CN211876657U - a fabric dryer - Google Patents
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- CN211876657U CN211876657U CN202020247286.4U CN202020247286U CN211876657U CN 211876657 U CN211876657 U CN 211876657U CN 202020247286 U CN202020247286 U CN 202020247286U CN 211876657 U CN211876657 U CN 211876657U
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- 239000004744 fabric Substances 0.000 title claims abstract description 172
- 238000001035 drying Methods 0.000 claims abstract description 78
- 238000010438 heat treatment Methods 0.000 claims abstract description 50
- 230000007480 spreading Effects 0.000 claims description 17
- 238000003892 spreading Methods 0.000 claims description 17
- 238000003825 pressing Methods 0.000 claims description 15
- 239000000463 material Substances 0.000 claims description 10
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 5
- 229910052802 copper Inorganic materials 0.000 claims description 5
- 239000010949 copper Substances 0.000 claims description 5
- 238000004140 cleaning Methods 0.000 claims description 2
- 230000000694 effects Effects 0.000 abstract description 11
- 238000004043 dyeing Methods 0.000 abstract description 6
- 239000000975 dye Substances 0.000 description 17
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 13
- 230000009471 action Effects 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 239000007789 gas Substances 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000000746 purification Methods 0.000 description 3
- 230000037303 wrinkles Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000036541 health Effects 0.000 description 2
- 239000012528 membrane Substances 0.000 description 2
- 230000032258 transport Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000002912 waste gas Substances 0.000 description 1
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Abstract
本实用新型涉及布料印染设备,特别是涉及一种布料烘干机,其具有烘干效率高,烘干效果好的优点,具体技术方案要点为:包括机架,机架两端分别设有进料辊和收料辊,收料辊下方设有收料箱,机架靠近收料箱的一端设有用于使布料均匀堆叠在收料箱内的导向装置;机架上还设有烘干箱,烘干箱位于进料辊和收料辊之间,烘干箱内设有两组加热装置,每组加热装置均包括一个导热板和多个加热片,导热板一侧挖设有多个导热槽,导热槽与加热片一一对应,每个加热片都插接于对应的导热槽内,布料抵接于两个导热板之间。通过两个导热板与多个加热片的配合,可以使布料上下两面快速烘干,有效提高布料的烘干效率。
The utility model relates to cloth printing and dyeing equipment, in particular to a cloth dryer, which has the advantages of high drying efficiency and good drying effect. The feeding roller and the receiving roller are provided with a receiving box under the receiving roller, and the end of the frame close to the receiving box is provided with a guiding device for uniformly stacking the cloth in the receiving box; there is also a drying box on the frame The drying box is located between the feeding roller and the receiving roller. There are two sets of heating devices in the drying box. Each set of heating devices includes a heat-conducting plate and a plurality of heating sheets. The heat-conducting groove is in one-to-one correspondence with the heating plates, each heating plate is inserted into the corresponding heat-conducting groove, and the cloth is abutted between the two heat-conducting plates. Through the cooperation of two heat-conducting plates and a plurality of heating sheets, the upper and lower sides of the cloth can be quickly dried, and the drying efficiency of the cloth can be effectively improved.
Description
技术领域technical field
本实用新型涉及布料印染设备的技术领域,尤其是涉及一种布料烘干机。The utility model relates to the technical field of fabric printing and dyeing equipment, in particular to a fabric dryer.
背景技术Background technique
布料在经过染料漂染后,一般会利用布料烘干机将浸有染液的布料进行快速干燥,以便对染好底色的布料进行收集,并便利布料后续的印花操作。After the fabric is dyed with dyes, the fabric dipped in the dye solution is usually quickly dried by a fabric dryer, so as to collect the fabric with the dyed background color and facilitate the subsequent printing operation of the fabric.
如公开号为CN203615694U的中国专利,该专利提供了一种改进的布料烘干机,其技术方案要点是:包括带有进布口和出布口的烘干箱,进布口和出布口之间通过输送带连接;烘干箱上设置有热风箱,热风箱中设有加热装置,且热风箱顶板上挖设有多个小孔,热风箱的左右两侧分别设有内置送风扇的风箱,热风箱下端的左右两侧分别设有与风箱连通的对称风嘴;风嘴由多个并列的小风嘴组成,小风嘴为一端封闭的筒体,其内沿横向设有多个平行排列的导风件,导风件呈三角状,其面向小风嘴进风方向的面板上开设有进风口。For example, the Chinese patent with publication number CN203615694U provides an improved cloth dryer, and the main points of its technical solution are: including a drying box with a cloth inlet and a cloth outlet, a cloth inlet and a cloth outlet They are connected by a conveyor belt; a hot air box is arranged on the drying box, a heating device is arranged in the hot air box, and a plurality of small holes are dug on the top plate of the hot air box, and the left and right sides of the hot air box are respectively provided with built-in fans. The bellows, the left and right sides of the lower end of the hot air box are respectively provided with symmetrical air nozzles that communicate with the bellows; the air nozzles are composed of a plurality of small air nozzles in parallel, and the small air nozzles are a cylinder with one end closed, and there are multiple air nozzles in the horizontal direction. The air guides are arranged in parallel, and the air guides are in the shape of a triangle, and an air inlet is provided on the panel facing the air inlet direction of the small air nozzle.
尽管上述技术方案通过热风箱内的加热装置,对布料进行无接触式的烘干方法,能有效防止布料在烘干过程发生起皱,但在实际工厂生产环境中,通过热风烘干布料的方式,不仅烘干效率有限,对布料的印染效率的提高会造成一定的阻碍,同时烘干效果也不佳,布料部分位置距离风口过远,因此会存在布料半湿半干的情况。Although the above technical solution uses the heating device in the hot air box to dry the cloth without contact, which can effectively prevent the cloth from wrinkling during the drying process, in the actual factory production environment, the cloth is dried by hot air. , not only the drying efficiency is limited, it will cause certain obstacles to the improvement of the printing and dyeing efficiency of the fabric, and the drying effect is not good.
因此,需要一种新的技术方案,来解决上述问题。Therefore, a new technical solution is required to solve the above problems.
实用新型内容Utility model content
本实用新型的目的是提供一种布料烘干机,其能快速烘干布料,并使布料得到较好的烘干效果。The purpose of this utility model is to provide a fabric dryer, which can quickly dry the fabric and obtain a better drying effect for the fabric.
本实用新型的上述实用新型目的是通过以下技术方案得以实现的:The above-mentioned utility model purpose of the present utility model is achieved through the following technical solutions:
一种布料烘干机,包括机架,机架两端分别设有进料辊和收料辊,收料辊下方设有收料箱,机架靠近收料箱的一端设有用于使布料均匀堆叠在收料箱内的导向装置;机架上还设有烘干箱,烘干箱位于进料辊和收料辊之间,烘干箱内设有两组加热装置,每组加热装置均包括一个导热板和多个加热片,导热板一侧挖设有多个导热槽,导热槽与加热片一一对应,每个加热片都插接于对应的导热槽内,布料抵接于两个导热板之间。A cloth dryer includes a frame, two ends of the frame are respectively provided with a feeding roller and a receiving roller, a receiving box is arranged under the receiving roller, and one end of the frame close to the receiving box is provided with a material for uniform cloth A guide device stacked in the receiving box; a drying box is also arranged on the frame, the drying box is located between the feeding roller and the receiving roller, and two sets of heating devices are arranged in the drying box, and each group of heating devices is It consists of a heat-conducting plate and a plurality of heating sheets. A plurality of heat-conducting grooves are dug on one side of the heat-conducting plate. The heat-conducting grooves correspond to the heating sheets one by one. between thermally conductive plates.
通过采用上述技术方案,先使多个加热片进行预加热,待导热板充分受热后,再利用进料辊将浸有染液的布料送入烘干箱内,通过上下两块导热板的存在,对布料上下两面同时进行快速干燥,令布料的烘干效率有所提高;By adopting the above technical scheme, firstly preheat a plurality of heating plates, and after the heat-conducting plate is fully heated, the cloth impregnated with dye liquor is fed into the drying box by the feeding roller. , to quickly dry the upper and lower sides of the fabric at the same time, so that the drying efficiency of the fabric is improved;
这其中导热板的存在,一方面是为了避免加热片与潮湿布料的直接接触,避免布料中染液和水渍残留在加热片,对加热片的使用造成干扰;另一方面则是为了扩展加热片的作用范围,使布料各处都能受到有效的干燥加热处理,避免出现布料不同位置干燥速率相差过大的情况;The existence of the heat-conducting plate, on the one hand, is to avoid the direct contact between the heating plate and the wet cloth, and to prevent the dye liquor and water stains in the cloth from remaining on the heating plate, which will interfere with the use of the heating plate; on the other hand, it is to expand the heating plate. The scope of action of the sheet enables the fabric to be effectively dried and heated to avoid the situation where the drying rate of different positions of the fabric is too different;
当布料经由烘干箱处理干燥后,便会通过收料辊的牵引落入收料箱中,这其中,设置导向装置的目的,是为了让收料箱的空间得到充分利用,以免出现布料仅堆叠在收料箱一侧的情况发生。When the cloth is dried in the drying box, it will fall into the receiving box through the traction of the receiving roller. The purpose of setting the guide device is to make full use of the space of the receiving box, so as to avoid the occurrence of cloth only This happens when the stack is on the side of the receiving box.
本实用新型进一步设置为:所述机架上设有热风箱,热风箱位于收料辊和烘干箱之间,热风箱内壁顶部连通有用于进一步干燥布料的暖风机。The utility model is further arranged as follows: the frame is provided with a hot air box, the hot air box is located between the receiving roller and the drying box, and the top of the inner wall of the hot air box is connected with a heater for further drying the cloth.
通过采用上述技术方案,由于潮湿的布料在经过导热板干燥时,会产生大量水汽,当布料从烘干箱转移至收料辊时,布料四周便不可避免地会沾染到部分水汽,这些水汽会在一定程度上影响布料的干燥效果;而在烘干箱和收料辊之间设置热风箱,利用热风箱内的暖风机,便能使得因水汽作用而受潮的布料再次变得干燥,同时利用热风箱内的干燥空气对布料进一步干燥,以此保证布料的烘干效果,并便利布料后续的转运和印染处理。By adopting the above technical solution, when the wet cloth is dried by the heat-conducting plate, a large amount of water vapor will be generated. When the cloth is transferred from the drying box to the receiving roller, the surrounding area of the cloth will inevitably be contaminated with some water vapor. To a certain extent, the drying effect of the cloth is affected; and a hot air box is set between the drying box and the receiving roller, and the warm air in the hot air box can make the cloth damp due to the action of water vapor dry again. The drying air in the hot air box further dries the fabric, so as to ensure the drying effect of the fabric and facilitate the subsequent transfer and printing and dyeing of the fabric.
本实用新型进一步设置为:所述导向装置包括导向气缸,导向气缸活塞杆沿布料运输方向延伸,其远离机架的一端连接有导向块,布料与导向块远离机架的一面抵接。The utility model is further configured as follows: the guide device comprises a guide cylinder, the piston rod of the guide cylinder extends along the conveying direction of the material, the end of the guide cylinder away from the frame is connected with a guide block, and the material abuts the side of the guide block away from the frame.
通过采用上述技术方案,当干燥后的布料经收料辊牵引,并逐渐堆叠至收料箱时,通过导向气缸带动导向块进行往复运动,使与导向块抵接的布料收导向块作用而来回摆动,令布料不致于在收料箱一角堆积,而能充分占据收料箱的大部分空间,以此确保收料箱空间的充分利用。By adopting the above technical solution, when the dried cloth is pulled by the receiving roller and gradually stacked to the receiving box, the guide block is driven by the guide cylinder to reciprocate, so that the cloth abutting on the guide block can be moved back and forth by the guide block. Swing, so that the fabric will not accumulate in the corner of the receiving box, but can fully occupy most of the space of the receiving box, so as to ensure the full use of the space of the receiving box.
本实用新型进一步设置为:所述机架在进料辊和烘干箱之间设有用于挤出布料内多余染液的压辊和用于配合压辊的支撑板,支撑板位于压辊正下方,布料抵紧于压辊和支撑板之间。The utility model is further arranged as follows: the frame is provided with a pressing roller for extruding excess dye liquor in the cloth and a supporting plate for matching the pressing roller between the feeding roller and the drying box, and the supporting plate is located at the front of the pressing roller. Below, the fabric is pressed between the pressure roller and the support plate.
通过采用上述技术方案,利用支撑板对布料进行一定的支撑,在通过压辊配合支撑板,对布料进行挤压,一方面使染液充分进入布料纤维之间,保证染液对布料的染色效果均匀且稳定;另一方面则是将布料中多余的染液挤出,以便加快布料的烘干效率。By adopting the above technical solution, the support plate is used to support the cloth to a certain extent, and the cloth is squeezed by the pressing roller with the support plate. Uniform and stable; on the other hand, it squeezes out the excess dye liquor in the fabric to speed up the drying efficiency of the fabric.
本实用新型进一步设置为:所述机架在进料辊和烘干箱之间设有用于使布料充分摊开的摊布丝杆。The utility model is further arranged as follows: the frame is provided with a spreading screw rod for fully spreading the cloth between the feeding roller and the drying box.
通过采用上述技术方案,由于布料在浸入染液时,布料会由紧绷状态变为自由摊开的状态,以此保证染液的充分浸入,所以当布料运至烘干装置时,布料再次变回紧绷状态,这个过程中,部分布料会存在一定的叠合,若将这些布料直接进行干燥,不仅会使布料出现褶皱,还会导致叠合处的布料无法染色的情况发送;而通过设置摊布丝杆,则能对布料进行充分开幅,有效解决布料间的叠合问题,避免布料上褶皱的出现。By adopting the above technical solution, when the fabric is immersed in the dye solution, the fabric will change from a tight state to a state of free spread, so as to ensure full immersion of the dye solution, so when the fabric is transported to the drying device, the fabric changes again. Return to a tight state. During this process, some fabrics will be overlapped to a certain extent. If these fabrics are directly dried, not only will the fabric appear wrinkled, but also the fabric at the overlapped place will not be able to be sent. The spreading screw can fully open the fabric, effectively solve the problem of overlapping between fabrics, and avoid the appearance of wrinkles on the fabric.
本实用新型进一步设置为:所述烘干箱上方还设有用清理布料干燥过程中所产生废气的净化风机。The utility model is further arranged as follows: a purifying fan for cleaning the waste gas generated in the drying process of the cloth is further arranged above the drying box.
通过采用上述技术方案,由于布料烘干过程中,会产生大量水汽,这些混杂了染液成分的水汽,若直接排除,不仅危害车间工人的身体健康,还会对大气环境造成一定的负面影响;但通过设置净化风机,可以有效处理掉产生于烘干箱内的有害气体,减少对环境的污染。By adopting the above technical solution, a large amount of water vapor will be generated during the drying process of the cloth, and if these water vapors mixed with the dye liquor components are directly eliminated, it will not only endanger the health of the workers in the workshop, but also have a certain negative impact on the atmospheric environment; However, by setting a purifying fan, the harmful gas generated in the drying box can be effectively disposed of and the pollution to the environment can be reduced.
本实用新型进一步设置为:所述机架一侧设有用于控制加热片加热温度的控温箱,控温箱与加热片通过电线连接。The utility model is further configured as follows: a temperature control box for controlling the heating temperature of the heating sheet is arranged on one side of the frame, and the temperature control box and the heating sheet are connected by wires.
通过采用上述技术方案,由于不同类型的布料,其所需要的烘干温度也会略有差异,因此便设置可以调控加热片加热温度的控温箱,来对烘干装置内的烘干温度进行操控,以此增加烘干装置对不同类型布料的适用性。By adopting the above technical solution, due to the different types of fabrics, the required drying temperature will be slightly different. Therefore, a temperature control box that can control the heating temperature of the heating sheet is set to control the drying temperature in the drying device. control, so as to increase the applicability of the drying device to different types of fabrics.
本实用新型进一步设置为:所述导热板为紫铜材料制成。The utility model is further provided that: the heat conducting plate is made of red copper material.
通过采用上述技术方案,为尽可能利用加热片所产生的热量,便采用了导热性能优良的紫铜材料制作导热板;相较于导热性能更好的银,紫铜材料价格低廉,更为经济实惠,能有效降低烘干装置的制作成本。By adopting the above technical solution, in order to utilize the heat generated by the heating plate as much as possible, a red copper material with excellent thermal conductivity is used to make the heat-conducting plate; The manufacturing cost of the drying device can be effectively reduced.
综上所述,本实用新型的有益技术效果为:To sum up, the beneficial technical effects of the present utility model are:
1.利用插接有加热片的上下两块导热板,对布料两面同时进行烘干,提高布料烘干效率的同时,也保证布料能得到较好的干燥效果;1. Use the upper and lower heat conduction plates with the heating plate inserted to dry both sides of the fabric at the same time, which improves the drying efficiency of the fabric and ensures that the fabric can get a better drying effect;
2.利用热风箱和暖风机的存在,对经烘干箱处理后的布料二次干燥,进一步提升布料的干燥效果。2. Using the existence of the hot air box and the heater, the cloth after the drying box is treated for secondary drying, and the drying effect of the cloth is further improved.
附图说明Description of drawings
图1是本实施例的结构示意图一;Fig. 1 is the structural representation one of the present embodiment;
图2是本实施例隐藏一侧机架后的结构示意图二;FIG. 2 is a second structural schematic diagram after one side frame is hidden in this embodiment;
图3是本实施例烘干箱内的零件图,示出了导热板、加热片和控温箱。Fig. 3 is a diagram of the parts in the drying box of the present embodiment, showing a heat conducting plate, a heating sheet and a temperature control box.
图中,1、机架;2、进料辊;3、收料辊;4、收料箱;5、导向装置;6、烘干箱;7、导热板;8、加热片;9、导热槽;10、热风箱;11、暖风机;12、导向气缸;13、导向块;14、压辊;15、支撑板;16、摊布丝杆;17、净化风机;18、控温箱;19、电线;20、进料电机;21、收料电机;22、摊布电机。In the figure, 1, frame; 2, feeding roller; 3, receiving roller; 4, receiving box; 5, guiding device; 6, drying box; 7, heat conduction plate; 8, heating sheet; 9, heat conduction groove; 10, hot air box; 11, heater; 12, guide cylinder; 13, guide block; 14, pressing roller; 15, support plate; 16, spreading screw; 17, purification fan; 18, temperature control box; 19. Electric wire; 20. Feeding motor; 21. Receiving motor; 22. Spreading motor.
具体实施方式Detailed ways
以下结合附图对本实用新型作进一步详细说明。The present utility model will be described in further detail below in conjunction with the accompanying drawings.
参照图一和图二,一种布料烘干机,包括机架1,机架1两端分别设置有进料装置和收料装置,进料装置和收料装置之间依次设有烘干箱6和热风箱10。Referring to Figures 1 and 2, a cloth dryer includes a frame 1. A feeding device and a receiving device are respectively provided at both ends of the frame 1, and a drying box is arranged between the feeding device and the receiving device. 6 and
先利用进料装置对布料进行牵引,使布料得以运输至布料烘干机;再通过烘干箱6对浸有染液的布料进行初步干燥,然后利用热风箱10除去布料周围携带的水汽,对布料进一步干燥,最后经由收料装置对布料进行收集,以此将布料整理并装运至印花车间,等待后续加工处理。First, the cloth is pulled by the feeding device, so that the cloth can be transported to the cloth dryer; then the cloth soaked with dye liquor is preliminarily dried through the
进料装置包括用于牵引布料的进料辊2和用于驱动进料辊2转动的进料电机20,进料电机20固定于机架1上,进料电机20输出轴沿布料宽度方向延伸,延伸端与进料辊2同轴固定连接,布料与进料辊2一侧抵接。The feeding device includes a feeding
进料电机20带动进料辊2转动,借助进料辊2与布料之间的摩擦力,对布料进行牵引,将布料运输至布料烘干机中。The feeding
收料装置包括用于牵引布料的收料辊3、用于驱动收料辊3转动的收料电机21和用于存放的收料箱4;收料电机21固定于机架1上,收料电机21输出轴沿布料宽度方向延伸,延伸端与收料辊3同轴固定连接,布料与收料辊3一侧抵接,收料箱4位于收料辊3斜下方。The receiving device includes a receiving
与进料装置类似,收料辊3在收料电机21的驱动下转动,并借助与布料之间的摩擦力对布料进行运输,使其能最终掉落至收料箱4内,等待后续的转运。Similar to the feeding device, the receiving
如图二和图三所示,在烘干箱6内设有两组加热装置,两组加热装置沿竖直方向在布料上下两侧对称分布,每组加热装置均包括一个导热板7和多个加热片8,导热板7与布料等宽且侧壁上挖设有多个导热槽9,导热槽9与加热片8一一对应,加热片8插接于对应的导热槽9内;布料抵接于两个导热板7之间。As shown in Figures 2 and 3, two sets of heating devices are arranged in the
利用加热片8所提供的热量,对布料进行干燥处理,而设置导热板7的目的,一是为了避免潮湿布料与加热片8的直接接触,防止染液和杂物粘在加热片8,对加热片8的正常使用造成干扰;二是为了保证布料各处能均匀受热干燥,通过设置与布料等宽的导热板7和多个加热片8,扩大加热片8的作用的范围,提高布料的干燥速率;The heat provided by the heating sheet 8 is used to dry the cloth, and the purpose of installing the
而设置上下两组加热装置,则是通过对布料上下两面同时进行加热干燥,进一步提升布料的干燥效率,同时避免因布料单面受热,而出现布料烘干后依旧存在半湿半干的情况。The upper and lower two sets of heating devices are installed to further improve the drying efficiency of the fabric by heating and drying the upper and lower sides of the fabric at the same time.
而为了尽可能利用加热片8所产生的热量,减少热量在传递过程中的流失,采用了导热性能优良的紫铜材料制作导热板7,相较于导热能力最强的银,紫铜材料更为廉价易得,能有效降低布料烘干机的制作成本。In order to utilize the heat generated by the heating plate 8 as much as possible and reduce the loss of heat during the transfer process, a red copper material with excellent thermal conductivity is used to make the thermal
由于不同类型的布料在干燥时所需温度各不相同,因此便在机架1一侧设置了用于调节加热片8温度的控温箱18,控温箱18与各加热片8之间通过电线19连接。又因为布料在烘干过程中,会产生大量的水汽,会避免这部分水汽导致电线19短路,便在电线19外包覆了一层防水胶套,用以保证加热片8的使用安全,降低布料烘干机的安全隐患。Since different types of fabrics require different temperatures when drying, a
因为烘干箱6内所产生的水汽携带有染液等成分,若不对这部分水汽进行吸收处理,直接排放至外界空气,则会导致车间工人的身体健康受损,并对周围大气环境产生危害,故而在烘干箱6顶部设置了带有滤膜的净化风机17,通过净化风机17将烘干箱6内产生的废气进行收集,并借助滤膜将所收集的废气进行过滤和清洁,来避免废气直接排出的情况发生。Because the water vapor generated in the
热风箱10顶部则设有暖风机11;先利用暖风机11对热风箱10内部空气进行干燥加热,当布料经过烘干箱6加热干燥后,尽管布料周围会携带有少量水汽,但通过暖风机11的进一步干燥处理,布料能最终便能获得较好的干燥效果。The top of the
为保证干燥后的布料能均匀堆叠在收料箱4内,机架1靠近收料箱4的一端还设有导向装置5,导向装置5包括用于推动布料来回摆动的导向块13和用于驱动导向块13进行往复运动的导向气缸12;导向气缸12活塞杆沿布料运输方向延伸并与导向块13固定连接,布料与导向块13远离机架1的一面抵接。In order to ensure that the dried cloth can be evenly stacked in the
通过导向气缸12带动导向块13进行往复运动,使与导向块13抵接的布料随之进行来回摆动,令布料能层层堆叠在收料箱4中,避免布料仅堆放至收料箱4一侧的情况发生,保证收料箱4内部空间的充分利用。The
由于布料在浸入染液的过程中,布料将处于自由摊开的状态,以此保证染液能充分浸入布料中,而当布料送入烘干箱6的过程中,布料会变为紧绷状态,布料在从自由摊开状态变为紧绷状态的过程里,布料边角处会出现叠合的情况,若任由这部分叠合的布料进入烘干箱6,在经过干燥处理后,布料的叠合处便会出现褶皱,这在一定程度上影响了布料后续的印花操作。As the fabric is immersed in the dye solution, the fabric will be in a state of free spread, so as to ensure that the dye solution can be fully immersed in the fabric, and when the fabric is sent to the
因此机架1在进料装置和烘干箱6之间便设置了摊布丝杆16和用于驱动摊布丝杆16转动的摊布电机22,摊布电机22输出轴与摊布丝杆16同轴固定连接,摊布丝杆16为双向丝杆;通过摊布丝杆16上的左旋螺纹和右旋螺纹,对布料进行开幅处理,使布料边角的叠合处重新摊开,避免布料烘干后产生褶皱,保证布料最终的烘干效果。Therefore, the rack 1 is provided with a spreading
机架1在摊布电机22和烘干箱6之间还设有压辊14和用于配合压辊14对布料进行挤压的支撑板15,支撑板15位于压辊14正下方,布料抵紧于支撑板15和压辊14之间。Between the spreading
通过压辊14的设置,将布料内多余的染液挤出,这一方面是为了尽可能降低布料的湿度,以便烘干箱6能较为迅捷的完成对布料的干燥,提供布料烘干机整体的干燥效率;而这一方面也是为了使布料中浸入的染液能充分扩散至布料的纤维组织间,保证布料最终能获得较为稳定且全民的染色效果。Through the setting of the
工作过程:work process:
先根据所需要烘干布料的种类,控制控温箱18将加热片8调至适宜温度,随后等待几分钟,待加热片8和暖风机11充分预热后,开始布料的持续送入;First, according to the type of cloth to be dried, control the
布料经由进料辊2的牵引,先与摊布丝杆16抵接,借助摊布丝杆16的左旋螺纹和右旋螺纹,令布料得以充分摊开。The cloth is pulled by the
随后布料在支撑板15和压辊14之间受到挤压,布料内多余的染液将被挤出,而布料中残存的染液则会随着挤压作用均匀扩散至布料各处;Then the cloth is squeezed between the
湿度适中的布料接着便进入到烘干箱6内,通过上下两块导热板7的共同作用,布料逐渐变得干燥;初步干燥的布料随后又进入热风箱10内,在热风箱10中,布料四周携带的水汽和布料自身所含有少量水分将被进一步干燥,完全干燥后的布料在导向块13的带动,沿其运输方向进行来回摆动,并最终均匀地层层堆叠在收料箱4内。The cloth with moderate humidity then enters the
本具体实施方式的实施例均为本实用新型的较佳实施例,并非依此限制本实用新型的保护范围,故:凡依本实用新型的结构、形状、原理所做的等效变化,均应涵盖于本实用新型的保护范围之内。The examples of this specific embodiment are all preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention. Therefore: all equivalent changes made according to the structure, shape and principle of the present invention are not It should be covered within the protection scope of the present invention.
Claims (8)
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| CN112477423A (en) * | 2020-11-12 | 2021-03-12 | 澧县津溥包装制品有限责任公司 | Printing equipment convenient for protection and used for plastic color printing flexible package |
| CN112477423B (en) * | 2020-11-12 | 2022-07-12 | 澧县津溥包装制品有限责任公司 | Printing equipment convenient for protection and used for plastic color printing flexible package |
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