CN212159603U - Casing defect on-line measuring system - Google Patents

Casing defect on-line measuring system Download PDF

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Publication number
CN212159603U
CN212159603U CN202020732565.XU CN202020732565U CN212159603U CN 212159603 U CN212159603 U CN 212159603U CN 202020732565 U CN202020732565 U CN 202020732565U CN 212159603 U CN212159603 U CN 212159603U
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light source
casing
camera
industrial
detection system
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CN202020732565.XU
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元云飞
祝希
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Ssuzhou Zfung Automation Technology Co ltd
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Ssuzhou Zfung Automation Technology Co ltd
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Abstract

The utility model discloses a casing defect on-line measuring system belongs to casing production technical field, and it includes industry camera and first light source, industry camera and first light source all pass through the rack-mount, be connected with in the frame and be no less than two guide rollers, the casing passes through the guide roller and passes through under industry camera and the first light source along the horizontal direction, the vertical downward setting of camera lens of industry camera, the light of first light source sets up towards the casing. The utility model discloses replace artifical sampling detection to all wait to process the casing and detect, need not to destroy the good lapping casing of packing, have high-efficient detection and high detection coverage effect.

Description

Casing defect on-line measuring system
Technical Field
The utility model relates to a casing production technical field, in particular to casing defect on-line measuring system.
Background
The fresh small intestine of the slaughtered pig is processed to remove various undesirable tissues inside and outside the intestine, and a tough and translucent film is left to be used as a sausage casing. The surface of the sausage casing is easy to generate black spots and hair in the production process, and the influence on the food safety and sanitation is caused. The sausage casing is required to be compressed into a round bar shape after being processed, and the prior art method for the sausage casing is generally manual sampling detection, namely, a part of the sausage casing compressed into a roll is randomly extracted and disassembled to detect black spots and hairs on the surface of the sausage casing.
The following problems exist in the prior art: due to the limitation of sampling detection, the whole products to be detected are difficult to cover, the possibility that defective products with black spots and hairs pass through detection is still provided, meanwhile, the manual detection efficiency is low, and therefore the production efficiency is affected, and the problem needs to be solved urgently.
SUMMERY OF THE UTILITY MODEL
Not enough to prior art exists, the utility model aims to provide a casing defect on-line measuring system replaces artifical sampling inspection to wait to process the casing all and detects, need not to destroy the good lapping casing of packing, has the effect of high-efficient detection and high detection coverage.
The utility model provides a casing defect on-line measuring system, includes industry camera and first light source, industry camera and first light source all pass through the rack-mount, be connected with in the frame and be no less than two guide roller, the casing passes through the guide roller along the horizontal direction under industry camera and the first light source, the vertical downward setting of camera lens of industry camera, the light of first light source sets up towards the casing.
The utility model discloses further set up to: the on-line detection system further comprises an industrial computer, the industrial camera is connected with the industrial computer through an industrial Ethernet cable, the industrial camera transmits the acquired image information to the industrial computer, and the industrial computer detects and processes the image information after receiving the image information and displays the detection result on the display.
The utility model discloses further set up to: the casing is arranged on the machine frame, one side, away from the first light source, of the casing is connected with a mounting plate, a second light source is arranged on the upper surface of the mounting plate, the second light source is arranged under the first light source, and light rays of the second light source are arranged towards the first light source.
The utility model discloses further set up to: the first light source is a bowl-shaped light source, the diameter of a light emitting area of the first light source is 138mm, an opening is formed in the top end of the first light source, the diameter of the opening is 30mm, and the opening is arranged right below a lens of the industrial camera.
The utility model discloses further set up to: the inner wall of the first light source is uniformly covered with a white reflecting layer.
The utility model discloses further set up to: the detection speed of the industrial camera is 150 m/min.
The utility model discloses further set up to: the mounting panel includes connecting portion and installation department, connecting portion vertical fixation is in installation department length direction one side, connecting portion laminate in the frame lateral wall, first light source links to each other with the connecting portion upper surface.
The utility model discloses further set up to: the industrial camera is connected with the frame through a first L-shaped plate and a second L-shaped plate, waist-shaped holes are formed in the first L-shaped plate along the length direction of the first L-shaped plate, screw holes are formed in the second L-shaped plate, and the first L-shaped plate is connected with the screw holes through the waist-shaped holes.
The uncompressed sausage casing sequentially bypasses the plurality of material guiding rollers and passes through the right lower part of the industrial camera and the first light source along the horizontal direction, and light rays of the first light source and the second light source simultaneously irradiate the front side and the back side of the sausage casing, so that black spots on the two sides of the sausage casing and flaws of hairs can be clearly displayed under the lens of the industrial camera. The camera lens of the industrial camera shoots the casing at a high speed of 150m/min, the collected image information is transmitted to an industrial computer through an industrial Ethernet cable, then the image information is detected and processed, the detection result is displayed on a display, defective parts are screened out, and then the defective parts are directly rejected in a compression link. The method replaces the existing random manual sampling, and has the effects of high efficiency and high accuracy.
To sum up, the utility model discloses following beneficial effect has:
1. through the arrangement of a first light source and an industrial camera, the casing is photographed and information is acquired, defective parts are screened, and a detection method of manual random sampling is replaced;
2. the first light source is a bowl-shaped light source, so that the influence of the fold of the casing on imaging is reduced by uniform light;
3. the second light source is arranged below the casing through the mounting plate, and the flaws on the two sides of the casing are detected simultaneously by matching with the first light source.
Drawings
Fig. 1 is a schematic structural diagram for embodying the whole of the present invention;
fig. 2 is an enlarged view of a portion a in fig. 1.
In the figure, 1, an industrial camera; 11. a lens; 2. a first light source; 21. an opening; 22. a white reflecting layer 3 and a frame; 31. a material guide roller; 32. mounting a plate; 321. a connecting portion; 322. an installation part; 33. a second light source; 34. a first L-shaped plate; 341. a kidney-shaped hole; 35. a second L-shaped plate; 4. an industrial computer; 41. a display; 5. and (3) casing.
Detailed Description
The present invention will be described in detail with reference to the attached drawings, and other advantages and effects of the present invention can be easily understood by those skilled in the art from the disclosure of the present specification. In the present specification, the terms "upper", "lower", "left", "right", "middle", and the like are used for the sake of clarity, and are not intended to limit the scope of the present invention, and changes or adjustments of the relative relationship thereof are also regarded as the scope of the present invention without substantial changes in the technical content.
Example (b):
as shown in fig. 1 and 2, for the utility model provides a casing defect on-line measuring system, including industrial camera 1 and first light source 2, industrial camera 1 and first light source 2 all install through frame 3, are connected with five guide rollers 31 in the frame 3, wait to process casing 5 and bypass five guide rollers 31 in proper order and pass through under first light source 2 and industrial camera 1's camera lens 11 along the horizontal direction, the vertical downward setting of camera lens 11 of industrial camera 1, the light of first light source 2 sets up towards casing 5.
As shown in fig. 1, the online detection system further includes an industrial computer 4, the industrial camera 1 is connected to the industrial computer 4 through an industrial ethernet cable, the industrial camera 1 transmits the acquired image information to the industrial computer 4, and the industrial computer 4 receives the image information, then performs detection processing on the image information, and displays the detection result on the display 41.
As shown in fig. 1 and 2, a mounting plate 32 is connected to the frame 3 on a side of the casing 5 away from the first light source 2, a second light source 33 is provided on an upper surface of the mounting plate 32, the second light source 33 is located right below the first light source 2, and light of the second light source 33 is provided toward the first light source 2. The first light source 2 is a bowl-shaped light source, the diameter of a light emitting area of the first light source 2 is 138mm, an opening 21 is formed at the top end of the first light source 2, the diameter of the opening 21 is 30mm, the opening 21 is arranged right below the lens 11 of the industrial camera 1, and the inner wall of the first light source 2 is uniformly covered with a white reflecting layer 22.
As shown in fig. 2, the mounting plate 32 includes a connecting portion 321 and a mounting portion 322, the connecting portion 321 is vertically fixed on one side of the mounting portion 322 in the length direction, the connecting portion 321 is attached to the sidewall of the rack 3, and the first light source 2 is connected to the upper surface of the connecting portion 321. The industrial camera 1 is connected with the frame 3 through a first L-shaped plate 34 and a second L-shaped plate 35, a waist-shaped hole 341 is formed in the first L-shaped plate 34 along the length direction of the first L-shaped plate, a screw hole (not shown in the figure) is formed in the second L-shaped plate 35, and the first L-shaped plate 34 is connected with the screw hole through the waist-shaped hole 341. The kidney-shaped hole 341 is fitted with a screw hole to adjust the distance between the industrial camera 1 and the housing 3 so that the lens 11 is directed to the opening 21 of the first light source 2. The detection speed of the industrial camera 1 is 150 m/min. The industrial camera 1, model number acA1300-60gm, detects a speed greater than the speed at which the casing 5 is compressed into a stick for the subsequent screening process.
The implementation principle of the above embodiment is as follows: the casing 5 without being compressed sequentially bypasses a plurality of material guiding rollers 31 and passes under the industrial camera 1 and the first light source 2 along the horizontal direction, and the light rays of the first light source 2 and the second light source 33 are simultaneously irradiated on the front surface and the back surface of the casing 5, so that black spots on the two surfaces of the casing 5 and flaws of hairs can be clearly displayed under the lens 11 of the industrial camera 1. The lens 11 of the industrial camera 1 shoots the casing 5 at a high speed of 150m/min, the collected image information is transmitted to the industrial computer 4 through an industrial Ethernet cable, then the image information is detected and processed, the detection result is displayed on the display 41, defective parts are screened out, and then the defective parts are directly rejected in a compression link. The method replaces the existing random manual sampling, and has the effects of high efficiency and high accuracy.
The present embodiment is only for explaining the present invention, and it is not limited to the present invention, and those skilled in the art can make modifications to the present embodiment without inventive contribution as required after reading the present specification, but all of them are protected by patent laws within the scope of the claims of the present invention.

Claims (8)

1. The utility model provides a casing defect on-line measuring system which characterized in that: including industry camera (1) and first light source (2), industry camera (1) and first light source (2) are all installed through frame (3), be connected with guide roller (31) that are no less than two on frame (3), casing (5) are through under guide roller (31) pass through industry camera (1) and first light source (2) along the horizontal direction, the vertical downward setting in camera lens (11) of industry camera (1), the light of first light source (2) sets up towards casing (5).
2. The online casing defect detection system of claim 1, wherein: the on-line detection system further comprises an industrial computer (4), the industrial camera (1) is connected with the industrial computer (4) through an industrial Ethernet line, the industrial camera (1) transmits acquired image information to the industrial computer (4), and the industrial computer (4) detects and processes the image information after receiving the image information and displays a detection result on the display (41).
3. A casing defect on-line detection system as claimed in claim 2, wherein: the sausage casing is characterized in that a mounting plate (32) is connected to one side, away from the first light source (2), of the casing (5) on the rack (3), a second light source (33) is arranged on the upper surface of the mounting plate (32), the second light source (33) is located under the first light source (2), and light rays of the second light source (33) are arranged towards the first light source (2).
4. A casing defect on-line detection system as claimed in claim 3, wherein: the first light source (2) is arranged to be a bowl-shaped light source, the diameter of a light emitting area of the first light source (2) is 138mm, an opening (21) is formed in the top end of the first light source (2), the diameter of the opening (21) is 30mm, and the opening (21) is arranged under a lens (11) of the industrial camera (1).
5. A casing defect on-line detection system as claimed in claim 3, wherein: the inner wall of the first light source (2) is uniformly covered with a white reflecting layer (22).
6. The online casing defect detection system of claim 1, wherein: the detection speed of the industrial camera (1) is 150 m/min.
7. The online casing defect detection system of claim 6, wherein: mounting panel (32) are including connecting portion (321) and installation department (322), connecting portion (321) vertical fixation is in installation department (322) length direction one side, connecting portion (321) are in frame (3) lateral wall laminating, first light source (2) link to each other with connecting portion (321) upper surface.
8. The online casing defect detection system of claim 7, wherein: the industrial camera is characterized in that the industrial camera (1) is connected with the rack (3) through a first L-shaped plate (34) and a second L-shaped plate (35), waist-shaped holes (341) are formed in the first L-shaped plate (34) along the length direction of the first L-shaped plate, screw holes are formed in the second L-shaped plate (35), and the first L-shaped plate (34) is connected with the second L-shaped plate (35) through the waist-shaped holes (341) and the screw holes.
CN202020732565.XU 2020-05-07 2020-05-07 Casing defect on-line measuring system Active CN212159603U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202020732565.XU CN212159603U (en) 2020-05-07 2020-05-07 Casing defect on-line measuring system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202020732565.XU CN212159603U (en) 2020-05-07 2020-05-07 Casing defect on-line measuring system

Publications (1)

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CN212159603U true CN212159603U (en) 2020-12-15

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114345719A (en) * 2022-01-17 2022-04-15 青岛齐林智信自控技术有限公司 Automatic grading device for casing sleeve and shrinkage pipe
CN114367453A (en) * 2022-01-26 2022-04-19 山东海奥斯生物科技股份有限公司 Automatic grading device for sausage casing roll
CN115493939A (en) * 2022-11-17 2022-12-20 山东海奥斯生物科技股份有限公司 Collagen casing defect on-line measuring system
CN116106486A (en) * 2023-04-12 2023-05-12 顺平县丰亿肠衣有限公司 Casing processing damage detection equipment and method

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114345719A (en) * 2022-01-17 2022-04-15 青岛齐林智信自控技术有限公司 Automatic grading device for casing sleeve and shrinkage pipe
CN114367453A (en) * 2022-01-26 2022-04-19 山东海奥斯生物科技股份有限公司 Automatic grading device for sausage casing roll
CN114367453B (en) * 2022-01-26 2024-04-05 山东海奥斯生物科技股份有限公司 Automatic grading device for sausage casing rolls
CN115493939A (en) * 2022-11-17 2022-12-20 山东海奥斯生物科技股份有限公司 Collagen casing defect on-line measuring system
CN116106486A (en) * 2023-04-12 2023-05-12 顺平县丰亿肠衣有限公司 Casing processing damage detection equipment and method

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