CN211959013U - Magnet entering machine for preparing motor stator - Google Patents

Magnet entering machine for preparing motor stator Download PDF

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Publication number
CN211959013U
CN211959013U CN202020253055.4U CN202020253055U CN211959013U CN 211959013 U CN211959013 U CN 211959013U CN 202020253055 U CN202020253055 U CN 202020253055U CN 211959013 U CN211959013 U CN 211959013U
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driving device
finished product
semi
drive
feeding
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CN202020253055.4U
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Chinese (zh)
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伍永红
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Dongguan Tule Motor Technology Co.,Ltd.
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Dongguan Tule Mechanical And Electrical Equipment Co ltd
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Abstract

The utility model discloses a preparation motor stator's income magnetism machine, including fixing the workstation in the frame, still include frock slide, equipment module, move the material module, magnetize the module and sort the module, the equipment module can be in the same place each spare part automatic assembly of motor stator, moves the product on the material module ability automatic removal each station, and each module that magnetizes can magnetize to the product of accomplishing the assembly automatically, and the defective products can be picked out automatically to the letter sorting module. The utility model discloses a set up the equipment module, can be accurately to moving each spare part automatic assembly together, efficient and stable in quality, move material module and letter sorting module through the setting, realize that the product is automatic to remove simultaneously between multistation to automated inspection with choose the defective products, need not manual operation, safe high efficiency and error rate are extremely low, the utility model discloses an operation of each module is all adjustable controllable, and production preparation process need not artificial intervention, and manufacturing cost is lower, and production efficiency is high, and stable in quality and yields are high.

Description

Magnet entering machine for preparing motor stator
Technical Field
The utility model belongs to the technical field of motor production facility technique and specifically relates to a go into magnetism machine of preparation motor stator.
Background
The motor stator is an important component of motors such as a generator and a starter, the stator of the motor is composed of parts such as a shell, a magnet and a copper sleeve, the assembling process is complex, the products need to be magnetized one by one after the assembly is completed, and the magnetism is increased and the stator is magnetized. In the current production, the stator is generally assembled, and then the stator is magnetized one by using magnetizing equipment, wherein although the magnetizing equipment can rapidly and saturatedly magnetize, manpower, material resources and proper machine equipment are required to be allocated for magnetizing; the stator is long in assembly and magnetizing production line body, conversion among different line bodies is needed, the production efficiency is not high, the quality of a product is inevitably influenced by objective factors, and the reject ratio caused by artificial objective factors and the like is difficult to reduce.
In view of the above, there is a need for improved production of stators for electric machines.
SUMMERY OF THE UTILITY MODEL
The utility model discloses to the problem that mentions in the above-mentioned background art, provide a income magnetism machine of preparation motor stator, the automatic assembly and the magnetization of stator can be accomplished to an equipment, need not to change at different line bodies and different equipment rooms, need not artifical manually operation, and production efficiency is high, and the yields is high.
In order to solve the technical problem, the utility model discloses the technical scheme who takes as follows:
the utility model provides a preparation motor stator's income magnetism machine, is including fixing the workstation in the frame, still includes frock slide, equipment module, moves the material module, magnetizes module and letter sorting module: the tool slideway is arranged along the X direction and is fixed on the workbench through a plurality of slideway fixing columns; the equipment module is installed the one end of frock slide just is fixed through a plurality of pan feeding fixed blocks on the workstation, including casing pan feeding mechanism, copper sheathing pan feeding mechanism, catapult pan feeding mechanism, magnetite pan feeding mechanism and the mechanism of impressing: the shell feeding mechanism can convey the shells to the tool slide one by one; the copper bush feeding mechanism can convey the copper bushes to the lower part of the shell one by one and press the copper bushes into the shell to form a first semi-finished product; the catapult feeding mechanism can convey catapults to a third slide way arranged along the Y direction one by one; the magnet feeding mechanism can respectively convey two magnets to a magnet fixing seat connected with the third slide way and tightly press the slingshot to form a second semi-finished product; the pressing-in mechanism can move the first semi-finished product into a second slide way arranged along the Y direction, and press the first semi-finished product and the second semi-finished product along the Z direction to form a third semi-finished product, and the third semi-finished product is moved back to the tool slide way; the material moving module is arranged beside the tool slide way along the Y direction and is fixed on the workbench through a plurality of material moving fixing blocks, and comprises a material moving mechanism fixed on the material moving fixing blocks and a material moving shifting fork in transmission connection with the material moving mechanism and arranged along the X direction, wherein the material moving mechanism can drive the material moving shifting fork to move along the Y direction to drive the third semi-finished product to leave or enter a processing station and drive the third semi-finished product to move from one processing station to the next processing station along the X direction; the magnetizing module comprises an upper pressing mechanism fixed above the tool slide way through a plurality of upper pressing fixing blocks and a magnetizing mechanism fixed below the workbench through a plurality of magnetizing fixing blocks, the upper pressing mechanism can move the third semi-finished product on the tool slide way into the sprint mechanism along the Z direction for magnetizing, and the third semi-finished product is brought back to the tool slide way along the Z direction after being formed; the sorting module is arranged beside the tool slide way along the Y direction and comprises a first driving device fixedly connected with the tool slide way and a material pushing block in sliding connection with the tool slide way, and the first driving device can drive the material pushing block to push defective products on the tool slide way away from the tool slide way.
Further, casing pan feeding mechanism includes first vibration dish, first vibration dish can carry the casing one by one extremely on the frock slide and make it follow the frock slide slides.
Further, the copper bush feeding mechanism comprises a second vibration disc, a second feeding assembly and a second pressing assembly, and the second vibration disc can convey the copper bushes to a second feeding plate arranged below the tool slide one by one; the second feeding assembly comprises a second feeding driving device fixedly arranged on the second feeding plate and a second transmission rod which is in transmission connection with the second feeding driving device and can slide along the second feeding plate, and the second feeding driving device can drive the second transmission rod to drive the copper sleeve on the second feeding plate to move below the tool slideway; the second press-in component comprises an upper press head fixedly arranged above the tool slide way and arranged along the Z direction and a second press-in driving device fixedly arranged below the workbench, the second press-in driving device is in transmission connection with a second upper press rod arranged along the Z direction, the second press-in driving device can drive the second upper press rod to move along the Z direction, and the upper press head is matched with the copper sleeve on the second feeding plate to be pressed into the shell in the tool slide way to form a first semi-finished product.
Further, the slingshot feeding mechanism comprises a third vibrating disc and a third slide way which is fixed above the workbench through a slingshot fixing block and is arranged along the Y direction, and the third vibrating disc can convey slingshots to the third slide way one by one; the magnet feeding mechanism comprises two fourth vibrating discs and two fourth propelling components, each fourth vibrating disc can convey magnets to a magnet inlet plate arranged above the workbench in the X direction one by one, the magnet inlet plate is vertically connected with the third slide way, each fourth propelling component comprises a fourth driving device fixedly arranged on the magnet inlet plate and a fourth transmission rod which is in transmission connection with the fourth driving device and arranged in the X direction, and the two fourth driving devices can drive the fourth transmission rod connected with the fourth driving device to propel the magnets on the magnet inlet plate to the magnet fixing seat in the middle of the magnet inlet plate in the opposite direction and tightly press the slingshot to form a second semi-finished product;
furthermore, the second slide way is connected with the tool slide way and is arranged above the third slide way, and the material moving module can move the first semi-finished product in the tool slide way into the second slide way; the pressing mechanism comprises a pressing component, an upward moving component and a pushing component, the pressing component comprises a fifth driving device fixedly arranged on the second slideway and a fifth transmission rod which is in transmission connection with the fifth driving device and is arranged along the Z direction, the fifth driving device can drive the fifth transmission rod to move along the Z direction and drive the first semi-finished product in the second slideway to move downwards, and the first semi-finished product and the second semi-finished product are pressed to form a third semi-finished product; the upward moving assembly comprises a sixth driving device fixedly arranged below the workbench and a sixth transmission rod which is in transmission connection with the sixth driving device and is arranged along the Z direction, and the sixth driving device can drive the sixth transmission rod to transmit the third semi-finished product to move upwards to the second slide way; the pushing assembly comprises a seventh driving device arranged on the second slide way and a seventh transmission rod which is in transmission connection with the seventh driving device and arranged along the Y direction, and the seventh driving device can drive the seventh transmission rod to push the third semi-finished product back to the tool slide way.
The material moving mechanism comprises an eighth driving device fixedly arranged on the material moving fixed block and an eighth transmission plate which is in transmission connection with the eighth driving device and is arranged along the X direction, the eighth transmission plate is in sliding connection with an eighth sliding rail fixedly arranged on the workbench and arranged along the Y direction through an eighth sliding block, the eighth transmission plate is in transmission connection with a material moving shifting fork extending along the X direction, the material moving shifting fork comprises a material moving sliding rail arranged along the X direction and a plurality of material moving claws which can be in sliding connection with the material moving sliding rail, and the eighth driving device can drive the eighth transmission plate to drive the material moving shifting fork to drive the third semi-finished product to move along the Y direction; the eighth transmission plate is provided with a ninth driving device, the ninth driving device is in transmission connection with the ninth transmission plate, the ninth transmission plate is in transmission connection with the material moving claw, and the ninth driving device can drive the ninth transmission plate to drive the material moving claw to drive the third semi-finished product to move on the material moving slide rail along the X direction.
Further, the upper pressing mechanism comprises a tenth driving device fixedly connected with the upper pressing fixing plate and a tenth transmission rod in transmission connection with the tenth driving device and arranged along the Z direction, and the tenth driving device can drive the tenth transmission rod to transmit the third semi-finished product to move along the Z direction; the magnetizing mechanism comprises two opposite magnetizing heads fixedly arranged below the workbench through a magnetizing bottom plate, a magnetizing connecting plate is arranged on the magnetizing bottom plate between the two magnetizing heads, a magnetizing fixing seat is arranged on the magnetizing connecting plate, and the tenth transmission rod can press the third semi-finished product onto the magnetizing fixing seat; and a clamping groove matched with the third semi-finished product is formed in the bottom end of the tenth transmission rod, and when the upper pressing mechanism moves back upwards, the magnetized finished product is brought back to the tool slide way by the clamping groove.
Furthermore, a sensor is installed on the working slide and can detect finished products on the tool slide and transmit data to an industrial control center of the equipment.
Further, the first driving device, the second feeding driving device, the second pressing driving device, the fourth driving device, the fifth driving device, the sixth driving device, the seventh driving device, the eighth driving device, the ninth driving device and the tenth driving device are all cylinders.
Further, first vibration dish and two the periphery of fourth vibration dish all is equipped with vibration dish protection casing, the workstation with the periphery of frame all is equipped with the frock protection casing, still be equipped with industry control center in the frame, industry control center can receive install the signal of the sensor on each module and can control first drive arrangement, second pay-off drive arrangement, second push up drive arrangement, fourth drive arrangement, fifth drive arrangement, sixth drive arrangement, seventh drive arrangement, eighth drive arrangement, ninth drive arrangement and tenth drive arrangement's operation.
Compared with the prior art, the beneficial effects of the utility model reside in that: by arranging the plurality of vibrating discs, all parts can be automatically fed, and the feeding efficiency is high; by arranging the assembling module, all parts can be assembled together simultaneously and accurately, the assembling efficiency is high, and the quality is stable; the material moving module is provided with the plurality of material moving claws, so that the workpieces can be automatically and simultaneously moved at multiple stations without manual operation, and the material moving efficiency is high; by arranging the sorting module, defective products can be automatically detected and sorted out, the detection efficiency is high, and the misjudgment rate is extremely low; the utility model discloses the operation of each module is all adjustable controllable, and the preparation process need not artificial intervention, and manufacturing cost is lower, and production efficiency is high, and stable in quality and yields are high.
Drawings
FIG. 1 is a schematic perspective view of the present embodiment;
FIG. 2 is a schematic perspective view of the copper sheathing feeding mechanism in the embodiment;
FIG. 3 is a schematic perspective view of the slingshot feeding mechanism of the present embodiment;
FIG. 4 is a schematic perspective view of a magnet feeding mechanism according to the present embodiment;
FIG. 5 is a schematic perspective view of the pressing mechanism according to the present embodiment;
fig. 6 is a schematic perspective view of the material transferring module of the present embodiment;
fig. 7 is a schematic perspective view of the pressing mechanism of the magnetizing module according to the present embodiment;
fig. 8 is a schematic perspective view of a magnetizing mechanism of the magnetizing module of the present embodiment;
fig. 9 is a schematic perspective view of the sorting module according to the embodiment.
In the figure:
1. a frame; 2. a work table; 3. a tooling slideway; 31. a slideway fixing column; 32. a side plate of the tool; 33. a tooling bottom plate;
4. assembling the modules; 41. feeding a fixed block; 42. a shell feeding mechanism; 421. a first vibratory pan; 43. a copper bush feeding mechanism; 431. a second vibratory pan; 432. a second feeding assembly; 4321. a second feeding plate; 4322. a second feeding drive device; 4323. a second transmission rod; 433. a second press-in component; 4331. an upper pressure head; 4332. a second upward pressure driving device; 4333. a second upper press rod; 44. a slingshot feeding mechanism; 441. a third slideway; 442. a third vibratory pan; 443. a slingshot fixing block; 444. a direct vibration block; 445. a slingshot sensor; 45. a magnet feeding mechanism; 451. a magnet fixing seat; 452. a fourth vibratory pan; 453. a fourth propulsion assembly; 4531. a fourth drive device; 4532. a fourth transmission rod; 454. a magnetic plate; 46. a press-in mechanism; 461. a second slideway; 462. pressing the assembly in; 4621. a fifth driving device; 4622. a fifth transmission rod; 463. an upward moving component; 4631. a sixth driving device; 4632. a sixth transmission rod; 464. a push-out assembly; 4641. a seventh driving device; 4642. a seventh drive link;
5. a material moving module; 51. a material moving fixing block; 52. a material moving mechanism; 521. an eighth driving device; 522. an eighth drive plate; 523. an eighth slider; 524. an eighth slide rail; 525. a ninth driving device; 526. a ninth drive plate; 53. a material moving shifting fork; 531. a material moving slide rail; 532. a material moving claw;
6. a magnetizing module; 61. pressing the fixed block upwards; 62. a pressing mechanism; 621. a tenth driving device; 622. a tenth transfer bar; 623. a groove; 63. magnetizing the fixed block; 64. a magnetizing mechanism; 641. a magnetizing bottom plate; 642. charging the magnetic head; 643. a magnetizing connecting plate; 644. a magnetizing fixed seat;
7. a sorting module; 71. a first driving device; 72. a material pushing block; 73. a finished product sensor; 74. a defective product discharge port;
8. a housing; 9. a copper sleeve; 10. slingshot; 11. a magnet; 12. a first semi-finished product; 13. a second semi-finished product; 14. a third semi-finished product; 15. and (5) finishing.
Detailed Description
The invention will be described in further detail below with reference to the accompanying figures 1-9.
The embodiments described by referring to the drawings are exemplary and intended to be used for explaining the present application and are not to be construed as limiting the present application. In the description of the present application, it is to be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," and the like are used in the orientations and positional relationships indicated in the drawings for convenience in describing the present application and for simplicity in description, and are not intended to indicate or imply that the referenced devices or elements must have a particular orientation, be constructed in a particular orientation, and be operated in a particular manner, and thus should not be considered limiting. Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present application, "a plurality" means two or more unless specifically limited otherwise. In this application, unless expressly stated or limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can include, for example, fixed connections, removable connections, or integral connections; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art as appropriate. In this application, unless expressly stated or limited otherwise, the first feature "on" or "under" the second feature may comprise direct contact of the first and second features, or may comprise contact of the first and second features not directly but through another feature in between. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly above and obliquely above the second feature, or simply meaning that the first feature is at a lesser level than the second feature.
As shown in fig. 1-9, a magnet-entering machine for manufacturing a motor stator comprises a workbench 2 fixed on a frame 1, and further comprises a tooling slideway 3, an assembling module 4, a material moving module 5, a magnetizing module 6 and a sorting module 7: the tool slideway 3 is arranged along the X direction and is fixed on the workbench 2 through a plurality of slideway fixing columns 31; the assembly module 4 is installed at one end of the tooling slide 3 and fixed on the workbench 2 through a plurality of feeding fixing blocks 41, and comprises a shell feeding mechanism 42, a copper bush feeding mechanism 43, a slingshot feeding mechanism 44, a magnet feeding mechanism 45 and an press-in mechanism 46: the shell feeding mechanism 42 can convey the shells 8 to the tooling slide 3 one by one; the copper bush feeding mechanism 43 can convey the copper bushes 9 to the lower part of the shell 8 one by one and press the copper bushes 9 into the shell 8 to form a first semi-finished product 12; the slingshot feeding mechanism 44 can convey the slingshots 10 to the third slide 441 arranged along the Y direction one by one; the magnet feeding mechanism 45 can respectively convey the two magnets 11 to the magnet fixing seat 451 connected with the third slide way 441 and tightly press the slingshot 1 to form a second semi-finished product 13; the press-in mechanism 46 can move the first semi-finished product 12 into the second slide 461 arranged along the Y direction, press-fit the first semi-finished product 12 and the second semi-finished product 13 along the Z direction to form a third semi-finished product 14, and move the third semi-finished product 14 back to the tooling slide 3; the material moving module 5 is arranged beside the tool slide 3 along the Y direction and is fixed on the workbench 2 through a plurality of material moving fixing blocks 51, and comprises a material moving mechanism 52 fixed on the material moving fixing blocks 51 and a material moving shifting fork 53 in transmission connection with the material moving mechanism 52 and arranged along the X direction, wherein the material moving mechanism 52 can drive the material moving shifting fork 53 to move along the Y direction to drive the third semi-finished product 14 to leave or enter a processing station, and drive the third semi-finished product 14 to move from one processing station to the next processing station along the X direction; the magnetizing module 6 comprises an upper pressing mechanism 62 fixed above the tooling slide 3 through a plurality of upper pressing fixing blocks 61 and a magnetizing mechanism 64 fixed below the workbench 2 through a plurality of magnetizing fixing blocks 63, wherein the upper pressing mechanism 62 can move the third semi-finished product 14 on the tooling slide 3 into the magnetizing mechanism 64 along the Z direction for magnetizing, and the finished product 15 is formed and then is brought back to the tooling slide 3 along the Z direction; the sorting module 7 is arranged beside the tooling slide 3 along the Y direction and comprises a first driving device 71 fixedly connected with the tooling slide 3 and a pushing block 72 slidably connected with the tooling slide 3, and the first driving device 71 can drive the pushing block 72 to push the defective products on the tooling slide 3 away from the tooling slide 3.
In the present embodiment, the tooling slideway 3 is formed by combining two opposite tooling side plates 32 and a tooling bottom plate 33; between equipment module 4 and the module 6 that magnetizes on the frock slide 3, still be equipped with a plurality of sensors that are used for detecting and clean to detect the assembly defective products, and clean the product, alleviate the work load of module 6 that magnetizes, promote the non-defective rate that magnetizes. In practical application, the detection stations and the corresponding sensors on the stations can be increased or decreased according to the actual conditions of production.
Further, the shell feeding mechanism 42 includes a first vibration tray 421, and the first vibration tray 421 can convey the shells 8 one by one to the tooling slide 3 and make them slide along the tooling slide 3.
In this embodiment, the first discharging slide rail on the first vibrating disk 421 is arranged along the X direction, so as to push the shell 8 to slide on the tool slide 3; first ejection of compact slide rail is fixed on the workstation through first fixed block to ensure that casing 8 can get into frock slide 3 steadily.
Further, the copper bush feeding mechanism 43 comprises a second vibrating disc 431, a second feeding assembly 432 and a second pressing assembly 433, and the second vibrating disc 431 can convey the copper bushes 9 one by one to the upper part below the tooling slide 3; the second feeding assembly 432 comprises a second feeding driving device 4322 fixedly arranged on the second feeding plate 4321 and a second transmission rod 4323 which is in transmission connection with the second feeding driving device 4322 and can slide along the second feeding plate 4321, and the second feeding driving device 4322 can drive and transmit the copper bush 9 on the second feeding plate 4321 to move below the tooling slideway 3; the second press-in component 433 includes an upper press head 4331 fixedly arranged above the tooling slideway 3 and arranged along the Z direction, and a second press-in driving device 4332 fixedly arranged below the workbench 2, the second press-in driving device 4332 is in transmission connection with a second upper press rod 4333 arranged along the Z direction, the second press-in driving device 4332 can drive the second upper press rod 4333 to move along the Z direction, and the copper bush 9 on the second feeding plate 4321 is pressed into the shell 8 in the tooling slideway 3 by matching with the upper press head 4331 to form a first semi-finished product 12.
In this embodiment, in order to save the installation space, the discharge hole of the second vibration tray 431 is perpendicular to the second feeding plate 4321, and an included angle of 45 ° is formed between the second feeding plate 4321 and the tooling slide 3; the upper pressure head 4331 is arranged on an upper pressure plate fixedly connected with the tooling slideway 3, a finished product sensor capable of detecting the position of the copper bush 9 is also arranged on the upper pressure plate, and when the sensor detects that the copper bush 9 is close to the position right below the shell 8, a signal is sent out to instruct the second feeding driving device 4322 to stop driving the second transmission rod 4323, so that the copper bush 9 can be ensured to be stopped right below the shell 8.
In the embodiment, in order to further ensure the assembly precision of the shell 8 and the copper sleeve 9, a V-shaped positioning block with a spring is arranged on a tooling side plate 32 corresponding to the pressing station, and can clamp each shell 8 entering the pressing station; and a shell boosting device is arranged on one side of the tool slide 3, so that thrust can be applied to the shell 8 in the tool slide 3, and the shell 8 is prevented from being blocked.
Further, the slingshot feeding mechanism 44 includes a third vibration plate 442 and a third slide channel 441 fixed above the table 2 by a slingshot fixing block 443 and installed in the Y direction, and the third vibration plate 442 can convey the slingshots 10 one by one onto the third slide channel 441; the magnet feeding mechanism 45 comprises two fourth vibrating discs 452 and two fourth pushing assemblies 453, each fourth vibrating disc 452 can convey the magnets 11 to a magnet feeding plate 454 arranged above the workbench in the X direction one by one, the magnet feeding plate 454 is vertically connected with a third slide channel 441, each fourth pushing assembly 453 comprises a fourth driving device 4531 fixedly arranged on the magnet feeding plate 454 and a fourth transmission rod 4532 which is in transmission connection with the fourth driving device 4531 and arranged in the X direction, the two fourth driving devices 4531 can drive a fourth transmission rod 4532 connected with the fourth driving device 4531 to push the magnets 11 on the magnet feeding plate 454 to the magnet fixing seats 451 in the middle of the magnet feeding plate 11 oppositely, and the slingshot 10 is pressed to form a second semi-finished product 13.
In this embodiment, in order to facilitate the propelling of the slingshot 10, a straight vibrating block 444 is further installed between the third slide channel 441 and the slingshot fixing block 443, and two slingshot sensors 445 for detecting the feeding condition of the slingshot 10 are further installed on the third slide channel 441.
Further, a second slide 461 is connected with the tooling slide 3 and is arranged above the third slide 441, and the material moving module 5 can move the first semi-finished product 12 in the tooling slide 3 into the second slide 461; the press-in mechanism 46 comprises a press-in assembly 462, an upward moving assembly 463 and a push-out assembly 464, the press-in assembly 462 comprises a fifth driving device 4621 and a fifth transmission rod 4622, the fifth driving device 4621 is fixedly arranged on the second slideway 461 and is in transmission connection with the fifth driving device 4621 and is arranged along the Z direction, the fifth driving device 4621 can drive the fifth transmission rod 4622 to move along the Z direction and transmit the first semi-finished product 12 in the second slideway 461 to move downward, and the first semi-finished product 12 and the second semi-finished product 13 are pressed to form a third semi-finished product 14; the upward moving assembly 463 comprises a sixth driving device 4631 fixedly arranged below the workbench 3 and a sixth transmission rod 4632 connected with the sixth driving device 4631 in a transmission manner and arranged along the Z direction, wherein the sixth driving device 4631 can drive the sixth transmission rod 4632 to transmit the third semi-finished product 14 to move up to the second slideway 461; the pushing-out assembly 464 comprises a seventh driving device 4641 installed on the second slideway 461 and a seventh transmission rod 4642 connected with the seventh driving device 4641 in a transmission manner and installed along the Y direction, and the seventh driving device 4641 can drive the seventh transmission rod 4642 to push the third semi-finished product 14 back to the tooling slideway 3.
In this embodiment, the fourth driving devices 4531 are respectively installed at two ends of the magnet-in plate 454, the magnet fixing seat 451 is arranged at the end of the third slide track 441, the second slide track 461 is provided with a positioning hole matched with the first semi-finished product 12, and the magnet-in plate 454 is also provided with a positioning hole matched with the first semi-finished product 12 at the bottom end of the magnet fixing seat 451; the end of the fifth transfer bar 4622 mates with the upper end of the third semi-finished product 14 and the top end of the sixth transfer bar 4632 mates with the bottom end of the third semi-finished product 14.
In this embodiment, each material feeding mechanism is provided with a sensor for sensing the material feeding condition of each component.
Further, the material moving mechanism 52 includes an eighth driving device 521 fixedly disposed on the material moving fixing block 51 and an eighth driving plate 522 connected to the eighth driving device in a driving manner and disposed along the X direction, the eighth driving plate 522 is connected to an eighth slide rail 524 fixedly disposed on the worktable 2 in a sliding manner through an eighth slider 523 and disposed along the Y direction, the eighth driving plate 522 is connected to a material moving fork 53 extending along the X direction in a driving manner, the material moving fork 53 includes a material moving slide rail 531 disposed along the X direction and a plurality of material moving claws 532 slidably connected to the material moving slide rail 531, and the eighth driving device 521 can drive the eighth driving plate 522 to drive the material moving fork 53 to move the third semi-finished product 14 along the Y direction; the eighth transmission plate 522 is further provided with a ninth driving device 525, the ninth driving device 525 is in transmission connection with the ninth transmission plate 526, the ninth transmission plate 526 is in transmission connection with the material moving claw 532, and the ninth driving device 525 can drive the ninth transmission plate 526 to transmit the material moving claw 532 so as to drive the third semi-finished product 14 to move on the material moving slide rail 531 along the X direction.
In this embodiment, an eighth material moving limiting plate is further arranged below the tool slide 3 and beside the eighth transmission plate 522, and the eighth limiting plate is fixed on the workbench 2 and limits the Y-direction movement of the eighth transmission plate 522, so that the damage to products and equipment due to the over-range movement of the material moving fork 53 caused by abnormality is prevented; the eighth sliding rail 524 comprises two sliding rails, which are fixedly arranged on two sides of the material moving fixing plate 51, respectively, and the eighth transmission plate 522 is arranged above the eighth sliding rail 524 to form a gantry structure; the eighth transmission plate 522 has material moving sliders fixedly installed at both ends thereof, and the material moving slide rail 531 can slide between the two material moving sliders. In this embodiment, move and set up the recess that matches with the work piece on the material claw 532, be convenient for snatch the product, move the station of the quantity of material claw 532 and equipment to matching, and can increase or reduce according to actual need to reduce the cost of equipment under the circumstances of guaranteeing work efficiency.
Further, the pressing mechanism 62 includes a tenth driving device 621 fixedly connected to the pressing fixing plate 61 and a tenth transmission rod 622 installed along the Z direction and in transmission connection with the tenth driving device 621, and the tenth driving device 621 can drive the tenth transmission rod 622 to transmit the third semi-finished product 14 to move along the Z direction; the magnetizing mechanism 64 comprises two opposite magnetizing heads 642 fixedly arranged below the workbench 2 through a magnetizing bottom plate 641, a magnetizing connecting plate 643 is arranged between the two magnetizing heads 642 on the magnetizing bottom plate 641, a magnetizing fixed seat 644 is arranged on the magnetizing connecting plate 643, and a tenth transmission rod 622 can press the third semi-finished product 14 onto the magnetizing fixed seat 644; the bottom end of the tenth driving rod 622 is provided with a clamping groove 623 matched with the third semi-finished product 14, and when the upper pressing mechanism 62 moves back upwards, the magnetized finished product 15 is brought back to the tooling slideway 3 by the clamping groove.
In this embodiment, a second bottom plate is disposed below the magnetizing bottom plate 641 between the two magnetizing heads 642, the second bottom plate is fixedly connected to the magnetizing bottom plate 641, the magnetizing connection plate 643 is connected to the second bottom plate through a plurality of magnetizing struts, the magnetizing struts and the magnetizing connection plate 643 at two sides are respectively provided with a buffer spring, and the bottom ends of the two magnetizing struts are fixedly connected together through the strut connection plate 643, so that not only can the rigidity of the struts be enhanced, but also the magnetizing struts and the magnetizing bottom plate 641 can slide in a small range along the Z direction, so as to buffer the pressure of the pressurizing mechanism 62 on the magnetizing mechanism 64, enhance the structural stability of the magnetizing mechanism 64, and prolong the service life of the magnetizing mechanism 64; when the upper pressing mechanism 62 moves back upwards, the magnetized finished product 15 is brought back to the tool slideway 3 under the action of the buffer spring.
Further, install sensor 73 on the frock slide 3, sensor 73 can detect finished product 15 on the frock slide 3 and transmit data to the industrial control center of equipment.
In the present embodiment, the first driving device 71 is fixed on the tool bottom plate 33, the pushing block 72 is fixed on one of the tool side plates 32, the defective product outlet 74 is opened at a position opposite to the other tool side plate 32, and the sensor 73 is installed on the one tool side plate 32.
Further, the first driving device 71, the second feeding driving device 4322, the second pressing driving device 4332, the fourth driving device 4531, the fifth driving device 4621, the sixth driving device 4631, the seventh driving device 4641, the eighth driving device 521, the ninth driving device 526, and the tenth driving device 621 are all cylinders.
Further, the peripheries of the first vibration disc 421 and the two fourth vibration discs 452 are respectively provided with a vibration disc protective cover, the peripheries of the rack 1 and the workbench 2 are respectively provided with a tool protective cover, an industrial control center is further arranged in the rack 1, and the industrial control center can receive signals of sensors arranged on the modules and can control the operation of the first driving device 71, the second feeding driving device 4322, the second pressing driving device 4332, the fourth driving device 4531, the fifth driving device 4621, the sixth driving device 4631, the seventh driving device 4641, the eighth driving device 521, the ninth driving device 526 and the tenth driving device 621, and by matching with the appropriate length of the tool slideway 3, the assembly module 4, the material moving module 5, the magnetizing module 6 and the sorting module 7 can be well matched, the preparation process does not need manual intervention, and the production efficiency is high, and the yield is high.
The above is not intended to limit the technical scope of the present invention, and all changes and modifications equivalent to any modification made to the above embodiments according to the technical spirit of the present invention are still within the scope of the technical solution of the present invention.

Claims (10)

1. A magnetic inlet machine for preparing a motor stator comprises a workbench fixed on a frame, and is characterized by comprising:
the tooling slideway is arranged along the X direction and is fixed on the workbench through a plurality of slideway fixing columns;
the equipment module is installed the one end of frock slide just is fixed through a plurality of pan feeding fixed blocks on the workstation, including casing pan feeding mechanism, copper sheathing pan feeding mechanism, catapult pan feeding mechanism, magnetite pan feeding mechanism and the mechanism of impressing: the shell feeding mechanism can convey the shells to the tool slide one by one; the copper bush feeding mechanism can convey the copper bushes to the lower part of the shell one by one and press the copper bushes into the shell to form a first semi-finished product; the catapult feeding mechanism can convey catapults to a third slide way arranged along the Y direction one by one; the magnet feeding mechanism can respectively convey two magnets to a magnet fixing seat connected with the third slide way and tightly press the slingshot to form a second semi-finished product; the pressing-in mechanism can move the first semi-finished product into a second slide way arranged along the Y direction, and press the first semi-finished product and the second semi-finished product along the Z direction to form a third semi-finished product, and the third semi-finished product is moved back to the tool slide way;
the material moving module is arranged beside the tool slide way along the Y direction and is fixed on the workbench through a plurality of material moving fixing blocks, and comprises a material moving mechanism fixed on the material moving fixing blocks and a material moving shifting fork in transmission connection with the material moving mechanism and arranged along the X direction, wherein the material moving mechanism can drive the material moving shifting fork to move along the Y direction to drive the third semi-finished product to leave or enter a processing station and drive the third semi-finished product to move from one processing station to the next processing station along the X direction;
the magnetizing module comprises an upper pressing mechanism fixed above the tool slide way through a plurality of upper pressing fixing blocks and a magnetizing mechanism fixed below the workbench through a plurality of magnetizing fixing blocks, the upper pressing mechanism can move the third semi-finished product on the tool slide way into the magnetizing mechanism along the Z direction for magnetizing, and the third semi-finished product is brought back to the tool slide way along the Z direction after being formed;
the sorting module is arranged beside the tool slide way along the Y direction and comprises a first driving device fixedly connected with the tool slide way and a material pushing block in sliding connection with the tool slide way, and the first driving device can drive the material pushing block to push defective products on the tool slide way away from the tool slide way.
2. The magnet feeding machine for preparing the motor stator as claimed in claim 1, wherein the shell feeding mechanism comprises a first vibrating disk, and the first vibrating disk can convey the shells one by one onto the tooling slide and enable the shells to slide along the tooling slide.
3. The magnet feeding machine for preparing the motor stator is characterized in that the copper bush feeding mechanism comprises a second vibration disc, a second feeding assembly and a second pressing assembly, and the second vibration disc can convey copper bushes to a second feeding plate arranged below the tooling slide one by one; the second feeding assembly comprises a second feeding driving device fixedly arranged on the second feeding plate and a second transmission rod which is in transmission connection with the second feeding driving device and can slide along the second feeding plate, and the second feeding driving device can drive the second transmission rod to drive the copper sleeve on the second feeding plate to move below the tool slideway; the second press-in component comprises an upper press head fixedly arranged above the tool slide way and arranged along the Z direction and a second press-in driving device fixedly arranged below the workbench, the second press-in driving device is in transmission connection with a second upper press rod arranged along the Z direction, the second press-in driving device can drive the second upper press rod to move along the Z direction, and the upper press head is matched with the copper sleeve on the second feeding plate to be pressed into the shell in the tool slide way to form a first semi-finished product.
4. The magnet feeding machine for manufacturing the motor stator as claimed in claim 3, wherein the slingshot feeding mechanism comprises a third vibrating disk and a third slideway fixed above the workbench through a slingshot fixing block and arranged along the Y direction, and the third vibrating disk can convey slingshots to the third slideway one by one; the magnetite pan feeding mechanism includes two fourth vibration dishes and two fourth propulsion components, every the fourth vibration dish can carry the magnetite one by one to installing along X on the income magnetic sheet of workstation top, go into the magnetic sheet with the third slide meets perpendicularly, the fourth propulsion component is including setting firmly go into fourth drive arrangement on the magnetic sheet and with fourth drive arrangement transmission is connected and is followed X to the fourth transfer line of installing, two fourth drive arrangement can drive rather than being connected the fourth transfer line will go into on the magnetic sheet the magnetite impels extremely in opposite directions on going into the magnetite fixing base in the middle of the magnetic sheet, and compress tightly the second semi-manufactured goods is constituteed to the catapult.
5. The magnet entering machine for preparing the motor stator according to claim 4, wherein the second slide way is connected with the tooling slide way and is arranged above the third slide way, and the material moving module can move the first semi-finished product in the tooling slide way into the second slide way; the pressing mechanism comprises a pressing component, an upward moving component and a pushing component, the pressing component comprises a fifth driving device fixedly arranged on the second slideway and a fifth transmission rod which is in transmission connection with the fifth driving device and is arranged along the Z direction, the fifth driving device can drive the fifth transmission rod to move along the Z direction and drive the first semi-finished product in the second slideway to move downwards, and the first semi-finished product and the second semi-finished product are pressed to form a third semi-finished product; the upward moving assembly comprises a sixth driving device fixedly arranged below the workbench and a sixth transmission rod which is in transmission connection with the sixth driving device and is arranged along the Z direction, and the sixth driving device can drive the sixth transmission rod to transmit the third semi-finished product to move upwards to the second slide way; the pushing assembly comprises a seventh driving device arranged on the second slide way and a seventh transmission rod which is in transmission connection with the seventh driving device and arranged along the Y direction, and the seventh driving device can drive the seventh transmission rod to push the third semi-finished product back to the tool slide way.
6. The magnet feeding machine for manufacturing the motor stator according to claim 5, wherein the material moving mechanism comprises an eighth driving device fixed on the material moving fixed block and an eighth driving plate in transmission connection with the eighth driving device and arranged along the X direction, the eighth driving plate is in sliding connection with an eighth sliding rail fixed on the worktable and arranged along the Y direction through an eighth sliding block, the eighth driving plate is in transmission connection with a material moving fork extending along the X direction, the material moving fork comprises a material moving sliding rail arranged along the X direction and a plurality of material moving claws in sliding connection with the material moving sliding rail, and the eighth driving device can drive the eighth driving plate to drive the material moving fork to drive the third semi-finished product to move along the Y direction; the eighth transmission plate is provided with a ninth driving device, the ninth driving device is in transmission connection with the ninth transmission plate, the ninth transmission plate is in transmission connection with the material moving claw, and the ninth driving device can drive the ninth transmission plate to drive the material moving claw to drive the third semi-finished product to move on the material moving slide rail along the X direction.
7. The magnet entering machine for preparing the motor stator as claimed in claim 6, wherein the pressing mechanism comprises a tenth driving device fixedly connected with the pressing and fixing plate and a tenth transmission rod connected with the tenth driving device in a transmission manner and arranged along the Z direction, and the tenth driving device can drive the tenth transmission rod to drive the third semi-finished product to move along the Z direction; the magnetizing mechanism comprises two opposite magnetizing heads fixedly arranged below the workbench through a magnetizing bottom plate, a magnetizing connecting plate is arranged on the magnetizing bottom plate between the two magnetizing heads, a magnetizing fixing seat is arranged on the magnetizing connecting plate, and the tenth transmission rod can press the third semi-finished product onto the magnetizing fixing seat; and a clamping groove matched with the third semi-finished product is formed in the bottom end of the tenth transmission rod, and when the upper pressing mechanism moves back upwards, the magnetized finished product is brought back to the tool slide way by the clamping groove.
8. The machine of claim 7, wherein a sensor is mounted on the working slide and is capable of detecting the finished product on the tooling slide and transmitting data to an industrial control center of the machine.
9. The magnet entering machine for preparing the motor stator as claimed in claim 8, wherein the first driving device, the second feeding driving device, the second pressing driving device, the fourth driving device, the fifth driving device, the sixth driving device, the seventh driving device, the eighth driving device, the ninth driving device and the tenth driving device are all cylinders.
10. The magnet feeding machine for preparing the motor stator is characterized in that vibration disk protective covers are arranged on the peripheries of the first vibration disk and the second vibration disk, tool protective covers are arranged on the peripheries of the workbench and the rack, and an industrial control center is further arranged in the rack and can receive signals of sensors arranged on the modules and control the operation of the first driving device, the second feeding driving device, the second pressing driving device, the fourth driving device, the fifth driving device, the sixth driving device, the seventh driving device, the eighth driving device, the ninth driving device and the tenth driving device.
CN202020253055.4U 2020-03-04 2020-03-04 Magnet entering machine for preparing motor stator Active CN211959013U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202020253055.4U CN211959013U (en) 2020-03-04 2020-03-04 Magnet entering machine for preparing motor stator

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202020253055.4U CN211959013U (en) 2020-03-04 2020-03-04 Magnet entering machine for preparing motor stator

Publications (1)

Publication Number Publication Date
CN211959013U true CN211959013U (en) 2020-11-17

Family

ID=73193141

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202020253055.4U Active CN211959013U (en) 2020-03-04 2020-03-04 Magnet entering machine for preparing motor stator

Country Status (1)

Country Link
CN (1) CN211959013U (en)

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Address after: 523000 3rd floor, No.21 Chuangxing street, Lingxia community, Liaobu Town, Dongguan City, Guangdong Province

Patentee after: Dongguan Tule Motor Technology Co.,Ltd.

Address before: 523000 3rd floor, No.21 Chuangxing street, Lingxia community, Liaobu Town, Dongguan City, Guangdong Province

Patentee before: DONGGUAN TULE MECHANICAL AND ELECTRICAL EQUIPMENT Co.,Ltd.