CN116460063A - Battery surface insulating coating detects and repair equipment - Google Patents
Battery surface insulating coating detects and repair equipment Download PDFInfo
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- CN116460063A CN116460063A CN202310482211.2A CN202310482211A CN116460063A CN 116460063 A CN116460063 A CN 116460063A CN 202310482211 A CN202310482211 A CN 202310482211A CN 116460063 A CN116460063 A CN 116460063A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C73/00—Repairing of articles made from plastics or substances in a plastic state, e.g. of articles shaped or produced by using techniques covered by this subclass or subclass B29D
- B29C73/24—Apparatus or accessories not otherwise provided for
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
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Abstract
本发明提供了一种电池表面绝缘涂层检测及修复设备,包括机台、上料装置、电池表面绝缘电阻面测量装置、第一变位装置、来料合格品出料拉带、电池表面绝缘缺陷区域检测装置、电池载具循环移载装置、第一搬运装置、CCD检测装置、绝缘缺陷修复装置、第二变位装置、绝缘电阻整体测量装置、下料装置以及第二搬运装置。电池从上料装置依次进入电池表面绝缘电阻面测量装置逐面进行绝缘电阻面测量,进入电池表面绝缘缺陷区域检测装置内进行缺陷区域标记,进入CCD检测装置进行缺陷区域拍照寻位,进入绝缘缺陷修复装置进行缺陷修复,进入绝缘电阻整体测量装置检测修复效果,直到得到绝缘合格电池。本发明检测完善,修复精准,自动化程度高,检测及修复效率高。
The invention provides a battery surface insulation coating testing and repairing device, comprising a machine table, a feeding device, a battery surface insulation resistance surface measuring device, a first displacement device, an incoming qualified product discharge pull belt, a battery surface insulation defect area detection device, a battery carrier cycle transfer device, a first handling device, a CCD detection device, an insulation defect repairing device, a second displacement device, an overall insulation resistance measurement device, a feeding device, and a second handling device. The battery enters the battery surface insulation resistance surface measurement device from the feeding device in turn to measure the insulation resistance surface one by one, enters the battery surface insulation defect area detection device to mark the defect area, enters the CCD detection device to take pictures of the defect area, enters the insulation defect repair device for defect repair, enters the insulation resistance overall measurement device to detect the repair effect, until the insulation qualified battery is obtained. The invention has perfect detection, accurate repair, high degree of automation, and high detection and repair efficiency.
Description
技术领域technical field
本发明属于电池制造设备技术领域,尤其涉及一种电池表面绝缘涂层检测及修复设备。The invention belongs to the technical field of battery manufacturing equipment, in particular to a battery surface insulating coating detection and repair equipment.
背景技术Background technique
为了单体原电池的安全性绝缘,在电池表面喷涂绝缘涂层, 但喷涂绝缘涂层可能存在局部涂层薄、划伤、表层破损等绝缘缺陷,需要对喷涂后的电池进行表面绝缘电阻面测量确定可能的绝缘缺陷所在面,再对绝缘缺陷面进行表面绝缘缺陷区域检测确定绝缘缺陷并标记和记录绝缘缺陷区域所在的具体位置,再进行表面 绝缘缺陷区域修复,最后再进行表面绝缘电阻整体测量确认修复后的电池表面绝缘涂层绝缘性能合格,如确认修复后的电池表面绝缘涂层绝缘性能仍不合格,则对电池重复进行表面绝缘电阻面测量、表面绝缘缺陷区域检测、表面绝缘缺陷区域修复,直到电池表面绝缘涂层绝缘性能合格。For the safety and insulation of the single primary battery, an insulating coating is sprayed on the surface of the battery. However, the sprayed insulating coating may have insulation defects such as local coating thinness, scratches, and surface damage. It is necessary to measure the surface insulation resistance of the sprayed battery to determine the surface where the possible insulation defect is located. If the insulation performance of the insulating coating is still unqualified, the surface insulation resistance surface measurement, the detection of the surface insulation defect area, and the repair of the surface insulation defect area are repeated on the battery until the insulation performance of the battery surface insulation coating is qualified.
方壳电池(下称电池),请见图1,电池10包括顶面11、底面、左大面12、右大面、前侧面、后侧面13共六个壳体面(也称电池表面)。常规电池10的顶面11中线上由前往后分布正极柱14、注液口15、防爆窗16、二维码17、负极柱18,底面、左大面12、右大面、前侧面、后侧面13的全部,顶面11的边缘5mm区域需要喷涂绝缘涂层,顶面11上的正极14、注液口15、防爆窗16、二维码17、负极柱18部位不需喷涂绝缘涂层。其中,正极柱与电池的六个壳体面连通,负极柱与电池的六个壳体面不连通。A square shell battery (hereinafter referred to as the battery), see Figure 1, the battery 10 includes a top surface 11, a bottom surface, a large left surface 12, a large right surface, a front side, and a rear side 13, a total of six shell surfaces (also called battery surfaces). On the center line of the top surface 11 of the conventional battery 10, the positive pole 14, the liquid injection port 15, the explosion-proof window 16, the two-dimensional code 17, and the negative pole 18 are distributed from front to back, the bottom surface, the left large surface 12, the right large surface, the front side, and the rear side 13. The 5 mm area of the edge of the top surface 11 needs to be sprayed with an insulating coating. coating. Wherein, the positive pole is connected with the six casing surfaces of the battery, and the negative pole is not connected with the six casing surfaces of the battery.
在此,将前侧面朝前、顶面11朝上、注液口15朝前称为正立;将左大面12朝前或右大面朝前、顶面11朝上称为打横;将后侧面13朝前、顶面11朝上、注液口15朝后称为反立;将左大面12朝上或右大面朝上称为平躺;将前侧面朝上或后侧面13朝上称为侧立;将底面朝上称为倒立。Here, the front side facing forward, the top surface 11 facing upwards, and the liquid injection port 15 facing forward are called standing upright; the left large surface 12 facing forward or the right large surface facing forward, and the top surface 11 facing upwards are called horizontal; the rear side 13 facing forward, the top surface 11 facing upwards, and the liquid injection port 15 facing backwards are called reverse standing; the left large surface 12 facing upwards or the right large surface facing upwards is called lying down;
在对电池10进行表面绝缘电阻面测量时和对电池表面绝缘电阻整体测量时常将电池左大面12或右大面水平朝上平躺装夹。When measuring the surface insulation resistance of the battery 10 and measuring the overall surface insulation resistance of the battery, the left large surface 12 or the right large surface of the battery is often placed horizontally and clamped.
在对电池10进表面绝缘缺陷区域检测时需将电池左大面12、右大面、前侧面、后侧面13、底面中经表面绝缘电阻面测量确定存在绝缘缺陷的电池表面水平朝上呈对应的姿态装夹。When detecting the surface insulation defect area of the battery 10, the left large surface 12, the right large surface, the front side, the rear side 13, and the bottom surface of the battery need to be clamped in a corresponding posture with the surface of the battery having insulation defects determined by surface insulation resistance measurement and facing upward.
1).对电池10进行表面绝缘电阻面测量就是用电阻测量仪逐一测量电池底面、左大面12、右大面、前侧面、后侧面13共五个壳体面的绝缘涂层单独对电池顶面11上的正极柱14的电阻值并判定是否符合绝缘要求。1). The measurement of the surface insulation resistance of the battery 10 is to use a resistance measuring instrument to measure the insulation coating on the bottom surface of the battery, the left large surface 12, the right large surface, the front side, and the rear side 13. The resistance value of the positive pole 14 on the top surface 11 of the battery is measured separately and whether it meets the insulation requirements.
电池表面绝缘电阻面测量的要求:Requirements for battery surface insulation resistance surface measurement:
①为避免损坏电池表面的绝缘涂层,一般在电极板贴覆导电胶板组成组合电极板作为探件,以各个导电胶板面压贴对应的电池表面绝缘涂层;①In order to avoid damage to the insulating coating on the surface of the battery, the electrode plate is generally covered with a conductive rubber plate to form a combined electrode plate as a probe, and the corresponding insulating coating on the battery surface is pressed on the surface of each conductive rubber plate;
②与组合电极板及正极探头可接触的其他部件需绝缘,组合电极板及正极探头除了可与电阻测量仪和电池10接触外,各块组合电极板之间及各块组合电极板与正极探头之间不得彼此可连通并与装置的其他部件可连通;②The other components that can be in contact with the combined electrode plate and the positive electrode probe need to be insulated. Except that the combined electrode plate and the positive electrode probe can be in contact with the resistance measuring instrument and the battery 10, each combined electrode plate and between each combined electrode plate and the positive electrode probe must not be connected to each other and to other parts of the device;
③由于电池表面存在鼓胀、凹陷等变形会造成测量不准的问题,须对电池表面施加适当的压力以消除鼓胀、凹陷等变形解决测量不准的问题,为此一般在电池左大面12和右大面上加压(100~500)±20kgf,前侧面和后侧面13上加压(10~30)±1kgf,顶面11和底面上加压(2~5)±1kgf,所加压力的大小与受压面的面积的大小正相关。③Because the deformation of the battery surface such as bulging and depression will cause inaccurate measurement, it is necessary to apply appropriate pressure on the battery surface to eliminate the deformation of bulging and depression to solve the problem of inaccurate measurement. For this reason, generally pressurize (100~500) ± 20kgf on the left and right sides of the battery, pressurize (10~30) ± 1kgf on the front side and rear side 13, and pressurize (2~5) ± 1kgf on the top surface 11 and bottom surface. The size of the area of the pressure surface is positively correlated.
2).对电池10进行表面绝缘缺陷区域检测就是用电阻测量仪逐一检测电池底面、左大面12、右大面、前侧面、后侧面13共五个壳体面的绝缘涂层单独对电池顶面11上的正极柱14的电阻值,在绝缘缺陷区域发生电击穿烧黑绝缘缺陷区域的绝缘涂层形成绝缘缺陷区域标记并记录绝缘缺陷区域及所在的具体位置。2). The detection of the surface insulation defect area of the battery 10 is to use a resistance measuring instrument to detect the resistance value of the insulating coating on the bottom surface of the battery, the left large surface 12, the right large surface, the front side, and the rear side 13, and the positive pole 14 on the top surface 11 of the battery. Electric breakdown occurs in the insulation defect area and the insulation coating in the insulation defect area is blackened to form an insulation defect area mark, and the insulation defect area and its specific location are recorded.
电池表面绝缘绝缘缺陷区域检测的要求:Requirements for the detection of insulation defect areas on the surface of batteries:
①为避免损坏电池表面的绝缘涂层,一般在电极辊外表包裹导电胶组成组合电极辊作为探件,以导电胶面压贴电池表面绝缘涂层;①In order to avoid damage to the insulating coating on the surface of the battery, the electrode roll is generally wrapped with conductive adhesive to form a combined electrode roll as a probe, and the insulating coating on the battery surface is pressed against the conductive adhesive surface;
②与组合电极辊及正极探头可接触的其他部件需绝缘,组合电极辊及正极探头除了可与电阻测量仪和电池10接触外,组合电极辊与正极探头之间不得彼此可连通并与装置的其他部件可连通;②The other parts that can be in contact with the combined electrode roller and the positive electrode probe need to be insulated. Except that the combined electrode roller and the positive electrode probe can be in contact with the resistance measuring instrument and the battery 10, the combined electrode roller and the positive electrode probe must not be able to communicate with each other and other parts of the device;
③由于电池表面存在鼓胀、凹陷等变形会造成测量不准的问题,须对电池表面施加适当的压力以消除鼓胀、凹陷等变形解决测量不准的问题,为此组合电极辊须以一定的压力辊压电池表面。③Because the deformation of the battery surface such as bulging and dents will cause inaccurate measurement, appropriate pressure must be applied to the battery surface to eliminate bulging, dents and other deformations to solve the problem of inaccurate measurement. For this reason, the combined electrode roller must be rolled on the surface of the battery with a certain pressure.
3).对电池10进行表面绝缘电阻整体测量就是用电阻测量仪整体测量电池底面、左大面12、右大面、前侧面、后侧面13共五个壳体面的绝缘涂层并联后对电池10的顶面11上的正极柱14的电阻值并判定是否符合绝缘要求。3). The overall measurement of the surface insulation resistance of the battery 10 is to use a resistance measuring instrument to measure the insulation coating on the bottom surface of the battery, the left large surface 12, the right large surface, the front side, and the rear side 13, and then connect the resistance of the positive pole 14 on the top surface 11 of the battery 10 in parallel to determine whether it meets the insulation requirements.
电池表面绝缘电阻整体测量的要求:Requirements for overall measurement of battery surface insulation resistance:
①为避免损坏电池10表面的绝缘涂层,一般在电极板贴覆导电胶板组成组合电极板作为探件,以各个导电胶板面压贴对应的电池表面绝缘涂层;①In order to avoid damage to the insulating coating on the surface of the battery 10, the electrode plate is generally covered with a conductive rubber plate to form a combined electrode plate as a probe, and the corresponding insulating coating on the battery surface is pressed on the surface of each conductive rubber plate;
②与组合电极板及正极探头可接触的其他部件需绝缘,组合电极板及正极探头除了可与电阻测量仪和电池10接触,各个组合电极板彼此可连通外,任一组合电极板与正极探头不得彼此可连通并与装置的其他部件可连通;② Other components that can be in contact with the combined electrode plate and the positive electrode probe need to be insulated. The combined electrode plate and the positive electrode probe can not only be in contact with the resistance measuring instrument and the battery 10, but each combined electrode plate can be connected to each other.
③由于电池表面存在鼓胀、凹陷等变形会造成测量不准的问题,须对电池表面施加适当的压力以消除鼓胀、凹陷等变形解决测量不准的问题,为此一般在电池左大面12和右大面上加压(100~500)±20kgf,前侧面和后侧面13上加压(10~30)±1kgf,顶面11和底面上加压(2~5)±1kgf,所加压力的大小与受压面的面积的大小正相关。③Because the deformation of the battery surface such as bulging and depression will cause inaccurate measurement, it is necessary to apply appropriate pressure on the battery surface to eliminate the deformation of bulging and depression to solve the problem of inaccurate measurement. For this reason, generally pressurize (100~500) ± 20kgf on the left and right sides of the battery, pressurize (10~30) ± 1kgf on the front side and rear side 13, and pressurize (2~5) ± 1kgf on the top surface 11 and bottom surface. The size of the area of the pressure surface is positively correlated.
为此需要开发一种电池表面绝缘涂层检测及修复设备用于检测确定绝缘缺陷并修复的电池表面绝缘涂层检测及修复设备。Therefore, it is necessary to develop a battery surface insulating coating detection and repairing equipment for detecting and determining insulation defects and repairing the battery surface insulating coating testing and repairing equipment.
发明内容Contents of the invention
本发明的目的在于提供一种电池表面绝缘涂层检测及修复设备,用以检测确定绝缘缺陷并修复。The purpose of the present invention is to provide a battery surface insulation coating detection and repair equipment, which is used to detect and determine insulation defects and repair them.
本发明是这样实现的,一种电池表面绝缘涂层检测及修复设备,包括:The present invention is achieved in this way, a battery surface insulation coating detection and repair equipment, including:
机台,顺电池物流方向设有电池上料工位、大面绝缘电阻测量工位、底面绝缘电阻测量工位、侧面绝缘电阻测量工位、来料合格品出料工位、电池表面绝缘缺陷区域检测工位、CCD检测上料工位、CCD检测工位、绝缘缺陷修复工位、绝缘缺陷修复下料工位、整体绝缘电阻测量工位以及修复合格品下料工位;Along the battery logistics direction, there are battery loading station, large surface insulation resistance measurement station, bottom insulation resistance measurement station, side insulation resistance measurement station, incoming qualified product discharge station, battery surface insulation defect area detection station, CCD detection loading station, CCD detection station, insulation defect repair station, insulation defect repair blanking station, overall insulation resistance measurement station, and repair qualified product discharge station;
上料装置,设于所述电池上料工位,用于从本设备外承接电池并送入本设备;The feeding device is located at the battery feeding station, and is used to receive batteries from outside the equipment and send them into the equipment;
电池表面绝缘电阻面测量装置,设于所述大面绝缘电阻测量工位、所述底面绝缘电阻测量工位以及所述侧面绝缘电阻测量工位之上,用于将电池以左大面朝下的平躺姿态固定,逐面测量各个电池表面绝缘涂层的绝缘电阻值并判定各个电池表面绝缘涂层的绝缘合格性;The battery surface insulation resistance measurement device is arranged on the large surface insulation resistance measurement station, the bottom surface insulation resistance measurement station and the side insulation resistance measurement station, and is used to fix the battery with the left large surface facing down, measure the insulation resistance value of the insulation coating on the surface of each battery and determine the insulation qualification of the insulation coating on the surface of each battery;
第一变位装置,设于所述侧面绝缘电阻测量工位、所述来料合格品出料工位、所述电池表面绝缘缺陷区域检测工位、CCD检测上料工位之间,用于接过绝缘电阻面测量后的电池,并将绝缘电阻面测量不合格的电池按照电池左大面朝下的平躺姿态移开并可旋转可翻转电池以使绝缘缺陷所在的电池表面水平朝上摆放;The first displacement device is set between the side insulation resistance measurement station, the incoming qualified product discharge station, the battery surface insulation defect area detection station, and the CCD detection feeding station, and is used to take over the battery after the insulation resistance surface measurement, and remove the battery that fails the insulation resistance surface measurement according to the horizontal lying posture with the large left side of the battery facing down, and can rotate and flip the battery so that the surface of the battery where the insulation defect is located is horizontally placed upward;
来料合格品出料拉带,设于所述来料合格品出料工位,位于所述第一变位装置旁,用于接过绝缘电阻面测量后的电池中的绝缘电阻面测量合格电池并输出到本设备外;The discharge pull belt for qualified incoming materials is set at the discharge station for qualified incoming materials, next to the first displacement device, and is used to connect the batteries that pass the insulation resistance surface measurement and output them to the outside of the device;
电池表面绝缘缺陷区域检测装置,设于所述电池表面绝缘缺陷区域检测工位,位于所述第一变位装置旁,用于接收所述第一变位装置移来的绝缘电阻面测量不合格的绝缘缺陷所在的电池表面水平朝上的电池,自动扫描检测电池表面绝缘涂层的绝缘缺陷并标记和记录绝缘缺陷区域的具体位置;The battery surface insulation defect area detection device is set at the battery surface insulation defect area detection station and is located next to the first displacement device, and is used to receive the battery whose insulation resistance surface measurement is unqualified from the first displacement device and where the battery surface is horizontally facing upwards, automatically scans and detects the insulation defect of the battery surface insulation coating, and marks and records the specific location of the insulation defect area;
电池载具循环移载装置,设于所述CCD检测上料工位、所述CCD检测工位、所述绝缘缺陷修复工位、所述绝缘缺陷修复下料工位,用于在所述CCD检测上料工位承接绝缘缺陷区域检测后的电池,并保持绝缘缺陷所在的电池表面水平朝上,依次移载至所述CCD检测工位、所述绝缘缺陷修复工位和所述绝缘缺陷修复下料工位;The battery carrier cycle transfer device is set at the CCD detection loading station, the CCD detection station, the insulation defect repairing station, and the insulation defect repairing blanking station, and is used to accept the battery after the insulation defect area detection at the CCD detection loading station, and keep the battery surface where the insulation defect is located horizontally upward, and sequentially transfer to the CCD detection station, the insulation defect repairing station, and the insulation defect repairing blanking station;
第一搬运装置,设于所述来料合格品出料工位、电池表面绝缘缺陷区域检测工位、CCD检测上料工位之上,位于所述第一变位装置旁,用于从所述第一变位装置搬运绝缘电阻面测量后的电池中的绝缘电阻面测量合格电池到所述来料合格品出料拉带,和从所述第一变位装置搬运绝缘电阻面测量后的电池中的绝缘电阻面测量不合格电池到所述电池表面绝缘缺陷区域检测装置,和从所述电池表面绝缘缺陷区域检测装置搬运表面绝缘缺陷区域检测后的电池到所述电池载具循环移载装置的所述CCD检测上料工位;The first conveying device is set on the discharge station of qualified incoming materials, the detection station of the battery surface insulation defect area, and the CCD detection loading station, and is located next to the first displacement device, and is used to transport the qualified batteries in the battery after the insulation resistance surface measurement from the first displacement device to the discharge pull belt of the incoming qualified product, and transport the unqualified batteries in the battery after the insulation resistance surface measurement from the first displacement device to the battery surface insulation defect area detection device, and from the battery surface insulation defect area detection device. The device transports the battery after the detection of the surface insulation defect area to the CCD detection loading station of the battery carrier cycle transfer device;
CCD检测装置,设于所述CCD检测工位,位于所述电池载具循环移载装置上方,用于对所述电池表面绝缘缺陷区域检测装置检测后的电池的绝缘缺陷实际区域标记进行拍照寻位;The CCD detection device is set at the CCD detection station and above the battery carrier cycle transfer device, and is used to take pictures and locate the actual area mark of the insulation defect of the battery detected by the battery surface insulation defect area detection device;
绝缘缺陷修复装置,设于所述绝缘缺陷修复工位,位于所述CCD检测装置旁和所述电池载具循环移载装置上方,用于对所述CCD检测装置拍照寻位后的电池的绝缘缺陷实际区域喷涂绝缘材料以修复绝缘缺陷区域;The insulation defect repairing device is set at the insulation defect repairing station, next to the CCD detection device and above the battery carrier cycle transfer device, and is used to spray insulating materials on the actual area of the insulation defect of the battery after the CCD detection device is photographed to repair the insulation defect area;
第二变位装置,设于所述CCD检测下料工位、所述整体绝缘电阻测量工位以及所述修复合格品下料工位之间,用于翻转绝缘缺陷修复后的电池,并将电池以左大面或右大面朝上的平躺姿态移出;The second displacement device is set between the CCD detection blanking station, the overall insulation resistance measurement station, and the repaired qualified product blanking station, and is used to turn over the battery after repairing the insulation defect, and move the battery out with the left or right large surface facing upward;
绝缘电阻整体测量装置,设于所述整体绝缘电阻测量工位,位于所述第二变位装置旁,用于整体测量电池左大面、右大面、前侧面、后侧面以及底面共五个电池表面的绝缘涂层的绝缘电阻值并整体判定电池表面绝缘缺陷修复后的绝缘涂层的绝缘合格性;The overall insulation resistance measurement device is set at the overall insulation resistance measurement station and is located next to the second displacement device, and is used for overall measurement of the insulation resistance value of the insulation coating on the battery surface of the left large surface, the right large surface, the front side, the rear side, and the bottom surface of the battery, and overall judgment of the insulation qualification of the insulation coating after the battery surface insulation defect is repaired;
下料装置,设于所述修复合格品下料工位,用于承接绝缘电阻整体测量后的整体绝缘电阻合格电池并输出到本设备外;The unloading device is set at the unloading station for the repaired qualified products, and is used to accept the batteries with qualified overall insulation resistance after the overall measurement of the insulation resistance and output them to the outside of the equipment;
第二搬运装置,设于所述整体绝缘电阻测量工位、所述修复合格品下料工位和所述电池上料工位之间,位于所述第二变位装置、所述绝缘电阻整体测量装置、所述下料装置和所述上料装置之上,用于从所述第二变位装置搬运绝缘缺陷修复后的电池到所述绝缘电阻整体测量装置,和从所述绝缘电阻整体测量装置搬运绝缘电阻整体测量后的整体绝缘电阻合格电池到所述下料装置,和从所述绝缘电阻整体测量装置搬运绝缘电阻整体测量后的整体绝缘电阻不合格电池到所述上料装置。The second conveying device is located between the overall insulation resistance measuring station, the repaired qualified product unloading station, and the battery loading station, and is located above the second displacement device, the overall insulation resistance measuring device, the unloading device, and the feeding device, and is used to transport the battery after repairing the insulation defect from the second displacement device to the overall insulation resistance measurement device, and transport the overall insulation resistance qualified battery after the overall insulation resistance measurement from the overall insulation resistance measurement device to the unloading device, and transport the overall insulation resistance measurement device from the overall insulation resistance measurement device. The overall insulation resistance of unqualified batteries to the loading device.
本发明的有益效果在于:The beneficial effects of the present invention are:
本方案的电池表面绝缘涂层检测及修复设备用于对电池表面绝缘涂层的合格性进行检测以及对不合格电池进行修复;上料装置上的电池由电池表面绝缘电阻面测量装置移入并逐面测量电池各个表面绝缘涂层的绝缘电阻值并判定各个电池表面绝缘涂层的绝缘合格性;然后由第一搬运装置和第一变位装置配合将合格电池移出到来料合格品出料拉带,或由第一变位装置将不合格电池按照其缺陷面朝上移出后由第一搬运装置搬运至电池表面绝缘缺陷区域检测装置,由电池表面绝缘缺陷区域检测装置自动扫描检测电池表面绝缘涂层的绝缘缺陷并标记和记录绝缘缺陷区域的具体位置,然后,第一搬运装置将表面绝缘缺陷区域检测后的电池搬运到电池载具循环移载装置的CCD检测上料工位;电池载具循环移载装置将电池依次输送至CCD检测装置之下进行绝缘缺陷实际区域拍照寻位,输送拍照寻位后的电池至绝缘缺陷修复装置之下对电池的绝缘缺陷实际区域喷涂绝缘材料以修复绝缘缺陷区域,输送修复后的电池至绝缘缺陷修复下料工位;第二变位装置翻转修复后的电池到以左大面或右大面朝上的平躺姿态,第二搬运装置从第二变位装置搬运平躺姿态的修复后的电池到绝缘电阻整体测量装置进行整体绝缘性检测,和从绝缘电阻整体测量装置搬运绝缘电阻整体测量后的整体绝缘电阻合格电池到下料装置,和从绝缘电阻整体测量装置搬运绝缘电阻整体测量后的整体绝缘电阻不合格电池到上料装置。电池从上料装置依次进入电池表面绝缘电阻面测量装置逐面进行绝缘电阻面测量,后进入电池表面绝缘缺陷区域检测装置内进行缺陷区域的标记,再进入CCD检测装置进行缺陷区域拍照寻位,再进入绝缘缺陷修复装置进行缺陷修复,最后由绝缘电阻整体测量装置检测修复效果,直到得到绝缘合格电池。本发明的电池表面绝缘涂层检测及修复设备分别在缺陷修复前进行逐面缺陷检测、以及缺陷区域标记定位,在缺陷修复后进行合格性检测,检测完善,修复精准,自动化程度高,检测及修复效率高。The battery surface insulation coating detection and repair equipment of this program is used to test the qualification of the battery surface insulation coating and repair unqualified batteries; the battery on the feeding device is moved in by the battery surface insulation resistance surface measuring device, and the insulation resistance value of each surface insulation coating of the battery is measured surface by surface and the insulation qualification of each battery surface insulation coating is determined; then the qualified battery is moved out by the first handling device and the first displacement device. Transported to the battery surface insulation defect area detection device, the battery surface insulation defect area detection device automatically scans and detects the insulation defect of the battery surface insulation coating and marks and records the specific location of the insulation defect area. Then, the first handling device transports the battery after the surface insulation defect area detection to the CCD detection feeding station of the battery carrier cycle transfer device; the battery carrier cycle transfer device sequentially transports the battery to the CCD detection device for the actual area of the insulation defect. To repair the insulation defect area, transport the repaired battery to the insulation defect repair blanking station; the second displacement device flips the repaired battery to a flat posture with the left or right large side facing upwards, and the second handling device carries the repaired battery in a flat posture from the second displacement device to the insulation resistance overall measurement device for overall insulation testing, and transports the overall insulation resistance from the insulation resistance overall measurement device. Feeding device. The battery enters the battery surface insulation resistance surface measurement device from the feeding device in sequence to measure the insulation resistance surface one by one, and then enters the battery surface insulation defect area detection device to mark the defect area, then enters the CCD detection device to take pictures of the defect area and locate it, and then enters the insulation defect repair device for defect repair, and finally the insulation resistance overall measurement device detects the repair effect until the insulation qualified battery is obtained. The battery surface insulation coating testing and repairing equipment of the present invention respectively performs surface-by-surface defect detection and defect area mark positioning before defect repair, and performs qualification testing after defect repair, with perfect detection, accurate repair, high degree of automation, and high detection and repair efficiency.
附图说明Description of drawings
图1为方形铝壳电池的结构示意图;Fig. 1 is a schematic structural view of a square aluminum case battery;
图2为电池表面绝缘涂层检测及修复设备的结构示意图;Figure 2 is a schematic structural diagram of the battery surface insulation coating detection and repair equipment;
图3为上料装置、电池表面绝缘电阻面测量装置、来料合格品出料拉带、第一搬运装置和第一变位装置的组合示意图;Fig. 3 is a schematic diagram of a combination of a feeding device, a battery surface insulation resistance surface measuring device, an incoming qualified product discharge pull belt, a first handling device and a first displacement device;
图4为第一搬运装置、第一变位装置、电池表面绝缘缺陷区域检测装置以及电池载具循环移载装置的组合示意图;4 is a combined schematic view of the first conveying device, the first displacement device, the battery surface insulation defect area detection device, and the battery carrier cycle transfer device;
图5为电池载具循环移载装置、CCD检测装置以及绝缘缺陷修复装置的组合示意图;Fig. 5 is a schematic diagram of the combination of the battery carrier cycle transfer device, the CCD detection device and the insulation defect repair device;
图6为电池载具循环移载装置、第二搬运装置、第二变位装置、绝缘电阻整体测量装置以及下料装置的组合示意图;Fig. 6 is a schematic diagram of the combination of the battery carrier cycle transfer device, the second handling device, the second displacement device, the overall insulation resistance measurement device and the cutting device;
图7为电池表面绝缘电阻面测量装置的结构示意图;Fig. 7 is a schematic structural view of a battery surface insulation resistance measuring device;
图8为大面绝缘电阻测量机构的结构示意图;Fig. 8 is a structural schematic diagram of a large surface insulation resistance measuring mechanism;
图9为大面测量移载组件的结构示意图;Fig. 9 is a structural schematic diagram of a large-area measurement transfer assembly;
图10为大面测量载台的结构示意图;Fig. 10 is a structural schematic diagram of a large-area measurement carrier;
图11为大面加压测量组件的结构示意图;Fig. 11 is a structural schematic diagram of a large surface pressure measurement assembly;
图12为底面绝缘电阻测量机构的结构示意图;Fig. 12 is a structural schematic diagram of the bottom surface insulation resistance measuring mechanism;
图13为侧面绝缘电阻测量机构的结构示意图;Fig. 13 is a structural schematic diagram of a side insulation resistance measuring mechanism;
图14为等距转运机构的结构示意图;Fig. 14 is the structural representation of equidistant transfer mechanism;
图15为等距转运机构的局部结构示意图;Fig. 15 is a partial structural schematic diagram of an equidistant transfer mechanism;
图16为第一变位装置的结构示意图;Fig. 16 is a schematic structural view of the first displacement device;
图17为第二变位装置的结构示意图;Fig. 17 is a schematic structural view of the second displacement device;
图18为上料移载旋转机构的结构示意图一;Fig. 18 is a schematic diagram of the first structure of the loading and transferring rotating mechanism;
图19为上料移载旋转机构的结构示意图二;Fig. 19 is a structural schematic diagram II of the loading and transferring rotating mechanism;
图20为载具的结构示意图;Figure 20 is a schematic structural view of the carrier;
图21为翻转机构的结构示意图;Fig. 21 is a structural schematic diagram of the turning mechanism;
图22为翻转夹持组件的结构示意图;Fig. 22 is a structural schematic diagram of the flip clamping assembly;
图23为电池表面绝缘缺陷区域检测装置的结构示意图;Fig. 23 is a schematic structural diagram of a detection device for an insulation defect region on a battery surface;
图24为缺陷区域电扫机构的结构示意图;Fig. 24 is a structural schematic diagram of an electric scanning mechanism in a defect area;
图25为电扫机械手的结构示意图;Figure 25 is a schematic structural view of the electric sweeping manipulator;
图26为大面与侧面缺陷检测载台的结构示意图;Fig. 26 is a schematic structural view of a large surface and side defect detection platform;
图27为大面与侧面缺陷检测载台的局部结构示意图;Fig. 27 is a schematic diagram of the partial structure of the large surface and side defect detection platform;
图28为底面缺陷检测载台的结构示意图;Fig. 28 is a schematic structural diagram of a bottom surface defect detection carrier;
图29为电池载具循环移载装置的结构示意图;29 is a schematic structural view of the battery carrier cycle transfer device;
图30为电池载具循环移载装置的局部结构示意图;Fig. 30 is a partial structural schematic diagram of the battery carrier cycle transfer device;
图31为图3中A部分的局部放大图;Figure 31 is a partially enlarged view of part A in Figure 3;
图32为图3中B部分的局部放大图;Figure 32 is a partially enlarged view of part B in Figure 3;
图33为载具升降机构的结构示意图;Fig. 33 is a structural schematic diagram of the carrier lifting mechanism;
图34为载具升降机构的局部结构示意图;Fig. 34 is a partial structural schematic diagram of the vehicle lifting mechanism;
图35为载具的结构示意图;Figure 35 is a schematic structural view of the carrier;
图36为CCD检测装置的结构示意图;Figure 36 is a schematic structural diagram of a CCD detection device;
图37为绝缘缺陷修复装置的结构示意图;37 is a schematic structural diagram of an insulation defect repairing device;
图38为电池表面绝缘电阻整体测量装置的结构示意图;Fig. 38 is a structural schematic diagram of an overall measuring device for battery surface insulation resistance;
图39为整体测量移载机构的结构示意图;Fig. 39 is a structural schematic diagram of the overall measurement transfer mechanism;
图40为整体测量载台的结构示意图;Fig. 40 is a schematic structural view of the overall measurement carrier;
图41为整体大面加压测量机构的结构示意图。Fig. 41 is a structural schematic diagram of the overall large surface pressure measurement mechanism.
附图标记说明:Explanation of reference signs:
10、电池;11、顶面;12、左大面;13、后侧面;14、正极柱;15、注液口;16、防爆窗;17、二维码;18、负极柱;10. Battery; 11. Top surface; 12. Left large surface; 13. Rear side; 14. Positive pole; 15. Liquid injection port; 16. Explosion-proof window; 17. QR code; 18. Negative pole;
100、机台;101、电池上料工位;102、大面绝缘电阻测量工位;103、底面绝缘电阻测量工位;104、侧面绝缘电阻测量工位;105、来料合格品出料工位;106、电池表面绝缘缺陷区域检测工位;107、CCD检测上料工位;108、CCD检测工位;109、绝缘缺陷修复工位;110、绝缘缺陷修复下料工位;111、整体绝缘电阻测量工位;112、修复合格品下料工位;100. Machine; 101. Battery loading station; 102. Large surface insulation resistance measurement station; 103. Bottom surface insulation resistance measurement station; 104. Side insulation resistance measurement station; ; 111. Overall insulation resistance measurement station; 112. Repair qualified product cutting station;
200、上料装置;200. Feeding device;
300、等距转运机构;310、等距转运支架;320、等距转运驱动组件;321、等距转运安装架;322、等距转运驱动件;323、等距转运滑组;324、等距转运滑板;325、等距转运滑板联接件;330、机械手组件;331、机械手升降组件;332、机械手;300. Isometric transfer mechanism; 310. Isometric transfer bracket; 320. Isometric transfer drive assembly; 321. Isometric transfer installation frame; 322. Isometric transfer driver; 323. Isometric transfer sliding group;
400、大面绝缘电阻测量机构;410、大面测量支座;420、大面测量移载组件;421、大面测量移载驱动件;422、大面测量移载传动系;423、大面测量移载滑块;424、大面测量移载滑组;430、大面测量载台;431、大面测量底板;432、大面测量载板;433、大面测量固定绝缘板;434、组合电极板;4341、电极板;4342、导电胶板;436、大面测量固定绝缘夹钳;437、顶面加压组件;4371、顶面加压驱动件;4372、顶面加压绝缘夹钳;438、正极探测组件;4381、正极探头驱动件;4382、正极探头绝缘支架;4383、正极探头;400. Large-surface insulation resistance measurement mechanism; 410. Large-surface measurement support; 420. Large-surface measurement transfer assembly; 421. Large-surface measurement transfer driver; 422. Large-surface measurement transfer drive train; 423. Large-surface measurement transfer slider; 434. Combination electrode plate; 4341. Electrode plate; 4342. Conductive rubber plate; 436. Large-surface measurement fixed insulating clamp; 437. Top surface pressurization component; 4371. Top surface pressurization driver; 4372. Top surface pressure insulation clamp;
440、大面加压测量组件;441、大面加压测量支架;4411、大面加压测量支柱;4412、大面加压测量支架顶板;442、大面加压测量升降驱动件安装座;443、大面加压测量升降驱动件;444、大面加压测量升降丝杆;445、大面加压测量升降丝母;446、大面加压测量压力传感器;447、大面加压测量升降滑板;448、大面加压测量升降滑套;449、大面加压测量压板;44a、大面加压测量绝缘板;44c、大面加压测量料感组;440. Large surface pressure measurement component; 441. Large surface pressure measurement bracket; 4411. Large surface pressure measurement pillar; 4412. Large surface pressure measurement support top plate; 442. Large surface pressure measurement lift driver mounting seat; Pressure measurement lifting slide; 448, large surface pressure measurement lifting sliding sleeve; 449, large surface pressure measurement pressure plate; 44a, large surface pressure measurement insulation board; 44c, large surface pressure measurement material sense group;
500、底面绝缘电阻测量机构;510、底面测量载台;520、底面测量载板;530、第一底面固定绝缘夹钳;540、底面加压测量组件;541、底面测量加压夹钳驱动件;542、底面测量加压夹钳;543、底面测量绝缘板;500. Bottom surface insulation resistance measurement mechanism; 510. Bottom surface measurement carrier platform; 520. Bottom surface measurement carrier plate; 530. First bottom surface fixed insulation clamp; 540. Bottom surface pressure measurement component; 541. Bottom surface measurement pressure clamp driver;
600、侧面绝缘电阻测量机构;610、侧面测量载台;620、侧面测量载板;630、第二底面固定绝缘夹钳;640、侧面加压测量组件;641、侧面测量加压夹钳驱动件;642、侧面测量加压夹钳;643、侧面测量绝缘板;600, side insulation resistance measurement mechanism; 610, side measurement stage; 620, side measurement carrier plate; 630, second bottom fixed insulation clamp; 640, side pressure measurement component; 641, side measurement pressure clamp driver; 642, side measurement pressure clamp; 643, side measurement insulation plate;
700、第一变位装置;700. The first displacement device;
710、上料移载旋转机构;711、上料移载组件;7111、上料移载安装板;7112、上料移载直线模组;7113、上料移载平移滑组;7114、上料移载平移滑板;7115、上料移载行程开关组;7116、上料移载行程开关感应片;710, loading and transferring rotating mechanism; 711, loading and transferring components; 7111, loading and transferring mounting plate; 7112, feeding and transferring linear module; 7113, loading and transferring translation sliding group;
712、上料旋转组件;7121、旋转驱动件安装座;7122、旋转驱动件;7123、旋转行程开关;7124、旋转行程开关感应片;712. Feeding rotary assembly; 7121. Mounting seat of the rotary driving part; 7122. Rotary driving part; 7123. Rotary travel switch; 7124. Sensing sheet of the rotary travel switch;
713、载具;7131、载架;7132、正立载台;7133、侧立载台;7134、平躺载台;7135、基准柱;713. Carrier; 7131. Carrier; 7132. Standing platform; 7133. Side-standing platform; 7134. Lying platform; 7135. Reference column;
720、翻转机构;721、翻转移载驱动组件;7211、翻转移载安装板;7212、翻转移载直线模组;7213、翻转移载滑组;722、翻转移载滑架;723、翻转升降驱动组件;7231、翻转升降直线模组;7232、翻转升降滑板;7233、翻转升降滑组;724、翻转驱动组件;7241、翻转驱动件;7242、翻转支承座;7233、翻转轴;7244、翻转行程开关;7245、翻转行程开关感应片;725、翻转夹持组件;7251、翻转夹持安装板;7252、翻转夹持驱动件;7253、翻转夹持滑组;7254、翻转夹持单元;72541、翻转夹持滑块;72542、翻转夹持臂;72543、翻转夹钳;72544、翻转夹持侧掌;720. Turnover mechanism; 721. Turnover transfer drive assembly; 7211. Turnover transfer mounting plate; 7212. Turnover transfer linear module; 7213. Turnover transfer slide group; 722. Turnover transfer carriage; 2. Flip supporting seat; 7233, Flip shaft; 7244, Flip stroke switch; 7245, Flip stroke switch sensor; 725, Flip clamp assembly; 7251, Flip clamp mounting plate; 7252, Flip clamp driver; 7253, Flip clamp slider; 4. Flip and hold the side palm;
800、第一搬运装置;800. The first handling device;
900、来料合格品出料拉带;900. Pull belt for discharging qualified incoming materials;
1000、电池表面绝缘缺陷区域检测装置;1000. Detection device for the area of insulation defects on the battery surface;
1010、缺陷区域电扫机构;1011、电扫机器人支座;1012、电扫机器人;1013、电扫机械手;10131、电扫机械手安装板;10132、缓冲组件;10133、料感;10134、组合电极辊安装板;10135、组合电极辊绝缘支架;10136、电刷;10137、组合电极辊;10138、基准组件;101381、基准柱驱动件支架;101382、基准柱驱动件;101383、基准柱安装板;101384、基准柱安装板导柱;101385、基准柱安装板导套;101386、基准柱;1010. Electric sweeping mechanism in defect area; 1011. Support of electric sweeping robot; 1012. Electric sweeping robot; 1013. Electric sweeping manipulator; 10131. Mounting plate of electric sweeping manipulator; Datum assembly; 101381, datum column driver bracket; 101382, datum column driver; 101383, datum pole mounting plate; 101384, datum pole mounting plate guide post; 101385, datum pole mounting plate guide sleeve;
1020、大面与侧面缺陷检测载台;1020. Large surface and side defect detection carrier;
1021、大面与侧面缺陷检测支架;10211、大面与侧面缺陷检测支架底板;10212、大面与侧面缺陷检测支架立柱;10213、大面与侧面缺陷检测支架楼板;10214、大面与侧面缺陷检测支架顶板;1021. Large surface and side defect detection support; 10211. Large surface and side defect detection support bottom plate; 10212. Large surface and side defect detection support column; 10213. Large surface and side defect detection support floor; 10214. Large surface and side defect detection support top plate;
1022、侧面缺陷检测载台;10221、底面固定绝缘夹钳;10222、第一大面固定绝缘夹钳;10223、顶面绝缘夹钳;10224、第一大面活动夹钳组;102241、第一大面活动夹钳驱动件;102242、第一大面活动绝缘夹钳;1022. Side defect detection platform; 10221. Bottom surface fixed insulating clamp; 10222. First large surface fixed insulating clamp; 10223. Top surface insulating clamp; 10224. First large surface movable clamp set; 102241. First large surface movable clamp driver;
1023、大面缺陷检测载台;10231、大面缺陷检测载台板;10232、基准原点坐标孔;10233、大面定位块;10234、大面料感;1023. Large surface defect detection carrier; 10231. Large surface defect detection carrier plate; 10232. Datum origin coordinate hole; 10233. Large surface positioning block; 10234. Large fabric feeling;
1024、大面与侧面缺陷检测正极探测组件;10241、大面与侧面缺陷检测正极探测支架;10242、正极探测单元;102421、正极探测驱动件;102422、正极探头绝缘支架;102423、正极探头;1024. Large surface and side defect detection positive detection assembly; 10241. Large surface and side defect detection positive detection bracket; 10242. Positive detection unit; 102421. Positive detection driver; 102422. Positive probe insulation bracket;
1030、底面缺陷检测载台;1031、底面缺陷检测支架;10311、底面缺陷检测支架底板;10312、底面缺陷检测支架立柱;10313、底面缺陷检测支架顶板;1032、第二大面固定绝缘夹钳;1033、第二大面活动夹钳组;10331、第二大面活动夹钳驱动件;10332、第二大面活动绝缘夹钳;1034、侧面固定绝缘夹钳;1035、顶面固定绝缘载板;1030. Bottom surface defect detection carrier; 1031. Bottom surface defect detection support; 10311. Bottom surface defect detection support bottom plate; 10312. Bottom surface defect detection support column; 034, fixing the insulating clamp on the side; 1035, fixing the insulating carrier on the top surface;
1100、电池载具循环移载装置;1100. Battery carrier cycle transfer device;
1110、载具输送机构;1111、输送支架;1112、上层拉带;1113、下层拉带;1101、拉带梁;1102、输送驱动件;1103、输送传动轴;1104、输送主动轮;1106、输送带;1107、料感;1108、拦停组件;11081、拦停件安装板;11082、拦停驱动件;11083、拦停件;1109、侧定位组件;11091、侧定位件安装板;11092、侧定位驱动件;11093、侧定位件;1110, vehicle conveying mechanism; 1111, conveying bracket; 1112, upper pull belt; 1113, lower pull belt; 1101, pull belt beam; 1102, conveying drive; ; 11083, stop piece; 1109, side positioning assembly; 11091, side positioning piece mounting plate; 11092, side positioning drive piece; 11093, side positioning piece;
1120、载具;1121、载架;1122、正立载台;1123、侧立载台;1124、平躺载台;1125、基准柱;1120, carrier; 1121, carrier; 1122, upright carrier; 1123, side-standing carrier; 1124, flat carrier; 1125, reference column;
1130、载具升降机构;1131、载具升降支架;1132、载具升降直线模组;1133、载具升降滑架;1134、载具传送拉带;11341、载具传送拉带支架;11342、传送拉带梁;11343、侧定位组件支架;11344、传送驱动件;11345、侧定位组件;11347、传送带传动系;11348、传送带;1130. Vehicle lifting mechanism; 1131. Vehicle lifting bracket; 1132. Vehicle lifting linear module; 1133. Vehicle lifting carriage; 1134. Vehicle transmission belt; 11341. Vehicle transmission belt bracket; 1348: conveyor belt;
1200、CCD检测装置;1210、CCD检测支架;1220、CCD横向平移模组;1230、CCD纵向平移模组;1240、CCD升降驱动机构;1250、CCD视觉检测机构;1260、CCD补光机构;1200. CCD detection device; 1210. CCD detection bracket; 1220. CCD lateral translation module; 1230. CCD longitudinal translation module; 1240. CCD lifting drive mechanism; 1250. CCD visual detection mechanism;
1300、绝缘缺陷修复装置;1310、涂覆支架;1320、涂覆横向平移模组;1330、涂覆纵向平移模组;1340、涂覆升降驱动机构;1350、喷涂机构;1360、固化机构;1300. Insulation defect repair device; 1310. Coating bracket; 1320. Coating lateral translation module; 1330. Coating longitudinal translation module; 1340. Coating lifting drive mechanism; 1350. Spraying mechanism; 1360. Curing mechanism;
1400、第二变位装置;1400. The second displacement device;
1500、第二搬运装置;1500. The second handling device;
1600、绝缘电阻整体测量装置;1600. Overall measuring device for insulation resistance;
1610、整体测量支座;1610, the overall measurement support;
1620、整体测量移载机构;1621、整体测量移载驱动件;1622、整体测量移载传动系;1623、整体测量移载滑块;1624、整体测量移载滑组;1620. The overall measurement transfer mechanism; 1621. The overall measurement transfer drive; 1622. The overall measurement transfer drive train; 1623. The overall measurement transfer slider; 1624. The overall measurement transfer slider;
1630、整体测量载台;1631、整体测量载台安装板;1632、整体测量载板;1633、大面测量固定绝缘板;1634、组合电极板;16341、电极板;16342、导电胶板;1635、侧面加压测量组件;16351、侧面测量加压夹钳驱动件;16352、侧面测量加压夹钳;16353、侧面测量绝缘板;1636、底面加压测量组件;16361、底面测量加压夹钳驱动件;16362、底面测量加压夹钳;16363、底面测量绝缘板;1637、顶面加压组件;16371、顶面加压驱动件;16372、顶面加压绝缘夹钳;1638、正极探测组件;16381、正极探头驱动件;16382、正极探头绝缘支架;16383、正极探头;1630, the overall measurement stage; 1631, the overall measurement stage mounting plate; 1632, the overall measurement carrier plate; 1633, the large-surface measurement fixed insulating plate; 1634, the combined electrode plate; 16341, the electrode plate; 16342, the conductive rubber plate; ;1636, Bottom pressure measurement assembly; 16361, Bottom pressure measurement clamp driver; 16362, Bottom measurement pressure clamp; 16363, Bottom measurement insulation plate; 1637, Top pressure component; Probe insulation bracket; 16383, positive probe;
1640、整体大面加压测量机构;1641、大面加压测量支架;16411、大面加压测量支柱;16412、大面加压测量支架顶板;1642、大面加压测量升降驱动件安装座;1643、大面加压测量升降驱动件;1644、大面加压测量升降丝杆;1645、大面加压测量升降丝母;1646、大面加压测量压力传感器;1647、大面加压测量升降滑板;1648、大面加压测量升降滑套;1649、大面加压测量压板;164a、大面加压测量绝缘板;164c、大面加压测量料感组;1640. Overall large-surface pressurization measurement mechanism; 1641. Large-surface pressurization measurement bracket; 16411. Large-surface pressurization measurement pillar; 16412. Top plate of large-surface pressurization measurement bracket; Pressure sensor; 1647, lifting slide plate for large surface pressure measurement; 1648, large surface pressure measurement lifting sliding sleeve; 1649, large surface pressure measurement pressure plate; 164a, large surface pressure measurement insulation board; 164c, large surface pressure measurement material sense group;
1700、下料装置。1700, unloading device.
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.
在本发明的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“前”、“后”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制;术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性;此外,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个部件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解术语在本发明中的具体含义。In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "front", "rear", "vertical", "horizontal", "inner", "outer", etc. are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a definition of the present invention Restrictions; the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance; in addition, unless otherwise clearly stipulated and limited, the terms "installation", "connection", and "connection" should be interpreted in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected, or indirectly connected through an intermediary, or internally connected between two parts. Those skilled in the art can understand the specific meanings of the terms in the present invention in specific situations.
参见图2-6,本发明公开了一种电池表面绝缘涂层检测及修复设备,包括:Referring to Figures 2-6, the present invention discloses a battery surface insulation coating detection and repair equipment, including:
机台100,顺电池物流方向设有电池上料工位101、大面绝缘电阻测量工位102、底面绝缘电阻测量工位103、侧面绝缘电阻测量工位104、来料合格品出料工位105、电池表面绝缘缺陷区域检测工位106、CCD检测上料工位107、CCD检测工位108、绝缘缺陷修复工位109、绝缘缺陷修复下料工位110、整体绝缘电阻测量工位111以及修复合格品下料工位112;The machine 100 is equipped with battery feeding station 101, large surface insulation resistance measurement station 102, bottom surface insulation resistance measurement station 103, side insulation resistance measurement station 104, incoming qualified product discharge station 105, battery surface insulation defect area detection station 106, CCD detection loading station 107, CCD detection station 108, insulation defect repair station 109, insulation defect repair blanking station 110, and overall insulation resistance measurement station along the battery logistics direction. Position 111 and repair qualified product blanking station 112;
上料装置200,设于电池上料工位101,用于从本设备外承接电池并送入本设备;The feeding device 200 is located at the battery feeding station 101, and is used to receive batteries from outside the equipment and send them into the equipment;
电池表面绝缘电阻面测量装置,设于大面绝缘电阻测量工位102、底面绝缘电阻测量工位103以及侧面绝缘电阻测量工位104之上,用于将电池10以左大面12朝下的平躺姿态固定,逐面测量各个电池表面绝缘涂层的绝缘电阻值并判定各个电池表面绝缘涂层的绝缘合格性;The battery surface insulation resistance surface measuring device is arranged on the large surface insulation resistance measurement station 102, the bottom surface insulation resistance measurement station 103 and the side insulation resistance measurement station 104, and is used to fix the battery 10 in a lying posture with the left large surface 12 facing down, measure the insulation resistance value of the insulating coating on the surface of each battery and determine the insulation qualification of the insulating coating on the surface of each battery;
第一变位装置700,设于侧面绝缘电阻测量工位104、来料合格品出料工位105、电池表面绝缘缺陷区域检测工位106、CCD检测上料工位107之间,用于接过绝缘电阻面测量后的电池,并将绝缘电阻面测量不合格的电池10按照电池左大面12朝下的平躺姿态移开并可旋转可翻转电池10以使绝缘缺陷所在的电池表面水平朝上摆放;The first displacement device 700 is set between the side insulation resistance measurement station 104, the incoming qualified product discharge station 105, the battery surface insulation defect area detection station 106, and the CCD detection feeding station 107, and is used to take over the battery after the insulation resistance surface measurement, and remove the battery 10 that fails the insulation resistance surface measurement according to the horizontal lying posture with the left large surface 12 of the battery facing down, and rotate and flip the battery 10 so that the surface of the battery where the insulation defect is located is placed horizontally upward;
来料合格品出料拉带900,设于来料合格品出料工位105,位于第一变位装置700旁,用于接过绝缘电阻面测量后的电池中的绝缘电阻面测量合格电池10并输出到本设备外;The discharge pull belt 900 for qualified incoming materials is set at the discharge station 105 for qualified incoming materials, next to the first displacement device 700, and is used to connect the qualified batteries 10 measured by the insulation resistance surface in the battery after the insulation resistance surface measurement and output them to the outside of the device;
电池表面绝缘缺陷区域检测装置1000,设于电池表面绝缘缺陷区域检测工位106,位于第一变位装置700旁,用于接收第一变位装置700移来的绝缘电阻面测量不合格的绝缘缺陷所在的电池表面水平朝上的电池10,自动扫描检测电池表面绝缘涂层的绝缘缺陷并标记和记录绝缘缺陷的具体位置;The battery surface insulation defect area detection device 1000 is set at the battery surface insulation defect area detection station 106 and is located next to the first displacement device 700, and is used to receive the battery 10 where the insulation resistance surface measurement is unqualified by the first displacement device 700. The battery 10 where the battery surface is horizontally facing upwards, automatically scans and detects the insulation defect of the battery surface insulation coating, and marks and records the specific position of the insulation defect;
电池载具循环移载装置1100,设于CCD检测上料工位107、CCD检测工位108、绝缘缺陷修复工位109、绝缘缺陷修复下料工位110,用于在CCD检测上料工位107承接绝缘缺陷区域检测后的电池10,并保持绝缘缺陷所在的电池表面水平朝上,依次移载至CCD检测工位108、绝缘缺陷修复工位109和绝缘缺陷修复下料工位110;The battery carrier cycle transfer device 1100 is set at the CCD detection loading station 107, the CCD detection station 108, the insulation defect repairing station 109, and the insulation defect repairing blanking station 110. It is used to take the battery 10 after the insulation defect area detection at the CCD detection loading station 107, and keep the surface of the battery where the insulation defect is located horizontally upward, and sequentially transfer to the CCD detection station 108, the insulation defect repairing station 109 and the insulation defect repairing blanking station 11. 0;
第一搬运装置800,设于来料合格品出料工位105、电池表面绝缘缺陷区域检测工位106、CCD检测上料工位107之上,位于第一变位装置700旁,用于从第一变位装置700搬运绝缘电阻面测量后的电池10中的绝缘电阻面测量合格电池10到来料合格品出料拉带900,和从第一变位装置700搬运绝缘电阻面测量后的电池10中的绝缘电阻面测量不合格电池10到电池表面绝缘缺陷区域检测装置1000,和从电池表面绝缘缺陷区域检测装置1000搬运表面绝缘缺陷区域检测后的电池10到电池载具循环移载装置1100的CCD检测上料工位107;The first conveying device 800 is arranged on the discharge station 105 of the incoming qualified product, the detection station 106 of the battery surface insulation defect area, and the CCD detection feeding station 107, and is located next to the first displacement device 700. It is used to transfer the battery 10 qualified by the insulation resistance surface measurement from the first displacement device 700 to the discharge pull belt 900 of the incoming qualified product, and the insulation resistance of the battery 10 measured by the insulation resistance surface from the first displacement device 700. Surface measurement of the unqualified battery 10 to the battery surface insulation defect area detection device 1000, and transport the battery 10 after the surface insulation defect area detection from the battery surface insulation defect area detection device 1000 to the CCD detection loading station 107 of the battery carrier cycle transfer device 1100;
CCD检测装置1200,设于CCD检测工位108,位于电池载具循环移载装置1100上方,用于对电池表面绝缘缺陷区域检测装置1000检测后的电池10的绝缘缺陷实际区域标记进行拍照寻位;The CCD detection device 1200 is set at the CCD detection station 108 and above the battery carrier cycle transfer device 1100, and is used for taking pictures of the actual area mark of the insulation defect of the battery 10 detected by the battery surface insulation defect area detection device 1000;
绝缘缺陷修复装置1300,设于绝缘缺陷修复工位109,位于CCD检测装置1200旁和电池载具循环移载装置1100上方,用于对CCD检测装置1200拍照寻位后的电池10的绝缘缺陷实际区域喷涂绝缘材料以修复绝缘缺陷区域;The insulation defect repairing device 1300 is set at the insulation defect repairing station 109, located next to the CCD detection device 1200 and above the battery carrier circulation transfer device 1100, and is used for spraying insulating materials on the actual area of the insulation defect of the battery 10 after the CCD detection device 1200 is photographed and located to repair the insulation defect area;
第二变位装置1400,设于CCD检测下料工位112、整体绝缘电阻测量工位111以及修复合格品下料工位112之间,用于翻转绝缘缺陷修复后的电池10,并将电池10以左大面12或右大面朝上的平躺姿态移出;The second displacement device 1400 is arranged between the CCD detection blanking station 112, the overall insulation resistance measurement station 111, and the repaired qualified product blanking station 112, and is used to turn over the battery 10 after the repair of the insulation defect, and move the battery 10 out with the left large surface 12 or the right large surface facing upward;
绝缘电阻整体测量装置1600,设于整体绝缘电阻测量工位111,位于第二变位装置1400旁,用于整体测量电池左大面12、右大面、前侧面、后侧面13以及底面共五个电池表面的绝缘涂层的绝缘电阻值并整体判定电池表面绝缘缺陷修复后的绝缘涂层的绝缘合格性;The overall insulation resistance measurement device 1600 is set at the overall insulation resistance measurement station 111 and is located next to the second displacement device 1400, and is used for overall measurement of the insulation resistance value of the insulation coating on the battery surface of the left large surface 12, the right large surface, the front side, the rear side 13 and the bottom surface of the battery, and overall judgment of the insulation qualification of the insulation coating after the battery surface insulation defect is repaired;
下料装置1700,设于修复合格品下料工位112,用于承接绝缘电阻整体测量后的整体绝缘电阻合格电池并输出到本设备外;The unloading device 1700 is set at the unloading station 112 for repaired qualified products, and is used to accept batteries with qualified overall insulation resistance after the overall insulation resistance measurement and output them to the outside of the device;
第二搬运装置1500,设于整体绝缘电阻测量工位111、修复合格品下料工位112和电池上料工位101之间,位于第二变位装置1400、绝缘电阻整体测量装置1600、下料装置1700和上料装置200之上,用于从第二变位装置1400搬运绝缘缺陷修复后的电池到绝缘电阻整体测量装置1600,和从绝缘电阻整体测量装置1600搬运绝缘电阻整体测量后的整体绝缘电阻合格电池10到下料装置1700,和从绝缘电阻整体测量装置1600搬运绝缘电阻整体测量后的整体绝缘电阻不合格电池10到上料装置200。The second handling device 1500 is located between the overall insulation resistance measurement station 111, the repaired qualified product unloading station 112, and the battery loading station 101, and is located on the second displacement device 1400, the overall insulation resistance measurement device 1600, the unloading device 1700, and the loading device 200, and is used to transport the battery after repairing the insulation defect from the second displacement device 1400 to the overall insulation resistance measurement device 1600, and transport the insulation resistance from the overall insulation resistance measurement device 1600 The battery 10 with a qualified overall insulation resistance after the overall measurement is sent to the unloading device 1700 , and the battery 10 with an unqualified overall insulation resistance after the overall insulation resistance measurement is transported from the overall insulation resistance measurement device 1600 to the feeding device 200 .
进一步参见图7-15,电池表面绝缘电阻面测量装置包括大面绝缘电阻测量机构400、底面绝缘电阻测量机构500、侧面绝缘电阻测量机构600以及等距转运机构300,机台100顺电池物流方向依次设有上料工位101、大面绝缘电阻测量工位102、底面绝缘电阻测量工位103、侧面绝缘电阻测量工位104以及下料工位105;大面绝缘电阻测量机构400固定于大面绝缘电阻测量工位102,用于分别测量电池左大面的绝缘电阻值和右大面的绝缘电阻值;底面绝缘电阻测量机构500固定于底面绝缘电阻测量工位103,用于测量电池底面绝缘电阻值;侧面绝缘电阻测量机构600固定于侧面绝缘电阻测量工位104,用于分别测量电池前侧面的绝缘电阻值和后侧面13的绝缘电阻值;大面绝缘电阻测量机构400、底面绝缘电阻测量机构500和侧面绝缘电阻测量机构600均设置有电池平躺放置区,电池平躺放置区的底面与电池左大面12的投影面全等,电池平躺放置区设有对应电池平躺放置的前侧面放置位边、后侧面放置位边、底面放置位边、顶面放置位边、正极柱顶面放置位边、负极柱顶面放置位边;等距转运机构300横跨大面绝缘电阻测量机构400、底面绝缘电阻测量机构500和侧面绝缘电阻测量机构600,用于将电池10依次同步从上料工位101转运至大面绝缘电阻测量工位102、从大面绝缘电阻测量工位102转运至底面绝缘电阻测量工位103、从底面绝缘电阻测量工位103转运至侧面绝缘电阻测量工位104以及从侧面绝缘电阻测量工位104搬运至第一变位装置700上。Further referring to Fig. 7-15, the battery surface insulation resistance measurement device includes a large-surface insulation resistance measurement mechanism 400, a bottom surface insulation resistance measurement mechanism 500, a side insulation resistance measurement mechanism 600, and an equidistant transfer mechanism 300. The machine 100 is sequentially provided with a loading station 101, a large-surface insulation resistance measurement station 102, a bottom surface insulation resistance measurement station 103, a side insulation resistance measurement station 104, and a blanking station 105 along the battery logistics direction; 0 is fixed at the large surface insulation resistance measuring station 102, which is used to measure the insulation resistance value of the left large surface and the right large surface of the battery respectively; the bottom surface insulation resistance measuring mechanism 500 is fixed at the bottom surface insulation resistance measuring station 103, and is used to measure the battery bottom surface insulation resistance value; the side insulation resistance measuring mechanism 600 is fixed at the side insulation resistance measuring station 104, which is used to measure the insulation resistance value of the battery front side and the insulation resistance value of the rear side 13 respectively; the large surface insulation resistance measuring mechanism 400 and the bottom surface insulation resistance measuring mechanism 50 0 and the side insulation resistance measuring mechanism 600 are both provided with a battery laying area, the bottom surface of the battery lying area is congruent with the projection surface of the left large surface 12 of the battery, and the battery lying area is provided with a front side, a rear side, a bottom side, a top side, a positive pole top side, and a negative pole top side; the equidistant transfer mechanism 300 spans the large surface insulation resistance measurement mechanism 400 and the bottom insulation resistance measurement mechanism 500 and the side insulation resistance measuring mechanism 600 are used to sequentially and synchronously transfer the battery 10 from the feeding station 101 to the large surface insulation resistance measurement station 102, from the large surface insulation resistance measurement station 102 to the bottom surface insulation resistance measurement station 103, from the bottom surface insulation resistance measurement station 103 to the side insulation resistance measurement station 104, and from the side insulation resistance measurement station 104 to the first displacement device 700.
本方案的电池表面绝缘电阻面测量装置上设置的大面绝缘电阻测量机构400分别测量电池左大面12的绝缘电阻值和右大面的绝缘电阻值,底面绝缘电阻测量机构500测量电池底面绝缘电阻值,侧面绝缘电阻测量机构600分别测量电池前侧面的绝缘电阻值和后侧面13的绝缘电阻值。等距转运机构300横跨大面绝缘电阻测量机构400、底面绝缘电阻测量机构500和侧面绝缘电阻测量机构600可以将电池10依次同步从上料工位101转运至大面绝缘电阻测量工位102、从大面绝缘电阻测量工位102转运至底面绝缘电阻测量工位103、从底面绝缘电阻测量工位103转运至侧面绝缘电阻测量工位104以及从侧面绝缘电阻测量工位104搬运至下料工位105。等距转运机构300的设置可以实现大面绝缘电阻测量工位102、底面绝缘电阻测量工位103以及大面绝缘电阻测量工位102上的电池10同时进行绝缘电阻测量,达到高效测量效果。The large surface insulation resistance measuring mechanism 400 provided on the battery surface insulation resistance surface measuring device of this solution measures the insulation resistance value of the left large surface 12 and the insulation resistance value of the right large surface of the battery respectively, the bottom surface insulation resistance measuring mechanism 500 measures the insulation resistance value of the bottom surface of the battery, and the side insulation resistance measuring mechanism 600 measures the insulation resistance value of the front side of the battery and the insulation resistance value of the rear side 13 respectively. The equidistant transfer mechanism 300 across the large-surface insulation resistance measurement mechanism 400, the bottom surface insulation resistance measurement mechanism 500 and the side insulation resistance measurement mechanism 600 can sequentially and synchronously transfer the battery 10 from the feeding station 101 to the large-surface insulation resistance measurement station 102, from the large-surface insulation resistance measurement station 102 to the bottom surface insulation resistance measurement station 103, from the bottom surface insulation resistance measurement station 103 to the side insulation resistance measurement station 104, and from the side insulation resistance measurement station. Station 104 is transported to blanking station 105. The setting of the equidistant transfer mechanism 300 can realize the insulation resistance measurement of the large-surface insulation resistance measurement station 102, the bottom surface insulation resistance measurement station 103, and the battery 10 on the large-surface insulation resistance measurement station 102 at the same time, achieving an efficient measurement effect.
进一步参见图8,大面绝缘电阻测量机构400包括大面测量支座410、大面测量移载组件420、大面测量载台430以及大面加压测量组件440,大面测量支座410固定于机台100上,大面测量移载组件420和大面加压测量组件440均固定于大面测量支座410,大面测量载台430固定于大面测量移载组件420的输出端上,大面测量移载组件420可驱动大面测量载台430处于大面加压组件之外供接受电池10上料和取走电池10下料,和可驱动大面测量载台430进入大面加压组件之下进行电池大面绝缘电阻测量。Referring further to FIG. 8 , the large-surface insulation resistance measurement mechanism 400 includes a large-surface measurement support 410, a large-surface measurement transfer assembly 420, a large-surface measurement carrier 430, and a large-surface pressurization measurement assembly 440. The large-surface measurement support 410 is fixed on the machine platform 100. On the output end, the large-surface measurement transfer component 420 can drive the large-surface measurement stage 430 outside the large-surface pressurization assembly for receiving and removing the battery 10 for loading and unloading, and can drive the large-surface measurement stage 430 to enter under the large-surface pressurization assembly to measure the insulation resistance of the battery large surface.
进一步参见图9,大面测量移载组件420包括大面测量移载驱动件421、大面测量移载传动系422、大面测量移载滑块423以及大面测量移载滑组424,大面测量移载驱动件421以及大面测量移载滑组424的滑轨均固定于大面测量支座410,大面测量移载传动系422的输入端固定于大面测量移载驱动件421的输出端,大面测量移载滑块423固定于大面测量移载传动系422的输出端,大面测量载台430固定于大面测量移载滑块423以及大面测量移载滑组424的滑块上。Referring further to FIG. 9 , the large-surface measurement transfer assembly 420 includes a large-surface measurement transfer drive 421 , a large-surface measurement transfer transmission system 422 , a large-surface measurement transfer slider 423 , and a large-surface measurement transfer slide group 424 . At the output end, the large-surface measurement transfer slider 423 is fixed on the output end of the large-surface measurement transfer transmission system 422 , and the large-surface measurement carrier 430 is fixed on the sliders of the large-surface measurement transfer slider 423 and the large-surface measurement transfer slide group 424 .
进一步参见图10,大面测量载台430包括大面测量底板431、大面测量载板432、大面测量固定绝缘板433、组合电极板434、多个大面测量固定绝缘夹钳436、顶面加压组件437和正极探测组件438,大面测量载板432上表面设置有电池平躺放置区,大面测量底板431固定于大面测量移载组件420的输出端,大面测量载板432固定于大面测量底板431,大面测量固定绝缘板433固定于大面测量载板432上,组合电极板434固定于大面测量固定绝缘板433上,多个大面测量固定绝缘夹钳436固定于大面测量载板432上并分别对正朝向大面测量载板432的底面放置位边、前侧面放置位边和后侧面放置位边,分别可伸向电池底面、电池前侧面和电池后侧面,顶面加压组件437与正极探测组件438并排同向固定于大面测量载板432上,顶面加压组件437对正朝向大面测量载板432的顶面放置位边,正极探测组件438对正朝向大面测量载板432的正极柱顶面放置位边。Further referring to FIG. 10 , the large-surface measurement carrier 430 includes a large-surface measurement base plate 431, a large-surface measurement carrier plate 432, a large-surface measurement fixed insulating plate 433, a combined electrode plate 434, a plurality of large-surface measurement fixed insulating clamps 436, a top pressure component 437, and a positive detection component 438. The upper surface of the large-surface measurement carrier plate 432 is provided with a battery lying on the surface. The large-surface measurement base plate 431 is fixed on the output end of the large-surface measurement transfer assembly 420, The surface measurement carrier plate 432 is fixed on the large surface measurement base plate 431, the large surface measurement fixed insulating plate 433 is fixed on the large surface measurement carrier plate 432, the combined electrode plate 434 is fixed on the large surface measurement fixed insulating plate 433, and a plurality of large surface measurement fixed insulating clamps 436 are fixed on the large surface measurement carrier plate 432 and are respectively aligned with the bottom surface of the large surface measurement carrier plate 432. On the rear side of the battery, the top pressure component 437 and the positive detection component 438 are fixed side by side on the large measurement carrier 432 in the same direction. The top pressure component 437 is placed on the side facing the top surface of the large measurement carrier 432, and the positive electrode detection component 438 is placed on the positive pole top of the large measurement carrier 432.
进一步参见图11,大面加压测量组件440包括大面加压测量支架441、大面加压测量升降驱动件安装座442、大面加压测量升降驱动件443、大面加压测量升降丝杆444、大面加压测量升降丝母445、大面加压测量压力传感器446、大面加压测量升降滑板447、大面加压测量升降滑套448、大面加压测量压板449、大面加压测量绝缘板44a、组合电极板434以及大面加压测量料感组44c,大面加压测量支架441包括大面加压测量支柱4411和大面加压测量支架顶板4412;大面加压测量支柱441固定于大面测量支座410,大面加压测量支架顶板4412固定于大面测量支柱441顶部,大面加压测量升降驱动件安装座442固定于大面加压测量支架顶板4412,大面加压测量升降驱动件443固定于大面加压测量升降驱动件安装座442,大面加压测量升降丝杆444固定于大面加压测量升降驱动件443的输出端,大面加压测量升降丝母445套设于大面加压测量升降丝杆444上,大面加压测量压力传感器446固定于大面加压测量升降丝母445下,大面加压测量升降滑板447固定于大面加压测量压力传感器446下,大面加压测量升降滑套448固定于大面加压测量升降滑板447上并套设于大面加压测量支柱4411外,大面加压测量压板449固定于大面加压测量升降滑板447下,大面加压测量绝缘板44a固定于大面加压测量压板449下,组合电极板434固定于大面加压测量绝缘板44a下,并对正朝向大面测量载板432的电池平躺放置区,大面加压测量料感组44c固定于大面加压测量支柱4411上。Further referring to FIG. 11 , the large-surface pressurization measurement assembly 440 includes a large-surface pressurization measurement bracket 441 , a large-surface pressurization measurement lifting driver mounting seat 442 , a large-surface pressurization measurement lifting drive member 443 , a large-surface pressurization measurement lifting screw rod 444 , a large-surface pressurization measurement lifting nut 445 , a large-surface pressurization measurement pressure sensor 446 , a large-surface pressurization measurement lifting slide 447 , a large-surface pressurization measurement lifting sliding sleeve 448 , and a large-surface pressurization measurement platen 449 , Large-scale pressurization measurement insulating plate 44a, combined electrode plate 434 and large-scale pressurization measurement material sense group 44c, large-scale pressurization measurement support 441 includes large-scale pressurization measurement pillar 4411 and large-scale pressurization measurement support top plate 4412; Large-surface pressurization measurement bracket top plate 4412, large-surface pressurization measurement lift drive part 443 is fixed on large-surface pressurization measurement lift driver mounting seat 442, large-surface pressurization measurement lift screw rod 444 is fixed on the output end of large-surface pressurization measurement lift drive part 443, large-surface pressurization measurement lift nut 445 is sleeved on large-surface pressurization measurement lift screw rod 444, large-surface pressurization measurement pressure sensor 446 is fixed under large-surface pressurization measurement lift screw nut 445, and large-surface press The pressure measurement lifting slide 447 is fixed under the large surface pressure measurement pressure sensor 446, the large surface pressure measurement lifting sliding sleeve 448 is fixed on the large surface pressure measurement lifting slide 447 and is sleeved outside the large surface pressure measurement pillar 4411, the large surface pressure measurement pressure plate 449 is fixed under the large surface pressure measurement lifting slide 447, the large surface pressure measurement insulating plate 44a is fixed under the large surface pressure measurement pressure plate 449, and the combined electrode plate 434 is fixed on the large surface. Under the pressure measurement insulating plate 44a, and facing the battery flat laying area facing the large surface measurement carrier plate 432, the large surface pressure measurement material sense group 44c is fixed on the large surface pressure measurement pillar 4411.
进一步参见图12,底面绝缘电阻测量机构500包括底面测量载台510、底面测量载板520、多个第一底面固定绝缘夹钳530、底面加压测量组件540、顶面加压组件437以及正极探测组件438,底面测量载板520上表面设置有电池平躺放置区,底面测量载台510固定于机台100,底面测量载板520固定于底面测量载台510,多个第一底面固定绝缘夹钳530、底面加压测量组件540、顶面加压组件437以及正极探测组件438均固定于底面测量载台510,多个第一底面固定绝缘夹钳530相对固定于底面测量载板520,分别对正朝向底面测量载板520的前侧面放置位边和后侧面放置位边,可分别伸向电池前侧面和电池后侧面13,顶面加压组件437与正极探测组件438并排同向固定于底面测量载板520上,顶面加压组件437对正朝向底面测量载板520的顶面放置位边,正极探测组件438朝向底面测量载板520的正极柱顶面放置位边。Referring further to FIG. 12 , the bottom surface insulation resistance measurement mechanism 500 includes a bottom surface measurement platform 510, a bottom surface measurement carrier plate 520, a plurality of first bottom surface fixed insulation clamps 530, a bottom surface pressure measurement component 540, a top surface pressure component 437, and a positive electrode detection component 438. The upper surface of the bottom surface measurement carrier plate 520 is provided with a battery flat placement area, the bottom surface measurement platform 510 is fixed on the machine platform 100, and the bottom surface measurement carrier plate 520 is fixed on the bottom surface measurement load. The stage 510, a plurality of first bottom surface fixed insulating clamps 530, the bottom surface pressure measurement assembly 540, the top surface pressure assembly 437 and the positive electrode detection assembly 438 are all fixed on the bottom surface measurement platform 510, and the multiple first bottom surface fixed insulation clamps 530 are relatively fixed on the bottom surface measurement carrier plate 520, and are respectively aligned with the front side and the rear side of the bottom surface measurement carrier plate 520. 37 and the positive electrode detection assembly 438 are fixed side by side on the bottom surface measurement carrier 520 in the same direction, the top surface pressurization assembly 437 is aligned with the top surface of the bottom surface measurement carrier 520, and the positive electrode detection assembly 438 is placed on the top surface of the positive pole column of the bottom surface measurement carrier 520.
在本实施例中,底面加压测量组件540包括底面测量加压夹钳驱动件541、底面测量加压夹钳542、底面测量绝缘板543以及组合电极板434,底面测量加压夹钳驱动件541固定于底面测量载台510的一端,底面测量加压夹钳542固定于底面测量加压夹钳驱动件541,底面测量绝缘板543固定于底面测量加压夹钳542,组合电极板434固定于底面测量绝缘板543,并对正朝向底面测量载板520的底面放置位边,可伸向电池底面,底面加压驱动件可以驱动组合电极板434压住电池底面。In this embodiment, the bottom surface pressure measurement assembly 540 includes a bottom surface measurement pressure clamp driver 541, a bottom surface measurement pressure clamp 542, a bottom surface measurement insulating plate 543 and a combination electrode plate 434, the bottom surface measurement pressure clamp driver 541 is fixed on one end of the bottom surface measurement stage 510, the bottom surface measurement pressure clamp 542 is fixed on the bottom surface measurement pressure clamp driver 541, and the bottom surface measurement insulation plate 543 is fixed on the bottom surface measurement pressure The clamp 542 and the combined electrode plate 434 are fixed on the bottom measuring insulating plate 543, and are aligned with the bottom surface of the bottom measuring carrier plate 520, which can extend to the bottom surface of the battery, and the bottom pressing driver can drive the combined electrode plate 434 to press the bottom surface of the battery.
进一步参见图13,侧面绝缘电阻测量机构600包括侧面测量载台610、侧面测量载板620、第二底面固定绝缘夹钳630、两个侧面加压测量组件640、顶面加压组件437和正极探测组件438,侧面测量载板620上表面设置有电池平躺放置区,侧面测量载台610固定于机台100,侧面测量载板620、第二底面固定绝缘夹钳630、两个侧面加压测量组件640、顶面加压组件437和正极探测组件438均固定于侧面测量载台610,第二底面固定绝缘夹钳630固定于侧面测量载板620一边并对正朝向侧面测量载板620的底面放置位边,可供电池底面抵靠,两个侧面加压测量组件640分别位于侧面测量载板620的两侧,顶面加压组件437与正极探测组件438并排同向固定于侧面测量载板620上,顶面加压组件437朝向侧面测量载板620的顶面放置位边,正极探测组件438朝向侧面测量载板432的正极柱顶面放置位边。Referring further to FIG. 13 , the side insulation resistance measurement mechanism 600 includes a side measurement carrier 610, a side measurement carrier 620, a second bottom surface fixed insulating clamp 630, two side pressure measurement components 640, a top surface pressure component 437, and a positive electrode detection component 438. The upper surface of the side measurement carrier 620 is provided with a battery flat placement area, and the side measurement carrier 610 is fixed on the machine platform 100. The side pressure measurement assembly 640, the top surface pressure assembly 437, and the positive electrode detection assembly 438 are all fixed on the side measurement carrier 610, and the second bottom surface fixed insulating clamp 630 is fixed on one side of the side measurement carrier 620 and aligned with the bottom surface of the side measurement carrier 620, which can be used for the bottom surface of the battery. On the side measurement carrier 620 , the top pressure component 437 is placed on the side towards the top of the side measurement carrier 620 , and the positive detection component 438 is placed on the side towards the top of the positive column of the side measurement carrier 432 .
在本实施例中,侧面加压测量组件640包括侧面测量加压夹钳驱动件641、侧面测量加压夹钳642、侧面测量绝缘板643以及组合电极板434,侧面测量加压夹钳驱动件641固定于侧面加压测量载台,侧面测量加压夹钳642固定于侧面测量加压夹钳驱动件641,侧面测量绝缘板643固定于侧面测量加压夹钳642,组合电极板434固定于侧面测量绝缘板643,并对正朝向侧面加压测量载板的前侧面放置位边或后侧面放置位边,可伸向电池前侧面或电池后侧面13,侧面测量加压夹钳驱动件641可以驱动组合电极板434压住电池前侧面或电池后侧面13。In this embodiment, the side pressure measurement assembly 640 includes a side measurement pressure clamp driver 641, a side measurement pressure clamp 642, a side measurement insulation plate 643 and a combination electrode plate 434. The side measurement pressure clamp driver 641 is fixed on the side pressure measurement stage, the side measurement pressure clamp 642 is fixed on the side measurement pressure clamp driver 641, the side measurement insulation plate 643 is fixed on the side measurement pressure clamp 642, and the combined electrode plate 434 is fixed on the The side measurement insulating plate 643 is aligned with the front side or the rear side of the side pressure measurement carrier plate, which can extend to the front side of the battery or the rear side 13 of the battery. The side measurement pressurization clamp driver 641 can drive the combined electrode plate 434 to press the front side of the battery or the rear side 13 of the battery.
在本实施例中,顶面加压组件437包括顶面加压驱动件4371以及顶面加压绝缘夹钳4372,顶面加压驱动件4371固定于相应的大面测量载台430、底面测量载台510或侧面测量载台610上,顶面加压绝缘夹钳4372固定于顶面加压驱动件4371的输出端,并对正朝向相应的底面放置位边,可伸向电池顶面11,顶面加压驱动件4371可以驱动顶面加压绝缘夹钳4372压住电池顶面11。In this embodiment, the top pressure assembly 437 includes a top pressure driver 4371 and a top pressure insulating clamp 4372. The top pressure driver 4371 is fixed on the corresponding large surface measurement platform 430, bottom surface measurement platform 510 or side measurement platform 610. The top surface pressure insulation clamp 4372 is fixed on the output end of the top surface pressure driver 4371, and is aligned towards the corresponding bottom surface placement edge, which can extend toward the battery. On the top surface 11 , the top surface pressing driver 4371 can drive the top surface pressing insulating clamp 4372 to press the top surface 11 of the battery.
正极探测组件438包括正极探头驱动件4381、正极探头绝缘支架4382以及正极探头4383,正极探头驱动件4381与顶面加压驱动件4371并排同向固定于大面测量载板432、底面测量载板520或侧面测量载板620上,正极探头绝缘支架4382固定于正极探头驱动件4381的输出端,正极探头4383固定于正极探头绝缘支架4382上,并对正朝向大面测量载板432的正极柱顶面放置位边,可伸向电池顶面11上的正极柱14的顶面,正极探头驱动件4381可以驱动正极探头4383压住电池顶面11的正极柱14,用于测量绝缘电阻。The positive probe assembly 438 includes a positive probe driver 4381, a positive probe insulating bracket 4382, and a positive probe 4383. The positive probe driver 4381 and the top pressure driver 4371 are fixed side by side and in the same direction on the large-surface measurement carrier 432, the bottom measurement carrier 520 or the side measurement carrier 620. The positive probe insulating bracket 4382 is fixed on the output end of the positive probe driver 4381, and the positive probe 4383 is fixed On the positive electrode probe insulating support 4382, and place the edge facing the top surface of the positive electrode column of the large-surface measurement carrier 432, it can extend to the top surface of the positive electrode column 14 on the top surface 11 of the battery. The positive electrode probe driver 4381 can drive the positive electrode probe 4383 to press the positive electrode column 14 on the top surface 11 of the battery for measuring insulation resistance.
在本实施例中,组合电极板434包括电极板4341和导电胶板4342,导电胶板4342固定在电极板4341上用以在预设的压力下压贴电池表面,同一块组合电极板434中的电极板4341和导电胶板4342的平面形状全等并重合,在电池10被装夹在预设位置后,导电胶板4342可与对应的电池表面重合。In this embodiment, the combined electrode plate 434 includes an electrode plate 4341 and a conductive rubber plate 4342. The conductive rubber plate 4342 is fixed on the electrode plate 4341 to press against the surface of the battery under a preset pressure. The plane shapes of the electrode plate 4341 and the conductive rubber plate 4342 in the same combined electrode plate 434 are congruent and coincident. After the battery 10 is clamped at a preset position, the conductive rubber plate 4342 can overlap with the corresponding battery surface.
进一步参见图14-15,等距转运机构300包括等距转运支架310、等距转运驱动组件320、四个机械手组件330,等距转运支架310固定于机台100,等距转运驱动组件320固定于等距转运支架310,四个机械手组件330等距固定于等距转运驱动组件320的输出端;机械手组件330包括机械手升降组件331以及机械手332,机械手升降组件331固定于等距转运驱动组件320的输出端,机械手332固定于机械手升降组件331的输出端;14-15, the equidistant transfer mechanism 300 includes an equidistant transfer bracket 310, an equidistant transfer drive assembly 320, and four manipulator assemblies 330. The equidistant transfer support 310 is fixed to the machine platform 100, the isometric transfer drive assembly 320 is fixed to the equidistant transfer bracket 310, and the four manipulator assemblies 330 are equidistantly fixed to the output end of the equidistant transfer drive assembly 320; The hand 332 and the manipulator lifting assembly 331 are fixed on the output end of the equidistant transfer drive assembly 320, and the manipulator 332 is fixed on the output end of the manipulator lifting assembly 331;
等距转运驱动组件320包括等距转运安装架321、等距转运驱动件322、等距转运滑组323、两块等距转运滑板324以及等距转运滑板联接件325,等距转运安装架321固定于等距转运支架310,等距转运驱动件322以及等距转运滑组323的滑轨均固定于等距转运安装架321,等距转运滑板联接件325设置在两块等距转运滑板324之间,等距转运滑板324固定于等距转运驱动件322的输出端以及等距转运滑组323的滑块上。The equidistant transfer drive assembly 320 includes an equidistant transfer installation frame 321, an equidistant transfer driver 322, an equidistant transfer slide group 323, two equidistant transfer slides 324, and an equidistant transfer slider coupling 325. The transfer slider coupling 325 is arranged between two equidistant transfer sliders 324 , and the equidistant transfer slider 324 is fixed on the output end of the equidistant transfer driver 322 and the slider of the equidistant transfer slider group 323 .
请进一步参阅图16-22,第一变位装置700包括上料移载旋转机构710以及一个翻转机构720,翻转机构720用于伸入上料移载旋转机构710夹持并翻转电池10。Please refer to FIGS. 16-22 further. The first displacement device 700 includes a loading and transferring rotating mechanism 710 and an overturning mechanism 720 . The overturning mechanism 720 is used to extend into the loading and transferring rotating mechanism 710 to clamp and overturn the battery 10 .
如图16-17所示,第一变位装置700和第一搬运装置800处于电池表面绝缘电阻面测量装置、电池表面绝缘缺陷区域检测装置1000、来料合格品出料拉带900以及电池载具循环移载装置1100之间,第一变位装置700接收表面绝缘电阻面测量后的电池,然后由第一搬运装置800搬运表面绝缘电阻面测量合格的电池至来料合格品出料拉带900,和由第一变位装置700的上料移载旋转机构710移载、或旋转和或由翻转机构720再翻转表面绝缘电阻面测量不合格的电池使电池的缺陷表面朝上,再由第一搬运装置800将绝缘电阻面测量不合格的电池搬运至电池表面绝缘缺陷区域检测装置1000以对电池缺陷表面进行缺陷区域检测以及标记记录缺陷区域的具体位置;再由第一搬运装置800将标记缺陷区域后的电池搬运至电池载具循环移载装置1100的CCD检测上料工位107上;As shown in Figures 16-17, the first displacement device 700 and the first transport device 800 are located between the battery surface insulation resistance measurement device, the battery surface insulation defect area detection device 1000, the incoming qualified product discharge belt 900, and the battery carrier circulation transfer device 1100. The first displacement device 700 receives the battery after the surface insulation resistance measurement, and then the first transportation device 800 transports the battery that has passed the surface insulation resistance measurement to the incoming qualified product discharge belt 900, and the first displacement device The loading and transferring rotating mechanism 710 of the positioning device 700 transfers, or rotates and or turns over the batteries whose surface insulation resistance measurement is unqualified by the turning mechanism 720 so that the defective surface of the battery faces upward, and then the first conveying device 800 transports the batteries that fail the insulation resistance surface measurement to the battery surface insulation defect area detection device 1000 to detect the defect area on the battery defect surface and mark and record the specific position of the defect area; then the first transport device 800 transports the battery after marking the defect area to the battery carrier cycle transfer device The CCD at 1100 detects the feeding station 107;
第二变位装置1400设于电池载具循环移载装置1100上的绝缘缺陷修复下料工位110上,第二变位装置1400仅包括两个翻转机构720,两个翻转机构720交叉设置用于先后夹持并翻转电池10。The second displacement device 1400 is installed on the insulation defect repair blanking station 110 of the battery carrier cycle transfer device 1100 . The second displacement device 1400 only includes two turning mechanisms 720 .
第二搬运装置1500可移动于第二变位装置1400、绝缘电阻整体测量装置1600、下料装置1700以及上料装置200之间。电池载具循环移载装置1100下料时,第二变位装置1400的两个翻转机构720依次进行电池10的翻转,以使电池10以左大面12朝上或右大面朝上,第二搬运装置1500将翻转后的电池10搬运至绝缘电阻整体测量装置1600中进行绝缘电阻整体测量和绝缘电阻整体合格性判定,第二搬运装置1500进一步搬运绝缘电阻整体测量合格的电池至下料装置1700。可以理解的,第二搬运装置1500还可以将绝缘电阻整体测量不合格的电池10搬运至上料装置200,循环检测以及修复,直至电池10修复为合格电池为止。The second conveying device 1500 can move between the second displacement device 1400 , the overall insulation resistance measuring device 1600 , the unloading device 1700 and the loading device 200 . When the battery carrier cycle transfer device 1100 is unloading, the two turning mechanisms 720 of the second displacement device 1400 turn over the battery 10 in sequence, so that the battery 10 faces up with the large left side 12 or the big right side up. The second handling device 1500 transports the turned over battery 10 to the overall insulation resistance measurement device 1600 for overall insulation resistance measurement and insulation resistance qualification judgment. The second handling device 1500 further transports the batteries that pass the overall insulation resistance measurement to the unloading device 1 700. It can be understood that the second conveying device 1500 can also convey the battery 10 whose overall insulation resistance is unqualified to the feeding device 200 for cyclic detection and repair until the battery 10 is repaired as a qualified battery.
进一步参见图18-19,上料移载旋转机构710,包括上料移载组件711、上料旋转组件712和载具713,上料移载组件711固定于机台100,上料旋转组件712固定于上料移载组件711的输出端,载具713固定于上料旋转组件712的输出端,上料移载旋转机构710用于移载并旋转电池10;Referring further to FIGS. 18-19 , the loading and transferring rotating mechanism 710 includes a loading and transferring assembly 711 , a loading and transferring assembly 712 and a carrier 713 , the loading and transferring assembly 711 is fixed on the machine platform 100 , the loading and transferring assembly 712 is fixed on the output end of the loading and transferring assembly 711 , the carrier 713 is fixed on the output end of the loading and transferring assembly 712 , and the loading and transferring assembly 710 is used to transfer and rotate the battery 10 ;
进一步参见图21-22,翻转机构720,包括翻转移载驱动组件721、翻转移载滑架722、翻转升降驱动组件723、翻转驱动组件724以及翻转夹持组件725,翻转移载驱动组件721固定于机台100,翻转移载滑架722固定于翻转移载驱动组件721的输出端,翻转升降驱动组件723固定于翻转移载滑架722,翻转驱动组件724固定于翻转升降驱动组件723的输出端,翻转夹持组件725固定于翻转驱动组件724的输出端,翻转机构720用于翻转上料移载旋转机构710上的电池10;上料移载旋转机构710和翻转机构720均固定于机台100,翻转夹持组件725用于伸入载具713夹持并翻转电池10。Referring further to Figures 21-22, the turning mechanism 720 includes a turning and transferring drive assembly 721, a turning and transferring carriage 722, a turning and lifting driving unit 723, a turning and transferring driving component 724, and a turning and clamping unit 725. Turn over the output end of the lifting drive assembly 723, and the turn clamp assembly 725 is fixed on the output end of the turn drive assembly 724. The turn mechanism 720 is used to turn over the battery 10 on the loading and transferring rotating mechanism 710;
本方案的电池变位装置通过上料移载组件711上料和送给电池10,上料旋转组件712可驱动载具713带着电池10旋转,翻转移载驱动组件721可驱动翻转夹持组件725进退,翻转升降驱动组件723可驱动翻转夹持组件725升降,翻转驱动组件724可驱动翻转夹持组件725夹住电池10翻转。电池10以某第一姿态放入载具713,上料旋转组件712驱动载具713带着电池10旋转到电池第二姿态,一个翻转机构720夹取电池两个大面或两个侧面或顶底面翻转到电池第三姿态再放入载具713,还可以有另一个翻转机构720再夹取电池两个大面或两个侧面或顶底面再翻转到电池第四姿态再放入载具713,上料移载旋转机构710与翻转机构720配合,改变电池10的方位以满足电池10后续作业对方位的要求。The battery displacement device of this solution loads and feeds the battery 10 through the loading and transferring component 711, the loading and rotating component 712 can drive the carrier 713 to rotate with the battery 10, the turning and transferring driving component 721 can drive the turning and clamping component 725 to advance and retreat, the turning and lifting driving component 723 can drive the turning and clamping component 725 to lift, and the turning and driving component 724 can drive the turning and clamping component 725 to clamp the battery 10 to turn over. The battery 10 is put into the carrier 713 in a certain first posture, and the loading and rotating assembly 712 drives the carrier 713 to rotate to the second battery posture with the battery 10. An overturning mechanism 720 grips the two large surfaces or two sides or the top and bottom surfaces of the battery and flips it to the third battery posture before putting it into the carrier 713. In cooperation, the orientation of the battery 10 is changed to meet the requirements for the orientation of the battery 10 in subsequent operations.
上料移载组件711包括上料移载安装板7111、上料移载直线模组7112、上料移载平移滑组7113、上料移载平移滑板7114、上料移载行程开关组7115和上料移载行程开关感应片7116,上料移载安装板7111固定于机台100,上料移载直线模组7112以及上料移载平移滑组7113的滑轨均固定于上料移载安装板7111上,上料移载平移滑板7114固定于上料移载直线模组7112的输出端以及上料移载平移滑组7113的滑块上,上料移载行程开关组7115固定于上料移载直线模组7112侧面,上料移载行程开关感应片7116固定于上料移载平移滑板7114下对正上料移载行程开关组7115。The loading and transferring assembly 711 includes a loading and transferring installation plate 7111, a feeding and transferring linear module 7112, a feeding and transferring translational sliding group 7113, a feeding and transferring translational sliding plate 7114, a loading and transferring travel switch group 7115 and a feeding and transferring travel switch sensing piece 7116. The slide rails of 7113 are all fixed on the loading and unloading mounting plate 7111, the loading and unloading translation slide plate 7114 is fixed on the output end of the loading and unloading linear module 7112 and the slider of the loading and unloading translation slide group 7113, the loading and unloading stroke switch group 7115 is fixed on the side of the loading and unloading linear module 7112, and the loading and unloading stroke switch sensing plate 7116 is fixed under the loading and unloading translation slide plate 7114 for alignment Loading and transfer travel switch group 7115.
在本实施例中,上料旋转组件712包括旋转驱动件安装座7121、旋转驱动件7122、旋转行程开关7123和旋转行程开关感应片7124,旋转驱动件安装座7121固定于上料移载平移滑板7114,旋转驱动件7122固定于旋转驱动件安装座7121下且其输出端穿出上料移载平移滑板7114,旋转行程开关7123固定于上料移载平移滑板7114上或载具713下,旋转行程开关感应片7124固定于载具713下或上料移载平移滑板7114上。旋转驱动件7122用于驱动载具旋转,以变换电池10与翻转机构720之间的相对位置关系,旋转行程开关感应片7124与旋转行程开关7123相互配合以控制旋转驱动件7122的旋转行程。In this embodiment, the loading rotation assembly 712 includes a rotating drive mounting base 7121, a rotating driving component 7122, a rotary travel switch 7123 and a rotary travel switch induction plate 7124. The rotating driving component mounting base 7121 is fixed on the feeding and loading translational slide plate 7114, and the rotating driving component 7122 is fixed under the rotating driving component mounting base 7121 and its output end passes through the feeding and loading translational sliding plate 7114. The rotary travel switch 7123 is fixed on the top. The material is moved on the translational slide plate 7114 or under the carrier 713, and the rotary travel switch induction piece 7124 is fixed under the carrier 713 or on the material loading and transferring translational slide plate 7114. The rotary driving member 7122 is used to drive the carrier to rotate to change the relative positional relationship between the battery 10 and the turning mechanism 720 . The rotary travel switch sensor 7124 cooperates with the rotary travel switch 7123 to control the rotary travel of the rotary driving member 7122 .
进一步参见图20,载具713包括载架7131、正立载台7132、侧立载台7133、平躺载台7134以及基准柱7135,载架7131固定于旋转驱动件7122的输出端,正立载台7132、侧立载台7133、平躺载台7134以及基准柱7135均固定于载架7131,其中正立载台7132和侧立载台7133交叉设置。正立载台7132用于承载正立的电池10,侧立载台7133用于承载侧立的电池10,平躺载台7134用于承载平躺的电池10,一个载具713上可以放置多种姿态的一个电池10。Further referring to FIG. 20 , the carrier 713 includes a carrier 7131 , an upright carrier 7132 , a side vertical carrier 7133 , a flat carrier 7134 and a reference column 7135 , the carrier 7131 is fixed on the output end of the rotary drive 7122 , and the upright carrier 7132 , the side-up carrier 7133 , the flat carrier 7134 and the reference column 7135 are all fixed on the carrier 7131 , wherein the upright carrier 7131 132 and side stand platform 7133 are arranged crosswise. The upright carrier 7132 is used to carry the battery 10 standing upright, the side-standing carrier 7133 is used to carry the battery 10 standing sideways, and the flat-laying carrier 7134 is used to carry the battery 10 lying flat. A battery 10 in various postures can be placed on one carrier 713 .
翻转移载驱动组件721包括翻转移载安装板7211、翻转移载直线模组7212和翻转移载滑组7213,翻转移载安装板7211固定于机台100,翻转移载直线模组7212和翻转移载滑组7213的滑轨均固定于翻转移载安装板7211上,翻转移载滑架722固定于翻转移载直线模组7212的输出端和翻转移载滑组7213的滑块上。翻转移载驱动组件721用于实现翻转夹持组件725在水平方向上的进退,其中退开以使翻转夹持组件725能够伸入载具713夹持电池10。The turning and transferring driving assembly 721 includes a turning and transferring mounting plate 7211, a turning and transferring linear module 7212 and a turning and transferring sliding group 7213. The turning and transferring mounting plate 7211 is fixed on the machine table 100. On the slide block of slide group 7213. The overturning and transferring driving assembly 721 is used to realize the forward and backward movement of the overturning clamping assembly 725 in the horizontal direction, wherein the overturning clamping assembly 725 can extend into the carrier 713 to clamp the battery 10 .
在本实施例中,翻转升降驱动组件723包括翻转升降直线模组7231、翻转升降滑板7232和翻转升降滑组7233,翻转升降直线模组7231和翻转升降滑组7233的滑轨均固定于翻转移载滑架722上,翻转升降滑板7232固定于翻转升降直线模组7231的输出端和翻转升降滑组7233的滑块上。翻转升降驱动组件723用于实现翻转夹持组件725在竖直方向上的升降,其中升起以使翻转夹持组件725能够翻转夹住的电池10。In this embodiment, the turning and lifting drive assembly 723 includes a turning and lifting linear module 7231, a turning and lifting slide plate 7232 and a turning and lifting sliding group 7233. The slide rails of the turning and lifting linear module 7231 and the turning and lifting sliding group 7233 are fixed on the turning and transferring carriage 722, and the turning and lifting sliding plate 7232 is fixed on the output end of the turning and lifting linear module 7231 and the slider of the turning and lifting slider group 7233. The turning and lifting drive assembly 723 is used to realize the lifting of the turning and clamping component 725 in the vertical direction, wherein it is raised so that the turning and clamping component 725 can turn over the clamped battery 10 .
在本实施例中,翻转驱动组件724包括翻转驱动件7241、翻转支承座7242、翻转轴7233、翻转行程开关7244和翻转行程开关感应片7245,翻转驱动件7241和翻转支承座7242均固定于翻转升降滑板7232,翻转轴7233的一端固定于翻转驱动件7241的输出端并套设于翻转支承座7242内,翻转行程开关7244固定于翻转固定座上或翻转夹持组件725下,翻转行程开关感应片7245固定于翻转夹持组件725下或翻转支承座7242上。翻转驱动组件724用于翻转夹持组件725夹住的电池10,翻转角度一般为90°或180°。In this embodiment, the turning drive assembly 724 includes a turning driving member 7241, a turning support seat 7242, a turning shaft 7233, a turning travel switch 7244, and a turning travel switch induction piece 7245. It is fixed on the flip fixing seat or under the flip clamping assembly 725 , and the flip travel switch sensing piece 7245 is fixed under the flip clamping assembly 725 or on the flip supporting seat 7242 . The overturn driving assembly 724 is used to overturn the battery 10 clamped by the clamping assembly 725, and the overturn angle is generally 90° or 180°.
翻转夹持组件725包括翻转夹持安装板7251、翻转夹持驱动件7252、翻转夹持滑组7253、两个翻转夹持单元7254,翻转夹持安装板7251固定于翻转轴7233的另一端,翻转夹持驱动件7252和翻转夹持滑组7253的滑轨均固定于翻转夹持安装板7251,两个翻转夹持单元7254分别固定于翻转夹持驱动件7252的两个输出端和翻转夹持滑组7253的不同滑块上。The flip clamp assembly 725 includes a flip clamp mounting plate 7251, a flip clamp driver 7252, a flip clamp sliding group 7253, and two flip clamp units 7254. The flip clamp mounting plate 7251 is fixed on the other end of the flip shaft 7233, and the slide rails of the flip clamp driver 7252 and the flip clamp sliding group 7253 are fixed on the flip clamp installation plate 7251, and the two flip clamp units 7254 are respectively fixed on the flip clamp drive. On the two output ends of 7252 and the different sliders of the overturn clamping slide group 7253.
在本实施例中,翻转夹持单元7254包括翻转夹持滑块72541、翻转夹持臂72542、翻转夹钳72543以及翻转夹持侧掌72544,翻转夹持滑块72541固定于翻转夹持驱动件7252的输出端,翻转夹持臂72542固定在翻转夹持滑块72541上,翻转夹钳72543以及翻转夹持侧掌72544分别固定于翻转夹持臂72542的伸出端和中部,两个翻转夹持单元7254的两个翻转夹钳72543可相对闭合夹持电池10,两个翻转夹持侧掌72544可相对合拢抵持住电池10被夹持面的一个相邻面。In this embodiment, the flip clamping unit 7254 includes a flip clamp slider 72541, a flip clamp arm 72542, a flip clamp 72543 and a flip clamp side palm 72544. The flip clamp slider 72541 is fixed on the output end of the flip clamp driver 7252, the flip clamp arm 72542 is fixed on the flip clamp slider 72541, the flip clamp 72543 and the flip clamp side palm 7254 4 are respectively fixed on the extended end and the middle part of the flip clamping arm 72542, the two flip clamps 72543 of the two flip clamp units 7254 can be relatively closed to hold the battery 10, and the two flip clamp side palms 72544 can be relatively closed to hold an adjacent surface of the clamped surface of the battery 10.
进一步参见图23-28,电池表面绝缘缺陷区域检测装置1000包括缺陷区域电扫机构1010、大面与侧面缺陷检测载台1020以及底面缺陷检测载台1030;缺陷区域电扫机构1010固定于机台100,包括组合电极辊10137,缺陷区域电扫机构1010用于自动扫描检测电池表面绝缘涂层的绝缘缺陷并标记绝缘缺陷实际区域,记录绝缘缺陷方形区域及所在的具体位置;大面与侧面缺陷检测载台1020固定于机台100,位于缺陷区域电扫机构1010下,包括四个正极探测单元10242,大面与侧面缺陷检测载台1020用于装夹电池10使电池10的两个大面和两个侧面中的任一面处于缺陷区域电扫机构1010下,并使一个正极探测单元10242压贴电池正极柱14,以配合组合电极辊10137扫描电池10的两个大面和两个侧面中的任一面的表面绝缘涂层的绝缘缺陷并标记绝缘缺陷实际区域,记录绝缘缺陷方形区域及所在的具体位置;底面缺陷检测载台1030固定于机台100,位于缺陷区域电扫机构1010下,包括另一个正极探测单元10242,用于装夹电池10使电池10的底面处于缺陷区域电扫机构1010下并配合缺陷区域电扫机构1010扫描电池底面绝缘涂层的绝缘缺陷并标记绝缘缺陷实际区域,记录绝缘缺陷方形区域及所在的具体位置。Referring further to Figures 23-28, the battery surface insulation defect area detection device 1000 includes a defect area electric scanning mechanism 1010, a large surface and side defect detection platform 1020, and a bottom surface defect detection platform 1030; the defect area electric scanning mechanism 1010 is fixed on the machine 100, including a combined electrode roller 10137, and the defect area electric scanning mechanism 1010 is used to automatically scan and detect the insulation defect of the battery surface insulation coating and mark the actual area of the insulation defect, and record the square area of the insulation defect and the specific location; The surface and side defect detection platform 1020 is fixed on the machine platform 100, located under the defect area electric scanning mechanism 1010, and includes four positive detection units 10242. The large surface and side defect detection platform 1020 is used to clamp the battery 10 so that either of the two large surfaces and the two sides of the battery 10 is under the defect area electric scanning mechanism 1010, and one positive detection unit 10242 is pressed against the positive column 14 of the battery to scan the battery 10 with the combined electrode roller 10137 The insulation defect of the surface insulation coating on any one of the two large surfaces of the two sides and the two sides, and mark the actual area of the insulation defect, record the square area of the insulation defect and the specific position; the bottom surface defect detection platform 1030 is fixed on the machine platform 100, located under the defect area electric scanning mechanism 1010, and includes another positive electrode detection unit 10242, which is used to clamp the battery 10 so that the bottom surface of the battery 10 is under the defect area electric scanning mechanism 1010, and cooperate with the defect area electric scanning mechanism 1010 to scan the insulation defect of the insulating coating on the bottom of the battery. Mark the actual area of the insulation defect, record the square area of the insulation defect and its specific location.
本实施例的电池表面绝缘缺陷区域检测装置的缺陷区域电扫机构1010可移动于大面与侧面缺陷检测载台1020以及底面缺陷检测载台1030之上。缺陷区域电扫机构1010处于大面与侧面缺陷检测载台1020上时,电池10以平躺或侧立姿态置于大面与侧面缺陷检测载台1020内,正极探测单元10242压贴于平躺电池10的正极柱14或侧立电池的正极柱14,缺陷区域电扫机构1010上的组合电极辊10137扫描电池10的两个大面和两个侧面中的任一面的表面绝缘涂层的绝缘缺陷并标记绝缘缺陷实际区域,记录绝缘缺陷方形区域及所在的具体位置;缺陷区域电扫机构1010处于底面缺陷检测载台1030上时,电池10以倒立姿态置于底面缺陷检测载台1030内,电池10的正极柱14压贴于正极探测单元10242,缺陷区域电扫机构1010上的组合电极辊10137扫描电池10的底面绝缘涂层的绝缘缺陷并标记绝缘缺陷实际区域,记录绝缘缺陷方形区域及所在的具体位置。本发明的电池表面绝缘缺陷区域检测装置可以精准检测电池表面绝缘涂层的绝缘缺陷并标记绝缘缺陷实际区域,记录绝缘缺陷方形区域及所在的具体位置。The defect area electric scanning mechanism 1010 of the battery surface insulation defect area inspection device of this embodiment can move on the large surface and side surface defect inspection stage 1020 and the bottom surface defect inspection stage 1030 . When the defect area electric scanning mechanism 1010 is on the large surface and side defect detection platform 1020, the battery 10 is placed in the large surface and side defect detection platform 1020 in a flat or side position, and the positive electrode detection unit 10242 is pressed against the positive pole 14 of the flat battery 10 or the positive pole 14 of the side battery. The insulation defect of the coating and mark the actual area of the insulation defect, record the square area of the insulation defect and the specific location; when the defect area electric scanning mechanism 1010 is on the bottom surface defect detection platform 1030, the battery 10 is placed in the bottom surface defect detection platform 1030 in an upside down posture, the positive pole 14 of the battery 10 is pressed against the positive electrode detection unit 10242, and the combined electrode roller 10137 on the defect area electric scanning mechanism 1010 scans the insulation defect of the bottom insulation coating of the battery 10 and marks the insulation defect. Area, record the square area and the specific location of the insulation defect. The battery surface insulation defect area detection device of the present invention can accurately detect the insulation defect of the battery surface insulation coating, mark the actual area of the insulation defect, and record the square area and the specific position of the insulation defect.
进一步参见图24,缺陷区域电扫机构1010包括电扫机器人支座1011、电扫机器人1012、电扫机械手1013,电扫机器人支座1011固定于机台100,电扫机器人1012固定于电扫机器人支座1011上,电扫机械手1013固定于电扫机器人1012的输出端。Further referring to FIG. 24 , the electric sweeping mechanism 1010 in the defect area includes an electric sweeping robot support 1011 , an electric sweeping robot 1012 , and an electric sweeping robot arm 1013 .
在本实施例中,进一步参见图25,电扫机械手1013包括电扫机械手安装板10131、若干个缓冲组件10132、若干个电扫料感10133、组合电极辊安装板10134、组合电极辊绝缘支架10135、电刷10136、组合电极辊10137、基准组件10138,组合电极辊10137的长度长过预设最大电池的最大的长度、宽度或高度尺寸;电扫机械手安装板10131固定于电扫机器人1012的输出端,若干个缓冲组件10132和若干个电扫料感10133固定于电扫机械手安装板10131上,组合电极辊安装板10134固定于若干个缓冲组件10132下,组合电极辊绝缘支架10135固定于组合电极辊安装板10134下,电刷10136的一端固定于组合电极辊绝缘支架10135的一端内,组合电极辊10137可旋转架设于电刷10136的另一端和组合电极辊绝缘支架10135的另一端内。在本实施例中,基准组件10138包括基准柱驱动件支架101381、基准柱驱动件101382、基准柱安装板101383、基准柱安装板导柱101384、基准柱安装板导套101385、基准柱101386,基准柱驱动件支架101381和基准柱安装板导套101385固定于电扫机械手安装板10131上,基准柱驱动件101382固定于基准柱驱动件支架101381上,基准柱安装板101383固定于基准柱驱动件101382的输出端和基准柱安装板导柱101384上,基准柱101386固定于基准柱安装板101383上。In this embodiment, referring further to FIG. 25 , the electric sweeping manipulator 1013 includes an electric sweeping manipulator mounting plate 10131, several buffer assemblies 10132, several electric sweeping material senses 10133, a combined electrode roller mounting plate 10134, a combined electrode roller insulating support 10135, a brush 10136, a combined electrode roller 10137, and a reference component 10138. The length of the combined electrode roller 10137 is longer than the maximum length of the preset maximum battery, Width or height dimension; the electric sweeping manipulator mounting plate 10131 is fixed on the output end of the electric sweeping robot 1012, several buffer components 10132 and several electric sweeping material senses 10133 are fixed on the electric sweeping manipulator mounting plate 10131, the combined electrode roller mounting plate 10134 is fixed under several buffer components 10132, the combined electrode roller insulating bracket 10135 is fixed under the combined electrode roller mounting plate 10134, and one end of the brush 10136 is fixed In one end of the combined electrode roller insulating bracket 10135 , the combined electrode roller 10137 is rotatably mounted on the other end of the brush 10136 and the other end of the combined electrode roller insulating bracket 10135 . In this embodiment, the reference assembly 10138 includes a reference column driver bracket 101381, a reference column driver 101382, a reference column installation plate 101383, a reference column installation plate guide column 101384, a reference column installation plate guide sleeve 101385, and a reference column 101386. The reference column driver 101382 is fixed on the reference column driver bracket 101381, the reference column mounting plate 101383 is fixed on the output end of the reference column driver 101382 and the reference column mounting plate guide column 101384, and the reference column 101386 is fixed on the reference column mounting plate 101383.
进一步参见图26-27,大面与侧面缺陷检测载台1020包括大面与侧面缺陷检测支架1021、侧面缺陷检测载台1022、大面缺陷检测载台1023和大面与侧面缺陷检测正极探测组件1024,大面与侧面缺陷检测支架1021包括大面与侧面缺陷检测支架底板10211、大面与侧面缺陷检测支架立柱10212、大面与侧面缺陷检测支架楼板10213和大面与侧面缺陷检测支架顶板10214,大面与侧面缺陷检测支架底板10211固定于机台100上位于基准柱101386的活动范围内,侧面缺陷检测载台1022固定于大面与侧面缺陷检测支架楼板10213上,大面缺陷检测载台1023固定于大面与侧面缺陷检测支架顶板10214上,大面与侧面缺陷检测正极探测组件1024固定于大面与侧面缺陷检测支架底板10211的一端上,靠近并对正侧面缺陷检测载台1022和大面缺陷检测载台1023。Further referring to Fig. 26-27, the large surface and side defect detection platform 1020 includes a large surface and side defect detection support 1021, a side defect detection platform 1022, a large surface defect detection platform 1023 and a large surface and side defect detection positive detection component 1024, and the large surface and side defect detection support 1021 includes a large surface and side defect detection support bottom plate 10211, a large surface and side defect detection support column 10212, and a large surface and side defect detection support floor 10213 and the top plate 10214 of the large surface and side defect detection bracket, the large surface and side defect detection support bottom plate 10211 is fixed on the machine platform 100 within the range of movement of the reference column 101386, the side defect detection carrier 1022 is fixed on the large surface and side defect detection support floor 10213, the large surface defect detection carrier 1023 is fixed on the large surface and side defect detection bracket top plate 10214, the large surface and side defect detection positive detection component 1 024 is fixed on one end of the bottom plate 10211 of the large surface and side defect detection bracket, close to and facing the side defect detection platform 1022 and the large surface defect detection platform 1023.
在本实施例中,大面与侧面缺陷检测正极探测组件1024包括大面与侧面缺陷检测支架10241和四个正极探测单元10242,大面与侧面缺陷检测正极探测支架10241固定于大面与侧面缺陷检测支架底板10211的一端上,靠近并对正侧面缺陷检测载台1022和大面缺陷检测载台1023;两个正极探测单元10242分别固定于大面与侧面缺陷检测正极探测支架10241的左右两端,可伸向大面缺陷检测载台1023上平躺的电池10的正极柱14;另外两个正极探测单元10242分别固定于大面与侧面缺陷检测正极探测支架10241的中间上下两端,可伸向侧面缺陷检测载台1022上侧立的电池10的正极柱14。In this embodiment, the large surface and side defect detection positive detection assembly 1024 includes a large surface and side defect detection support 10241 and four positive detection units 10242. The large surface and side defect detection positive detection support 10241 is fixed on one end of the large surface and side defect detection support bottom plate 10211, close to and facing the side defect detection carrier 1022 and the large surface defect detection carrier 1023; The left and right ends of the side defect detection positive electrode detection bracket 10241 can extend to the positive pole 14 of the battery 10 lying flat on the large surface defect detection platform 1023;
在本实施例中,侧面缺陷检测载台1022包括底面固定绝缘夹钳10221、第一大面固定绝缘夹钳10222、顶面绝缘夹钳10223和第一大面活动夹钳组10224,第一大面活动夹钳组10224包括第一大面活动夹钳驱动件102241和第一大面活动绝缘夹钳102242,底面固定绝缘夹钳10221、第一大面固定绝缘夹钳10222、顶面绝缘夹钳10223和第一大面活动夹钳组10224均固定于大面与侧面缺陷检测支架楼板10213上,共同围合组成侧立电池容载空间,第一大面活动夹钳驱动件102241固定于大面与侧面缺陷检测支架楼板10213,第一大面活动绝缘夹钳102242固定于第一大面活动夹钳驱动件102241的输出端,第一大面活动夹钳驱动件102241能驱动第一大面活动绝缘夹钳102242夹住侧立电池10。In this embodiment, the side defect detection stage 1022 includes a bottom surface fixed insulating clamp 10221, a first large surface fixed insulating clamp 10222, a top surface insulating clamp 10223, and a first large surface movable clamp group 10224. The fixed insulating clamp 10222, the top insulating clamp 10223 and the first large-surface movable clamp group 10224 are all fixed on the large-surface and side defect detection bracket floor 10213, and jointly enclose and form a side-standing battery storage space. The first large-surface movable clamp driver 102241 is fixed on the large-surface and side defect detection bracket floor 10213, and the first large-surface movable insulating clamp 102242 is fixed on the first large-surface movable clamp driver 102241 The output end of the first large-surface movable clamp driver 102241 can drive the first large-surface movable insulating clamp 102242 to clamp the side-standing battery 10 .
在本实施例中,大面缺陷检测载台1023包括大面缺陷检测载台板10231、基准原点坐标孔10232、多个大面定位块10233、大面料感10234,大面缺陷检测载台板10231固定于大面与侧面缺陷检测支架顶板10214,设有对应侧面缺陷检测载台1022的侧立电池容载空间的通孔,多个大面定位块10233固定于大面缺陷检测载台板10231中部,共同围合组成平躺电池容载空间;基准原点坐标孔10232设置于大面缺陷检测载台板10231上距离平躺电池容载空间某一个基准值,供缺陷区域电扫机构1010的基准柱101386插入建立相对平躺电池容载空间的坐标系。In this embodiment, the large-surface defect detection carrier 1023 includes a large-surface defect detection carrier plate 10231, a reference origin coordinate hole 10232, a plurality of large-surface positioning blocks 10233, and a large fabric feel 10234. The large-surface defect detection carrier plate 10231 is fixed on the large surface and the top plate 10214 of the side defect detection bracket, and is provided with a through hole corresponding to the side-standing battery storage space of the side defect detection carrier 1022, and multiple large-surface positioning blocks 10233 It is fixed in the middle of the large-surface defect detection carrier plate 10231, and they together form a flat-lying battery loading space; the reference origin coordinate hole 10232 is set on the large-surface defect detection carrier plate 10231 at a certain reference value from the flat-lying battery loading space, so that the reference column 101386 of the defect area electric scanning mechanism 1010 can be inserted to establish a coordinate system relative to the flat battery loading space.
进一步参见图28,底面缺陷检测载台1030还包括底面缺陷检测支架1031、第二大面固定绝缘夹钳1032、第二大面活动夹钳组1033、两个侧面固定绝缘夹钳1034、顶面固定绝缘载板1035和基准原点坐标孔10232,底面缺陷检测支架1031包括底面缺陷检测支架底板10311、底面缺陷检测支架立柱10312和底面缺陷检测支架顶板10313,第二大面活动夹钳组1033包括第二大面活动夹钳驱动件10331和第二大面活动绝缘夹钳10332,底面缺陷检测支架底板10311固定于机台100上位于大面与侧面缺陷检测支架底板10211旁,第二大面固定绝缘夹钳1032、第二大面活动夹钳组1033、两个侧面固定绝缘夹钳1034和顶面固定绝缘载板1035均固定于底面缺陷检测支架顶板10313上,共同围合组成倒立电池容载空间,正极探测单元10242固定于顶面固定绝缘载板1035下,对正倒倒立电池10的正极柱14供压贴;基准原点坐标孔10232设置于底面缺陷检测支架顶板10313上距离倒立电池容载空间某一个基准值,供缺陷区域电扫机构1010的基准柱101386插入建立相对倒立电池容载空间的坐标系;第二大面活动夹钳驱动件10331固定于底面缺陷检测支架顶板10313,第二大面活动绝缘夹钳10332固定于第二大面活动夹钳驱动件10331的输出端,第二大面活动夹钳驱动件10331能驱动第二大面活动绝缘夹钳10332夹住倒立电池10。Referring further to FIG. 28 , the bottom surface defect detection carrier 1030 also includes a bottom surface defect detection support 1031 , a second large-surface fixed insulating clamp 1032 , a second large-surface movable clamp set 1033 , two side fixed insulating clamps 1034 , a top surface fixed insulating carrier plate 1035 and a reference origin coordinate hole 10232 , and the bottom surface defect detection support 1031 includes a bottom surface defect detection support bottom plate 10311 , a bottom surface defect detection support column 10312 and The top plate 10313 of the bottom surface defect detection support, the second large surface movable clamp group 1033 includes the second large surface movable clamp driver 10331 and the second large surface movable insulating clamp 10332, the bottom surface defect detection support bottom plate 10311 is fixed on the machine table 100 and is located next to the large surface and side defect detection support bottom plate 10211, the second large surface fixed insulating clamp 1032, the second large surface movable clamp group 1033, two side fixed insulating clamps 1034 The fixed insulating carrier plate 1035 on the bottom surface and the fixed insulating carrier plate 1035 on the bottom surface are fixed on the top plate 10313 of the defect detection bracket on the bottom surface to form an inverted battery loading space together. The reference column 101386 of 1010 is inserted to establish a coordinate system relative to the capacity space of the inverted battery; the second large-surface movable clamp driver 10331 is fixed on the top plate 10313 of the bottom surface defect detection bracket, and the second large-surface movable insulating clamp 10332 is fixed on the output end of the second large-surface movable clamp driver 10331, and the second large-surface movable clamp driver 10331 can drive the second large-surface movable insulating clamp 10332 to clamp the inverted battery 10.
在本实施例中,正极探测单元10242包括正极探测驱动件102421、正极探头绝缘支架102422和正极探头102423,正极探测驱动件102421固定于大面与侧面缺陷检测正极探测支架10241或底面缺陷检测支架底板10311,正极探头绝缘支架102422固定于正极探测驱动件102421的输出端,正极探头102423固定于正极探头绝缘支架102422的输出端。In this embodiment, the positive detection unit 10242 includes a positive detection driver 102421, a positive probe insulating bracket 102422, and a positive probe 102423. The positive detection driver 102421 is fixed on the positive detection bracket 10241 for large surface and side defect detection or the bottom plate 10311 of the bottom defect detection bracket. The probe 102423 is fixed on the output end of the positive electrode probe insulating support 102422.
电扫机器人1012驱动电扫机械手1013带着组合电极辊10137以预设压力压贴住电池表面绝缘涂层,按照预设基准坐标系的X轴或Y轴滚压一遍电池表面绝缘涂层,再调转90°按照预设基准坐标系的Y轴或X轴再滚压一遍该电池表面绝缘涂层,滚压两遍均在绝缘缺陷区域发生电击穿烧黑绝缘缺陷区域的绝缘涂层形成绝缘缺陷区域标记,并记录绝缘缺陷方形区域及所在的具体位置。Electric sweeping robot 1012 Drive the electric scanning robot 1013 with a combined electrode roller 10137 with the preset pressure pressure to stick to the surface insulation coating of the battery. Noodles insulation coating, rolling twice twice, in the insulated coating area of an insulation defect in the area of insulating defects in the insulating defect area, and recorded the insulation defect area and the specific location where the insulation defect area and where they are located.
进一步参见图29-35,电池载具循环移载装置1100包括多个载具1120、载具输送机构1110以及两个载具升降机构1130,多个载具1120分别用于以多种姿态中的同一种姿态容载电池10;载具输送机构1110包括输送支架1111、上层拉带1112和下层拉带1113,输送支架1111固定于机台100,上层拉带1112和下层拉带1113上下平行设置于输送支架1111,上层拉带1112设有若干个不同的作业工位,可沿电池10输送的第一方向同步运输并定位若干个容载有电池10的载具1120至若干个不同的作业工位,下层拉带1113可沿与第一方向相反的第二方向同步运输若干个空置的载具1120;两个载具升降机构1130,分别对接载具输送机构1110的上层拉带1112与下层拉带1113的前后两端,后端的载具升降机构1130用于从下层拉带1113接过空置的载具1120再提升后经上料再将容载电池10的载具1120传递到上层拉带1112,前端的载具升降机构1130用于从上层拉带1112接过容载电池10的载具1120经下料再将空置的载具1120降落后再传递到下层拉带1113。Referring further to FIGS. 29-35 , the battery carrier cycle transfer device 1100 includes a plurality of carriers 1120 , a carrier conveying mechanism 1110 and two carrier elevating mechanisms 1130 , and the plurality of carriers 1120 are respectively used to accommodate the battery 10 in the same posture among various postures; The pull belt 1112 and the lower pull belt 1113 are vertically arranged in parallel on the conveying support 1111. The upper draw belt 1112 is provided with several different work stations, which can simultaneously transport and position several carriers 1120 containing batteries 10 to several different work stations along the first direction of battery 10 conveyance. The lower pull belt 1113 can synchronously transport several vacant carriers 1120 along the second direction opposite to the first direction; Connect the front and rear ends of the upper pull belt 1112 and the lower pull belt 1113 of the carrier conveying mechanism 1110, the carrier lifting mechanism 1130 at the rear end is used to take over the vacant carrier 1120 from the lower pull belt 1113 and lift it up, and then transfer the carrier 1120 containing the battery 10 to the upper pull belt 1112 after loading, and the front end The carrier lifting mechanism 1130 is used to connect the load containing the battery 10 from the upper pull belt 1112 After the tool 1120 is unloaded, the vacant carrier 1120 is dropped and then transferred to the lower pull belt 1113 .
本方案的电池载具循环移载装置的载具输送机构1110上设有上层拉带1112以及下层拉带1113,两个载具升降机构1130分别设于上层拉带1112与下层拉带1113的前后两端。后端的载具升降机构1130可从下层拉带1113接过空置的载具1120再提升后经上料再将容载电池10的载具1120传递到上层拉带1112,上层拉带1112再沿第一方向依次输送载具1120带着电池10至若干个不同的作业工位供作业,直到去到前端的载具升降机构1130供下料,前端的载具升降机构1130可从上层拉带1112接过容载电池10的载具1120经下料再降落后再将空置的载具1120传递到下层拉带1113,下层拉带1113可沿与第一方向相反的第二方向同步运输若干个空置的载具1120直到回到后端的载具升降机构1130上,本发明可以实现载具1120的循环移载。The carrier conveying mechanism 1110 of the battery carrier cycle transfer device of this solution is provided with an upper pull belt 1112 and a lower pull belt 1113, and two carrier lifting mechanisms 1130 are respectively provided at the front and rear ends of the upper pull belt 1112 and the lower pull belt 1113. The carrier lifting mechanism 1130 at the rear end can take over the vacant carrier 1120 from the lower pull belt 1113 and lift it up, then transfer the carrier 1120 containing the battery 10 to the upper pull belt 1112 after loading, and the upper pull belt 1112 then sequentially transports the carrier 1120 along the first direction with the battery 10 to several different work stations for operation, until it goes to the front carrier lifting mechanism 1130 for unloading, and the front carrier lifting mechanism 1130 can connect the carrier 1120 containing the battery 10 from the upper pull belt 1112 to the lower pull belt 1113 after unloading and landing, and the lower pull belt 1113 can synchronously transport several vacant carriers 1120 along the second direction opposite to the first direction until it returns to the carrier lifting mechanism 1130 at the rear end. The present invention can realize the cyclic transfer of the carrier 1120.
请参见图35,载具1120包括载架1121、正立载台1122、侧立载台1123、平躺载台1124以及基准柱1125,载架1121滑动于上层拉带1112、下层拉带1113以及两个所述载具升降机构1130,正立载台1122、侧立载台1123、平躺载台1124以及基准柱1125均固定于载架1121,其中正立载台1122和侧立载台1123交叉设置。Please refer to FIG. 35 , the carrier 1120 includes a carrier 1121 , an upright stage 1122 , a side stage 1123 , a flat stage 1124 and a reference column 1125 . The carrier 1121 slides on the upper drawstring 1112 , the lower drawstring 1113 and the two carrier lifting mechanisms 1130 . 25 are all fixed on the carriage 1121, wherein the upright stage 1122 and the side stage 1123 are arranged crosswise.
进一步地,载架1121包括前后定位基准面11211、侧定位插口11212和前后缓冲垫11213,前后定位基准面11211和前后缓冲垫11213位于载架1121的前端和后端,侧定位插口11212位于载架1121的左侧和右侧,其中前后缓冲垫11213可在载具1120传递到载具升降机构1130上时起缓冲保护作用。Further, the carrier 1121 includes front and rear positioning reference planes 11211, side positioning sockets 11212 and front and rear cushions 11213, the front and rear positioning reference surfaces 11211 and the front and rear buffer pads 11213 are located at the front and rear ends of the carrier 1121, and the side positioning sockets 11212 are located on the left and right sides of the carrier 1121, wherein the front and rear buffer pads 11213 can be lifted when the carrier 1120 is transferred to the carrier lifting mechanism 1130 Buffer protection.
进一步参见图30-32,上层拉带1112和下层拉带1113均包括两根拉带梁1101、输送驱动件1102、输送传动轴1103、两个输送主动轮1104、两个输送从动轮(未示出)、两条输送带1106和若干个料感1107,上层拉带1112的两根拉带梁1101分别固定于输送支架1111的上层两侧,下层拉带1113的两根拉带梁1101分别固定于输送支架1111的下层两侧,输送驱动件1102固定于拉带梁1101,输送传动轴1103固定于输送驱动件1102的输出端且输送传动轴1103的两端分别架设在两根拉带梁1101的一端,两个输送主动轮1104分别固定在输送传动轴1103上,两个输送从动轮架设在两根拉带梁1101的另一端,两条输送带1106分别套设于两根拉带梁1101同侧的输送主动轮1104和输送从动轮外,若干个料感1107分别固定于两根拉带梁1101顶部,两条输送带1106和两根拉带梁1101组合形成适于载架1121通过的载具输送通道。Referring further to Figures 30-32, the upper pull belt 1112 and the lower pull belt 1113 both include two pull belt beams 1101, a conveying drive member 1102, a conveying drive shaft 1103, two conveying driving wheels 1104, two conveying driven wheels (not shown), two conveying belts 1106 and several material senses 1107, and the two pulling beams 1101 of the upper pulling belt 1112 are respectively fixed on both sides of the upper layer of the conveying bracket 1111 The two pull belt beams 1101 of the lower pull belt 1113 are respectively fixed on both sides of the lower layer of the conveying bracket 1111, the conveying drive part 1102 is fixed on the drawbeam beam 1101, the conveying drive shaft 1103 is fixed on the output end of the conveying drive part 1102 and the two ends of the conveying drive shaft 1103 are erected on one end of the two drawbeam beams 1101 respectively, the two conveying driving wheels 1104 are respectively fixed on the conveying transmission shaft 1103, and the two conveying driven wheels are erected At the other end of the two pull-belt beams 1101, two conveyor belts 1106 are respectively sleeved on the same side of the two pull-belt beams 1101 outside the conveying driving wheel 1104 and the conveying driven wheel, and several material sensors 1107 are respectively fixed on the top of the two pull-belt beams 1101, and the combination of the two conveyor belts 1106 and the two pull-belt beams 1101 forms a carrier conveying channel suitable for the carrier 1121 to pass through.
上层拉带1112还包括一个拦停组件1108以及两个侧定位组件1109,拦停组件1108固定于两根拉带梁1101之间对正位于作业工位的载具1120的载架1121的前后定位基准面11211,两个侧定位组件1106分别固定于两根拉带梁11343的顶部可对正位于作业工位的载具1120的左右两个侧定位插口11212。The upper drawstring 1112 also includes a stop assembly 1108 and two side positioning assemblies 1109. The stop assembly 1108 is fixed between the two drawstring beams 1101 to align with the front and rear positioning reference planes 11211 of the carrier 1121 of the carrier 1120 at the working station, and the two side positioning assemblies 1106 are respectively fixed on the tops of the two drawstring beams 11343 so as to align with the left and right side positioning inserts of the carrier 1120 at the working station. Mouth 11212.
在本实施例中,拦停组件1108包括拦停件安装板11081、拦停驱动件11082以及拦停件11083,拦停件安装板11081固定于两根拉带梁1101之间,拦停驱动件11082固定于拦停件安装板11081,拦停件11083固定于拦停驱动件11083的输出端可进入载具输送通道。In this embodiment, the stopper assembly 1108 includes a stopper installation plate 11081, a stopper driver 11082 and a stopper 11083. The stopper installation plate 11081 is fixed between two pull belt beams 1101, the stopper driver 11082 is fixed on the stopper installation plate 11081, and the stopper 11083 is fixed on the output end of the stopper driver 11083 so as to enter the carrier conveying channel.
在本实施例中,侧定位组件1109包括侧定位件安装板11091、侧定位驱动件11092以及侧定位件11093,侧定位件安装板11091固定于输送支架1111顶部,侧定位驱动件11092固定于侧定位件安装板11091,侧定位件11093固定于侧定位驱动件11092的输出端可进入载具输送通道。In this embodiment, the side positioning assembly 1109 includes a side positioning member mounting plate 11091, a side positioning driving member 11092 and a side positioning member 11093. The side positioning member mounting plate 11091 is fixed on the top of the conveying bracket 1111, the side positioning driving member 11092 is fixed on the side positioning member mounting plate 11091, and the side positioning member 11093 is fixed on the output end of the side positioning driving member 11092 to enter the carrier conveying channel.
进一步参见图33-34,载具升降机构1130包括载具升降支架1131、载具升降直线模组1132、载具升降滑架1133以及载具传送拉带1134,载具升降支架1131固定于机台100,对接载具输送机构1110的前端或后端且对正上层拉带1112的载具输送通道以及下层拉带1113的载具输送通道,载具升降直线模组1132竖直固定于载具升降支架1131上,载具升降滑架1133固定于载具升降直线模组1132的输出端,载具传送拉带1134固定于载具升降滑架1133。Referring further to Figures 33-34, the carrier lifting mechanism 1130 includes a carrier lifting bracket 1131, a carrier lifting linear module 1132, a carrier lifting carriage 1133, and a carrier conveying pull belt 1134. The carrier lifting bracket 1131 is fixed on the machine table 100, docked with the front or rear end of the carrier conveying mechanism 1110 and aligned with the carrier conveying channel of the upper pull belt 1112 and the carrier conveying channel of the lower pull belt 1113. The lifting linear module 1132 is vertically fixed on the vehicle lifting support 1131 , the vehicle lifting carriage 1133 is fixed on the output end of the vehicle lifting linear module 1132 , and the vehicle conveying pull belt 1134 is fixed on the vehicle lifting carriage 1133 .
在本实施例中,载具传送拉带1134包括载具传送拉带支架11341、两根传送拉带梁11342、两个侧定位组件支架11343、传送驱动件11344、传送带传动系11347、两条传送带11348、若干个料感1107和两个侧定位组件1109;载具传送拉带支架11341固定于载具升降滑架1133上,两根传送拉带梁11342和两个侧定位组件支架11343均固定于载具传送拉带支架11341的两边,传送驱动件11344固定于载具传送拉带支架11341下,传送带传动系11347的输入端连接传送驱动件11344的输出端,两条传送带11348分别连接传送带传动系11347的两个分隔的输出端,两个侧定位组件1109分别固定于两个侧定位组件支架11343顶部,若干个料感1107分别固定于两个侧定位组件支架11343顶部,两条传送带11348和两个侧定位组件支架11343组合形成载具1120传送通道,可对接载具输送通道用于送出或送进载具1120。In this embodiment, the carrier transmission pull belt 1134 includes a carrier transmission pull belt bracket 11341, two transmission pull belt beams 11342, two side positioning assembly brackets 11343, a transmission drive member 11344, a conveyor belt drive train 11347, two conveyor belts 11348, several material senses 1107 and two side positioning assemblies 1109; The first conveyor belt beam 11342 and the two side positioning component brackets 11343 are fixed on both sides of the carrier conveyor belt bracket 11341, the transmission driver 11344 is fixed under the vehicle conveyor belt bracket 11341, the input end of the conveyor belt drive train 11347 is connected to the output end of the conveyor drive member 11344, and the two conveyor belts 11348 are respectively connected to two separate output ends of the conveyor belt drive train 11347, and the two side positioning assemblies 1109 are respectively fixed On the top of the two side positioning component brackets 11343, several material senses 1107 are respectively fixed on the top of the two side positioning component brackets 11343, and the two conveyor belts 11348 and the two side positioning component brackets 11343 are combined to form a carrier 1120 transmission channel, which can be connected to the carrier conveying channel for sending out or into the carrier 1120.
进一步参见图36,CCD检测装置1200包括CCD检测支架1210、CCD横向平移模组1220、CCD纵向平移模组1230、CCD升降驱动机构1240、CCD视觉检测机构1250以及CCD补光机构1260,CCD检测支架1210固定于机台100,CCD横向平移模组1220固定于CCD检测支架1210,CCD纵向平移模组1230固定于CCD横向平移模组1220的输出端,CCD升降驱动机构1240固定于CCD纵向平移模组1230的输出端,CCD视觉检测机构1250以及CCD补光机构1260均固定于CCD升降驱动机构1240的输出端,CCD补光机构1260位于CCD视觉检测机构1250之下。CCD补光机构1240为方框形状围设于CCD视觉检测机构1250之下,可以使CCD视觉检测机构1250拍摄的图片更加清晰。Referring further to FIG. 36, the CCD detection device 1200 includes a CCD detection bracket 1210, a CCD lateral translation module 1220, a CCD longitudinal translation module 1230, a CCD lifting drive mechanism 1240, a CCD visual detection mechanism 1250, and a CCD supplementary light mechanism 1260. The module 1230 is fixed on the output end of the CCD horizontal translation module 1220, the CCD lifting drive mechanism 1240 is fixed on the output end of the CCD longitudinal translation module 1230, the CCD visual detection mechanism 1250 and the CCD supplementary light mechanism 1260 are fixed on the output end of the CCD lifting drive mechanism 1240, and the CCD supplementary light mechanism 1260 is located under the CCD visual detection mechanism 1250. The CCD supplementary light mechanism 1240 is surrounded by the CCD visual detection mechanism 1250 in the shape of a box, which can make the pictures taken by the CCD visual detection mechanism 1250 clearer.
进一步参见图37,绝缘缺陷修复装置1300包括涂覆支架1310、涂覆横向平移模组1320、涂覆纵向平移模组1330、涂覆升降驱动机构1340、喷涂机构1350以及固化机构1360,涂覆支架1310固定于机台100,涂覆横向平移模组1320固定于涂覆支架1310,涂覆纵向平移模组1330固定于涂覆横向平移模组1320的输出端,涂覆升降驱动机构1340固定于涂覆纵向平移模组1330的输出端,喷涂机构1350固定于涂覆升降驱动机构1340的输出端并对正待修复电池表面,固化机构1360固定于涂覆支架1310并位于喷涂机构1350之后。喷涂机构1350在喷涂缺陷区域后,由固化机构1360及时进行固化。Referring further to FIG. 37 , the insulation defect repairing device 1300 includes a coating support 1310 , a coating transverse translation module 1320 , a coating longitudinal translation module 1330 , a coating lifting drive mechanism 1340 , a spraying mechanism 1350 and a curing mechanism 1360 . Coating the output end of the horizontal translation module 1320, the coating elevating drive mechanism 1340 is fixed on the output end of the coating vertical translation module 1330, the spraying mechanism 1350 is fixed on the output end of the coating elevating drive mechanism 1340 and is aligned with the surface of the battery to be repaired, and the curing mechanism 1360 is fixed on the coating bracket 1310 and located behind the spraying mechanism 1350. After the spraying mechanism 1350 sprays the defective area, the curing mechanism 1360 performs curing in time.
进一步参见图38-41,电池表面绝缘电阻整体测量装置1600包括整体测量支座1610、整体测量移载机构1620、整体测量载台1630以及整体大面加压测量机构1640;整体测量支座1610固定于机台100上;整体测量移载机构1620固定于整体测量支座1610,用于移载电池10;整体测量载台1630固定于整体测量移载组件的输出端,用于承载电池10并测量整体绝缘电阻;整体测量载台1630设有电池平躺放置区,电池平躺放置区的底面与电池左大面12的投影面全等,电池平躺放置区设有对应电池10平躺放置的前侧面放置位边、后侧面放置位边、底面放置位边、顶面放置位边、正极柱顶面放置位边、负极柱顶面放置位边;整体测量载台1630包括正极探测组件1638以及四块组合电极板1634,四块组合电极板1634分别位于平躺放置区的底面,和对正且可到达所述前侧面放置位边、后侧面放置位边以及底面放置位边,正极探测组件1638对正且可到达正极柱顶面放置位边;整体大面加压测量机构1640固定于整体测量支座1610,用于对电池右大面加压并测量整体绝缘电阻,整体大面加压测量机构1640设有一块可伸向平躺放置区顶面的组合电极板1634。Referring further to Figures 38-41, the battery surface insulation resistance overall measurement device 1600 includes an overall measurement support 1610, an overall measurement transfer mechanism 1620, an overall measurement carrier 1630, and an overall large-surface pressure measurement mechanism 1640; the overall measurement support 1610 is fixed on the machine 100; the overall measurement transfer mechanism 1620 is fixed on the overall measurement support 1610 for transferring the battery 10; The output end is used to carry the battery 10 and measure the overall insulation resistance; the overall measurement carrier 1630 is provided with a battery lying place area, the bottom surface of the battery lying place area is congruent with the projection surface of the left large surface 12 of the battery, and the battery lying place area is provided with corresponding battery 10 lying on the front side, the rear side, the bottom side, the top side, the positive pole top side, and the negative pole top side; the overall measurement platform 1630 includes a positive detection component 1638 And four combined electrode plates 1634, the four combined electrode plates 1634 are respectively located on the bottom surface of the flat-lying placement area, and are aligned and can reach the front side placement edge, the rear side placement edge and the bottom surface placement edge, and the positive electrode detection assembly 1638 is aligned and can reach the placement edge of the top surface of the positive pole; the overall large-surface pressure measurement mechanism 1640 is fixed on the overall measurement support 1610, and is used to pressurize the right large surface of the battery and measure the overall insulation resistance. The overall large-surface pressure measurement mechanism 164 0 is provided with a combined electrode plate 1634 that can stretch to the top surface of the flat lying placement area.
本方案的电池表面绝缘电阻整体测量装置,将电池10放置于整体测量载台1630的电池平躺放置区,整体测量载台1630在整体测量移载机构1620的驱动下进入整体大面加压测量机构1640之下,通过分别与电池底面、前侧面、后侧面13、左大面12以及右大面五个组合电极板1634的压贴和正极探测组件1638的压贴以及顶面加压组件1637的抵持,以实现同时测量电池10的五个壳体面的绝缘涂层的绝缘电阻值并判定绝缘合格性。本发明的电池表面绝缘电阻整体测量装置可一次整体检测量电池10表面绝缘电阻值并判定绝缘合格性。In the battery surface insulation resistance overall measurement device of this solution, the battery 10 is placed on the battery lying area of the overall measurement platform 1630, and the overall measurement platform 1630 enters under the overall large-surface pressure measurement mechanism 1640 driven by the overall measurement transfer mechanism 1620, and is pressed by the five combined electrode plates 1634 on the bottom surface, front side, rear side 13, left large surface 12, and right large surface of the battery respectively. 37 to achieve simultaneous measurement of the insulation resistance values of the insulating coatings on the five shell surfaces of the battery 10 and to determine the insulation qualification. The overall measuring device for the battery surface insulation resistance of the present invention can measure the surface insulation resistance value of the battery 10 as a whole at one time and judge the insulation qualification.
进一步参见图39,整体测量移载机构1620包括整体测量移载驱动件1621、整体测量移载传动系1622、整体测量移载滑块1623以及整体测量移载滑组1624,整体测量移载驱动件1621以及整体测量移载滑组1624的滑轨均固定于整体测量支座1610,整体测量移载传动系1622的输入端固定于整体测量移载驱动件1621的输出端,整体测量移载滑块1623固定于整体测量移载传动系1622的输出端,整体测量载台1630固定于整体测量移载滑块1623以及整体测量移载滑组1624的滑块上。整体测量移载机构1620可以将整体测量载台1630移入整体大面加压测量机构1640之下供进行绝缘电阻测量,或将整体测量载台1630移出整体大面加压测量机构1640供装卸电池10。Referring further to FIG. 39 , the overall measurement transfer mechanism 1620 includes an overall measurement transfer driver 1621 , an overall measurement transfer transmission system 1622 , an overall measurement transfer slider 1623 , and an overall measurement transfer slider group 1624 . The output end of the overall measurement transfer slider 1623 is fixed on the output end of the overall measurement transfer transmission system 1622, and the overall measurement carrier 1630 is fixed on the sliders of the overall measurement transfer slider 1623 and the overall measurement transfer slide group 1624. The overall measurement transfer mechanism 1620 can move the overall measurement platform 1630 under the overall large-surface pressure measurement mechanism 1640 for insulation resistance measurement, or move the overall measurement platform 1630 out of the overall large-surface pressure measurement mechanism 1640 for loading and unloading the battery 10 .
进一步参见图40,整体测量载台1630还包括整体测量载台安装板1631、整体测量载板1632、大面测量固定绝缘板1633、两个侧面加压测量组件1635、底面加压测量组件1636和顶面加压组件1637;整体测量载台安装板1631固定于整体测量移载机构1620的整体测量移载滑块1623以及整体测量移载滑组1624的滑块上,整体测量载板1632固定于整体测量载台安装板1631上,大面测量固定绝缘板1633固定于整体测量载板1632上,一块组合电极板1634固定于大面测量固定绝缘板1633上;两个侧面加压测量组件1635分别固定于整体测量载板1632前后两边并对正朝向整体测量载板1632的前侧面放置位边或后侧面放置位边,可伸向电池前侧面和后侧面13,底面加压测量组件1636固定于整体测量载台安装板1631的一端,并对正朝向整体测量载板1632的底面放置位边,可伸向电池底面,顶面加压组件1637固定于整体测量载台安装板1631的另一端,并对正朝向整体测量载板1632的顶面放置位边,可伸向电池顶面11,正极探测组件1638与顶面加压组件1637并排同向固定于整体测量载台安装板1631,并对正朝向整体测量载板1632的正极柱顶面放置位边,可伸向电池顶面11的正极柱14的顶面压贴正极柱14,另外三块组合电极板1634分别设于两个侧面加压测量组件1635以及底面加压测量组件1636。可以理解的,整体测量载台1630上的四块组合电极板1634分别用于与电池左大面12、前侧面、后侧面13以及底面压贴,同时整体大面加压测量机构1640中的组合电极板1634与电池右大面压贴,五块组合电极板1634配合正极探测组件1638压贴电池正极柱,可实现同时测量电池左大面12、右大面、前侧面、后侧面13以及底面的绝缘电阻。Further referring to FIG. 40 , the overall measurement stage 1630 also includes an integral measurement stage mounting plate 1631 , an integral measurement carrier plate 1632 , a large-surface measurement fixed insulating plate 1633 , two side pressure measurement components 1635 , a bottom surface pressure measurement component 1636 and a top surface pressure component 1637 ; 4, the overall measurement carrier plate 1632 is fixed on the overall measurement carrier mounting plate 1631, the large-surface measurement fixed insulating plate 1633 is fixed on the overall measurement carrier plate 1632, and a combined electrode plate 1634 is fixed on the large-surface measurement fixed insulating plate 1633; two side pressure measurement components 1635 are respectively fixed on the front and rear sides of the overall measurement carrier plate 1632 and are aligned with the front side or rear side of the overall measurement carrier plate 1632. To the front side and rear side 13 of the battery, the bottom surface pressure measurement component 1636 is fixed on one end of the overall measurement carrier mounting plate 1631, and is aligned with the bottom surface of the overall measurement carrier plate 1632, which can extend to the bottom surface of the battery. Side by side with the top surface pressurization component 1637, it is fixed on the integral measurement carrier mounting plate 1631 in the same direction, and placed on the top surface of the positive pole column facing the overall measurement carrier plate 1632. It can be understood that the four combined electrode plates 1634 on the overall measurement platform 1630 are respectively used to press and stick to the left large surface 12, the front side, the rear side 13 and the bottom surface of the battery. At the same time, the combined electrode plates 1634 in the overall large surface pressure measurement mechanism 1640 are pressed and stuck to the right large surface of the battery. 3 and the insulation resistance of the bottom surface.
在本实施例中,组合电极板1634包括电极板16341和导电胶板16342,导电胶板16342固定在电极板16341上用以在预设的压力下压贴电池表面,同一块组合电极板1634中的电极板16341和导电胶板16342的平面形状全等并重合,在电池10被装夹在电池平躺放置区后,导电胶板16342可与对应的电池表面重合。需要说明的是,分别与电池左大面12、前侧面、后侧面13以及底面压贴的四块组合电极板1634以及与电池右大面压贴的组合电极板1634互相接触也不影响测量结果。In this embodiment, the combined electrode plate 1634 includes an electrode plate 16341 and a conductive rubber plate 16342. The conductive rubber plate 16342 is fixed on the electrode plate 16341 to press the surface of the battery under a preset pressure. The plane shapes of the electrode plate 16341 and the conductive rubber plate 16342 in the same combined electrode plate 1634 are congruent and coincident. The corresponding battery surfaces overlap. It should be noted that the four combined electrode plates 1634 pressed against the left large surface 12, the front side, the rear side 13, and the bottom of the battery and the combined electrode plate 1634 pressed against the right large surface of the battery do not affect the measurement results.
在本实施例中,正极探测组件1638包括正极探头驱动件16381、正极探头绝缘支架16382以及正极探头16383,正极探头驱动件16381固定于整体测量载台安装板1631,正极探头绝缘支架16382固定于正极探头驱动件16381的输出端,正极探头16383固定于正极探头绝缘支架16382上,并对正朝向整体测量载板1632的正极柱顶面放置位边,可伸向电池顶面11上的正极柱14顶面,正极探头驱动件16381可以驱动正极探头16383压住电池顶面11的正极柱14,用于测量绝缘电阻。In this embodiment, the positive probe assembly 1638 includes a positive probe driver 16381, a positive probe insulating bracket 16382, and a positive probe 16383. The positive probe driver 16381 is fixed on the overall measurement stage mounting plate 1631, the positive probe insulating bracket 16382 is fixed on the output end of the positive probe driver 16381, and the positive probe 16383 is fixed on the positive probe insulating bracket 16382, and is aligned towards the whole. The top surface of the positive pole of the measuring carrier 1632 is placed on the edge, and can extend to the top surface of the positive pole 14 on the top surface 11 of the battery. The positive probe driver 16381 can drive the positive probe 16383 to press the positive pole 14 on the top surface 11 of the battery for measuring insulation resistance.
在本实施例中,侧面加压测量组件1635还包括侧面测量加压夹钳驱动件16351、侧面测量加压夹钳16352和侧面测量绝缘板16353,侧面测量加压夹钳驱动件16351固定于整体测量载板1632,侧面测量加压夹钳16352固定于侧面测量加压夹钳驱动件16351,侧面测量绝缘板16353固定于侧面测量加压夹钳16352,组合电极板1634固定于侧面测量绝缘板16353,并对正朝向整体测量载板1632的前侧面放置位边或后侧面放置位边,可伸向电池前侧面或电池后侧面13,侧面测量加压夹钳驱动件16351可以驱动组合电极板1634压住电池前侧面或电池后侧面13对电池前侧面或电池后侧面13加压测量。In this embodiment, the side pressure measurement assembly 1635 also includes a side measurement pressure clamp driver 16351 , a side measurement pressure clamp 16352 and a side measurement insulation plate 16353 , the side measurement pressure clamp driver 16351 is fixed on the overall measurement carrier plate 1632 , the side measurement pressure clamp 16352 is fixed on the side measurement pressure clamp driver 16351 , and the side measurement insulation plate 16353 is fixed on the side measurement pressure clamp 1 6352, the combined electrode plate 1634 is fixed on the side measuring insulating plate 16353, and is aligned with the front side or the rear side of the overall measurement carrier plate 1632, and can be extended to the front side of the battery or the rear side 13 of the battery.
在本实施例中,底面加压测量组件1636还包括底面测量加压夹钳驱动件16361、底面测量加压夹钳16362和底面测量绝缘板16363,底面测量加压夹钳驱动件16361固定于整体测量载台安装板1631的一端,底面测量加压夹钳16362固定于底面测量加压夹钳驱动件16361,底面测量绝缘板16363固定于底面测量加压夹钳16362,组合电极板1634固定于底面测量绝缘板16363,并对正朝向整体测量载板1632的底面放置位边,用于伸向电池10的底面,底面加压驱动件可以驱动组合电极板1634压住电池底面对电池底面加压测量。In this embodiment, the bottom surface pressure measurement assembly 1636 also includes a bottom surface measurement pressure clamp driver 16361, a bottom surface measurement pressure clamp 16362 and a bottom surface measurement insulating plate 16363. The bottom surface measurement pressure clamp driver 16361 is fixed on one end of the overall measurement stage mounting plate 1631, and the bottom surface measurement pressure clamp 16362 is fixed on the bottom surface measurement pressure clamp driver 16361. 6363 is fixed on the bottom surface measurement pressure clamp 16362, and the combined electrode plate 1634 is fixed on the bottom surface measurement insulating plate 16363, and is placed facing the bottom surface of the overall measurement carrier plate 1632 to extend to the bottom surface of the battery 10. The bottom surface pressure driver can drive the combined electrode plate 1634 to press the bottom surface of the battery to press the bottom surface of the battery for measurement.
在本实施例中,顶面加压组件1637包括顶面加压驱动件16371以及顶面加压绝缘夹钳16372,顶面加压驱动件16371固定于整体测量载台安装板1631,与底面加压测量组件1636隔着整体测量载板1632相对而立,顶面加压绝缘夹钳16372固定于顶面加压驱动件16371的输出端,并对正朝向整体测量载板1632的底面放置位边,可伸向电池顶面11,顶面加压驱动件16371可以驱动顶面加压绝缘夹钳16372压住电池顶面11,用于在底面加压测量组件1636对电池底面加压测量时抵持住电池顶面11。In this embodiment, the top pressure component 1637 includes a top pressure driver 16371 and a top pressure insulating clamp 16372. The top pressure driver 16371 is fixed on the integral measurement stage mounting plate 1631, and stands opposite to the bottom surface pressure measurement component 1636 across the integral measurement carrier plate 1632. The top pressure insulation clamp 16372 is fixed on the output end of the top pressure driver 16371 and aligned. The edge is placed towards the bottom of the overall measurement carrier 1632, which can extend to the top surface 11 of the battery. The top surface pressurization driver 16371 can drive the top surface pressure insulating clamp 16372 to press the top surface 11 of the battery, and is used to hold the top surface 11 of the battery when the bottom surface pressure measurement component 1636 pressurizes and measures the bottom surface of the battery.
进一步参见图41,整体大面加压测量机构1640还包括大面加压测量支架1641、大面加压测量升降驱动件安装座1642、大面加压测量升降驱动件1643、大面加压测量升降丝杆1644、大面加压测量升降丝母1645、大面加压测量压力传感器1646、大面加压测量升降滑板1647、大面加压测量升降滑套1648、大面加压测量压板1649、大面加压测量绝缘板164a以及大面加压测量料感组164c,大面加压测量支架1641包括大面加压测量支柱16411和大面加压测量支架顶板16412;大面加压测量支柱16411固定于整体测量支座1610,大面加压测量支架顶板16412固定于大面加压测量支柱16411顶部,大面加压测量升降驱动件安装座1642固定于大面加压测量支架顶板16412,大面加压测量升降驱动件1643固定于大面加压测量升降驱动件安装座1642,大面加压测量升降丝杆1644固定于大面加压测量升降驱动件1643的输出端,大面加压测量升降丝母1645套设于大面加压测量升降丝杆1644上,大面加压测量压力传感器1646固定于大面加压测量升降丝母1645下,大面加压测量升降滑板1647固定于大面加压测量压力传感器1646下,大面加压测量升降滑套1648固定于大面加压测量升降滑板1647上并套设于大面加压测量支柱16411外,大面加压测量压板1649固定于大面加压测量升降滑板1647下,大面加压测量绝缘板164a固定于大面加压测量压板1649下,组合电极板1634固定于大面加压测量绝缘板164a下,并对正朝向整体测量载板1632的电池平躺放置区,大面加压测量料感组164c固定于大面加压测量支柱16411上。Further referring to FIG. 41 , the overall large-surface pressurization measurement mechanism 1640 also includes a large-surface pressurization measurement bracket 1641 , a large-surface pressurization measurement lifting drive mounting seat 1642 , a large-surface pressurization measurement lifting drive member 1643 , a large-surface pressurization measurement lifting screw 1644 , a large-surface pressurization measurement lifting nut 1645 , a large-surface pressurization measurement pressure sensor 1646, a large-surface pressurization measurement lifting slide 1647, and a large-surface pressurization measurement lifting slide 1648. , large-surface pressurization measurement pressure plate 1649, large-surface pressurization measurement insulating plate 164a and large-surface pressurization measurement material sense group 164c, large-surface pressurization measurement support 1641 includes large-surface pressurization measurement support 16411 and large-surface pressurization measurement support top plate 16412; On the top, the mounting seat 1642 of the large-surface pressurization measurement lifting drive part is fixed on the top plate 16412 of the large-surface pressurization measurement bracket, the large-surface pressurization measurement lifting drive part 1643 is fixed on the large-surface pressurization measurement lifting drive part mounting seat 1642, the large-surface pressurization measurement lift screw rod 1644 is fixed on the output end of the large-surface pressurization measurement lift drive part 1643, and the large-surface pressurization measurement lift screw nut 1645 is sleeved on the large-surface pressurization measurement lift screw rod 1644. The pressure measurement pressure sensor 1646 is fixed under the large surface pressure measurement lifting screw nut 1645, the large surface pressure measurement lifting slide plate 1647 is fixed under the large surface pressure measurement pressure sensor 1646, the large surface pressure measurement lifting sliding sleeve 1648 is fixed on the large surface pressure measurement lifting slide plate 1647 and is sleeved outside the large surface pressure measurement pillar 16411, the large surface pressure measurement pressure plate 1649 is fixed under the large surface pressure measurement lifting slide plate 1647, The surface pressure measurement insulating plate 164a is fixed under the large surface pressure measurement pressure plate 1649, the combined electrode plate 1634 is fixed under the large surface pressure measurement insulation plate 164a, and is aligned with the battery flat laying area facing the overall measurement carrier plate 1632, and the large surface pressure measurement material sense group 164c is fixed on the large surface pressure measurement pillar 16411.
其中,上料装置200与下料装置1700均包括载台以及平移机构,其中载台可按照电池左大面朝上或右大面朝上方式固定电池10,平移机构可以实现电池10输入或输出时的位移。Wherein, both the loading device 200 and the unloading device 1700 include a stage and a translation mechanism, wherein the stage can fix the battery 10 according to the way that the left side of the battery faces upwards or the right side faces up, and the translation mechanism can realize the displacement of the battery 10 when it is input or output.
以上仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
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| CN118040006A (en) * | 2024-04-12 | 2024-05-14 | 宁德时代新能源科技股份有限公司 | Battery insulating film weakening apparatus and battery insulating film weakening method |
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| CN117232587A (en) * | 2023-11-16 | 2023-12-15 | 苏州德机自动化科技有限公司 | Defect detection system for power battery insulating material |
| CN117232587B (en) * | 2023-11-16 | 2024-01-23 | 苏州德机自动化科技有限公司 | Defect detection system for power battery insulating material |
| CN118040006A (en) * | 2024-04-12 | 2024-05-14 | 宁德时代新能源科技股份有限公司 | Battery insulating film weakening apparatus and battery insulating film weakening method |
| CN118040006B (en) * | 2024-04-12 | 2025-01-28 | 宁德时代新能源科技股份有限公司 | Battery insulation film weakening device and battery insulation film weakening method |
| CN118988791A (en) * | 2024-10-24 | 2024-11-22 | 中国建筑西北设计研究院有限公司 | Building board conveying device |
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