 412 of a plurality of equidistance in the bottom of runing rest 41, because first tensioning roller 433 and second tensioning roller 442 are when rotating the flat surface fabric of exhibition, its moment of torsion can be transmitted to runing rest 41 on, lead to runing rest 41 to rotate, consequently the staff can rotate the training support before equipment work, when bolt hole 412 of runing rest 41 bottom is coaxial with the hole on workstation 1, insert fixed bolt 45 in bolt hole 412 and workstation 1, thereby it is fixed with runing rest 41 and workstation 1, make first tensioning roller 433 and second tensioning roller 442 keep stable operating angle, and then improve the flat effect of exhibition to the surface fabric
Referring to fig. 3, 5 and 6, the heating device 3 further includes a gas gathering cover 33, a first electric push rod 34 and a pressure spring 35;
the gas gathering cover 33 is covered above the first heating base 32, the two ends of the gas gathering cover 33 are provided with first gas outlets 331, and the first gas outlets 331 are communicated with the first heat conducting assembly 5;
the number of the first electric push rods 34 is four, the four first electric push rods 34 are respectively arranged at four corners of the gas gathering cover 33, and the output ends of the first electric push rods 34 are fixedly connected with four corners of the first heating base 32;
four pressure springs 35 are sleeved on the four output ends of the first electric push rods 34, the four pressure springs 35 are sleeved on the output ends of the four first electric push rods 34, one end of each pressure spring 35 is abutted to the corresponding first heating base 32, and the other end of each pressure spring 35 is abutted to the corresponding gas gathering cover 33.
Through setting up gather gas lid 33, first electric putter 34 and pressure spring 35, when the staff passes heating device 3 with the surface fabric, first electric putter 34 work, promote to gather gas lid 33 and keep away from first heating base 32, increase and gather the distance between gas lid 33 and the first heating base 32, make things convenient for the staff to pass heating device 3 with the surface fabric, it establishes the top at first heating base 32 to gather gas lid 33 lid, high-temperature air upwards rises from first heating base 32, through the surface fabric, play the effect of heat softening to the surface fabric, the high-temperature air that first heating base 32 bottom continues upwards to rise is with preceding high-temperature air upwards jack-up, enter into gathering in the gas lid 33, the high-temperature air that gathers in the gas lid 33 flows out from the first gas outlet 331 that gathers gas lid 33 both ends, enter into in second pivot 441 through first heat-conducting component 5, thereby realize obtaining make full use of unnecessary heat.
Referring to fig. 3 and 12, the soaking structure 6 comprises a liquid containing tank 61, a second limiting roller 62, a tank bottom limiting rod 63 and an extrusion dewatering assembly 64;
the liquid containing pool 61 is arranged at the rear end of the flattening device 4, and the liquid containing pool 61 is fixedly arranged on the workbench 1;
the second limiting roller 62 is arranged between the liquid containing pool 61 and the flattening device 4;
the two pool bottom limiting rods 63 are respectively arranged at two sides of the bottom of the liquid containing pool 61;
the press dehydration module 64 includes a return plate 641, a press dehydration bracket 644, a press plate and a second electric push rod 643;
the return plate 641 is disposed obliquely toward the interior of the liquid holding tank 61;
the extrusion dewatering brackets 644 are two, the two extrusion dewatering brackets 644 are respectively arranged at two ends of the reflux plate 641 and fixedly connected with the reflux plate 641, and arc-shaped grooves 6441 are formed in the extrusion dewatering brackets 644;
two ends of one side of the extrusion plate are respectively and rotatably connected with the two extrusion dehydration brackets 644, and two ends of the other side of the extrusion plate are respectively arranged in the arc-shaped groove 6441;
the number of the second electric push rods 643 is two, one end of the second electric push rods 643 is hinged to the squeezing dewatering bracket 644, and the output end of the second electric push rods 643 is hinged to one end of the squeezing plate arranged in the arc-shaped slot 6441.
Through setting up flourishing liquid bath 61, the spacing roller 62 of second, bottom of the pool gag lever post 63 and extrusion dehydration subassembly 64, the surface fabric enters into flourishing liquid bath 61 through the spacing roller 62 of second, bottom of the pool gag lever post 63 restricts the inside at flourishing liquid bath 61 with the surface fabric, the surface fabric is soaked in flourishing liquid bath 61, the surface fabric after soaking supports tightly with flow back board 641, second electric putter 643 promotes the stripper plate, make the stripper plate be close to flow back board 641, extrude the surface fabric, make unnecessary design liquid flow along flow back board 641 in the flourishing liquid bath 61 in the surface fabric, thereby save design liquid, reduce the water content in the surface fabric, and then be convenient for drying device 7 fast drying surface fabric.
Referring to fig. 3 and 13, the drying device 7 includes a second heating base 71, an upper heating base 72, and a drying rack 73;
the second heating base 71 includes a first heating tank 711 and a first heating wire 712;
the first heating box 711 is fixedly arranged on the workbench 1;
the first heating wire 712 is disposed in the first heating chamber 711;
the upper heating base 72 includes a second heating box 721 and a second heating wire 722;
the second heating box body 721 is covered above the second heating box body 721, two second air outlets 7211 are formed above the second heating box body 721, and the second air outlets 7211 are communicated with the second heat conduction assembly 8;
the second heating wire 722 is disposed in the second heating box 721;
the two drying brackets 73 are arranged at two ends of the second heating box 721, the upper end of the drying bracket 73 is fixedly connected with one end of the second heating box 721, and the bottom of the drying bracket 73 is fixedly connected with the workbench 1.
Through setting up second heating base 71, go up heating seat 72 and stoving support 73, wetted shell fabric passes between second heating base 71 and the last heating seat 72, and second heating base 71 and last heating seat 72 are dried the upper and lower two sides of shell fabric, can accelerate the stoving speed to the shell fabric, and the vapor that the stoving produced flows into heating device 3 in through second gas outlet 7211 and second heat-conducting component 8 to the realization is to the utilization of the waste heat that the stoving produced.
Referring to fig. 3, 5, 6, 10 and 13, the first heat conducting assembly 5 includes a first air suction pump 52 and a first heat conducting pipe 51, the first heat conducting pipe 51 is disposed at two sides of the first air suction pump 52, one end of the first heat conducting pipe 51 is communicated with the first air outlet 331, and the other end of the first heat conducting pipe 51 is communicated with the second air inlet 4411; the second heat conducting assembly 8 includes a second getter pump 82 and a second heat conducting pipe 81, the second heat conducting pipe 81 is disposed at two sides of the second getter pump 82, one end of the second heat conducting pipe 81 is communicated with the first air inlet 322, and the other end of the second heat conducting pipe 81 is communicated with the second air outlet 7211.
Through setting up first aspirator pump 52, first heat pipe 51, second aspirator pump 82 and second heat pipe 81, because of the air temperature in drying device 7 is the highest, second aspirator pump 82 is with the waste heat suction in drying device 7, enter into heating device 3 through the enemy air duct, and the air temperature in heating device 3 is medium, heating device 3 utilizes the back to the waste heat, first aspirator pump 52 is with the waste heat suction in heating device 3, in first heat pipe 51 gets into flattening device 4, flattening device 4 carries out last utilization to the waste heat, and flattening device 4 requires minimum to the air temperature, thereby realize carrying out multistage utilization to the waste heat, and then improve the utilization effect of waste heat.
A method for a fabric printing and dyeing crease-resistant shaping system is characterized by comprising the following steps,
s1, placing a fabric to be shaped in a material storage component 2;
s2, the second heat conduction assembly 8 guides the waste heat into the heating device 3 from the drying device 7, and the heating device 3 heats the fabric to soften the fabric;
s3, the first heat conduction assembly 5 guides the waste heat from the heating device 3 into the flattening device 4, the flattening device 4 flattens the fabric, and wrinkles on the surface of the fabric are removed;
s4, soaking the flattened fabric by a soaking structure 6;
s5, drying and shaping the fabric by a drying device 7;
and S6, the material receiving assembly 9 collects the shaped fabric.
The above examples, which are intended to represent only one or more embodiments of the present invention, are described in greater detail and with greater particularity, and are not to be construed as limiting the scope of the invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.
Claims (10)
1. The anti-crease sizing system for fabric printing and dyeing is characterized by comprising a workbench (1), a material storage assembly (2), a heating device (3), a flattening device (4), a first heat conduction assembly (5), a soaking structure (6), a drying device (7), a second heat conduction assembly (8) and a material receiving assembly (9);
the workbench (1) is of a cuboid structure, and the workbench (1) is horizontally placed on the ground;
the material storage assembly (2) is arranged on one side of the workbench (1), the material storage assembly (2) comprises a material storage roller (21), two material storage supports (22) and a first motor (23), the two material storage supports (22) are arranged at two ends of the material storage roller (21), the bottom of each material storage support (22) is connected with the workbench (1), and the output end of the first motor (23) is connected with the material storage roller (21);
the heating device (3) comprises a first limiting roller (31) and a first heating base (32), the first limiting roller (31) is arranged at the front end of the first heating base (32), a plurality of first air outlet holes (321) are formed in the upper surface of the first heating base (32), and first air inlets (322) are formed in two ends of the first heating base (32);
the two flattening devices (4) are arranged at the rear end of the heating device (3) and symmetrically arranged on the workbench (1);
one end of the first heat conduction assembly (5) is connected with the heating device (3), and the other end of the first heat conduction assembly (5) is connected with the flattening device (4);
the soaking structure (6) is arranged at the rear end of the flattening device (4);
the drying device (7) is arranged at the rear end of the soaking structure (6);
one end of the second heat conduction assembly (8) is connected with the drying structure, and the other end of the second heat conduction assembly (8) is connected with the heating device (3);
receive material subassembly (9) and set up the opposite side at workstation (1), receive material subassembly (9) including receiving material roller (91), two receipts material support (92) and third motor (93), two receipts material support (92) set up at the both ends of receiving the material pipe, receive the bottom and the workstation (1) of material support (92) and be connected, third motor (93) with receive material roller (91) and be connected.
2. A fabric printing and dyeing crease-resistant sizing system according to claim 1, characterized in that said spreader (4) comprises a rotary bracket (41), a slide block (42), a driving mechanism (43) and a driven mechanism (44);
the upper end of the rotating bracket (41) is provided with a through groove (411);
the sliding block (42) is arranged in the through groove (411), and the sliding block (42) is connected with the rotating bracket (41) in a sliding manner;
the driving mechanism (43) comprises a first rotating shaft (431), a first tensioning roller (433) and a second motor (432);
one end of the first rotating shaft (431) is connected with the sliding block (42) through a bearing, and the other end of the first rotating shaft (431) inclines towards the inside of the workbench (1);
the second motor (432) is connected with one end, far away from the workbench (1), of the first rotating shaft (431);
the first tensioning roller (433) is sleeved at one end, facing the interior of the workbench (1), of the first rotating shaft (431), and the first tensioning roller (433) is fixedly connected with the first rotating shaft (431);
the driven mechanism (44) comprises a second rotating shaft (441) and a second tensioning roller (442);
the second rotating shaft (441) is a hollow cylinder, one end of the second rotating shaft (441) is provided with a second air inlet (4411), the second air inlet (4411) is communicated with the first guide-in assembly, the surface of the second rotating shaft (441) is provided with a second air outlet hole (4412), one end of the second rotating shaft (441) provided with the air inlet is connected with the rotating bracket (41), and the other end of the second rotating shaft (441) inclines towards the inside of the workbench (1);
the second tensioning roller (442) is sleeved on the second rotating shaft (441) and covers the second air outlet hole (4412).
3. A fabric printing and dyeing crease-resistant sizing system according to claim 2, characterized in that the surface of said second tensioning roller (442) is provided with water leakage holes (4421).
4. A fabric printing and dyeing crease-resistant sizing system according to claim 2 characterized in that said driven mechanism (44) further comprises a support base (443) and a sliding sleeve (444);
the supporting seat (443) is connected with one end, facing the inside of the workbench (1), of the second rotating shaft (441);
the two sliding sleeves (444) are respectively arranged at two ends of the second tensioning roller (442), which are in contact with the second rotating shaft (441), and the sliding sleeves (444) are sleeved on the second rotating shaft (441).
5. The fabric printing and dyeing crease-resistant sizing system according to claim 2, characterized in that the flattening device (4) further comprises a fixing bolt (45), and the bottom of the rotating bracket (41) is provided with a bolt hole (412).
6. A fabric printing and dyeing crease-resistant sizing system according to claim 1, characterized in that said heating device (3) further comprises a gas-gathering cover (33), a first electric push rod (34) and a pressure spring (35);
the gas gathering cover (33) is covered above the first heating base (32), two ends of the gas gathering cover (33) are provided with first gas outlets (331), and the first gas outlets (331) are communicated with the first heat conducting assembly (5);
the number of the first electric push rods (34) is four, the four first electric push rods (34) are respectively arranged at four corners of the gas gathering cover (33), and the output ends of the first electric push rods (34) are fixedly connected with the four corners of the first heating base (32);
four pressure springs (35) are sleeved, the four pressure springs (35) are sleeved at the output ends of the four first electric push rods (34) respectively, one end of each pressure spring (35) is abutted to the corresponding first heating base (32), and the other end of each pressure spring (35) is abutted to the corresponding gas gathering cover (33).
7. The fabric printing and dyeing crease-resistant sizing system according to claim 1, characterized in that the soaking structure (6) comprises a liquid containing tank (61), a second limit roller (62), a tank bottom limit rod (63) and a squeezing and dewatering assembly (64);
the liquid containing pool (61) is arranged at the rear end of the flattening device (4), and the liquid containing pool (61) is fixedly arranged on the workbench (1);
the second limiting roller (62) is arranged between the liquid containing pool (61) and the flattening device (4);
the number of the pool bottom limiting rods (63) is two, and the two pool bottom limiting rods (63) are respectively arranged on two sides of the bottom of the liquid containing pool (61);
the squeezing and dewatering assembly (64) comprises a return plate (641), a squeezing and dewatering bracket (644), a squeezing plate and a second electric push rod (643);
the reflux plate (641) is obliquely arranged towards the interior of the liquid containing pool (61);
the number of the extrusion dehydration supports (644) is two, the two extrusion dehydration supports (644) are respectively arranged at two ends of the backflow plate (641) and are fixedly connected with the backflow plate (641), and arc-shaped grooves (6441) are formed in the extrusion dehydration supports (644);
two ends of one side of the extrusion plate are respectively and rotatably connected with two extrusion dehydration brackets (644), and two ends of the other side of the extrusion plate are respectively arranged in the arc-shaped grooves (6441);
the number of the second electric push rods (643) is two, one end of the second electric push rods (643) is hinged with the squeezing dewatering bracket (644), and the output end of the second electric push rods (643) is hinged with one end of the squeezing plate arranged in the arc-shaped groove (6441).
8. A fabric printing and dyeing crease-resistant shaping system according to claim 1, characterized in that said drying device (7) comprises a second heating base (71), an upper heating base (72) and a drying support (73);
the second heating base (71) comprises a first heating box body (711) and a first heating wire (712);
the first heating box body (711) is fixedly arranged on the workbench (1);
the first heating wire (712) is arranged in the first heating box body (711);
the upper heating seat (72) comprises a second heating box body (721) and a second heating wire (722);
the second heating box body (721) is covered above the second heating box body (721), two second air outlets (7211) are formed above the second heating box body (721), and the second air outlets (7211) are communicated with the second heat conduction assembly (8);
the second heating wire (722) is arranged in the second heating box body (721);
the two drying supports (73) are arranged at two ends of the second heating box body (721), the upper end of each drying support (73) is fixedly connected with one end of the second heating box body (721), and the bottom of each drying support (73) is fixedly connected with the workbench (1).
9. A fabric printing and dyeing wrinkle-proof shaping system according to claim 1, wherein the first heat conduction assembly (5) comprises a first air suction pump (51) and a first heat conduction pipe (52), the first heat conduction pipe (52) is arranged at two sides of the first air suction pump (51), one end of the first heat conduction pipe (52) is communicated with the first air outlet (331), and the other end of the first heat conduction pipe (52) is communicated with the second air inlet (4411); the second heat conducting assembly (8) comprises a second getter pump (81) and a second heat conducting pipe (82), the second heat conducting pipe (82) is arranged on two sides of the second getter pump (81), one end of the second heat conducting pipe (82) is communicated with the first air inlet (322), and the other end of the second heat conducting pipe (82) is communicated with the second air outlet (7211).
10. A method for a fabric printing and dyeing crease-resistant shaping system is characterized by comprising the following steps,
s1, placing a fabric to be shaped in a material storage component (2);
s2, the second heat conduction assembly (8) guides the waste heat into the heating device (3) from the drying device (7), and the heating device (3) heats the fabric to soften the fabric;
s3, the first heat conduction assembly (5) guides the waste heat from the heating device (3) into the flattening device (4), and the flattening device (4) flattens the fabric to remove wrinkles on the surface of the fabric;
s4, soaking the flattened fabric by a soaking structure (6);
s5, drying and shaping the fabric by a drying device (7);
and S6, the material receiving assembly (9) collects the shaped fabric.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202211200378.7A CN115449994B (en) | 2022-09-29 | 2022-09-29 | Fabric printing and dyeing crease-resistant shaping system and method thereof |
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| CN202211200378.7A CN115449994B (en) | 2022-09-29 | 2022-09-29 | Fabric printing and dyeing crease-resistant shaping system and method thereof |
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Cited By (1)
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| CN116281347A (en) * | 2023-05-19 | 2023-06-23 | 合肥东昇机械科技有限公司 | Conveying device |
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| CN114892362A (en) * | 2022-05-18 | 2022-08-12 | 王仁俊 | Non-woven fabric production and dyeing method |
| CN217298290U (en) * | 2022-05-13 | 2022-08-26 | 杭州中冉纺织品有限公司 | Fabric processing dip-dyeing device capable of being rapidly shaped |
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| CN110965237A (en) * | 2019-12-23 | 2020-04-07 | 湖州金牛纺织印染实业有限公司 | Prevent surface fabric setting device for printing and dyeing of surface fabric pincher trees |
| CN212175235U (en) * | 2020-03-04 | 2020-12-18 | 天津市六福针织有限公司 | Fabric dyeing, drying and shaping device |
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| Publication number | Priority date | Publication date | Assignee | Title |
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