CN212110613U - Test equipment - Google Patents

Test equipment Download PDF

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Publication number
CN212110613U
CN212110613U CN202021249536.4U CN202021249536U CN212110613U CN 212110613 U CN212110613 U CN 212110613U CN 202021249536 U CN202021249536 U CN 202021249536U CN 212110613 U CN212110613 U CN 212110613U
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China
Prior art keywords
test
workpiece
feeding
testing
box
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CN202021249536.4U
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Chinese (zh)
Inventor
伏冰峰
汪涌
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Shenzhen Zhifeng Precision Manufacturing Co ltd
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Shenzhen Zhifeng Precision Manufacturing Co ltd
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Priority to CN202021249536.4U priority Critical patent/CN212110613U/en
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Abstract

The application relates to the technical field of testing, in particular to testing equipment. The test apparatus includes: the test box comprises test contacts and at least one workpiece test position, and the workpiece test position is used for loading workpieces; the first bearing platform comprises a second bracket for bearing the test box; the first feeding mechanism is arranged between the first bearing platform and the feeding hole of the test room and is used for conveying the test box from the first bearing platform to the feeding hole of the test room; the test room comprises a conveying mechanism and a test station, wherein the conveying mechanism is used for transferring the test box from the feeding hole to the test station, and the test station is used for being electrically connected with the test box and supplying power to the test box so as to operate a workpiece positioned on a workpiece test position of the test box; and the electronic device is used for receiving the operation information of the workpiece, and when the operation information comprises error reporting information, determining the target workpiece on the workpiece test position corresponding to the error reporting information as the workpiece with the test failure. The implementation of this application is favorable to improving the efficiency of test.

Description

Test equipment
Technical Field
The application relates to the technical field of testing, in particular to testing equipment.
Background
The electronic product is popular with people due to the advantages of convenience and high efficiency, and the shadow of the electronic product can be seen in industrial production and household use. Electronic products are typically tested after production and before being placed on the market to ensure the quality of the products that flow into the market. The traditional test method mainly comprises the steps of installing an electronic product in a test device, carrying out test operation for a period of time, and observing a test operation result to test whether the electronic product operates stably. However, the method requires testers to test the electronic products one by one, has very low test efficiency, cannot meet the production requirements of the current market, depends on manual work to judge the test operation result, and has low accuracy of the test result.
SUMMERY OF THE UTILITY MODEL
The purpose of this application lies in improving the efficiency and the rate of accuracy of test.
In order to achieve the above purpose, the present application provides the following technical solutions:
the application provides a test device, includes: the test box comprises test contacts and at least one workpiece test position, and the workpiece test position is used for loading workpieces; the first bearing platform comprises a second bracket for bearing the test box; the first feeding mechanism is arranged between the first bearing platform and the feeding hole of the test room and is used for conveying the test box from the first bearing platform to the feeding hole of the test room; the test room comprises a conveying mechanism and a test station; the conveying mechanism is used for transferring the test box from the feed opening to a test station; the test station is electrically connected with the test box and supplies power to the test box so as to operate a workpiece positioned on the workpiece test position of the test box; and the electronic device is used for receiving the operation information of the workpiece, and when the operation information comprises error reporting information, determining the target workpiece on the workpiece test position corresponding to the error reporting information as the workpiece with the test failure.
In one embodiment, the method further comprises: the second bearing platform comprises a second bracket for bearing the test box; and the second feeding mechanism is arranged between the discharge hole of the test room and the second bearing platform and is used for conveying the test box to the second bearing platform from the discharge hole of the test room.
In one embodiment, the method further comprises: the first function testing mechanism is arranged on the first support of the first bearing platform and used for carrying out function testing on the workpiece; the first bracket is arranged at one end of the second bracket, which is far away from the first feeding mechanism; and/or the second function testing mechanism is arranged on the first support of the second bearing platform and used for carrying out function testing on the workpiece; the first support is arranged at one end, far away from the second feeding mechanism, of the second support.
In one embodiment, the method further comprises: and the conveying mechanism is arranged between the first bearing platform and the second bearing platform and is used for conveying the test box from the second bearing platform to the first bearing platform.
In one embodiment, the method further comprises: and the detection mechanism is arranged on the first bearing platform and adjacent to the second support and is used for detecting whether the test box and each workpiece test position on the test box normally operate or not.
In an embodiment, the testing box is movably disposed on the second support, the testing box further includes a pressing assembly, the workpiece testing position is provided with a second thimble matched with the workpiece, the second thimble is connected to the testing box, and the pressing assembly is configured to fix the workpiece on the testing box so that the workpiece contacts with the second thimble.
In one embodiment, the first feeding mechanism or the second feeding mechanism comprises: the feeding belt unit comprises a feeding belt, a feeding wheel set and a first driving piece, the feeding belt is sleeved on the periphery of the feeding wheel set, and the power output end of the first driving piece is in transmission connection with the feeding wheel set; the pawl conveying unit comprises a pawl and a second driving piece, the pawl is arranged at the power output end of the second driving piece, the pawl is used for extending out of the range of the feeding belt along the reverse direction of the feeding belt under the driving of the second driving piece and buckling the test box, and the pawl moves along the feeding direction of the feeding belt under the driving of the second driving piece to move the test box to the feeding belt.
In one embodiment, the conveying mechanism comprises a feeding clamping jaw and a clamping jaw track, the clamping jaw track is arranged on a floor in a room body of the test room, the feeding clamping jaw is arranged on the clamping jaw track and slides along the clamping jaw track, and the feeding clamping jaw is used for clamping the test box entering the room body from the feeding hole and transporting the test box to the test station; or the feeding clamping jaw is used for clamping the test box which is positioned at the test station and completes the test, and transporting the test box to the discharge port.
In one embodiment, the first or second functionality testing mechanism comprises: a conveyor assembly comprising a conveyor belt; the conveying belt is erected on the first bearing platform or the second bearing platform through the first support, a workpiece tool is carried on the conveying belt, and the workpiece tool is used for loading a workpiece; the test assembly comprises a test driving piece and a first ejector pin, the body of the test driving piece is fixedly connected with the first support, and the first ejector pin is in transmission connection with the test driving piece and used for driving the first ejector pin to be in contact with a workpiece in the workpiece tool.
In an embodiment, the detection mechanism is provided with a third thimble which is matched with the test contact on the test box.
Compared with the prior art, the scheme of the application has the following advantages:
the application provides a test device, which can test a plurality of workpieces at one time by loading the workpieces into a test box for testing, thereby improving the test efficiency; meanwhile, error reporting information is fed back through signal transmission, and then the workpieces on the corresponding workpiece testing positions are determined as the workpieces which fail the test according to the error reporting information, so that the accuracy of the test is improved.
Additional aspects and advantages of the present application will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the present application.
Drawings
The foregoing and/or additional aspects and advantages of the present application will become apparent and readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which:
FIG. 1 is a schematic plan view of a test apparatus according to an embodiment of the present application;
fig. 2 is a schematic structural diagram of a first functional testing mechanism, a first support, a second support, and a detecting mechanism on a first supporting platform in a testing apparatus according to an embodiment of the present disclosure;
FIG. 3 is an enlarged view of portion A of FIG. 2;
FIG. 4 is an enlarged view of portion B of FIG. 2;
FIG. 5 is a schematic structural diagram of a test cartridge in a testing device according to an embodiment of the present application;
FIG. 6 is a schematic structural diagram of a first feeding mechanism or a second feeding mechanism in the testing apparatus according to an embodiment of the present disclosure;
FIG. 7 is an enlarged schematic view of section C of FIG. 6;
FIG. 8 is a schematic structural diagram of a test room in a test apparatus provided in an embodiment of the present application, the test room being coupled to a first feeding mechanism and a second feeding mechanism;
FIG. 9 is an enlarged view of portion D of FIG. 8;
FIG. 10 is a schematic structural diagram of a test room in the test equipment according to an embodiment of the present application;
FIG. 11 is a schematic, partially cross-sectional view of a test room in a test apparatus according to an embodiment of the present application;
FIG. 12 is an enlarged view of section E of FIG. 11;
FIG. 13 is an enlarged view of portion F of FIG. 11;
fig. 14 is a flowchart of a testing method according to an embodiment of the present application.
The reference numbers illustrate:
01-a workpiece;
10-a test box, 11-a test contact, 12-a workpiece test position, 13-a pressure plate and 14-a second thimble;
20-a first load-bearing platform, 21-a first support, 22-a second support;
30-a first feeding mechanism, 31-a base station, 311-a table body, 312-a table top, 32-a feeding belt unit, 321-a feeding belt, 322-a feeding wheel set, 33-a feeding belt base frame, 34-a feeding belt frame, 35-a feeding belt column, 36-a transmission shaft, 37-a first driving piece, 38-a pushing unit, 381-a third driving piece, 382-a pushing plate, 383-a driving piece base, 39-a pawl conveying unit, 391-a second driving piece, 392-a first sliding block, 393-a pawl adjusting rod, 394-a pawl and 395-a first guide rail;
40-test room, 41-feed inlet, 42-room body, 43-cabinet, 44-storage cabinet, 441-test station, 45-ventilation duct, 46-conveying mechanism, 461-feeding clamping jaw, 462-clamping jaw rail, 463-vertical rail, 47-discharge port, 48-side wall, 49-rear cover, 410-top, 411-heat dissipation air outlet and 412-observation window;
50-an electronic device;
60-a second load-bearing platform;
70-a second feeding mechanism;
80-a first function testing mechanism, 81-a conveyor belt, 811-a first sub conveyor belt, 812-a second sub conveyor belt, 82-a workpiece tool, 83-a first thimble, 84-a testing driving part, 85-a first groove, 86-a first bump, 87-a positioning block, 88-a positioning driving part, 91-a first cylinder, 92-a connecting part, 93-a second bump and 94-a second cylinder;
90-a second functionality testing mechanism;
100-a transport mechanism;
110-detection mechanism, 111-third thimble.
Detailed Description
Reference will now be made in detail to embodiments of the present application, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary only for the purpose of explaining the present application and are not to be construed as limiting the present application. It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present.
Referring to fig. 1-13, the present application provides a testing apparatus, which includes a testing box 10, a first supporting platform 20, a first feeding mechanism 30, a testing room 40, and an electronic device 50; specifically, the first feeding mechanism 30 is disposed between the first supporting platform 20 and the testing room 40, the testing box 10 moves between the first supporting platform 20, the first feeding mechanism 30 and the testing room 40, and the electronic device 50 can be installed at any position of the testing equipment, preferably near the testing room 40.
Referring to fig. 2 and 5, the testing box 10 includes a testing contact 11 and at least one workpiece testing position 12, wherein the workpiece testing position 12 is used for loading a workpiece 01. The test cartridge 10 is movably disposed on the second support 22 of the first load-bearing platform 20 when moving on the first load-bearing platform 20.
In one embodiment, the testing box 10 further comprises a pressing component, the workpiece testing position 12 is provided with a second thimble 14 matched with the workpiece 01 (optionally, the second thimble 14 is electrically connected with the testing contact 11), and when the workpiece 01 is placed in the workpiece testing position 12, the contact on the workpiece 01 is contacted with the second thimble 14; the hold-down assembly is used to secure the workpiece 01 to the cassette 10 to ensure that the workpiece 01 remains in contact with the second thimble 14. Optionally, the pressing assembly includes a pressing plate 13 and a spring (not shown), the pressing plate 13 is disposed on the upper surface of the test box 10, the pressing plate 13 is driven by the spring to press the workpiece 01 onto the test box 10, a connecting rod (not shown) is disposed on the lower surface of the pressing plate 13, a through hole through which the connecting rod passes is formed in the test box 10, the connecting rod passes through the through hole and extends to the lower side of the test box 10, a jacking assembly (not shown) is disposed below the test box 10, the jacking assembly includes a jacking driving member and a jacking block, a body of the jacking driving member is disposed on the first bearing platform 20 or the second support 22, the jacking block is disposed at an output end of the jacking driving member, the jacking block is driven by the jacking driving member to move upwards and then pushes the connecting rod, so that the pressing plate 13 is separated from the upper surface of the test box 10 by overcoming the spring effect. In some embodiments, a limiting post (not shown) is connected to the lower surface of the top block, and a limiting sleeve (not shown) matched with the limiting post is disposed on the first bearing platform 20 or the second support 22 to limit the top block from moving in the vertical direction.
The cassette 10 is used to hold a plurality of workpieces 01 for further batch testing, the cassette 10 first releases the hold-down assembly while waiting for the workpieces, the robot arm transfers the workpieces 01 to the workpiece testing position 12 in the cassette 10, and when the workpiece testing position 12 of the cassette 10 is full of workpieces 01 or the loaded work reaches a target amount, the hold-down assembly holds all the workpieces 01 down on the cassette 10. The workpieces 01 are in contact with the second pins 14 in the workpiece testing positions 12 of the testing box 10, and all the second pins 14 in the testing box 10 are in signal connection with the testing module in the testing box 10, so as to perform further tests on all the workpieces 01 in the testing box 10 in batches, such as a burn-in test (performing a test run on the workpieces 01, for example, running for a preset period of time, to test whether the performance of the workpieces 01 is stable). After the pressing assembly presses all the workpieces 01 against the test cassette 10, the test cassette 10 is sent to the test room 40 for batch testing.
The first feeding mechanism 30 is used for conveying the test box 10 loaded with at least one workpiece 01 from the first loading platform 20 to the feeding port 41 of the test room 40, and is arranged between the first loading platform 10 and the feeding port 41 of the test room 40.
In one embodiment, referring to fig. 6 to 9, the first feeding mechanism 30 includes a feeding belt unit 32 and a pallet feeding unit 39.
The feeding belt unit 32 comprises a feeding belt 321, a feeding wheel set 322 and a first driving member 37, the feeding belt 321 is sleeved on the periphery of the feeding wheel set 322, and a power output end of the first driving member 37 is in transmission connection with the feeding wheel set 322.
The pawl conveying unit 39 comprises a pawl 394 and a second driving member 391, the pawl 394 is arranged at the power output end of the second driving member 391, the pawl 394 is used for extending out of the range of the feeding belt 321 and buckling the test box 10 to be conveyed along the reverse direction of the feeding belt 321 under the driving of the second driving member 391, and the pawl 394 is used for moving the test box 10 to the feeding belt 321 along the feeding direction of the feeding belt 321 under the driving of the second driving member 391.
Alternatively, when pawl 394 is subjected to a force in the feeding direction of feed belt 321, pawl 394 retracts, and when pawl 394 is subjected to a force in the direction opposite to the feeding direction of feed belt 321, pawl 394 is not retracted, i.e., when pawl 394 is moved in the direction opposite to the feeding direction of feed belt 321 under the drive of second drive member 391, pawl 394 approaches test cartridge 10 from far to near and abuts the bottom of test cartridge 10, pawl 394 is further moved in the direction opposite to the feeding direction of feed belt 321 under the drive of second drive member 391, at which point pawl 394 is subjected to pressure applied by test cartridge 10 in the feeding direction of feed belt 321, pawl 394 retracts to allow test cartridge 10 to pass, pawl 394 is no longer subjected to pressure applied by test cartridge 10 in the feeding direction of feed belt 321 when pawl 394 moves to the designed take-off position, and pawl 394 ejects and catches test cartridge 10; at this time, the pawl 394 moves along the feeding direction of the feeding belt 321 under the two-stage driving (air cylinder retraction) of the second driving member 391, so as to move the test box 10 onto the feeding belt 321, and the feeding wheel set 322 is driven by the first driving member 37 to rotate, so that the feeding wheel set 322 rotates to drive the feeding belt 321 to move the test box 10 to a target position (e.g., the feeding hole 41 of the test room 40).
In the test equipment of this application, design first feeding mechanism 30 to include pay-off belt unit 32 and pawl conveying unit 39, first driving piece 37 of pay-off belt unit 32 outputs power to pay-off wheelset 322, it rotates to carry out the pay-off by pay-off wheelset 322 drive pay-off belt 321, and second driving piece 391 among the pawl conveying unit 39 can drive pawl 394 and remove along the opposite direction with the pay-off direction of pay-off belt 321, and detain the test box 10 that is outside the pay-off scope of pay-off belt 321, then pawl 394 removes along the pay-off direction of pay-off belt 321 under the drive of second driving piece 391, thereby remove test box 10 to pay-off belt 321, realize the automatic function of conveying belt 11 of going up of material, reduce the human cost input, raise the efficiency.
In some optional embodiments, the feeding device further comprises a base 31, the base 31 comprises a height-adjustable table 311 and a table 312 arranged on the table 311, and the feeding belt unit 32 and the pallet conveying unit 39 are both arranged on the table 312.
In practice, the height of the table body 311 in the base platform 31 is adjustable, for example, the table body 311 is designed to include a column and a side wall, wherein the column is composed of multiple sections of hollow cylinders, the height of the table body 311 can be adjusted by adjusting the number of the hollow cylinders, or a plurality of bosses are arranged in the vertical direction of the table body 311, and the table top 312 can be connected with the bosses in a buckling manner, so that the function of adjusting the height of the table top 312 is realized. The feeding belt unit 32 and the pawl conveying unit 39 are both arranged on the table top 312, so that the heights of the feeding belt unit 32 and the pawl conveying unit 39 can be adjusted. In some embodiments, the base 31 further includes a universal wheel disposed at the bottom of the table body 311 to facilitate the movement of the base 31.
In some optional embodiments, the feeding belt unit 32 further includes a belt base frame 33, the belt base frame 33 includes a belt frame 34 and a plurality of belt posts 35, the belt posts 35 are disposed on the table 312, the belt frame 34 is mounted on the belt posts 35, the feeding wheel units 322 are mounted at two ends of the belt frame 34, and the feeding belt 321 is sleeved on the periphery of the belt frame 34.
Optionally, the feeding belt unit 32 includes a first feeding belt base frame and a second feeding belt base frame symmetrically disposed, the feeding wheel set 322 of the first feeding belt base frame and the feeding wheel set 322 of the second feeding belt base frame are connected through a transmission shaft 36, and a power output end of the first driving member 37 is connected with the transmission shaft 36. Specifically, the material strip frame 34 is fixed on the table 312 through a plurality of material strip columns 35, the two ends of the material strip frame 34 are provided with a feeding wheel set 322, and the feeding belt 321 is sleeved on the periphery of the material strip frame 34. The feeding wheel set 322 is connected with the power output end of the first driving element 37 through the transmission shaft 36, and the first driving element 37 drives the feeding wheel set 322 on the first material belt base frame and the second material belt base frame to synchronously rotate, so that the synchronous rotation of the feeding belts 321 on the first material belt base frame and the second material belt base frame is realized.
In some optional embodiments, the pawl conveying unit 39 includes a first guide rail 395 and a first slide block 392, the first guide rail 395 is disposed on the table 312, the first slide block 392 is disposed on the first guide rail 395 and can slide along the first guide rail 395, the pawl 394 is disposed on the first slide block 392, and the power output end of the second driving member 391 is connected with the first slide block 392.
In implementation, the first guide rail 395 is arranged on the table 312 in parallel with the direction opposite to the feeding direction of the feeding belt 321, the first slider 392 can slide along the first guide rail 395, and when the first slider 392 slides along the first guide rail 395 under the driving of the second driving member 391, the first slider 392 drives the pawl 394 to slide along the first guide rail 395, so that the situation that the pawl 394 shifts during movement is avoided, and the stroke stability of the pawl 394 is improved.
In some alternative embodiments, the pallet feeding unit 39 further includes a pallet adjusting lever 393 and an adjusting bolt, the pallet 394 is connected to one end of the pallet adjusting lever 393, the pallet adjusting lever 393 is provided with a plurality of adjusting holes, and one end of the adjusting bolt passes through the adjusting holes to be connected to the first slider 392. The position of the pawl adjusting rod 393 between the first sliding blocks 392 is adjustable, so that the moving range of the pawl 394 is adjustable, the test box 10 with different sizes is suitable, and the practicability is high.
In some optional embodiments, the first feeding mechanism 30 further includes a pushing unit 38, the pushing unit 38 includes a pushing plate 382 and a third driving member 381, the third driving member 381 is disposed on the table 312 through a driving member base 383, a power output end of the third driving member 381 is connected to the pushing plate 382, and the pushing plate 382 is configured to push the test cartridge 10 on the feeding belt 321 to a designed position along a feeding direction of the feeding belt 321 under the driving of the third driving member 381.
In practice, the first, second and third driving members 37, 391 and 381 comprise any one of a cylinder, a motor and a screw assembly.
The test room 40 includes a conveying mechanism 46 and a test station 441; the conveying mechanism 46 is used for transferring the test box 10 from the feeding hole 41 to the test station 441; the test station 441 is configured to electrically connect with the cassette 10 and supply power to the cassette 10 to operate the workpiece 01 located on the workpiece test site 12 of the cassette 10.
In one embodiment, referring to fig. 10-13, the test chamber 40 includes a chamber body 42, a cabinet 43, and a transport mechanism 46. The room body 42 is enclosed by a side wall 48 and a top portion 410, the side wall 48 is provided with a feed port 41 and a discharge port 47 for feeding and discharging a workpiece to be tested, and the top portion 410 is provided with a ventilating duct 45.
The cabinet 43 is disposed in the housing 42, the cabinet 43 including at least one storage cabinet 44, the storage cabinet 44 being provided with at least one test station 441.
The conveying mechanism 46 comprises a feeding clamping jaw 461, a clamping jaw rail 462 and a vertical rail 463, wherein the clamping jaw rail 462 is arranged on the floor in the house body 42, the vertical rail 463 is arranged perpendicular to the clamping jaw rail 462, the feeding clamping jaw 461 is arranged on the vertical rail 463 and slides along the vertical rail 463, and the feeding clamping jaw 461 is used for clamping a workpiece to be tested (or a test box 10) entering the house body 42 from the feeding hole 41 and transporting the workpiece to be tested to the test station 441; alternatively, the feeding claw 461 is used to pick up a workpiece (or a test cassette 10) which is positioned at the test station 441 and has completed a test, and transport the workpiece to the discharge port 47.
In practice, the house body 42 includes a side wall 48 and a top portion 410, the side wall 48 is disposed on the floor, and in order to improve the sealing performance of the house body 42, a lower portion of the side wall 48 may be provided with a sealing strip, and when the side wall 48 is mounted on the floor, the sealing strip is pressed between the side wall 48 and the floor so that a sealed space is formed inside the house body 42. Of course, the body 42 may also be designed to include a bottom portion, i.e., the body 42 is bounded by the side walls 48, the top portion 410, and the bottom portion.
The cabinet 43 comprises a plurality of storage cabinets 44, each storage cabinet 44 being provided with a plurality of test stations 441, the jaw track 462 of the transport mechanism 46 being laid on a floor within the body 42, optionally, when the body 42 also comprises a bottom, the jaw rail 462 is laid on the bottom inside the house body 42, the feeding jaw 461 is mounted on the jaw rail 462, the feeding jaw 461 can be a three-axis robot, the conveying mechanism 46 includes a feeding jaw 461, a jaw rail 462 and a vertical rail 463, the feeding jaw 461 can telescopically grip the test cassette 10, the vertical rail 463 is provided on the jaw rail 462 and the vertical rail 463 can horizontally slide along the jaw rail 462, the vertical rail 463 and the jaw rail 462 are perpendicular to each other, the feeding jaw 461 is provided on the vertical rail 463 and the feeding jaw 461 can vertically slide along the vertical rail 463, thereby allowing the feeding jaw 461 to move the transport cassette 10 in various orientations within the housing 42. Alternatively, the storage cabinets 44 may be disposed side by side in the room body 42, for example, the clamping jaw rail 462 is disposed at a middle position in the room body 42, the storage cabinets 44 include two rows disposed at two sides of the clamping jaw rail 462, respectively, that is, a plurality of storage cabinets 44 are disposed at two sides of the clamping jaw rail 462, respectively, the test station 441 in the storage cabinet 44 is disposed with a test connector (alternatively, the test connector may be a circuit thimble) for supplying power to the test cartridge 10, when the test cartridge 10 is transferred from the first feeding mechanism 30 to the feeding port 41, the feeding clamping jaw 461 clamps the test cartridge 10 and transports the test cartridge 10 to the vacant test station 441, and the test contact of the test cartridge 10 abuts against the test connector for testing. When the test is completed, the feeding claw 461 removes the test cartridge 10, which has been tested, from the testing station 441, and conveys the test cartridge to the discharging port 47, and the test cartridge enters the second feeding mechanism 70 through the discharging port 47.
According to the embodiment of the application, the cabinet 43 is arranged in the room body 42, the cabinet 43 comprises the plurality of storage cabinets 44, each storage cabinet 44 is provided with the plurality of test stations 441, power can be supplied to the plurality of test boxes 10 at the same time, at least one workpiece 10 loaded on each test box 10 is tested, and the test efficiency is improved; on the other hand, the room body 42 is surrounded by the side wall 48 and the top portion 410, the side wall 48 is provided with the feed inlet 41 and the discharge outlet 47, so that the test box 10 can conveniently enter and exit from the room body 42, the jaw rail 462 in the conveying mechanism 46 is laid in the room body 42, and the feeding jaws 461 are mounted on the jaw rail 462 and can slide on the jaw rail 462, so that the feeding jaws 461 can clamp the test box 10 and convey the test box 10 to the test station 441 for testing, and the test box 10 which is tested can be taken down from the test station 441 and conveyed out without taking the work piece out of or entering the room body 42 by a worker, thereby reducing the labor cost input and having high testing efficiency; in the third aspect, the top of the room body 42 is provided with a ventilation pipeline 45, so that high-temperature air generated in the test process can be pumped away, meanwhile, the interior of the room body 42 is cooled, the damage of high temperature to equipment is avoided, and the service life of the test room 40 is prolonged.
In some alternative embodiments, the storage cabinet 44 includes at least one test station level that includes a plurality of test stations 441, the test station level being provided with feed rails. Optionally, the test stations 441 are arranged in layers, each layer of the test station layer includes a plurality of test stations 441, the test box 10 is provided with a rail groove corresponding to the feeding rail, and the feeding rail and the rail groove are used in cooperation, so that the test box 10 is accurately butted with the test connector. In some embodiments, to facilitate the test contacts of the test cartridge 10 to abut against the test contacts, the test station 441 may be designed to have a higher end and a lower end, and the test contacts in the test station 441 are disposed at the lower end, so that when the manipulator grips the test cartridge 10 and places the test cartridge on the feeding track, the test cartridge 10 slides down under the action of gravity and abuts against the test contacts for testing.
In some alternative embodiments, the side wall 48 is provided with a viewing window 412 and a rear cover 49 at a position corresponding to the storage cabinet 44, the rear cover 49 covers the viewing window 412, and the edge of the rear cover 49 facing the viewing window 412 is provided with a sealing strip. By providing the viewing window 412 and the rear cover 49 on the side wall 48, the rear cover 49 can move relative to the side wall 48, for example, the rear cover 49 can be hinged or slidably connected to the side wall 48, and the inside of the house body 42 can be viewed through the viewing window 412 by opening the rear cover 49, so as to view the condition of each test station 441 in the storage cabinet 44.
In some optional embodiments, the rear cover 49 is provided with a plurality of heat dissipation air outlets 411 at positions corresponding to the test station layer, and the heat dissipation air outlets 411 are provided with fans. The heat dissipation air outlet 411 corresponds the setting with the test station layer, and every test station layer all corresponds promptly and is provided with heat dissipation air outlet 411 at back lid 49, and every heat dissipation air outlet 411 is provided with the fan, blows the test station layer into with wind through the fan to dispel the heat to the test station layer.
In an alternative embodiment, the housing 42 includes a first feeding channel and a second feeding channel, which are symmetrically disposed, the first feeding channel includes a first feeding channel support and a plurality of first feeding rollers disposed on the first feeding channel support, a feeding port 41 is disposed at a position where the sidewall 48 is connected to the first feeding channel, the second feeding channel includes a second feeding channel support and a plurality of second feeding rollers disposed on the second feeding channel support, and another feeding port 41 is disposed at a position where the sidewall 48 is connected to the second feeding channel.
In one embodiment, the housing 42 includes a first discharging channel and a second discharging channel symmetrically disposed, the first discharging channel includes a first discharging channel support and a plurality of first discharging rollers disposed on the first discharging channel support, a discharging hole 47 is disposed at a position where the side wall 48 is connected to the first discharging channel, the second discharging channel includes a second discharging channel support and a plurality of second discharging rollers disposed on the second discharging channel support, and another discharging hole 47 is disposed at a position where the side wall 48 is connected to the second discharging channel. In practice, the two sides of the chamber body 42 are respectively provided with a feeding channel and a discharging channel, so that the testing efficiency is improved. That is, as shown in fig. 1, both ends or four ends of the test chamber 40 (each end of the test chamber 40 is understood to be) may be provided with a feeding port 41 and a discharging port 42 for the test cartridge 10.
And the electronic device 50 is used for receiving the operation information of the workpiece 01, and if the operation information comprises error reporting information, determining the workpiece 01 on the workpiece testing position 12 corresponding to the error reporting information as the workpiece 01 which fails the test.
In one embodiment, the electronic device 50 may be a numerical control device, a mobile terminal, a PC terminal (personal computer), a mobile phone, or the like, a device having a display, a processor, a memory, and a signal transceiver. The signal of the test room 40 during the test of the workpiece 01 is transmitted to the electronic device 50 according to the preset frequency, and the electronic device 50 has the functions of analyzing the data, sending out a warning message and the like.
In one embodiment, the testing apparatus further comprises a second load-bearing platform 60 and a second feed mechanism 70. The second feeding mechanism 70 is butted with the discharge hole 47 of the testing room 40 and is used for taking out the testing box 10 which is tested from the discharge hole of the testing room 40; specifically, compared with the first feeding mechanism 30, the second feeding mechanism 70 has different feeding directions except for the position where the second feeding mechanism is butted with the test room 40 (the first feeding mechanism is butted with the feeding hole 41 of the test room 40), for example, the feeding direction of the first feeding mechanism 30 is from the first bearing platform 20 to the test room 40, the feeding direction of the second feeding mechanism 70 is from the test room 40 to the second bearing platform 60 (the feeding directions of the first feeding mechanism and the second feeding mechanism are opposite), and the related components and the operation modes of the two other feeding mechanisms are the same, and the components and the operation modes included in the second feeding mechanism 70 are not described herein. The second supporting platform 60 is disposed at the rear end of the feeding direction of the second feeding mechanism 70, and is used for supporting the tested test box 10, specifically, the second feeding mechanism 70 transfers the test box 10 from the discharging opening 47 of the test room 40 to the second rack 22 of the second supporting platform 60, and the test box 10 is movable on the second rack 22.
In one embodiment, referring to fig. 2-4, the testing apparatus includes a first functional testing mechanism 80 for performing functional testing on a workpiece; specifically, the first mechanical testing mechanism 80 is disposed on the first support 21 of the first supporting platform 20. The first machine testing mechanism 80 comprises a conveying component and a testing component, wherein the conveying component comprises a conveying belt 81 and a workpiece tool 82 carried on the conveying belt 81, and the workpiece tool 82 is used for loading a workpiece 01; the testing component comprises a testing driving element 84 and a first thimble 83, the body of the testing driving element 84 is fixedly connected with the first support 21 on the first bearing platform 20, and the first thimble 83 is in transmission connection with the testing driving element 84 and is used for driving the first thimble 83 to contact with the workpiece 01 in the workpiece tool 82. The first bracket 21 is disposed at an end of the second bracket 22 away from the first feeding mechanism 30.
When the first mechanical testing mechanism 80 is used for performing a functional test on a workpiece 01, the workpiece 01 is placed on a workpiece fixture 82 at an initial position of a conveyor belt 81, the conveyor belt 81 transports the workpiece fixture 82 to a testing position, that is, a position corresponding to a testing component, a testing driving member 84 drives a first thimble 83 to fall down, so that the first thimble 83 contacts with a contact on the workpiece 01 for testing, and the content of the functional test can be adjusted according to an actual application scenario, including but not limited to input/output current, input/output voltage, and the like. In some embodiments, the first functional testing mechanism 80 is provided with a plurality of testing components, which can respectively test different parameters of the workpieces 01, or simultaneously test a plurality of workpieces 01, for example, three testing components are provided to sequentially and respectively test the current, power and resistance of the workpieces 01, or simultaneously test the resistance of the three workpieces 01, etc. After the testing of the testing component, the conveyor belt 81 transports the workpiece assembly 82 to the end of the conveyor belt 81, the qualified workpiece 01 is transferred to the workpiece testing position 12 of the testing box 10 without loading the workpiece by the mechanical arm, and the workpiece assembly 82 is transported back to the initial position of the conveyor belt 81 to wait for the next batch of workpieces 01.
The above-mentioned embodiment transports work piece 01 through conveyer belt 81, utilize the test subassembly to carry out the functional test to work piece 01, can realize the automation of work piece 01 test, the test subassembly can set up a plurality ofly, carry out the test of a plurality of dimensions or test a plurality of work pieces 01 simultaneously to work piece 01, integrate a plurality of test items on same mechanism, the space that has reduced the functional test mechanism occupies, the work piece 01 after the test subassembly test shifts to test box 10 in, carry out batch test, the efficiency of test has further been improved.
In some embodiments, referring to fig. 3, the first performance testing mechanism 30 further includes a positioning assembly, the positioning assembly is configured to be matched with the testing assembly, the positioning assembly is symmetrically disposed below the first performance testing mechanism 30 and near the conveyor belt 81, the positioning assembly includes a positioning block 87 and a positioning driving member 88, a body of the positioning driving member 88 is connected to the first bracket 21, and the positioning block 87 is disposed at an output end of the positioning driving member 88. The positioning block 87 and the workpiece fixture 82 are provided with a first bump 86 and a first groove 85 which are matched with each other, when the workpiece fixture 82 is conveyed to a test position through the conveyor belt 81, the positioning driving piece 88 drives the positioning block 87 to clamp the workpiece fixture 82, and at the moment, the first bump 86 is matched with the first groove 85 to fix the workpiece fixture 82 on the test position below the first thimble 83, so that the first thimble 83 can be in contact with a contact of the workpiece 01 when falling, and then the test can be carried out. In some embodiments, chamfers are disposed on the first protrusion 86 and the first groove 85, so that when the positioning block 87 clamps the workpiece fixture 82, the position of the workpiece fixture 82 can be corrected within a certain limit, the first protrusion 86 and the first groove 85 can be smoothly matched, and the efficiency of positioning the workpiece fixture 82 is further improved.
Referring to fig. 4, fig. 4 is an enlarged schematic view of a portion B in fig. 2. As shown in the figures, in some embodiments, the conveyor belt 81 includes two sets of sub conveyor belts with opposite movement directions, and in this embodiment, it is assumed that the sub conveyor belt for conveying the workpiece 01 to perform the function test is a first sub conveyor belt 811, and the other sub conveyor belt is a second sub conveyor belt 812, when the workpiece tooling 82 is conveyed to the end of the first sub conveyor belt 811, after the workpiece 01 is taken by the robot arm, the empty workpiece tooling 82 is transferred to the initial end of the second sub conveyor belt 812, and then the empty workpiece tooling 82 is conveyed to the vicinity of (below) the initial end of the first sub conveyor belt 811 by the second sub conveyor belt 812, and then the empty workpiece tooling 82 is conveyed to the initial end of the first sub conveyor belt 811 by the second sub conveyor belt 812 to wait for the next workpiece 01. Through setting up two sets of sub-conveyer belts of opposite direction, realized the cyclic utilization of work piece frock 82, make the transportation of making a round trip of work piece frock 82 more convenient.
In some embodiments, the two sub-conveyors are arranged in parallel up and down, the second sub-conveyor 812 is arranged below the first sub-conveyor 811, and the first machine testing mechanism 30 further includes two sets of transfer assemblies arranged at the head and tail ends of the conveyor 81 for transferring the workpiece fixture 82 between the two sub-conveyors. Specifically, the transfer assembly includes a first cylinder 91, a second cylinder 94 and a connecting member 92, and in this embodiment, the first cylinder 91 is a translation cylinder and the second cylinder 94 is a rotation cylinder. First cylinder 91 is vertical to be set up in conveyer belt 81 below, and second cylinder 94 sets up the output at first cylinder 91, and the output of second cylinder 94 sets up connecting piece 92 to make first cylinder 91 can drive second cylinder 94 and the vertical direction of connecting piece 92 and remove, second cylinder 94 can drive connecting piece 92 and rotate on the horizontal plane.
When the workpiece tool 82 is transported, the first sub-conveyor belt 811 conveys the workpiece tool 82 to the upper side of the transportation assembly, the first air cylinder 91 pushes the second air cylinder 94 and the connecting piece 92 to move vertically upwards, the connecting piece 92 is in contact with the workpiece tool 82, the first air cylinder 91 continues to push upwards to enable the workpiece tool 82 to be separated from the first sub-conveyor belt 811, then the second air cylinder 94 drives the connecting piece 92 and the workpiece tool 82 to rotate by a preset angle, the workpiece tool 82 can avoid the conveyor belt 81, the output end of the first air cylinder 91 descends to drive the workpiece tool 82 to descend to a position lower than the first sub-conveyor belt 811 and higher than the second sub-conveyor belt 812, the second air cylinder 94 rotates, the workpiece tool 82 returns to the original angle, the first air cylinder 91 continues to descend, and the workpiece tool 82 is lapped on the second sub-conveyor belt 812 and separated from the connecting piece 92. The second sub-conveyor belt 812 conveys the workpiece tool 82 to the position above the transfer component at the other end of the conveyor belt 81, the first air cylinder 91 of the other group of transfer components jacks upwards to jack the connecting piece 92 and the workpiece tool 82 after contacting, the workpiece tool 82 is separated from the second sub-conveyor belt 812, the second air cylinder 94 rotates by a preset angle to enable the workpiece tool 82 to avoid the conveyor belt 81, the first air cylinder 91 continues to ascend to jack the workpiece tool 82 to a position higher than the first sub-conveyor belt 812, the second air cylinder 94 rotates to enable the workpiece tool 82 to return to an original angle, the first air cylinder 91 descends, the workpiece tool 82 is lapped on the first sub-conveyor belt 812 and separated from the connecting piece 92, and transfer of the workpiece tool 82 is completed.
In some embodiments, the bottom of the connecting member 92 and the bottom of the workpiece fixture 82 are provided with a second protrusion 93 and a second groove (not shown), which are matched with each other, so that when the connecting member 92 jacks up the workpiece fixture 82, the second protrusion 93 and the second groove are matched to limit the workpiece fixture 82. In some embodiments, the second protrusion 93 is a magnet, and both the workpiece fixture 82 and the connecting member 92 can be made of a metal material that can be adsorbed by the magnet, so that the connection between the workpiece fixture 82 and the connecting member 92 is more stable during the transferring process.
In the embodiment of the present application, the first mechanical testing mechanism 80 is configured to perform a mechanical test on the workpiece 01 before the workpiece 01 enters the testing room 40 for testing, and if the mechanical test is not qualified, the workpiece is not conveyed into the testing room 40 for testing, so as to improve the testing efficiency of the testing room 40.
In an embodiment, the testing apparatus further includes a second functional testing mechanism 90, and the second functional testing mechanism 90 is disposed on the first support 21 of the second carrying platform, and is configured to perform a functional test on the workpiece 01 after the workpiece 01 enters the testing room 40 to complete the test, so as to improve the qualification rate of the workpiece 01 on the market. Specifically, the first bracket 21 and the second bracket 22 are far away from one end of the second feeding mechanism 70.
Alternatively, when the testing apparatus includes the first functional testing mechanism 80 and the second functional testing mechanism 90, the testing of the workpiece 01 by the first functional testing mechanism 80 can be understood as an initial testing, the testing of the workpiece 01 by the second functional testing mechanism 90 can be understood as a retesting, and the functional tests of the workpiece 01 by the two mechanisms can be the same or different, and can be adjusted according to actual conditions (for example, both mechanisms test the resistance performance of the workpiece 01, or one tests the voltage performance of the workpiece 01, and the other tests the current performance of the workpiece 01). In one embodiment, the first functional testing mechanism 80 and the second functional testing mechanism 90 include the same components and operate in the same manner, and the second functional testing mechanism 90 will not be described in detail.
In an embodiment, referring to fig. 2, the testing apparatus further includes a detecting mechanism 110, wherein the detecting mechanism 110 is disposed on the first supporting platform 20 and adjacent to the second support 22, and is used for detecting whether the testing cassette 10 and each workpiece testing position 12 on the testing cassette 10 operate normally. Specifically, the detection mechanism 110 is provided with a third thimble 111 which is matched with the test contact 11 on the test box 10, the test box 10 is tested before the workpiece 01 is placed on the test box 10, whether the test box 10 and each workpiece test site 12 on the test box 10 can normally work or not is determined, when some workpiece test sites 12 on the test box 10 cannot normally work, information is fed back to the control center, and the control mechanical arm does not place the workpiece 01 in the workpiece test site 12 which cannot work.
In an embodiment, a positioning assembly (not shown) is disposed at an end of the second frame 22 away from the detecting mechanism 110, the positioning assembly includes a positioning post rotatable in a vertical plane and a rotary driving member for driving the positioning post to rotate, the positioning post is in a horizontal state when the positioning post is in a non-operating state, when the testing cassette 10 needs to load or test a workpiece 01, the rotary driving member drives the positioning post to rotate from the horizontal state to a vertical state, the positioning post contacts a surface of the testing cassette 10 away from the third thimble 111, so as to ensure contact between the testing cassette 10 and the third thimble 111, and the testing cassette 10 cannot be separated from the third thimble 111, thereby positioning the testing cassette 10. In some embodiments, the positioning column may move in a horizontal direction, and the positioning assembly further includes a moving driving member, when the positioning column rotates to the vertical state, the moving driving member drives the positioning column and the rotating driving member to move together toward the third thimble 111, so as to drive the test box 10 to press the third thimble 111 by using the positioning column, further ensure the contact between the test box 10 and the third thimble 111, and simultaneously ensure the position of the test box 10, so that the robot arm can transfer the workpiece 01 to the workpiece testing position 12 of the test box 10.
In one embodiment, the positioning bumps (not shown) and the positioning grooves (not shown) are disposed on the test cartridge 10 and the positioning posts respectively, and when the test cartridge 10 is positioned, the positioning bumps and the positioning grooves are matched to ensure that the test cartridge 10 is accurately positioned.
In one embodiment, a lifting assembly (not shown) is disposed below the second support 22, and includes a lifting pushing block and a lifting driving member for vertically lifting the test cartridge 10 on the second support 22. When the test box 10 needs to be lifted, the lifting driving piece drives the lifting push block to move upwards, and the lifting push block continues to move upwards after contacting the bottom surface of the test box 10 so as to push the test box 10 to lift upwards. By providing a lift stack, the test cassette 10 can be lifted to a designated height, and different transfer device heights can be accommodated when the test cassette 10 needs to be transferred (e.g., transferring the test cassette 10 from the first load platform 20 to the first feed mechanism 30; or transferring the test cassette 10 from the second feed mechanism 70 to the second load platform 60).
In one embodiment, the testing apparatus includes a testing box 10, a testing room 40, a first feeding mechanism 30 abutting against a feeding port 41 of the testing room 40, a second feeding mechanism 70 abutting against a discharging port 47 of the testing room 40, a first carrying platform 20, a second carrying platform 60, a first function testing mechanism 80, a second function testing mechanism 90, a detecting mechanism 110, and an electronic device 50; the first carriage 20 carries a first functional testing mechanism 80 disposed on the first support 21, a second support 22 (for movably loading the test cartridge 10) adjacent to (side by side with) the first support 21 in the longitudinal direction, and a detection mechanism 110 mounted adjacent to the second support 22 in the transverse direction. One end of the first feeding mechanism 30 is butted with the second support 22 on the first bearing platform 20, and the other end is butted with the feeding port 41 of the test room 40. The second carriage platform 60 carries a second functional test mechanism 90 provided on the first carriage 21, and a second carriage 22 (for movably loading the test cartridge 10) adjacent to (side by side with) the first carriage 21 in the longitudinal direction. One end of the second feeding mechanism 70 is butted with the second support 22 on the second bearing platform 60, and the other end is butted with the discharge hole 47 of the test room 40. The electronic device 50 may be randomly disposed around the test apparatus or may be a mobile apparatus. Optionally, in order to improve the efficiency of transferring the test cassette 10 by the test equipment, a transfer mechanism 100 is disposed between the first loading platform 20 and the second loading platform 60 for transferring the test cassette 10, which has disassembled all the workpieces 01 tested in the test room 40, from the second loading platform 60 to the first loading platform 20, so that the test cassette 10 is reloaded with the next batch of workpieces 01 that need to enter the test room 40 for testing. In one embodiment, the transfer mechanism 100 may be implemented using the same components as the first feed mechanism 30, such as a feed belt unit and a pawl feed unit. The test cartridge 10 is cyclically moved over the various components of the test apparatus, in particular: the initial position of the test box 10 is located on the second support 22 of the first carrying platform 20, when the robotic arm transfers a plurality of workpieces which have been successfully tested and tested on the first machine testing mechanism 80 onto the test box 10, the first feeding mechanism 30 is started to transfer the test box 10 from the first carrying platform 20 to the feeding port 41 of the test room 40, and then the workpieces 01 loaded on the test box 10 are tested in the test room 40 (if the test operation is performed for a preset time period, and if the workpieces 01 are not reported wrong after the operation for the preset time period, the performance of the workpieces can be considered to be qualified and can be put into market use), after the test is finished, the test room 40 transfers the test box 10 to the discharging port 47, and the second feeding mechanism 70 is started to transfer the test box 10 from the discharging port 47 of the test room 40 to the second support 22 of the second carrying platform 60, and the robotic arm is used to disassemble the workpieces 01 on the test box 40, the detached workpiece is loaded on the second functional testing mechanism 90 for performing a functional test, and the empty cassette 10 is transferred to the second rack 22 of the first loading platform 20 (initial position) by the transfer mechanism 100 and contacts the detection mechanism 110 to perform a test on the cassette 10 and each workpiece testing site 12 on the cassette 10. It can be understood that the path of the test cartridge 10 moving on the test equipment is a closed path and can be recycled. Optionally, a plurality of test cassettes 10 are included on the test apparatus, preferably with the number of test cassettes 10 corresponding to the number of test stations 441 included in the test chamber 40, with each test cassette 10 being cycled in turn on the individual components while the test apparatus is in operation.
Referring to fig. 14, an embodiment of the present application further provides a testing method for applying the testing apparatus provided in the foregoing embodiment, including:
s101 loads at least one workpiece 01 on the workpiece test site 12 of the cassette 10.
S102 conveys the test cassette 10 loaded with at least one workpiece 01 to the feeding inlet 41 of the test chamber 40 by the first feeding mechanism 30.
S103 moves the test cassette 10 loaded with at least one workpiece 01 from the feeding hole 41 to the test station by the conveying mechanism 46 of the test chamber 40, so that the test contacts 11 on the test cassette 10 are electrically connected with the test contacts on the test station 441.
S104 supplies power to the test cassette 10 located at the test station for a preset time period to operate at least one workpiece 01.
S105, if the test cassette 10 fails to report an error during the power supply, determines the workpiece 01 located on the workpiece test site 12 corresponding to the error report information as a test-failed workpiece.
Specifically, the test equipment can be butted with a production line for assembling workpieces, and the assembled workpieces are transferred to the test equipment for testing from the production line by directly adopting the mechanical arm. The starting, stopping and running processes of all parts on the test equipment can be controlled by the numerical control equipment.
In step S101, to improve the testing efficiency, the testing cassette 10 is designed to include a plurality of workpiece testing positions 12, and each cycle of the testing cassette 10 on the testing equipment can load the workpieces 01 fully, empty or half-empty, for example, each workpiece 01 is loaded on the testing cassette 10 by a robot arm in sequence until all the workpiece testing positions 12 on the testing cassette 10 are loaded with the workpieces 01, or until the number of the workpieces 01 loaded on the testing cassette 10 reaches a preset number. Alternatively, the test chamber 40 may be used to test whether the test cassette 10 is operating properly by transporting an empty test cassette 10 (not loaded with any one of the workpieces 01) into the test chamber 40.
In step S102, the first feeding mechanism 30 is used to convey the test cartridge 10 to the feeding port 41 of the test chamber 40. Alternatively, in one embodiment, a robotic arm may be used to transfer the test cassette 10 from the first carrier platform 20 to the feeding port 41 of the test chamber 40 instead of the first feeding mechanism 30.
In step S103, the test room 40 includes a plurality of test stations 441, and each test box 10 has one test station 441 in the test room, that is, each time the test box 10 is circulated, the test box is repeatedly transferred to the same test station 441, and the configuration manner quickly concludes whether the test station 441 on the test room 40 is abnormal or the test box 10 is abnormal when the test is found to be abnormal. Alternatively, each test cassette 10 may be randomly moved to any empty test station 441 in the test chamber 40. After the transport mechanism 46 moves the test cartridge 10 to the test station 441, the test contacts 11 on the test cartridge 10 are electrically connected to the test contacts on the test station 441.
In step S104, after the test connector at any test station 441 is electrically connected to the test contact on the test box 10, the power supply system is started to supply power to the test box 10 located at the test station 441 within a preset time period, so as to operate the workpiece 01 loaded on the test box 10 for the preset time period, where the operation process is a simulation operation process of the workpiece 01 in a real use environment.
In step S105, the electronic device 50 will continuously receive a signal fed back from the test station during the power supply process, which specifically includes the operation information of each workpiece 01. When the electronic device 50 receives the error information, the error information is analyzed, and the workpiece 01 located on the workpiece test site 12 of the test box 10 corresponding to the error information is determined as a test-failed workpiece. Optionally, the electronic device 50 may also issue an error warning to remind the processing of the failed test workpiece. And if the power supply process is finished and error information is not generated, determining that the corresponding workpiece 01 is a workpiece which is successfully tested and can be put into the market for use.
Through the implementation of the steps, the test room 40 is adopted to test the test operation of the workpiece 01, so that the qualification rate of the workpiece 01 is improved. The test box 10 is used for loading workpieces to perform batch test, so that the test efficiency is improved; the electronic device 50 processes the feedback information, which is beneficial to improving the accuracy of identifying the workpiece with failed test.
In one embodiment, the testing method further comprises:
(1) after the power supply is finished, the test cartridge 10 is transferred from the test station to the discharge port 47 of the test chamber 40 by the transfer mechanism 46.
(2) The test cartridge 10 is transferred from the discharge port 47 of the test chamber 40 to the second loading platform 60 by the second feeding mechanism 70.
(3) At least one workpiece 01 is removed from the workpiece test site 12 of the test cassette 10.
Specifically, after the workpiece 01 is tested in the test chamber 40, the test cassette 10 may be manually removed from the test station 441 and the workpiece on the test cassette 10 may be disassembled. In order to improve the testing efficiency, the embodiment provides a method for processing the test cartridge 10 and the workpiece 01 after the test, that is, after the power supply is finished, the conveying mechanism 46 is started to move the test cartridge 10 from the test station 441 to the discharge port 47 of the test room 40, and then the second feeding mechanism 70 is adopted to convey the test cartridge 10 from the discharge port 47 of the test room 40 to the second support 22 of the second loading platform 60; after the test cartridge 10 is stably loaded on the second rack 22, all the workpieces 01 on the test cartridge 10 are disassembled using the robot arm. Alternatively, the second feeding mechanism 70 may be replaced with a robot arm.
In an embodiment, the feeding port 41 and the discharging port 47 of the testing room 40 are configured in a matching manner, and in order to interface with more production lines for assembling workpieces of different models, other matching feeding ports 41 and discharging ports 47 can be formed at other positions of the testing room 40, so that the utilization rate of the testing room 40 is improved.
In one embodiment, before the step S101 loads at least one workpiece 01 on the workpiece testing site 12 of the testing box 10, the method further includes:
a placing at least one workpiece 01 on a first functional testing mechanism 80 for functional testing.
The step S101 of loading at least one workpiece 01 on the workpiece test site 12 of the test cassette 10 includes:
and B, determining that the at least one workpiece 01 can be tested successfully, and placing the at least one workpiece 01 on the workpiece testing position 12 of the testing box 10, which is not loaded with workpieces.
Specifically, in order to improve the utilization rate of the test chamber 40 and improve the efficiency of the test, before the workpiece 01 is loaded on the test box 10 and sent into the test chamber 40 for testing (simulating a real environment for test operation), the workpiece 01 is placed on the first functional testing mechanism 80 for functional testing (such as resistance, voltage and current performance testing), and only the workpiece 01 which passes the functional testing can be transferred to the workpiece testing position 12 of the test box 10 by using the mechanical arm.
In one embodiment, after the step (3) of detaching the at least one workpiece 01 from the workpiece testing position 12 of the testing box 10, the method further includes:
at least one workpiece 01 is determined to be a workpiece 01 which is successfully tested, and at least one workpiece 01 is placed on the second functional testing mechanism 90 for functional testing.
Specifically, in order to improve the yield of the workpieces 01 put on the market, the workpieces 01 subjected to the test in the test room 40 are transferred to the second performance testing mechanism 90 to be subjected to the performance test. Alternatively, the function testing functions performed by the first function testing means 80 and the second function testing means 90 may be the same, and the function testing performed by the first function testing means 80 may be interpreted as an initial test (simply testing whether or not to conduct electricity, etc.), and the function testing performed by the second function testing means 90 may be interpreted as a retest (further testing the properties of the workpiece 01). Specifically, when the test cassette 10 is stably transferred to the second rack 22 of the second loading platform 60, the robot arm is used to transfer the workpiece 01, which has been tested successfully in the test room 40, on the test cassette 10 to the second functional testing mechanism 90; other test failed workpieces 01 will be transferred to the failed workpiece handling area using the robotic arm.
In one embodiment, after the step (3) of detaching the at least one workpiece 01 from the workpiece testing position 12 of the testing box 10, the method further includes:
the test box 10 is transferred from the second loading platform 60 to the first loading platform 20, and whether the test box 10 and each workpiece testing position 12 on the test box 10 are operating normally is detected by the detection mechanism.
If any one of the workpiece test sites 12 is abnormal in detection result, the workpiece test site 12 is identified and the workpiece test site 12 is positioned when the next round loads the workpiece 01 on the cassette 10.
Specifically, in consideration of the problem that the test box 10 may be damaged after being used for multiple times, in order to improve the accuracy of the test, after the workpiece 01 on the test box 10 is removed through the step (3), the test box 10 is tested before being put into the next round of use, and then the test box 10 and each workpiece test site 12 on the test box 10 are tested. Specifically, the empty test box 10 is transferred from the second rack 22 of the second loading platform 60 to the second rack 22 of the first loading platform 20 by the transfer mechanism 100, and when the test box 10 is stably loaded on the second rack 22 of the first loading platform 20, the test contact 11 of the test box 10 is electrically connected to the third thimble 111 of the detection mechanism 110, and then the detection mechanism 110 is started to detect each workpiece test site 12 on the test box 10 and the test box 10, where the detection may include whether the electrical connection is stable, whether the signal transmission is normal, and the like. Removing the test cartridge 10 from the test equipment if the overall test of the test cartridge 10 is abnormal; if only one of the workpiece test sites 12 on the cassette 10 is detected as abnormal, the workpiece test site 12 is identified and the workpiece test site 12 is positioned when the next round of loading the workpiece 01 on the cassette 10. When the number of the abnormal workpiece testing sites 12 on the testing box 10 exceeds a predetermined threshold (or may be a percentage, for example, 50% of the total number of the abnormal workpiece testing sites 12), the testing box 10 is removed.
The foregoing is only a partial embodiment of the present application, and it should be noted that, for those skilled in the art, several modifications and decorations can be made without departing from the principle of the present application, and these modifications and decorations should also be regarded as the protection scope of the present application.

Claims (10)

1. A test apparatus, comprising:
a test box (10) comprising a test contact (11) and at least one workpiece test site (12), the workpiece test site (12) being used for loading a workpiece (01);
a first carrier platform (20) comprising a second rack (22) for carrying the test cartridges (10);
the first feeding mechanism (30) is arranged between the first bearing platform (20) and the feeding hole (41) of the test room (40) and is used for conveying the test box (10) from the first bearing platform (20) to the feeding hole (41) of the test room (40);
a test room (40) comprising a conveying mechanism (46) and a test station (441); the conveying mechanism (46) is used for transferring the test box (10) from the feed opening (41) to the test station (441); the test station (441) is used for being electrically connected with the test box (10) and supplying power to the test box (10) so as to operate a workpiece (01) on a workpiece test position (12) of the test box (10);
and the electronic device (50) is used for receiving the operation information of the workpiece (01), and if the operation information comprises error reporting information, the workpiece (01) on the workpiece testing position (12) corresponding to the error reporting information is determined as a workpiece with a failed test.
2. The test apparatus of claim 1, further comprising:
a second carrier platform (60) comprising a second rack (22) for carrying the test cartridges (10);
the second feeding mechanism (70) is arranged between the discharge hole (47) of the test room (40) and the second bearing platform (60) and is used for conveying the test box (10) from the discharge hole (47) of the test room (40) to the second bearing platform (60).
3. The test apparatus of claim 2, further comprising:
the first function testing mechanism (80) is arranged on the first support (21) of the first bearing platform (20) and is used for carrying out function testing on the workpiece (01); the first bracket (21) is arranged at one end of the second bracket (22) far away from the first feeding mechanism (30); and/or the presence of a gas in the gas,
the second function testing mechanism (90) is arranged on the first support (21) of the second bearing platform (60) and is used for carrying out function testing on the workpiece (01); the first support (21) is arranged at one end, far away from the second feeding mechanism (70), of the second support (22).
4. The test apparatus of claim 2, further comprising:
the conveying mechanism (100) is arranged between the first bearing platform (20) and the second bearing platform (60) and is used for conveying the test box (10) from the second bearing platform (60) to the first bearing platform (20).
5. The test apparatus of claim 1, further comprising:
the detection mechanism (110) is arranged on the first bearing platform (20) and adjacent to the second support (22) and is used for detecting whether the test box (10) and each workpiece test position (12) on the test box (10) normally operate or not.
6. The test apparatus according to claim 1, wherein the test cassette (10) is movably disposed on the second support (22), the test cassette (10) further comprising a hold-down assembly, the workpiece test site (12) being provided with a second ejector pin (14) for mating with the workpiece (01), the second ejector pin (14) being connected to the test cassette (10), the hold-down assembly being configured to secure the workpiece (01) to the test cassette (10) such that the workpiece (01) is in contact with the second ejector pin (14).
7. The testing apparatus of claim 2, wherein the first feed mechanism (30) or the second feed mechanism (70) comprises:
the feeding belt unit (32), the feeding belt unit (32) comprises a feeding belt (321), a feeding wheel set (322) and a first driving piece (37), the feeding belt (321) is sleeved on the periphery of the feeding wheel set (322), and the power output end of the first driving piece (37) is in transmission connection with the feeding wheel set (322);
the pawl conveying unit (39) comprises pawls (394) and a second driving member (391), the pawls (394) are arranged at the power output end of the second driving member (391), and the pawls (394) are used for extending out of the range of the feeding belt (321) and buckling the test box (10) in the opposite direction of the feeding belt (321) under the driving of the second driving member (391), and moving the test box (10) to the feeding belt (321) in the feeding direction of the feeding belt (321) under the driving of the second driving member (391).
8. The testing apparatus according to claim 2, wherein the conveying mechanism (46) includes a feeding jaw (461) and a jaw rail (462), the jaw rail (462) being disposed on a floor within a body (42) of a testing room (40), the feeding jaw (461) being disposed on the jaw rail (462) and sliding along the jaw rail (462), the feeding jaw (461) being adapted to grip the test cartridge (10) entering the body (42) from the feeding inlet (41) and being transported to the testing station (441); or the feeding clamping jaw (461) is used for clamping the test box (10) which is positioned at the test station (441) and completes the test, and transporting the test box to the discharge hole (47).
9. The testing apparatus of claim 3, wherein the first functionality testing mechanism (80) or the second functionality testing mechanism (90) comprises:
a conveyor assembly comprising a conveyor belt (81); the conveyor belt (81) is erected on the first bearing platform (20) or the second bearing platform (60) through the first support (21), a workpiece tool (82) is mounted on the conveyor belt (81), and the workpiece tool (82) is used for loading a workpiece (01);
the testing assembly comprises a testing driving piece (84) and a first ejector pin (83), the body of the testing driving piece (84) is fixedly connected with the first support (21), and the first ejector pin (83) is in transmission connection with the testing driving piece (84) and used for driving the first ejector pin (83) to be in contact with a workpiece (01) in the workpiece tool (82).
10. Test device according to claim 5, characterized in that the detection means (110) are provided with a third ejector pin (111) for cooperation with a test contact (11) on the test cartridge (10).
CN202021249536.4U 2020-06-29 2020-06-29 Test equipment Active CN212110613U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111638082A (en) * 2020-06-29 2020-09-08 深圳至峰精密制造有限公司 Test method and test equipment

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111638082A (en) * 2020-06-29 2020-09-08 深圳至峰精密制造有限公司 Test method and test equipment

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