CN212159736U - Novel liftable defectoscope - Google Patents
Novel liftable defectoscope Download PDFInfo
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- CN212159736U CN212159736U CN202020568272.2U CN202020568272U CN212159736U CN 212159736 U CN212159736 U CN 212159736U CN 202020568272 U CN202020568272 U CN 202020568272U CN 212159736 U CN212159736 U CN 212159736U
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- telescopic rod
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Abstract
The utility model relates to a novel liftable flaw detector, which comprises a workbench (1), wherein a flaw detection device, a part fixing frame and a feeding device are arranged on the workbench (1), and the flaw detection device comprises an upper telescopic rod (11), a lower telescopic rod (11), a first motor (12), a horizontal telescopic rod (13), a second motor (14), a vertical rod (15), a horizontal rod (16) and a flaw detection head (17); the part fixing frame comprises a left clamping piece (21), a right clamping piece (22), a connecting rod (23), a rotating shaft (24) and a third motor (25); the feeding device comprises a conveyor belt (31) and a part table, the part table and the conveyor belt (31) are arranged side by side, an inclined slide way (33) is arranged on the side edge of the part table, and a part discharging conveyor belt (34) is arranged below the workbench (1). The device can detect the flaws of a plurality of parts or machines and has wide application range.
Description
Technical Field
The utility model relates to a check out test set technical field, concretely relates to novel liftable defectoscope.
Background
With the rapid development of high-end technologies, the requirements on product quality are higher and higher, and the performance requirements of the flaw detector as a detection device for the product quality are higher and higher. The traditional flaw detection work needs workers to enter workpieces to move the machine, so that the labor intensity of the workers is increased, the abrasion of the machine is increased, the service life of the machine is shortened, and the maintenance cost of the machine is increased. In addition, the flaw detection head in the existing flaw detector cannot realize up-down, left-right and circumferential movement, and cannot realize all-dimensional detection, so that the detection is not thorough. Therefore, it is necessary to design a flaw detector with a lifting structure, which is flexible to use and has a high degree of automation.
SUMMERY OF THE UTILITY MODEL
For solving the problem that exists among the prior art, the utility model provides a novel liftable defectoscope, specific technical scheme is as follows:
a novel liftable flaw detector comprises a workbench (1), wherein a flaw detection device, a part fixing frame and a feeding device are arranged on the workbench (1),
the flaw detection device comprises an upper telescopic rod and a lower telescopic rod (11), a first motor (12), a horizontal telescopic rod (13), a second motor (14), a vertical rod (15), a cross rod (16) and a flaw detection head (17), wherein the upper telescopic rod and the lower telescopic rod (11) are connected with the first motor (12), the first motor (12) is arranged on the workbench (1), the second motor (14) is arranged at the top end of the upper telescopic rod and the lower telescopic rod (11) and is connected with the horizontal telescopic rod (13), the cross rod (16) and the vertical rod (15) are arranged at the top end of the horizontal telescopic rod (13), and the flaw detection head (17) is arranged on the cross rod (16) and the vertical rod (15);
the part fixing frame comprises a left clamping piece (21), a right clamping piece (22), a connecting rod (23), a rotating shaft (24) and a third motor (25), wherein the left clamping piece (21) and the right clamping piece (22) are connected with the rotating shaft (24) through the connecting rod (23), the rotating shaft (24) is connected with the third motor (25), and the third motor (25) drives the rotating shaft (24) to rotate and drives the left clamping piece (21) and the right clamping piece (22) to approach and separate;
the feeding device comprises a conveyor belt (31) and a part table, the part table and the conveyor belt (31) are arranged close to each other, an inclined slide way (33) is arranged on the side edge of the part table, and a part discharging conveyor belt (34) is arranged below the workbench (1);
the first motor (12), the second motor (14), the third motor (25) and the flaw detection head (17) are electrically connected with the automatic control device (4), so that the automatic control of the whole flaw detector is realized.
Further, montant (15) install on the top of level telescopic link (13) through the bearing, the bearing housing on the top of level telescopic link (13), the bottom of montant (15) install on the bearing, the bearing on fixed mounting have a gear, gear and driving gear meshing, the driving gear install in micro motor's (18) pivot, micro motor (18) are connected with level telescopic link (13) through the dead lever, micro motor (18) with automatic control device (4) electricity connect. The micro motor (18) drives the driving gear to rotate, so that the bearing is driven to rotate, the vertical rod (15) is driven to rotate in the left circumference direction in the vertical direction, the circumferential flaw detection in the whole part is realized, and the three-dimensional flaw detection of the inner cavities of the whole part is realized through the back and forth movement of the horizontal telescopic rod (13); the probe moves up and down by the up-and-down movement of the up-and-down telescopic rod (11) so as to adapt to the flaw detection of parts with different heights.
Further, pressure sensors (26) are mounted on the left clamping piece (21) and the right clamping piece (22), the pressure sensors (26) are electrically connected with the automatic control device (4), and the third motor (25) is controlled to rotate through the pressure sensors (26), so that the clamping force on the workpiece is adjusted.
Further, the part platform be tilting platform (321), the bottom and the scalable pole (322) of the one end that is close to the conveyer belt of platform (321) be connected, the bottom and driving motor (323) of scalable pole (322) be connected, the other end and fixed station (324) of platform (321) through the round pin hub connection, platform (321) can be around round pin axle rotation activity, the one end of the round pin axle fixation of platform (321) is adjacent to be provided with slope slide (33), slope slide (33) be connected with part ejection of compact conveyer belt (34).
Furthermore, the part fixing frame is fixed on the left side and the right side of the fixing table (324) through a connecting plate.
The automatic control device is provided with a wireless signal receiver which can be in contact with an indoor workstation to realize remote control of the equipment.
The utility model has the advantages that: the utility model provides a liftable be installed oscilaltion structure, front and back extending structure and circumference revolution mechanic among the defectoscope to be provided with automatic control device and wireless connection device, can realize remote control, be connected with long-range workstation, realize comprehensive control to liftable defectoscope. The labor intensity of workers is reduced, the radiation of detector equipment is reduced, and the safety of workers is ensured. The device can detect the flaws of a plurality of parts or machines and has wide application range.
Drawings
Fig. 1 is a left side view of the novel liftable flaw detector of the embodiment of the present invention.
Fig. 2 is the utility model discloses a novel liftable structure sketch map that part mount and part platform of defectoscope are connected.
Fig. 3 is a control flow diagram of a novel liftable flaw detector according to an embodiment of the present invention.
The automatic detection device comprises a workbench, 11-upper and lower telescopic rods, 12-a first motor, 13-a horizontal telescopic rod, 14-a second motor, 15-a vertical rod, 16-a transverse rod, 17-a flaw detection head, 18-a micro motor, 21-a left clamping piece, 22-a right clamping piece, 23-a connecting rod, 24-a rotating shaft, 25-a third motor, 26-a pressure sensor, 31-a conveying belt, 321-a platform, 322-a telescopic rod, 323-a driving motor, 324-a fixed platform, 33-an inclined slideway, 34-a part discharging conveying belt and 4-an automatic control device.
The specific implementation mode is as follows:
in order to deepen understanding of the present invention, the following detailed description is made on the embodiments of the present invention with reference to the accompanying drawings.
It should be understood that the structure, ratio, size and the like shown in the drawings attached to the present specification are only used for matching with the content disclosed in the specification, so as to be known and read by those skilled in the art, and are not used for limiting the limit conditions that the present invention can be implemented, so that the present invention has no technical essential meaning, and any structure modification, ratio relationship change or size adjustment should still fall within the scope that the technical content disclosed in the present invention can cover without affecting the function that the present invention can produce and the purpose that the present invention can achieve.
Examples
With reference to figures 1 to 3 of the drawings,
a novel liftable flaw detector comprises a workbench 1, wherein a flaw detection device, a part fixing frame and a feeding device are arranged on the workbench 1,
the flaw detection device comprises an upper telescopic rod 11, a lower telescopic rod 11, a first motor 12, a horizontal telescopic rod 13, a second motor 14, a vertical rod 15, a cross rod 16 and a flaw detection head 17, wherein the upper telescopic rod 11 and the lower telescopic rod 11 are connected with the first motor 12, the first motor 12 is arranged on the workbench 1, the second motor 14 is arranged at the top end of the upper telescopic rod 13 and the lower telescopic rod 13 and is connected with the horizontal telescopic rod 13, the top end of the horizontal telescopic rod 13 is provided with the cross rod 16 and the vertical rod 15, and the flaw detection head 17 is arranged on the cross rod 16 and;
the part fixing frame comprises a left clamping piece 21, a right clamping piece 22, a connecting rod 23, a rotating shaft 24 and a third motor 25, wherein the left clamping piece 21 and the right clamping piece 22 are connected with the rotating shaft 24 through the connecting rod 23, the rotating shaft 24 is connected with the third motor 25, and the third motor 25 drives the rotating shaft 24 to rotate and drives the left clamping piece 21 and the right clamping piece 22 to approach and separate;
the feeding device comprises a conveyor belt 31 and a part table, the part table and the conveyor belt 31 are arranged close to each other, an inclined slide way 33 is arranged on the side edge of the part table, and a part discharging conveyor belt 34 is arranged below the workbench 1;
the first motor 12, the second motor 14, the third motor 25 and the flaw detection head 17 are electrically connected with the automatic control device 4, so that the whole flaw detector is automatically controlled.
Further, the vertical rod 15 is installed on the top end of the horizontal telescopic rod 13 through a bearing, the bearing is sleeved on the top end of the horizontal telescopic rod 13, the bottom of the vertical rod 15 is installed on the bearing, a gear is fixedly installed on the bearing and meshed with a driving gear, the driving gear is installed on a rotating shaft of the micro motor 18, the micro motor 18 is connected with the horizontal telescopic rod 13 through a fixing rod, and the micro motor 18 is electrically connected with the automatic control device 4. The micro motor 18 drives the driving gear to rotate, so that the bearing is driven to rotate, the vertical rod 15 is driven to rotate in the left circumferential direction in the vertical direction, the circumferential flaw detection in the whole part is realized, and the three-dimensional flaw detection of the inner cavities of the whole parts is realized through the back and forth movement of the horizontal telescopic rod 13; the probe moves up and down by up-down movement of the up-down telescopic rod 11 so as to adapt to flaw detection of parts with different heights.
Further, pressure sensors 26 are mounted on the left clamping piece 21 and the right clamping piece 22, the pressure sensors 26 are electrically connected with the automatic control device 4, and the third motor 25 is controlled to rotate through the pressure sensors 21, so that the clamping force on the workpiece is adjusted.
Further, the part platform is an inclinable platform 321, the bottom end of one end, close to the conveyor belt, of the platform 321 is connected with a telescopic rod 322, the bottom end of the telescopic rod 322 is connected with a driving motor 323, the other end of the platform 321 is connected with a fixed platform 324 through a pin shaft, the platform 321 can rotate and move around the pin shaft, an inclined slide way 33 is arranged at one end, fixed by the pin shaft, of the platform 321, and the inclined slide way 33 is connected with the part discharging conveyor belt 34.
Further, the parts holder is fixed to the left and right sides of the fixing table 324 by a connecting plate.
The technical means disclosed by the scheme of the utility model is not limited to the technical means disclosed by the technical means, but also comprises the technical scheme consisting of the equivalent replacement of the technical features. The present invention is not to be considered as the best thing, and belongs to the common general knowledge of the technicians in the field.
Claims (5)
1. A novel liftable flaw detector is characterized by comprising a workbench (1), wherein a flaw detection device, a part fixing frame and a feeding device are arranged on the workbench (1),
the flaw detection device comprises an upper telescopic rod and a lower telescopic rod (11), a first motor (12), a horizontal telescopic rod (13), a second motor (14), a vertical rod (15), a cross rod (16) and a flaw detection head (17), wherein the upper telescopic rod and the lower telescopic rod (11) are connected with the first motor (12), the first motor (12) is arranged on the workbench (1), the second motor (14) is arranged at the top end of the upper telescopic rod and the lower telescopic rod (11) and is connected with the horizontal telescopic rod (13), the cross rod (16) and the vertical rod (15) are arranged at the top end of the horizontal telescopic rod (13), and the flaw detection head (17) is arranged on the cross rod (16) and the vertical rod (15);
the part fixing frame comprises a left clamping piece (21), a right clamping piece (22), a connecting rod (23), a rotating shaft (24) and a third motor (25), wherein the left clamping piece (21) and the right clamping piece (22) are connected with the rotating shaft (24) through the connecting rod (23), the rotating shaft (24) is connected with the third motor (25), and the third motor (25) drives the rotating shaft (24) to rotate and drives the left clamping piece (21) and the right clamping piece (22) to approach and separate;
the feeding device comprises a conveyor belt (31) and a part table, the part table and the conveyor belt (31) are arranged close to each other, an inclined slide way (33) is arranged on the side edge of the part table, and a part discharging conveyor belt (34) is arranged below the workbench (1);
the first motor (12), the second motor (14), the third motor (25) and the flaw detection head (17) are electrically connected with the automatic control device (4), so that the automatic control of the whole flaw detector is realized.
2. The liftable flaw detector of claim 1, wherein the vertical rod (15) is mounted at the top end of the horizontal telescopic rod (13) through a bearing, the bearing is sleeved at the top end of the horizontal telescopic rod (13), the bottom of the vertical rod (15) is mounted on the bearing, a gear is fixedly mounted on the bearing, the gear is meshed with a driving gear, the driving gear is mounted on a rotating shaft of a micro motor (18), the micro motor (18) is connected with the horizontal telescopic rod (13) through a fixing rod, and the micro motor (18) is electrically connected with the automatic control device (4).
3. The liftable flaw detector of claim 1, wherein pressure sensors (26) are mounted on the left clamping piece (21) and the right clamping piece (22), the pressure sensors (26) are electrically connected with the automatic control device (4), and the pressure sensors (26) control the third motor (25) to rotate so as to adjust the clamping force on the workpiece.
4. The liftable flaw detector of claim 1, characterized in that the part platform be tilting platform (321), the bottom of the one end of platform (321) that is close to the conveyer belt be connected with telescopic rod (322), the bottom of telescopic rod (322) be connected with driving motor (323), the other end of platform (321) pass through the round pin hub connection with fixed station (324), platform (321) can be around round pin axle rotation activity, the fixed one end of round pin axle of platform (321) is adjacent to be provided with slope slide (33), slope slide (33) be connected with part ejection of compact conveyer belt (34).
5. The liftable flaw detector of claim 4, wherein the part fixing frame is fixed on the left and right sides of the fixing table (324) through a connecting plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020568272.2U CN212159736U (en) | 2020-04-16 | 2020-04-16 | Novel liftable defectoscope |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020568272.2U CN212159736U (en) | 2020-04-16 | 2020-04-16 | Novel liftable defectoscope |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212159736U true CN212159736U (en) | 2020-12-15 |
Family
ID=73719962
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020568272.2U Active CN212159736U (en) | 2020-04-16 | 2020-04-16 | Novel liftable defectoscope |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212159736U (en) |
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2020
- 2020-04-16 CN CN202020568272.2U patent/CN212159736U/en active Active
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