CN212099512U - Automatic bagging system for bagged polycrystalline silicon - Google Patents
Automatic bagging system for bagged polycrystalline silicon Download PDFInfo
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- CN212099512U CN212099512U CN202020219164.4U CN202020219164U CN212099512U CN 212099512 U CN212099512 U CN 212099512U CN 202020219164 U CN202020219164 U CN 202020219164U CN 212099512 U CN212099512 U CN 212099512U
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Abstract
The utility model provides an automatic vanning system of bagged polycrystalline silicon, it includes material bag input marshalling unit, the vanning robot, case conveying unit, empty case input machine and full case export machine, material bag input marshalling unit is including arranging the marshalling machine, the front end of arranging the marshalling machine links up with pushing away the bag marshalling machine, it pushes away the bag machine to be equipped with row above the bag marshalling machine, the side of pushing away the bag marshalling machine is equipped with the layer marshalling machine, the end-to-end connection of vanning robot has the vanning manipulator, case conveying unit includes the vanning conveyer, the place ahead of vanning conveyer links up with empty case steering machine, the place ahead of empty case steering machine links up with full case steering machine, the right side of the empty case steering machine on the rightmost side links up with empty case input machine, the right side of full case steering machine on the right. The utility model discloses can realize the automatic vanning of polycrystalline silicon in bags, the vanning is efficient, the vanning flow is simple.
Description
Technical Field
The utility model discloses an automatic vanning system of polycrystalline silicon in bags belongs to the packaging machinery field.
Background
After the automatic bagging and the automatic secondary bagging of the blocky polycrystalline silicon are finished, as the thickness of the empty bag film reaches 0.25mm, the bag opening is in a basically vertical state, the material bag is basically in a cuboid shape, the shape of the material bag is shown in figure 2, and the material bag needs to be filled into a large-sized carton for transportation and storage. The size of the carton is generally the same as that of the tray, the length and the width of the carton are all more than 1 meter, the height of the carton is about 1 meter, meanwhile, more than 4 layers of polysilicon material bags are placed in the carton, and the material bags in each layer are arranged in multiple rows and multiple columns closely. In the existing production process, a method of manually grabbing bag openings to place material bags into cartons one by one is adopted, so that the labor intensity of workers and the working efficiency are low, and the packaging bags are easily polluted and damaged.
SUMMERY OF THE UTILITY MODEL
In order to solve the problems of low production efficiency, high labor intensity and the like of the existing bagged polycrystalline silicon manual packing, the utility model provides an automatic bagged polycrystalline silicon packing system, which comprises a plurality of material bag input and grouping units which are longitudinally arranged in parallel, a packing robot 13, a plurality of box conveying units which are longitudinally arranged in parallel, an empty box input machine 11 and a full box output machine 12, wherein the material bag input and grouping unit comprises a row grouping machine 1, a plurality of material bags G can be arranged on the row grouping machine 1, the front end of the row grouping machine 1 is connected with a bag pushing and grouping machine 2, the row bag pushing machine 3 is arranged above the bag pushing and grouping machine 2, a layer grouping machine 4 is arranged on the side surface of the bag pushing and grouping machine 2, the packing robot 13 is positioned at a basically central position in front of the plurality of material bag input and grouping units, the working range of the packing robot 13 can cover all the layer grouping machines 4, the tail end of the packing robot 13 is connected with a packing manipulator 14, the boxing manipulator 14 is provided with a plurality of pairs of bag clamping plates 144, the bag clamping plates 144 are provided with bag clamping detection switches, the number of box conveying units is the same as that of bag input grouping units, the box conveying units are symmetrically arranged on the left side and the right side of the boxing robot 13, each box conveying unit comprises a boxing conveyor 6, each boxing conveyor 6 can convey in the forward and reverse directions, the front part of each boxing conveyor 6 is connected with an empty box steering machine 9, each empty box steering machine 9 can convey in the forward and reverse directions and rotate for 90 degrees integrally, the front part of each empty box steering machine 9 is connected with a full box steering machine 10, each full box steering machine 10 can rotate for 90 degrees integrally, the right side of the empty box steering machine 9 on the rightmost side is connected with an empty box input machine 11, the right side of the full box steering machine 10 on the rightmost side is connected with a full box output machine 12, the empty box steering machines 9 and the full box steering machines 10 can automatically complete the forward and reverse conveying and rotate for 90 degrees integrally according to actual needs, so as to meet the requirements of the automatic boxing system for empty box input and full box output.
When the number of the box conveying units is odd, the box conveying units on the left side and the right side of the boxing robot 13 are additionally provided with a box transition machine 8 compared with the box conveying units in the middle, the box transition machine 8 is positioned between the boxing conveyor 6 and the empty box steering machine 9, and the box transition machine 8 can convey in the forward direction and the reverse direction.
And layer shaping mechanisms 5 are arranged on the left side and the right side of the layer braiding machine 4.
And box shaping mechanisms 7 are arranged on the left side and the right side of the boxing conveyor 6.
The boxing manipulator 14 comprises a frame 141, a plurality of rows of pneumatic grippers 143 are arranged at the lower end of the frame 141, a pair of bag clamping plates 144 are arranged on each pneumatic gripper 143, and a bag clamping detection switch is arranged on each bag clamping plate 144.
The boxing manipulator 14 is provided with a pneumatic guard 142 outside the outermost row of pneumatic grippers 143, and the pneumatic guard 142 can be pressed against the material bag G when retracted.
The utility model discloses a theory of operation is:
A. polysilicon material bags G enter a row braiding machine 1 from upstream equipment, a plurality of material bags G are closely arranged in a row from front to back on the row braiding machine 1, and the row of material bags are conveyed to a bag pushing braiding machine 2 together;
B. the row bag pushing machine 3 pushes a row of material bags on the bag pushing and grouping machine 2 to an inlet of the layer grouping machine 4 and then returns, then a second row of material bags is pushed to an inlet of the layer grouping machine 4 and then returns, after repeated bag pushing actions, a layer of material bags arranged in multiple rows are formed on the layer grouping machine 4, and the layer shaping mechanism 5 acts to enable the layer of material bags to be tightly arranged and the positions to be regular;
C. the boxing manipulator 14 above the layer braiding machine 4 descends by a certain height, the pneumatic grippers 143 arranged in multiple rows are closed to clamp the bag openings of the material bags arranged in multiple rows, at the moment, the material bag clamping detection switch detects whether the bag clamping plate 144 clamps the bag openings of the material bags, if the bag clamping failure occurs, all the pneumatic grippers 143 are opened to wait for manual treatment of the bag openings of the material bags;
D. after the bagging of the boxing manipulator 14 is successful, the pneumatic guard plates 142 on the left and right sides retract to clamp the whole layer of material bag, so that the material bag is prevented from shaking, deforming or falling off in the subsequent movement process;
E. the boxing robot 13 drives the boxing manipulator 14 to lift the whole layer of material bags, transfer the material bags to the upper part of the boxing conveyor 6, and wait for loading the material bags into the empty boxes K;
F. an empty box K enters the empty box input machine 11 from an empty box inlet E and is conveyed to the empty box steering machine 9, the empty box steering machine 9 rotates 90 degrees and then is in butt joint with the boxing conveyor 6, the empty box K is conveyed to the boxing conveyor 6, and the box shaping mechanisms 7 on the left side and the right side act to enable the position of the empty box K to be correct;
G. after the empty box K is prepared, the boxing manipulator 14 descends to a certain height to pack a layer of material bags into the box, the pneumatic gripper 143 and the pneumatic guard plate 142 are opened, and the boxing robot 13 drives the boxing manipulator 14 to ascend to complete boxing of the layer of material bags;
H. after repeating the bag clamping and boxing actions for multiple times, the boxing manipulator 14 finishes boxing the multilayer material bags to form a full box H;
I. the packing conveyor 6 and the empty box steering machine 9 are reversely conveyed, the full box H is conveyed forwards to the full box steering machine 10, then the full box steering machine 10 rotates for 90 degrees, the full box H is conveyed to the full box output machine 12 continuously, and the full box H is output to downstream equipment from the full box outlet F;
J. the next empty box K is again input by the empty box input machine 11, and the next boxing cycle is entered.
The utility model has the advantages that:
A. the automatic bagging operation of the bagged polycrystalline silicon is realized by utilizing the coordinated actions of the material bag input marshalling unit, the box conveying unit, the boxing robot, the boxing manipulator and other devices, the labor intensity is reduced, and the pollution and damage of the material bag caused by manual boxing are avoided;
B. the boxing robot completes boxing of a layer of material bags in one boxing cycle, one boxing robot can correspondingly complete boxing operation of material bags input into the marshalling unit and marshalled by a plurality of material bags, boxing production efficiency is greatly improved, equipment arrangement is simplified, and equipment cost is reduced;
C. the automatic boxing system only has an empty box input port and a full box output port, so that the logistics link in the production process is simplified, and the working efficiency of the system is improved;
D. the material bag clamping detection switch arranged on the boxing manipulator ensures that all material bags can be reliably clamped, so that the working reliability of the automatic boxing system is improved.
Drawings
Fig. 1 is a front view of the present invention.
Fig. 2 is a side view of the present invention.
Fig. 3 is a front view of the boxing robot 14.
Fig. 4 is an L-L view of fig. 3.
Detailed Description
Referring to fig. 1-4, an automatic bagging system for bagged polysilicon comprises three longitudinally parallel arranged bag input/grouping units, a bagging robot 13, three longitudinally parallel arranged box conveying units, an empty box input unit 11 and a full box output unit 12, wherein the bag input/grouping unit comprises a row grouping machine 1, a plurality of bags G can be arranged on the row grouping machine 1, the front end of the row grouping machine 1 is connected with a bag pushing grouping machine 2, a row bag pushing machine 3 is arranged above the bag pushing grouping machine 2, a layer grouping machine 4 is arranged on the side surface of the bag pushing grouping machine 2, the bagging robot 13 is located at a position basically centered in front of the bag input/grouping units, the working range of the bagging robot 13 can cover all the layer grouping machines 4, the end of the bagging robot 13 is connected with a bagging manipulator 14, a plurality of pairs of bag clamping plates 144 are arranged on the bagging manipulator 14, the bag clamping plate 144 is provided with a material bag clamping detection switch, the box conveying units are symmetrically arranged at the left side and the right side of the boxing robot 13 and comprise a boxing conveyor 6, the boxing conveyor 6 can convey forwards and backwards, the front part of the boxing conveyor 6 is connected with an empty box steering machine 9, the empty box steering machine 9 can convey forwards and backwards and rotate integrally for 90 degrees, the front part of the empty box steering machine 9 is connected with a full box steering machine 10, the full box steering machine 10 can rotate integrally for 90 degrees, the right side of the empty box steering machine 9 positioned at the rightmost side is connected with an empty box input machine 11, the right side of the full box steering machine 10 positioned at the rightmost side is connected with a full box output machine 12, the empty box steering machine 9 and the full box steering machine 10 can automatically complete actions of forward and reverse conveying and integral rotation by 90 degrees according to actual requirements, so that the requirements of an automatic boxing system on empty box input and full box output are met.
The box conveying units on the left side and the right side of the boxing robot 13 are additionally provided with a box transition machine 8 compared with the box conveying units in the middle, the box transition machine 8 is positioned between the boxing conveyor 6 and the empty box steering machine 9, and the box transition machine 8 can convey in the forward direction and the reverse direction.
The left and right sides of the layer braiding machine 4 are provided with layer shaping mechanisms 5.
The case shaping mechanisms 7 are provided on the left and right sides of the case conveyor 6.
The boxing manipulator 14 comprises a frame 141, a plurality of rows of pneumatic grippers 143 are arranged at the lower end of the frame 141, a pair of bag clamping plates 144 are arranged on each pneumatic gripper 143, and a bag clamping detection switch is arranged on each bag clamping plate 144.
The boxing manipulator 14 is provided with a pneumatic guard 142 outside the outermost row of pneumatic grippers 143, and the pneumatic guard 142 can be pressed against the material bag G when retracted.
Claims (6)
1. The utility model provides an automatic vanning system of bagged silicon, it includes a plurality of vertical parallel arrangement's pocket input marshalling unit, vanning robot (13), a plurality of vertical parallel arrangement's case conveying element, empty case input machine (11) and full case export machine (12), its characterized in that: the material bag input grouping unit comprises a row grouping machine (1), a plurality of material bags (G) can be arranged on the row grouping machine (1), the front end of the row grouping machine (1) is connected with a bag pushing grouping machine (2), a row bag pushing machine (3) is arranged above the bag pushing grouping machine (2), a layer grouping machine (4) is arranged on the side surface of the bag pushing grouping machine (2), a boxing robot (13) is positioned at a position basically centered in front of the material bag input grouping units, the working range of the boxing robot (13) can cover all the layer grouping machines (4), the tail end of the boxing robot (13) is connected with a boxing manipulator (14), a plurality of pairs of bag clamping plates (144) are arranged on the boxing manipulator (14), bag clamping detection switches are arranged on the bag clamping plates (144), the number of box conveying units is the same as that of the material bag input grouping units, and the box conveying units are symmetrically arranged on the left side and the right side of the boxing robot (13), the box conveying unit comprises a box conveying machine (6), the box conveying machine (6) can convey in the forward and reverse directions, the front of the box conveying machine (6) is connected with an empty box steering machine (9), the empty box steering machine (9) can convey in the forward and reverse directions and rotate for 90 degrees integrally, the front of the empty box steering machine (9) is connected with a full box steering machine (10), the full box steering machine (10) can rotate for 90 degrees integrally, the right side of the empty box steering machine (9) on the rightmost side is connected with an empty box input machine (11), and the right side of the full box steering machine (10) on the rightmost side is connected with a full box output machine (12).
2. The automatic bagging system for polycrystalline silicon, according to claim 1, wherein: when the number of the box conveying units is odd, the box conveying units on the left side and the right side of the boxing robot (13) are additionally provided with a box transition machine (8) compared with the box conveying units in the middle, the box transition machine (8) is positioned between the boxing conveyor (6) and the empty box steering machine (9), and the box transition machine (8) can convey in the forward direction and the reverse direction.
3. The automatic bagging system for polycrystalline silicon, according to claim 1, wherein: and layer shaping mechanisms (5) are arranged on the left side and the right side of the layer braiding machine (4).
4. The automatic bagging system for polycrystalline silicon, according to claim 1, wherein: and box shaping mechanisms (7) are arranged on the left side and the right side of the boxing conveyor (6).
5. The automatic bagging system for polycrystalline silicon, according to claim 1, wherein: the boxing manipulator (14) comprises a frame (141), a plurality of rows of pneumatic grippers (143) are arranged at the lower end of the frame (141), a pair of bag clamping plates (144) are arranged on each pneumatic gripper (143), and a material bag clamping detection switch is arranged on each bag clamping plate (144).
6. The automatic bagging system for polycrystalline silicon, according to claim 5, wherein: the boxing manipulator (14) is provided with a pneumatic guard plate (142) at the outer side of a column of pneumatic grippers (143) at the outermost side, and the pneumatic guard plate (142) can be pressed on the material bag (G) when retracted.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN202020219164.4U CN212099512U (en) | 2020-02-27 | 2020-02-27 | Automatic bagging system for bagged polycrystalline silicon |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202020219164.4U CN212099512U (en) | 2020-02-27 | 2020-02-27 | Automatic bagging system for bagged polycrystalline silicon |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP7150222B1 (en) * | 2021-04-28 | 2022-10-07 | 株式会社トクヤマ | Jig and method for manufacturing boxed polycrystalline silicon |
| WO2022230555A1 (en) * | 2021-04-28 | 2022-11-03 | 株式会社トクヤマ | Jig and method for manufacturing boxed body of polycrystalline silicon |
-
2020
- 2020-02-27 CN CN202020219164.4U patent/CN212099512U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP7150222B1 (en) * | 2021-04-28 | 2022-10-07 | 株式会社トクヤマ | Jig and method for manufacturing boxed polycrystalline silicon |
| WO2022230555A1 (en) * | 2021-04-28 | 2022-11-03 | 株式会社トクヤマ | Jig and method for manufacturing boxed body of polycrystalline silicon |
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