CN212041517U

CN212041517U - Detection and turnover all-in-one machine and detection device thereof

Info

Publication number: CN212041517U
Application number: CN201922232572.3U
Authority: CN
Inventors: 杨宏斌; 李流新; 陈庆强
Original assignee: Zhuhai Meimu Automation Technology Co ltd
Current assignee: Zhuhai Meimu Automation Technology Co ltd
Priority date: 2019-12-12
Filing date: 2019-12-12
Publication date: 2020-12-01
Anticipated expiration: 2029-12-12

Abstract

The utility model discloses a detect upset all-in-one and detection device thereof, wherein detection device includes base, feed mechanism, detection mechanism, feeding mechanism, guiding mechanism, link gear and a drive mechanism, and a drive mechanism is connected and drives feeding mechanism through guiding mechanism and feeding mechanism and is rectangle motion/fillet rectangle motion, and feeding mechanism drives detection mechanism and feed mechanism motion through the link gear. The utility model discloses utilize single actuating mechanism to realize the material loading, push away material and testing process to many linkage modes realize the short-term test process, occupation space is little, reduces the cost of equipment, improve equipment's efficiency greatly. The turnover detection all-in-one machine comprises a detection device, a turnover device and a feeding device, and can realize the detection and turnover processes of materials simultaneously, so that the detection and turnover efficiency of the equipment is greatly improved.

Description

Detection and turnover all-in-one machine and detection device thereof

Technical Field

The utility model relates to an automatic technical field, in particular to detect upset all-in-one and detection device thereof.

Background

In order to improve the production efficiency, many existing factories mostly adopt an automation technology to realize the detection and turning processes. The detection process needs to use feeding, detection and discharging actions, each action is completed through a respective driving piece, the waiting time of the gap is long, the cost is high, and the detection efficiency is low.

The existing detection and overturning processes are often realized through respective equipment or devices, the problems of low detection and overturning efficiency and large occupied space are solved, the transportation and the detection and overturning processes of materials can be realized only by using more driving mechanisms such as motors, cylinders and the like, the use cost is high, the interval waiting time of the materials in the detection and overturning stations is long, and the batch production automation process of the materials is influenced.

SUMMERY OF THE UTILITY MODEL

The utility model discloses aim at solving one of the technical problem that exists among the prior art at least. Therefore, the utility model provides a detection device utilizes single actuating mechanism to realize the material loading, push away material and testing process to many linkage modes realize the short-term test process, and occupation space is little, reduces the cost of equipment, improve equipment's efficiency greatly.

The utility model discloses still provide a detection upset all-in-one with above-mentioned detection device, can realize the detection and the upset process of material simultaneously, improved the detection upset efficiency of equipment greatly.

According to the utility model discloses a detection device of first aspect embodiment, including base, feed mechanism, detection mechanism, feeding mechanism, link gear and first actuating mechanism; the feeding mechanism comprises a feeding guide rail; the feeding mechanism comprises a feeding guide rail and a feeding plate arranged at the bottom of the feeding guide rail, and a connecting rod is arranged on the feeding plate; the material distribution mechanism comprises a material distribution plate, and the material distribution plate is arranged between the feeding guide rail and can move back and forth between the feeding guide rail and the feeding guide rail; the detection mechanism comprises a detection plate arranged above the feeding guide rail; the linkage mechanism comprises a transverse sliding rail connected to the feeding plate in a sliding manner and a guide shaft fixedly connected to the transverse sliding rail, the detection plate is fixedly connected to the guide shaft and can move up and down along with the guide shaft, and the material distributing plate is connected with the transverse sliding rail through a connecting mechanism; a round-corner rectangular sliding groove is formed in the side face of the guide mechanism; the first driving mechanism comprises a driving shaft, a connecting rod is radially arranged on the driving shaft, a strip-shaped hole is formed in the connecting rod, the connecting rod penetrates through the strip-shaped hole and is connected with a rounded rectangular sliding groove, the side wall of the strip-shaped hole is abutted to the connecting rod, the feeding plate is driven to move in a rectangular/rounded rectangular mode in a vertical plane when the driving shaft rotates, the feeding plate moves upwards firstly to pull the material distributing plate to transversely convey a single material of the feeding guide rail to the feeding guide rail, moves rightwards to convey the material in the material distributing plate to the feeding guide rail and push the material in the feeding guide rail, then moves downwards to pull the detecting plate to move downwards and contact the material in the feeding guide rail, moves backwards in the material distributing plate, and finally moves leftwards and returns to the initial position.

According to the utility model discloses detection device of real first aspect embodiment has following beneficial effect at least: the motion of a feeding component, a distributing component and a detecting component is realized by utilizing a linkage mechanism, the rectangular motion/rounded rectangular motion of the feeding component is divided into the transverse movement of the distributing component and the up-and-down motion of the detecting component, the distributing component feeds a plurality of materials positioned on a feeding guide rail into the feeding guide rail one by one, the detecting component detects a single material, the material in the feeding guide rail is pushed by the feeding component to be fed into the next station or discharged, the linkage process of a plurality of actions is realized by a driving mechanism, the waiting time interval of the latter motion to the latter motion is eliminated, the detection efficiency of the material is greatly improved, the detection speed is improved, the distributed material is immediately fed into the feeding guide rail by the feeding component after the distributing process of the material is completed, meanwhile, the detecting component detects the material fed into the feeding guide rail one by one, and the material is rapidly distributed by smooth action, The pushing and the detection solve the problem that when a plurality of driving mechanisms respectively correspond to a plurality of actions, a previous action waits for a next action, and meanwhile, the occupied volume of equipment is reduced, and the equipment cost and the production cost are obviously reduced.

According to some embodiments of the utility model, a material distributing opening for accommodating single materials is arranged in the material distributing plate, the material distributing opening can respectively correspond to the tail end of the feeding guide rail and the front end of the feeding guide rail when the material distributing plate moves transversely, a plurality of pushing bayonets which are vertically opened upwards and can clamp single materials are arranged at the top of the feeding plate, the pushing bayonets are uniformly arranged at intervals along the length direction of the feeding guide rail, the detection assembly comprises a lower pressing plate, the lower pressing plate is provided with a detection bayonet which is vertically opened downwards and can clamp a single material, the detection bayonets are uniformly arranged along the length direction of the feeding guide rail, the distance between the detection bayonets between two phases is the same as the distance between the pushing bayonets between the two phases, one of the preferable structures of the material distributing plate, the material feeding plate and the detection assembly is simple and compact in structure, and the separation, the transportation and the detection process of the material are facilitated.

According to some embodiments of the utility model, coupling mechanism includes first spacing seat, slurcam and reset assembly, be equipped with vertical decurrent spacing hole in the first spacing seat, the slurcam wear to establish spacing downthehole and with horizontal slide rail swing joint, the slurcam top is equipped with the direction inclined plane, divide the flitch to include the butt portion with direction inclined plane butt, the slurcam upwards promotes and divides the flitch, divide the flitch to be by material loading guide rail towards material loading guide rail lateral shifting, reset assembly sets up between first spacing seat and branch flitch and the pulling divides the flitch to be return motion, for one of coupling mechanism's preferred structure, has realized converting the up-and-down motion of horizontal slide rail into the function of dividing the seesaw of material assembly.

According to some embodiments of the utility model, still including setting up the subassembly of pressing in pay-off guide rail both sides respectively, press the subassembly including transversely set up in pay-off guide rail bottom press the slide rail, install the second actuating mechanism who presses the seat and be connected with pressing the seat on pressing the slide rail, be equipped with on the seat and press the depression bar, second actuating mechanism can drive and press the seat along pressing slide rail lateral shifting, makes to press the button that the depression bar is close to pay-off guide rail and presses the material in the pay-off guide rail, presses the circular telegram switch that the subassembly can press in the material to the testing process of material.

According to some embodiments of the utility model, be equipped with linear bearing and the spacing seat of second on the base, the guiding axle pass linear bearing and with horizontal slide rail fixed connection, be equipped with the guide way that sets up along horizontal direction on the spacing seat of second, divide the flitch setting to carry out lateral shifting in the guide way and along the guide way, for one of second stop gear's preferred mechanism, restricted determine module up-and-down motion, cooperate with transverse guide simultaneously and restricted the pay-off subassembly and keep forward state when the motion.

According to the utility model discloses a detection upset all-in-one of second aspect embodiment, including detection device, turning device and loading attachment as above; the turnover device is provided with the tail end of the feeding guide rail and comprises a turnover mechanism and a third driving mechanism connected with the turnover mechanism, and the feeding plate pushes materials into the turnover mechanism; the discharging device is arranged on the base and is close to or connected with the turnover mechanism, a pushing piece is arranged on one side, facing the turnover device, of the feeding mechanism, and the pushing piece moves along with the feeding plate and pushes the materials turned over by the turnover mechanism into the discharging device.

According to the utility model discloses detection upset all-in-one has following beneficial effect at least: merge turning device to detection device in, form integrative equipment, realized the short-term test and the upset process of material, and the impeller setting is on feeding mechanism, feeding mechanism and the impeller of setting on feeding mechanism realize turning device's feeding and ejection of compact process respectively, through many linkage modes reduced the required driving piece of pay-off action and ejection of compact action among the transmission mode, the latency between action and the action has been reduced, the detection and the upset efficiency of equipment have been improved greatly, reduction in production cost and area occupied.

According to the utility model discloses a some embodiments, tilting mechanism is including setting up the shell on the base and setting up the inner disc in the shell, be equipped with at least one chucking station on the inner disc, be equipped with feed inlet and discharge gate on the shell, third actuating mechanism is connected and drives the inner disc at vertical in-plane rotation with the inner disc, the chucking station round inner disc rotation axle center annular sets up, the feed inlet with the discharge gate all sets up on the motion circumference of chucking station, just the feed inlet with the line of discharge gate is through the centre of a circle of motion circumference, for one of tilting mechanism's preferred structure, utilizes the rotation effect of inner disc to realize the upset process of material one by one, and is simple and convenient, has reduced equipment occupation space greatly.

According to the utility model discloses a some embodiments, still be equipped with the bad article on the shell and push away the export, the setting of bad article ejecting opening is on the motion circumference of chucking station, be equipped with bad article ejecting mechanism and set up the waste bin in the shell bottom side on the base, bad article ejecting mechanism is close to bad article ejecting opening and is arranged in pushing away the bad article in the chucking station to the waste bin through the bad article ejecting opening, through above structure, rejects the bad article that detects out among the detection subassembly.

According to some embodiments of the utility model, discharging device is the ejection of compact guide rail of setting on the discharge gate right side, be equipped with the straight oscillator on the ejection of compact guide rail.

According to the utility model discloses a some embodiments still including the vibration dish, the initiating terminal of material loading guide rail is connected to the vibration dish, be equipped with first straight vibration ware on the material loading guide rail.

Additional aspects and advantages of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.

Drawings

The above and/or additional aspects and advantages of the present invention will become apparent and readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which:

fig. 1 is a schematic overall structure diagram of an embodiment of the present invention;

FIG. 2 is an assembly view of the detection device and the turnover device shown in FIG. 1, with the feeding rail omitted;

FIG. 3 is a top isometric view of the detection device and upender shown in FIG. 1, with the detection assembly omitted;

FIG. 4 is an isometric view of the overall structure shown in FIG. 1, with the pressing assembly and vibratory plate omitted;

FIG. 5 is a schematic diagram of the operation of the embodiment shown in FIG. 1;

FIG. 6 is a schematic structural view of the turning device shown in FIG. 1;

FIG. 7 is an exploded view of the structure shown in FIG. 6;

FIG. 8 is a schematic view of the connection among the first driving mechanism, the detecting mechanism, the material distributing mechanism, the feeding mechanism and the linkage mechanism shown in FIG. 1;

FIG. 9 is a schematic view of the connection between the first driving mechanism and the feeding mechanism shown in FIG. 8;

FIG. 10 is a schematic structural view of the first drive mechanism shown in FIG. 9;

FIG. 11 is an assembly view of the dispensing assembly and attachment mechanism shown in FIG. 8;

fig. 12 is a front isometric view of an embodiment of the present invention;

fig. 13 is a back isometric view of an embodiment of the present invention;

fig. 14 is a schematic structural view of the pressing assembly shown in fig. 3.

The base 100, the substrate 110, the guide mechanism 120, the rounded rectangular sliding chute 121, the support base 130, the motor base 140, the base 150, the first drive mechanism 210, the drive shaft 211, the connecting rod 212, the strip-shaped hole 213, the feeding mechanism 220, the feeding plate 221, the pushing bayonet 2211, the connecting rod 2212, the feeding mechanism 230, the material distributing plate 231, the material distributing opening 2311, the second limit seat 2312, the abutting part 2313, the guide groove 2314, the feeding groove 2315, the connecting mechanism 232, the feeding plate 2321, the first limit seat 2322, the guide inclined surface 2323, the feeding guide rail 233, the detecting mechanism 240, the detecting piece 241, the detecting component 242, the detecting bayonet 2311, the feeding guide rail 243, the lower pressing plate 244, the connecting plate 245, the connecting piece 246, the linkage mechanism 250, the transverse sliding rail 251, the guide shaft 252, the linear bearing 253, the proximity switch 254, the turnover device 300, the third drive mechanism 310, the connecting bearing 311, the coupling 312, An inner plate 321, a feeding port 3211, a thimble opening groove 3212, an inner disc 322, a clamping station 3221, an outer plate 323, a discharging port 3231, a defective product pushing port 3232, a pushing piece 330, a pushing thimble 331, a defective product pushing mechanism 340, a fourth driving mechanism 341, a discharging device 400, a waste barrel 500, a pressing assembly 600, a second driving mechanism 610, a pressing base 620, a pressing rod 630, a pressing screw rod 640, a pressing guide rail 650, a vibrating disc 700, a first vibrator 710

Detailed Description

Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary only for the purpose of explaining the present invention, and should not be construed as limiting the present invention.

In the description of the present invention, it should be understood that the orientation or positional relationship indicated with respect to the orientation description, such as up, down, front, rear, left, right, etc., is based on the orientation or positional relationship shown in the drawings, and is only for convenience of description and simplification of description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.

In the description of the present invention, a plurality of means are one or more, a plurality of means are two or more, and the terms greater than, less than, exceeding, etc. are understood as not including the number, and the terms greater than, less than, within, etc. are understood as including the number. If the first and second are described for the purpose of distinguishing technical features, they are not to be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated or implicitly indicating the precedence of the technical features indicated.

In the description of the present invention, unless there is an explicit limitation, the words such as setting, installation, connection, etc. should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above words in combination with the specific contents of the technical solution.

The following describes a detection device according to an embodiment of the first aspect of the present invention, with reference to fig. 1 to 5.

As shown in fig. 1 to 5, a detection device includes a base 100, a feeding mechanism 230, a feeding mechanism 220, a material distribution mechanism 230, a detection mechanism 240, a linkage mechanism 250, a guide mechanism 120, and a first driving mechanism 210, where the feeding mechanism 230 includes a feeding guide rail 233 for conveying materials into the detection device, the feeding mechanism 220 includes a feeding guide rail 243 and a feeding plate 221 disposed at the bottom of the feeding guide rail 243, a connecting rod 2212 is disposed on the feeding plate 221, and the feeding plate 221 is used for pushing the materials in the feeding guide rail 243. The distributing mechanism 230 includes a distributing plate 231, and the distributing plate 231 is disposed between the feeding rail 233 and the feeding rail 243, and can move back and forth between the feeding rail 233 and the feeding rail 243 to transport the materials in the feeding rail 233 to the feeding rail 243 one by one. The detection mechanism 240 comprises a detection component 242 above the feeding guide rail 243, the detection component 242 is used for detecting materials on the feeding guide rail 243, a detection piece 241 is arranged on the detection component 242, and the detection piece 241 is used for detecting whether the materials on the feeding guide rail 243 are qualified or not. The linkage mechanism 250 comprises a transverse slide rail 251 connected to the feeding plate 221 in a sliding manner and a guide shaft 252 fixedly connected to the transverse slide rail 251, the detection assembly 242 is fixedly connected to the guide shaft 252 and can move up and down along with the guide shaft 252, the guide shaft 252 is used for limiting the up and down movement of the transverse slide rail 251 and driving the detection assembly 242 to move up and down by using the feeding plate 221, and the guide shaft 252 and the transverse slide rail 251 are a linkage structure between the feeding plate 221 and the detection assembly 242 so as to realize linkage action between the feeding plate 221 and the detection assembly 242. The material distributing plate 231 is connected with the transverse slide rail 251 through the connecting mechanism 232, and the material feeding plate 221 drives the material distributing plate 231 to move back and forth between the material feeding guide rail 233 and the material feeding guide rail 243 through the transverse slide rail 251 and the connecting mechanism 232, so that the linkage action between the material feeding plate 221 and the material distributing plate 231 is realized. Meanwhile, the transverse slide rail 251 also plays a role in orienting the feeding plate 221, and the feeding plate 221 is kept vertical all the time in the movement process. The feeding rail 233 and the feeding rail 243 are provided in the left-right direction, and the feeding rail 243 is provided at a front position of the end of the feeding rail 233.

The first driving mechanism 210 comprises a driving shaft 211, a connecting rod 212 is radially arranged on the driving shaft 211, a strip-shaped hole 213 is arranged on the connecting rod 212, the guiding mechanism 120 is used for forming a motion track of the feeding plate 221, the guiding mechanism comprises a guiding seat, a round-corner rectangular sliding groove 121 is arranged on the side surface of the guiding seat, the driving shaft 211 is arranged in the guiding seat in a penetrating manner and is positioned in the middle position of the round-corner rectangular sliding groove 121, a connecting rod 2212 penetrates through the strip-shaped hole 213 and is connected with the round-corner rectangular sliding groove 121, the side wall of the strip-shaped hole 213 is abutted against the connecting rod 2212, the connecting rod 212 is fixedly arranged on the driving shaft 211, the fixed connection mode can be interference fit, threaded connection or other fixed connection relations, when the driving shaft 211 is driven to rotate by the first driving mechanism 210, the driving shaft 211 pushes the connecting rod 2212 to move along the round-corner rectangular sliding groove 121, the feeding plate 221 performs continuous rectangular movement or rounded rectangular movement under the guiding action of the guiding mechanism 120, the movement process is a rectangular cycle from up-right-down-left-up-right- … …, wherein the up-right-down-left is a rectangular cycle, in a rectangular cycle, the feeding plate 221 first moves up to pull the distributing plate 231 to transversely transport the single material of the feeding guide rail 233 to the front side of the feeding guide rail 243, after reaching the highest point, moves right to push the material in the distributing plate 231 into the feeding guide rail 243, meanwhile pushes the material in the feeding guide rail 243 for a certain distance, then the feeding plate 221 moves down to pull the detecting assembly 242 to move down and contact the material in the feeding guide rail 243, at this time, the feeding plate 221 separates the material in the feeding guide rail 243 and drives the distributing plate 231 to perform return movement, that is, the material distributing plate 231 moves back to the right side of the material loading guide rail 233 from the left side of the material loading guide rail 243, and the material feeding plate 221 finally moves left to return to the initial position for the next rectangular cycle. The detection device is characterized in that the independent driving mechanism, namely the first driving mechanism 210, drives the material to realize the feeding, conveying and detecting processes, the problem that a corresponding driving piece is needed to be used for each action in the detection process of the traditional detection device is rapidly and orderly solved, the waiting time and the production cost between each action are reduced, and the detection efficiency of the equipment is greatly improved.

Specifically, the base 100 includes a base 150 and a substrate 110 fixedly disposed on the base 150, the substrate 110 is fixedly disposed on the base 150 through a supporting column 130, the fixing manner may be a screw connection manner, the feeding mechanism 230 is mounted on the base 150, the first driving mechanism 210 is disposed below the substrate 110, the feeding guide rail 243 is disposed on the substrate 110, and the feeding guide rail 233, the material distribution mechanism 230, and the feeding guide rail 233 are sequentially disposed from left to right. The first driving mechanism 210 is a first motor, which is a driving motor, and may also be another driving member that performs a rotational motion, and only needs to be used for driving the driving shaft 211 to rotate, so that the material distribution, pushing and detection processes can be realized.

In some embodiments of the present invention, a material distributing port 2311 for accommodating a single material is disposed in the material distributing plate 231, the material distributing port 2311 can respectively correspond to the end of the feeding guide rail 233 and the front end of the feeding guide rail 243 when the material distributing plate 231 traverses, that is, the material located in the feeding guide rail 233 can enter the material distributing port 2311, the material in the material distributing port 2311 can enter the feeding guide rail 243, in this embodiment, the end of the feeding guide rail 233 is the leftmost side of the feeding guide rail 233 in this drawing, the front end of the feeding guide rail 243, that is, the starting end, is the rightmost side of the feeding guide rail 233 in this drawing, a plurality of vertical openings are arranged at the top of the feeding plate 221 and can clamp the pushing bayonets 2211 of the single material, the pushing bayonets 2211 can be two or more, the pushing bayonets 2211 are uniformly spaced along the length direction of the feeding guide rail 243, the first bayonets from left to right and the second bayonets … … are used for pushing the material in the material, the second and subsequent pushing bayonets 2211 are used for pushing the materials in the feeding guide 243. Detection assembly 242 is provided with detection bayonets 2421 which are vertically opened downwards and can clamp a single material, detection bayonets 2421 are uniformly arranged along the length direction of feeding guide rail 243, the distance between two detection bayonets 2421 is the same as the distance between two push bayonets 2211, when feeding plate 221 moves downwards to enable push bayonets 2211 to leave the material, detection assembly 242 moves downwards to just clamp the material through detection bayonets 2421, the position of the material on feeding guide rail 243 in the detection process is kept unchanged, detection pieces 241 on detection assembly 242 are guaranteed to be accurately jointed with the material, and the accurate detection function is achieved. It should be noted that, the lateral moving distance of the pushing bayonet 2211 is the same as the spacing distance between the pushing bayonets 2211, so that after the pushing bayonet 2211 pushes the material to move, in the next rectangular cycle process, the next bayonet behind the bayonet locks the material and pushes the material, for example, in the first rectangular cycle process, after the first bayonet pushes a certain distance, the material is located at the clamping position of the second bayonet during the second cycle, and the second bayonet locks the material upward and pushes the same distance, so that the material is sequentially pushed for the same distance along the length direction of the feeding guide rail 243 in each cycle process, thereby realizing the gradual material pushing process, and facilitating the detection and matching process of the detection mechanism 240 and the feeding mechanism 220. In addition, the feeding plate 221 can push the material to the right through a shifting fork or other structures, and the technical effects can be achieved. In this embodiment, whether detecting element 241 is the probe for with the material contact and detect the circuit break-make nature of material, test out the material and pass, in addition, detecting element 241 still can be for other detecting elements, like height sensor, photoelectric sensor etc. detects height, label or other aspects of material, equally can reach the technical effect of the utility model.

Specifically, the detecting assembly 242 includes a lower pressing plate 244, a connecting plate 245 and a connecting member 246, the lower pressing plate 244 and the connecting plate 245 are fixedly connected together through the connecting member 246, a guide shaft 252 is fixedly connected to the connecting plate 245, the guide shaft 252 sequentially passes through the connecting member 246, the lower pressing plate 244 and a linear bearing 253 and then is fixedly connected to a transverse sliding rail 251, and the detecting member 241 is fixedly disposed on the lower pressing plate 244. In this embodiment, the coupling 246 is a linear bearing.

In some embodiments of the present invention, the connection mechanism 232 includes a first limiting seat 2322, a pushing plate 2321 and a reset component, a vertical downward limiting hole is disposed in the first limiting seat 2322, the pushing plate 2321 is disposed in the limiting hole and movably connected to the transverse sliding rail 251, a guiding inclined plane 2323 is disposed at the top of the pushing plate 2321, the material distribution plate 231 includes an abutting portion 2313 abutting against the guiding inclined plane 2323, the first limiting seat 2322 is fixedly mounted on the substrate 110 of the base 100, the pushing plate 2321 is limited by the first limiting seat 2322 and can only move in the up-and-down direction, the reset component is disposed between the first limiting seat 2322 and the material distribution plate 231, when the pushing plate 2321 moves downward, the reset component pulls the material distribution plate 231 to return to the end of the material distribution guide rail 233 as a return movement, the movable connection between the pushing plate 2321 and the transverse sliding rail 251 can be a sliding connection, a hinge connection or other connection, of course, the pushing plate 2321 and the transverse slide rail 251 are fixedly connected, and the linkage function that the transverse slide rail 251 drives the pushing plate 2321 to move up and down can also be realized, when the pushing plate 2321 moves up, the abutting portion 2313 pushes the material distributing plate 231 to move forward to the left side of the feeding guide rail 243, which is one of the preferable structures of the connecting mechanism 232, and the structure is compact and easy to realize. In addition, other connecting mechanisms 232 such as telescopic pull rods hinged between the material distributing plate 231 and the transverse slide rails 251 can also be used for realizing the front-back transverse movement mode of the material distributing plate 231 and realizing the linkage function of the material distributing plate 231 and the feeding plate 221. The guide slope 2323 is disposed toward one side of the material distributing plate 231, and the material distributing plate 231 is pushed to move by the abutting portion 2313.

Specifically, the abutting portion 2313 is provided with an abutting bearing for reducing friction between the abutting portion 2313 and the guide slope 2323, thereby reducing energy loss. The reset component is a reset tension spring, one end of the reset tension spring can be connected to the first limiting seat 2322 in a clamping or hooking manner, and the other end of the reset tension spring can be connected to the material distributing plate 231 in a clamping or hooking manner, so that the material distributing plate 231 can be pulled to perform return movement, and the abutting portion 2313 of the material distributing plate 231 can be abutted to the guide inclined surface 2323 all the time.

The utility model discloses a some embodiments, the material of chooseing for use is the switch, and the switch is in testing process, and the button that needs to press the switch is in order to realize the break-make and detect the function, therefore, detection device is still including setting up the subassembly 600 of pressing in pay-off guide rail 243 both sides respectively, presses the button that subassembly 600 is used for pressing down in the switch, cooperatees with detection component 242 and detects the switch. The pressing assembly 600 comprises a pressing guide rail 650 transversely arranged on the top of the feeding guide rail 243, a pressing base 620 arranged on the pressing guide rail 650 and a second driving mechanism 610 connected with the pressing base 620, wherein the pressing guide rail 650 is arranged in the front-back direction and penetrates through the feeding guide rail 243, the pressing base 620 can move back and forth on the pressing base 620, a pressing rod 630 is arranged on the pressing base 620, the pressing rod 630 faces the feeding guide rail 243, and the second driving mechanism 610 pushes the pressing base 620 to move towards the feeding guide rail 243 and enables the pressing rod 630 to contact with the materials in the feeding guide rail 243, so that the pressing process is completed. The side surface of the pressing guide rail 650 is provided with a ball screw 640 structure, the ball screw 640 is parallel to the pressing guide rail 650, the other side of the pressing base 620 is installed on the ball screw 640, the second driving mechanism 610 is a motor II, the motor II is connected with the ball screw 640 in a belt transmission mode, and the pressing base 620 is driven by the ball screw 640 to move on the feeding guide rail 243.

In some embodiments of the present invention, the second stopper 2312 and the linear bearing 253 are disposed on the base 100, the second stopper 2312 and the linear bearing 253 are both fixedly mounted on the base 100, the guide shaft 252 passes through the linear bearing 253 and is fixedly connected to the transverse slide rail 251, the linear bearing 253 is used for limiting the up-and-down movement of the guide shaft 252, and further limiting the up-and-down movement of the detection assembly 242, the guide groove 2314 disposed along the transverse direction is disposed on the second stopper 2312, the material distributing plate 231 is disposed in the guide groove 2314 and transversely moves along the guide groove 2314, and the second stopper 2312 is used for limiting the transverse movement of the material distributing plate 231. Through other structures realize reciprocating of guiding axle 252 and the front and back lateral shifting of branch flitch 231, can realize equally the technical effect of the utility model.

Specifically, a feeding groove 2315 for accommodating the feeding plate 221 is formed in the right side of the second limiting seat, the left side of the feeding plate 221 moves upwards in the feeding groove 2315 to clamp materials in the material distributing port 2311, the feeding plate 221 moves upwards from the material distributing port 2311 and the lower direction of the conveying track and pushes the materials in the material distributing port 2311 and the feeding guide rail 243 rightwards, and the materials at the tail end of the feeding guide rail 243 push the materials to enter the feeding port 3223211 through the uppermost portion on the right side of the feeding plate 221 and are clamped on the clamping station 3221.

With reference to fig. 1 to 8, a detection and turnover all-in-one machine according to an embodiment of the second aspect of the present invention is described below.

As shown in fig. 1 to 8, the detecting and overturning all-in-one machine comprises the detecting device, the overturning device 300 and the discharging device 400, wherein the detecting device, the overturning device 300 and the discharging device 400 are sequentially arranged along the left and right direction. The turnover device 300 is arranged at the tail end of the feeding guide rail 243 and comprises a turnover mechanism 320 and a third driving mechanism 310 connected with the turnover mechanism 320, the feeding plate 221 pushes the material to enter the turnover mechanism 320, and the turnover mechanism 320 is used for realizing the turnover process of the material; the discharging device 400 is arranged on the base 100 and is close to or connected with the turnover mechanism 320, the pushing member 330 is arranged on one side of the feeding mechanism 220 facing the turnover device 300, the pushing member 330 moves along with the feeding plate 221 and pushes the material turned by the turnover mechanism 320 into the discharging device 400, and the discharging device 400 is used for the discharging process of the material.

Specifically, tilting mechanism 320 is including setting up the shell on base 100 and setting up inner disc 322 in the shell, and inner disc 322 rotates and sets up in the shell, is equipped with at least one chucking station 3221 on the inner disc 322, and chucking station 3221 is used for placing or chucking material, is equipped with material loading port 3211 and discharge gate 3231 on the shell, and material loading port 3211 is arranged in transporting the material to chucking station 3221, and inner disc 322 is seen off the material through discharge gate 3231 after through chucking station 3221 upset material.

The first driving mechanism 210 is connected with the inner disc 322 and used for driving the inner disc 322 to rotate in a vertical plane, the first driving mechanism 210 can drive the inner disc 322 to rotate in a transmission connection mode, the transmission connection mode can be belt transmission, gear transmission or chain transmission, the first driving mechanism 210 can also be directly connected with the inner disc 322 through the coupling 312 to drive the inner disc 322 to rotate, the clamping stations 3221 are annularly arranged around the rotating axis of the inner disc 322, in the rotating process of the inner disc 322, the clamping stations 3221 enable materials to do revolution motion around the rotating axis of the inner disc 322, until the inner disc 322 rotates one hundred eighty degrees, the materials in the clamping stations 3221 change from upward orientation to downward orientation, or the materials change from downward orientation to upward orientation, and the materials turn over one hundred eighty degrees, so that the material turning process is realized. The feeding port 3211 and the discharging port 3231 on the inner shell are both arranged on the moving circumference of the clamping station 3221, so that materials can enter the clamping station 3221 at the feeding port 3211 and can be pushed out of the discharging port 3231 in the clamping station 3221. The connecting line of the feeding port 3211 and the discharging port 3231 passes through the center of the circle of the movement circle, that is, the connecting line of the feeding port 3211 and the discharging port 3231 is the diameter of the movement circle of the clamping station 3221, and the clamping station 3221 must pass through a turnover process of one hundred eighty degrees when moving from the feeding port 3211 to the discharging port 3231, so as to realize the turnover of the material.

In some embodiments of the utility model, the shell comprises inner panel 321 and planking 323 of fixed connection on base 100, and inner disc 322 sets up between inner panel 321 and planking 323, and material loading 3211 sets up on the top of inner panel 321, and discharge gate 3231 sets up the bottom at planking 323 for material loading 3211 and discharge gate 3231 set up respectively in the both sides of shell, and the material gets into chucking station 3221 from one side, pushes out from the opposite side, the setting of feed mechanism 230 and discharging device 400 of being convenient for. The inner plate 321 and the outer plate 323 can be fixedly connected with the base 100 in a direct connection or indirect connection mode, the inner plate 321 and the outer plate 323 can be directly and fixedly connected with the base 100 in a screw connection mode, and the fixed connection mode can be realized by fixedly installing a certain part which is originally fixedly arranged on the base 100.

In some embodiments of the utility model, referring to the figure, third actuating mechanism 310 is the upset motor, this upset motor is step motor, the upset motor passes through motor cabinet 140 fixed mounting on base plate 110 of base 100, shaft coupling 312 and inner disc 322 fixed connection are passed through to the axis of rotation on the upset motor, fixed connection can be the mode of screw connection, be connected through connecting bearing 311 between shaft coupling 312 and the motor cabinet 140, connecting bearing 311 reduces the rotational friction of axis of rotation, make first actuating mechanism 210 compacter.

In some embodiments of the utility model, feed mechanism 230 is still including vibration dish 700, and vibration dish 700 is connected at the initiating terminal of material loading guide 233 promptly leftmost end for on material conveying to material loading guide 233, be equipped with first straight vibration ware 710 on material loading guide 233, material loading guide 233 transports the material and transports the material to on dividing flitch 231 through first straight vibration ware 710. Because the materials in the feeding guide rail 233 are closely arranged in a single row, the material distributing plate 231 conveys the materials one by one, and the detection and overturning processes are orderly realized one by one.

In some embodiments of the present invention, the base 100 includes a base 150 and a substrate 110 disposed on the base 150, the substrate 110 is fixedly disposed on the base 150 through a supporting column 130, the feeding guide rail 243 is composed of two oppositely disposed guide rail seats, oppositely disposed guide rail grooves are disposed on opposite surfaces of the guide rail seats, the two guide rail grooves form a conveying track for accommodating materials, the materials are conveyed on the feeding guide rail 243 through the conveying track, the guide rail seat on the rear side is located in the extending direction of the feeding guide rail 233, the material distributing plate 231 is disposed between the straight vibrating rail and the front guide rail seat, the material distributing opening 2311 is a downward opening slot in the material distributing plate 231, a correspondingly disposed protrusion for blocking the materials and preventing the materials from falling is disposed at the notch of the opening slot, the opening slot is a through slot communicating left and right in the material distributing plate 231, a single material in the feeding guide rail 233 enters the material distributing opening 2311, the guide rail seat on the rear side blocks the right-side through opening of the material distribution opening 2311, a single material is placed in the material distribution opening 2311, the material distribution plate 231 is driven by the second driving mechanism 610 to move forwards until the material distribution opening 2311 is aligned with the front end position of the conveying track, and as the material distribution opening 2311 is opened downwards, the pushing mechanism clamps or abuts against the material in the material distribution opening 2311 from the lower direction of the material distribution opening 2311 and then moves rightwards to push the material into the conveying track.

In some embodiments of the present invention, referring to fig. to the drawings, the pushing element 330 is a double-thimble 331, the clamping station 3221 is a through hole or an open slot communicating with each other on the left and right sides of the inner plate 322, the bottom side of the inner plate 321 is provided with a vertically arranged thimble open slot 3212, the thimble open slot 3212 and the feed inlet 3211 of the outer plate 323 are arranged relatively to the inner plate 322, and since the feeding mechanism 220 is arranged on the left side of the inner plate 321, the pushing element 330 passes through the thimble open slot 3212 from the left position to the right and pushes the material turned over in the clamping station 3221 by one hundred eighty degrees into the discharging device 400. The pushing element 330 can be fixedly arranged on the right side of the pushing plate 2321 in a screw or bolt connection manner, and along with the rectangular motion or rounded rectangular motion of the feeding plate 221, the pushing element 330 moves upwards first, then moves leftwards to penetrate through the thimble open slot 3212 to push the overturned material to the discharging and discharging device 400, then moves downwards along the thimble open slot 3212, moves leftwards to return to the initial position, and continues to push the next overturned material.

In some embodiments of the present invention, the discharging device 400 is a discharging guide rail, and the discharging guide rail is provided with a second straight vibration device, and the second straight vibration device is used for pushing the material in the discharging guide rail until the next station or direct discharging. The left end of the discharging guide rail is aligned to the right side of the discharging port 3231, and the overturning material is directly pushed to the discharging guide rail through the pushing piece 330, so that the discharging process is realized.

In some embodiments of the utility model, still be equipped with bad article ejecting opening 3232 on the shell, bad article ejecting opening 3232 sets up on chucking station 3221's motion circumference, be equipped with bad article ejecting mechanism 340, fourth drive mechanism 341 and waste bucket 500 on the base 100, bad article ejecting mechanism 340 is close to the setting and is pushing opening 3232 department at bad article, waste bucket 500 sets up the bottom side at bad article ejecting opening 3232, fourth drive mechanism 341 is connected with bad article ejecting mechanism 340, can drive bad article ejecting mechanism 340 and release the material that detects bad in chucking station 3221 to waste bucket 500. Four crossed clamping stations 3221 arranged at the edge are uniformly arranged on the inner disc 322, one clamping station 3221 is changed every ninety degrees of rotation, the failed article push-out ports 3232 are arranged at the front side and the rear side of the outer plate 323, the failed article push-out ports 3232 at the front side are used for pushing out detected failed articles, the second push-out ports are used for pushing out materials still clamped in the clamping stations 3221, the two failed article push-out ports 3232, the feeding ports 3211 and the discharging ports 3231 are arranged in a crossed manner and respectively correspond to the four clamping stations 3221, ejector pin ports corresponding to the failed article push-out ports 3232 are arranged on the inner plate 321, the failed article push-out mechanisms 340 are ejector pins arranged on the fourth driving mechanism 341, the fourth driving mechanism 341 can be an air cylinder, and the air cylinder pushes the materials on the failed article push-out ports 3232 to the waste material barrel 500 through the ejector pins. Every time the feeding plate 221 moves for one rectangular cycle, the third driving mechanism 310 drives the inner disc 322 to rotate ninety degrees, and the ordered feeding, overturning and discharging processes are realized. The transverse sliding rail 251 is also provided with a proximity switch 254, the proximity switch 254 is used for detecting the highest movement position of the transverse sliding rail 251, and when the transverse sliding rail 251 leaves the proximity switch 254, the overturning motor rotates ninety degrees to adapt to the detection overturning process.

In specific implementation, the working method of the detection and turnover all-in-one machine comprises the following processes:

step a, the feeding mechanism 230 conveys a single material to the material distributing opening 2311 of the material distributing plate 231, the material distributing plate 231 transversely conveys the material in the material distributing opening 2311 to the front end of the feeding guide rail 243, the feeding plate 221 moves upwards and rightwards to push the material to the feeding guide rail 243, the detection assembly 242 moves downwards and contacts the material to detect the qualified product and the unqualified product, wherein the first driving mechanism 210 drives the feeding plate 221 to do rectangular movement/rounded rectangular movement, the feeding plate 221 drives the material distributing plate 231 to move back and forth through the linkage mechanism 250 to drive the detection assembly 242 to move up and down, when the feeding plate 221 moves upwards, the material distributing plate 231 is pulled to transversely convey the single material in the feeding guide rail to the front side of the feeding guide rail 243, then the material in the material distributing plate 231 moves rightwards to the feeding guide rail 243 to push the material in the feeding guide rail 243, and then the detection assembly 242 moves downwards and contacts the material in the feeding guide rail 233 when moving downwards, The distributing plate 231 performs return movement, and finally moves leftwards to return to the initial position, and the rectangular movement process of the next round is performed;

step b, the feeding plate 221 continues to convey the material in the feeding guide rail 243, the detected material is pushed into the clamping station 3221 of the turnover mechanism 320, the defective product pushing mechanism 340 pushes out the defective product in the turnover mechanism 320, the turnover mechanism 320 turns over the defective product, and the pushing member 330 pushes out the defective product to the discharging device 400, wherein the feeding plate 221 drives the pushing member 330 to perform rectangular movement/rounded rectangular movement in a vertical plane, when the pushing member 330 moves to the right, the defective product in the turnover mechanism 320 is pushed out to the discharging device 400, the discharging process is completed, and the detected defective product is pushed out to the waste bin 500 by the defective product pushing mechanism 340.

The embodiments of the present invention have been described in detail with reference to the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made without departing from the spirit of the present invention within the knowledge of those skilled in the art.

Claims

1. A detection device, comprising:

a base (100);

the feeding mechanism (230) comprises a feeding guide rail (233);

the feeding mechanism (220) comprises a feeding guide rail (243) and a feeding plate (221) arranged at the bottom of the feeding guide rail (243), and a connecting rod (2212) is arranged on the feeding plate (221);

the material distribution mechanism comprises a material distribution plate (231), and the material distribution plate (231) is arranged between the feeding guide rail (233) and the feeding guide rail (243) and can move back and forth between the feeding guide rail (233) and the feeding guide rail (243);

the detection mechanism (240) comprises a detection component (241) arranged above the feeding guide rail (243);

the linkage mechanism (250) comprises a transverse slide rail (251) connected to the feeding plate (221) in a sliding mode and a guide shaft (252) fixedly connected to the transverse slide rail (251), the detection assembly (241) is fixedly connected to the guide shaft (252) and can move up and down along with the guide shaft (252), and the material distributing plate (231) is connected with the transverse slide rail (251) through a connecting mechanism (232);

the side surface of the guide mechanism (120) is provided with a round-corner rectangular sliding chute (121);

first actuating mechanism (210), including drive shaft (211), drive shaft (211) radially is provided with connecting rod (212), be equipped with strip hole (213) on connecting rod (212), connecting rod (2212) pass strip hole (213) and connect fillet rectangle spout (121), the lateral wall of strip hole (213) with connecting rod (2212) butt, first actuating mechanism (210) drive when drive shaft (211) rotate material conveying plate (221) is rectangular motion/fillet rectangle motion in the vertical plane, material conveying plate (221) upward movement earlier draws material separating plate (231) and transversely transports the single material of material loading guide rail (233) to material feeding guide rail (243), and the material in the material separating plate is transported to material feeding guide rail (243) and is promoted material in material feeding guide rail (243) to the right motion, draws detection component (241) downstream and contact material in material feeding guide rail (243) during subsequent downstream, The material distributing plate (231) moves to the back and finally moves to the left to return to the initial position.

2. A testing device according to claim 1, characterized in that a distributing opening (2311) for accommodating single materials is arranged in the distributing plate (231), the material distributing opening (2311) can respectively correspond to the tail end of the feeding guide rail (233) and the front end of the feeding guide rail (243) when the material distributing plate (231) moves transversely, a plurality of pushing bayonets (2211) which are vertically opened upwards and can clamp single materials are arranged at the top of the feeding plate (221), the pushing bayonets (2211) are arranged at even intervals along the length direction of the feeding guide rail (243), the detection assembly (241) comprises a lower pressure plate (244), a detection bayonet (2421) which is provided with a downward vertical opening and can clamp a single material is arranged on the lower pressure plate (244), the detection bayonets (2421) are uniformly arranged along the length direction of the feeding guide rail (243), and the distance between the detection bayonets (2421) between the two phases is the same as the distance between the pushing bayonets (2211) between the two phases.

3. The detection device according to claim 1, wherein the connecting mechanism (232) comprises a first limiting seat (2322), a pushing plate (2321) and a resetting component, a vertical downward limiting hole is formed in the first limiting seat (2322), the pushing plate (2321) is arranged in the limiting hole in a penetrating manner and movably connected with the transverse slide rail (251), a guide inclined plane (2323) is arranged at the top of the pushing plate (2321), the material distributing plate (231) comprises a contact part (2313) in contact with the guide inclined plane (2323), the pushing plate (2321) pushes the material distributing plate (231) upwards, the material distributing plate (231) transversely moves from the feeding guide rail (233) towards the feeding guide rail (243), and the resetting component is arranged between the first limiting seat (2322) and the material distributing plate (231) and pulls the material distributing plate (231) to perform a resetting motion.

4. The detection device according to claim 1, further comprising pressing assemblies (600) respectively disposed at two sides of the feeding rail (243), wherein each pressing assembly (600) comprises a pressing rail (650) transversely disposed at the bottom of the feeding rail (243), a pressing base (620) mounted on the pressing rail (650), and a second driving mechanism (610) connected to the pressing base (620), the pressing base (620) is provided with a pressing rod (630), and the second driving mechanism (610) can drive the pressing base (620) to transversely move along the pressing rail (650) so that the pressing rod (630) approaches the feeding rail (243) and presses a button of the material in the feeding rail (243).

5. A detecting device according to any one of claims 1 to 4, characterized in that the base (100) is provided with a linear bearing (253) and a second stopper seat (2312), the guide shaft (252) passes through the linear bearing (253) and is fixedly connected with the transverse slide rail (251), the second stopper seat (2312) is provided with a guide groove (2314) arranged along the transverse direction, and the material distributing plate (231) is arranged in the guide groove (2314) and transversely moves along the guide groove (2314).

6. The utility model provides a detect upset all-in-one which characterized in that includes:

the detection device of any one of claims 1 to 5;

the turnover device (300) is arranged at the tail end of the feeding guide rail (243) and comprises a turnover mechanism (320) and a third driving mechanism (310) connected with the turnover mechanism (320), and the feeding plate (221) pushes materials into the turnover mechanism (320);

the discharging device (400) is arranged on the base (100) and is close to or connected with the turnover mechanism (320), a pushing piece (330) is arranged on one side, facing the turnover device (300), of the feeding mechanism (220), and the pushing piece (330) moves along with the feeding plate (221) and pushes the materials turned over by the turnover mechanism (320) into the discharging device (400).

7. The integrated detecting and overturning machine of claim 6, wherein the overturning mechanism (320) comprises an outer shell arranged on the base (100) and an inner disc (322) arranged in the outer shell, at least one clamping station (3221) is arranged on the inner disc (322), a feed port (3211) and a discharge port (3231) are arranged on the outer shell, the third driving mechanism (310) is connected with the inner disc (322) and drives the inner disc (322) to rotate in a vertical plane, the clamping stations (3221) are annularly arranged around the rotating axis of the inner disc (322), the feed port (3211) and the discharge port (3231) are both arranged on the moving circumference of the clamping station (3221), and a connecting line of the feed port (3211) and the discharge port (3231) passes through the center of the moving circumference.

8. The integrated detecting and overturning machine as claimed in claim 7, wherein the housing is further provided with a defective article push-out port (3232), the defective article push-out port (3232) is arranged on a movement circumference of the clamping station (3221), the base (100) is provided with a defective article push-out mechanism (340) and a waste barrel (500) arranged at a bottom side of the housing, and the defective article push-out mechanism (340) is close to the defective article push-out port (3232) and used for pushing defective articles in the clamping station (3221) into the waste barrel (500) through the defective article push-out port (3232).

9. The integrated detecting and overturning machine according to claim 7, wherein the discharging device (400) is a discharging guide rail arranged on the right side of the discharging port (3231), and a linear vibrator is arranged on the discharging guide rail.

10. The integrated detecting and overturning machine according to claim 6, further comprising a vibrating tray (700), wherein the vibrating tray (700) is connected with the starting end of the feeding guide rail (233), and the feeding guide rail is provided with a first vibrator (710).