CN211945148U - Sleeper sleeve pipe spiral muscle following formula material loading installation mechanism - Google Patents

Sleeper sleeve pipe spiral muscle following formula material loading installation mechanism Download PDF

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CN211945148U
CN211945148U CN202020214669.1U CN202020214669U CN211945148U CN 211945148 U CN211945148 U CN 211945148U CN 202020214669 U CN202020214669 U CN 202020214669U CN 211945148 U CN211945148 U CN 211945148U
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tray
longitudinal
motor
clamping
shaped slider
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郑翼
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Anhui Haoyunda Zhichuang Technology Co.,Ltd.
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Beijing Zhichuang Empowering Technology Development Center LP
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Abstract

本实用新型公开了一种轨枕套管螺旋筋跟随式上料安装机构,包括托盘,以及驱使托盘沿横向轨道往复运动的横向伺服模组,托盘上均匀布置有若干固定成品套管螺旋筋的定位轴;横向轨道上方跨设有支架,支架上端设有立杆,立杆上端设有纵向横梁;纵向横梁靠近托盘的一侧设有第一纵向轨道、第一齿条,第一纵向轨道上滑动连接第一U型滑块,第一U型滑块上设有第一电机,第一电机的驱动轴通过齿轮与第一齿条啮合,第一电机运行时,带动第一U型滑块沿第一纵向轨道长度方向往复运动。本实用新型构造简单,运行稳定可靠,能够实现轨枕套管的跟随式供料,相对于固定供料托盘,能够统一夹取和安装机构的姿态变化,从而能够缩短姿态变化时间,提高生产效率。

Figure 202020214669

The utility model discloses a feeding and installation mechanism of a sleeper casing spiral rib following type, which comprises a tray and a transverse servo module which drives the tray to reciprocate along a lateral track. A bracket is arranged above the transverse rail, a vertical rod is arranged on the upper end of the bracket, and a longitudinal beam is arranged on the upper end of the vertical beam; the side of the longitudinal beam close to the tray is provided with a first longitudinal rail and a first rack, and the first longitudinal rail slides on the side Connect the first U-shaped slider, the first U-shaped slider is provided with a first motor, the drive shaft of the first motor is engaged with the first rack through the gear, and when the first motor is running, it drives the first U-shaped slider along the The first longitudinal rail reciprocates lengthwise. The utility model has the advantages of simple structure, stable and reliable operation, and can realize the following feeding of the sleeper sleeve. Compared with the fixed feeding tray, the utility model can uniformly change the posture of the clamping and installation mechanisms, thereby shortening the posture changing time and improving the production efficiency.

Figure 202020214669

Description

一种轨枕套管螺旋筋跟随式上料安装机构A sleeper casing spiral rib following type feeding and installation mechanism

技术领域technical field

本实用新型涉及轨枕生产技术领域,尤其涉及一种轨枕套管螺旋筋跟随式上料安装机构。The utility model relates to the technical field of sleeper production, in particular to a sleeper casing screw rib following type feeding and installation mechanism.

背景技术Background technique

轨枕生产过程中,在浇筑混凝土前需要先安装轨枕套管螺旋筋。现有生产线通常采用上料托盘,先将组装好的套管螺旋筋安装在上料托盘上,再将安装有套管螺旋筋的托盘放置在上料工位。但是,在夹取托盘上的套管螺旋筋时,托盘通常固定,夹取安装机构需要通过不同时间和位置的姿态变化才能进行套管螺旋筋的夹取和安装。During the sleeper production process, the sleeper casing helical bars need to be installed before the concrete is poured. The existing production line usually uses a feeding tray. First, install the assembled casing spiral ribs on the feeding tray, and then place the tray with the casing spiral ribs installed on the feeding station. However, when clamping the casing helical ribs on the tray, the tray is usually fixed, and the clamping and installation mechanism needs to change the posture at different times and positions to perform the clamping and installation of the casing helical ribs.

实用新型内容Utility model content

本实用新型的目的是提供一种轨枕套管螺旋筋跟随式上料安装机构。The purpose of the utility model is to provide a sleeper casing spiral rib following type feeding and installation mechanism.

为实现上述目的,本实用新型的技术方案是:一种轨枕套管螺旋筋跟随式上料安装机构,包括托盘,以及驱使托盘沿横向轨道往复运动的横向伺服模组,托盘上均匀布置有若干固定成品套管螺旋筋的定位轴;横向轨道上方跨设有支架,支架上端设有立杆,立杆上端设有纵向横梁;纵向横梁靠近托盘的一侧设有第一纵向轨道、第一齿条,第一纵向轨道上滑动连接第一U型滑块,第一U型滑块上设有第一电机,第一电机的驱动轴通过齿轮与第一齿条啮合,第一电机运行时,带动第一U型滑块沿第一纵向轨道长度方向往复运动;第一U型滑块上还设有安装板,安装板上设有夹取组件和驱使夹取组件升降的纵向伺服模组,在第一电机和纵向伺服模组的驱动下,夹取组件进行横向平移和升降,夹取托盘上的套管螺旋筋并安装在轨枕模具内;In order to achieve the above purpose, the technical scheme of the present utility model is: a sleeper casing screw rib following type feeding installation mechanism, including a tray, and a transverse servo module that drives the tray to reciprocate along a transverse track, and a plurality of The positioning shaft for fixing the spiral ribs of the finished casing; a bracket is arranged above the transverse track, a vertical rod is arranged on the upper end of the bracket, and a longitudinal beam is arranged on the upper end of the vertical bar; the side of the longitudinal beam close to the tray is provided with a first longitudinal track and a first The first U-shaped slider is slidably connected to the first longitudinal rail. The first U-shaped slider is provided with a first motor. The drive shaft of the first motor is meshed with the first rack through gears. When the first motor is running, The first U-shaped slider is driven to reciprocate along the length of the first longitudinal track; the first U-shaped slider is also provided with a mounting plate, and the mounting plate is provided with a clamping assembly and a longitudinal servo module that drives the clamping assembly to rise and fall. Driven by the first motor and the longitudinal servo module, the clamping assembly performs lateral translation and lifting, and clamps the casing spiral rib on the tray and installs it in the sleeper mold;

所述纵向横梁远离托盘一侧设有第二纵向轨道、第二齿条,立杆上端设有第二U型滑块,第二U型滑块与第二纵向轨道滑动连接,第二U型滑块上设有第二电机,第二电机通过齿轮与第二齿条啮合,第二电机运行时,带动纵向横梁沿其长度方向往复运动,通过与横向伺服模组配合,实现托盘的跟随式上料。A second longitudinal rail and a second rack are arranged on the side of the longitudinal beam away from the tray, and a second U-shaped slider is arranged at the upper end of the vertical rod. The second U-shaped slider is slidably connected to the second longitudinal rail, and the second U-shaped There is a second motor on the slider. The second motor is engaged with the second rack through gears. When the second motor is running, it drives the longitudinal beam to reciprocate along its length. By cooperating with the transverse servo module, the following type of the tray is realized. Feeding.

进一步的,所述夹取组件包括安装架,安装架设置在纵向伺服模组的输出端,安装架下端设有与模腔定位孔数量相等的气动夹指,气动夹指的指端安装有L型夹爪,L型夹爪末端向内弯折形成夹持部,夹持部的夹取端为内凹弧形,相对L型夹爪在气动夹指的驱动下闭合,通过夹持部实现套管螺旋筋的夹取;安装架上还设有与气动夹指对应的伸缩气缸,伸缩气缸的推杆竖向伸缩,在安装夹取的套管螺旋筋时,伸缩气缸的推杆下压套管螺旋筋至模腔定位孔内,实现安装。Further, the clamping assembly includes an installation frame, the installation frame is arranged at the output end of the longitudinal servo module, the lower end of the installation frame is provided with pneumatic clamping fingers equal to the number of cavity positioning holes, and the finger ends of the pneumatic clamping fingers are installed with L. Type gripper, the end of the L-shaped gripper is bent inward to form a gripping portion, and the gripping end of the gripping portion is a concave arc, and the opposite L-shaped gripper is driven by the pneumatic gripper. The gripper is closed by the gripping portion. Clamping of the casing helical ribs; the mounting frame is also provided with a telescopic cylinder corresponding to the pneumatic clamping finger, and the push rod of the telescopic cylinder is vertically telescopic. When installing the clamped casing helical ribs, the push rod of the telescopic cylinder is pressed down. The casing spiral rib is inserted into the positioning hole of the mold cavity to realize the installation.

本实用新型的有益效果是:本实用新型构造简单,运行稳定可靠,能够实现轨枕套管的跟随式供料,相对于固定供料托盘,能够统一夹取和安装机构的姿态变化,从而能够缩短姿态变化时间,提高生产效率。The beneficial effects of the utility model are as follows: the utility model is simple in structure, stable and reliable in operation, can realize the follow-up feeding of the sleeper sleeve, and can uniformly change the posture of the clamping and installation mechanism relative to the fixed feeding tray, thereby shortening the Posture change time, improve production efficiency.

附图说明Description of drawings

图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;

图2为图1的俯视图;Fig. 2 is the top view of Fig. 1;

图3为夹取组件的结构示意图。FIG. 3 is a schematic view of the structure of the clamping assembly.

具体实施方式Detailed ways

下面将结合附图对本实用新型实施例中的技术方案进行清楚、完整地描述。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings.

如图1-2所示,一种轨枕套管螺旋筋跟随式上料安装机构,包括托盘1,以及驱使托盘1沿横向轨道2往复运动的横向伺服模组3,托盘1上均匀布置有若干固定成品套管螺旋筋4的定位轴5;横向轨道2上方跨设有支架6,支架6上端设有立杆7,立杆7上端设有纵向横梁8;纵向横梁8靠近托盘1的一侧设有第一纵向轨道9、第一齿条10,第一纵向轨道9上滑动连接第一U型滑块11,第一U型滑块11上设有第一电机12,第一电机12的驱动轴通过齿轮与第一齿条10啮合,第一电机12运行时,带动第一U型滑块11沿第一纵向轨道9长度方向往复运动;第一U型滑块11上还设有安装板13,安装板13上设有夹取组件14和驱使夹取组件14升降的纵向伺服模组15,在第一电机12和纵向伺服模组15的驱动下,夹取组件14进行横向平移和升降,夹取托盘1上的套管螺旋筋4并安装在轨枕模具内;As shown in Figure 1-2, a sleeper casing spiral rib-following type feeding and installation mechanism includes a tray 1 and a transverse servo module 3 that drives the tray 1 to reciprocate along the transverse track 2. The tray 1 is evenly arranged with several The positioning shaft 5 for fixing the finished casing helical rib 4; a bracket 6 is arranged above the horizontal rail 2, the upper end of the bracket 6 is provided with a vertical rod 7, and the upper end of the vertical rod 7 is provided with a longitudinal beam 8; the longitudinal beam 8 is close to the side of the tray 1 A first longitudinal rail 9 and a first rack 10 are provided. The first longitudinal rail 9 is slidably connected to a first U-shaped slider 11 . The first U-shaped slider 11 is provided with a first motor 12 . The drive shaft meshes with the first rack 10 through gears. When the first motor 12 runs, it drives the first U-shaped slider 11 to reciprocate along the length of the first longitudinal track 9; the first U-shaped slider 11 is also provided with a mounting Plate 13, the mounting plate 13 is provided with a clamping assembly 14 and a longitudinal servo module 15 that drives the clamping assembly 14 to rise and fall. Driven by the first motor 12 and the longitudinal servo module 15, the clamping assembly 14 performs lateral translation and Lift, clamp the casing spiral rib 4 on the tray 1 and install it in the sleeper mold;

所述纵向横梁8远离托盘1一侧设有第二纵向轨道16、第二齿条17,立杆7上端设有第二U型滑块18,第二U型滑块18与第二纵向轨道16滑动连接,第二U型滑块18上设有第二电机19,第二电机19通过齿轮与第二齿条17啮合,第二电机19运行时,带动纵向横梁8沿其长度方向往复运动,通过与横向伺服模组3配合,实现托盘1的跟随式上料。A second longitudinal rail 16 and a second rack 17 are provided on the side of the longitudinal beam 8 away from the tray 1, and a second U-shaped slider 18 is provided at the upper end of the vertical rod 7. The second U-shaped slider 18 and the second longitudinal rail 16 is slidably connected, the second U-shaped slider 18 is provided with a second motor 19, the second motor 19 is engaged with the second rack 17 through gears, and when the second motor 19 is running, it drives the longitudinal beam 8 to reciprocate along its length direction. , through the cooperation with the transverse servo module 3, the follow-up feeding of the tray 1 is realized.

本实用新型构造简单,运行稳定可靠,利用纵向横梁的纵向平移和托盘的横向平移,能够实现轨枕套管的跟随式供料,相对于固定供料托盘,能够统一夹取和安装机构的姿态变化,从而能够缩短姿态变化时间,提高生产效率。The utility model has the advantages of simple structure and stable and reliable operation. The longitudinal translation of the longitudinal beam and the lateral translation of the tray can realize the follow-up feeding of the sleeper sleeve. Compared with the fixed feeding tray, the posture change of the clamping and installation mechanism can be uniformly changed. , which can shorten the attitude change time and improve the production efficiency.

如图3所示,所述夹取组件14包括安装架141,安装架141设置在纵向伺服模组15的输出端,安装架141下端设有与模腔定位孔数量相等的气动夹指142,气动夹指142的指端安装有L型夹爪143,L型夹爪143末端向内弯折形成夹持部144,夹持部144的夹取端为内凹弧形,相对L型夹爪143在气动夹指142的驱动下闭合,通过夹持部144实现套管螺旋筋4的夹取;安装架141上还设有与气动夹指142对应的伸缩气缸145,伸缩气缸145的推杆146竖向伸缩,在安装夹取的套管螺旋筋4时,伸缩气缸145的推杆146下压套管螺旋筋4至模腔定位孔内,实现安装。As shown in FIG. 3 , the clamping assembly 14 includes a mounting frame 141 . The mounting frame 141 is arranged at the output end of the longitudinal servo module 15 , and the lower end of the mounting frame 141 is provided with pneumatic clamping fingers 142 equal in number to the cavity positioning holes. The finger end of the pneumatic gripper finger 142 is provided with an L-shaped gripper jaw 143, and the end of the L-shaped gripper jaw 143 is bent inward to form a gripping portion 144. 143 is closed under the driving of the pneumatic gripper finger 142, and the casing helical rib 4 is gripped by the gripping portion 144; the mounting frame 141 is also provided with a telescopic cylinder 145 corresponding to the pneumatic gripper finger 142, and the push rod of the telescopic cylinder 145 146 is vertically retractable. When installing the clamped casing helical rib 4, the push rod 146 of the telescopic cylinder 145 presses the casing helical rib 4 into the cavity positioning hole to realize the installation.

所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The described embodiments are only some, but not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.

Claims (2)

1.一种轨枕套管螺旋筋跟随式上料安装机构,其特征在于,包括托盘,以及驱使托盘沿横向轨道往复运动的横向伺服模组,托盘上均匀布置有若干固定成品套管螺旋筋的定位轴;横向轨道上方跨设有支架,支架上端设有立杆,立杆上端设有纵向横梁;纵向横梁靠近托盘的一侧设有第一纵向轨道、第一齿条,第一纵向轨道上滑动连接第一U型滑块,第一U型滑块上设有第一电机,第一电机的驱动轴通过齿轮与第一齿条啮合,第一电机运行时,带动第一U型滑块沿第一纵向轨道长度方向往复运动;第一U型滑块上还设有安装板,安装板上设有夹取组件和驱使夹取组件升降的纵向伺服模组,在第一电机和纵向伺服模组的驱动下,夹取组件进行横向平移和升降,夹取托盘上的套管螺旋筋并安装在轨枕模具内;1. A sleeper casing spiral rib following type feeding installation mechanism is characterized in that, comprising a tray, and a transverse servo module that drives the tray to reciprocate along the transverse track, and the tray is evenly arranged with a number of fixed finished casing spiral ribs. Positioning shaft; a bracket is arranged across the horizontal rail, a vertical rod is arranged on the upper end of the bracket, and a longitudinal beam is arranged on the upper end of the vertical beam; the side of the longitudinal beam close to the tray is provided with a first longitudinal rail and a first rack, The first U-shaped slider is slidably connected. The first U-shaped slider is provided with a first motor. The drive shaft of the first motor is engaged with the first rack through the gear. When the first motor is running, it drives the first U-shaped slider. It reciprocates along the length direction of the first longitudinal track; the first U-shaped slider is also provided with a mounting plate, and the mounting plate is provided with a clamping assembly and a longitudinal servo module that drives the clamping assembly to rise and fall. Driven by the module, the gripping component moves laterally and lifts, grips the casing spiral rib on the tray and installs it in the sleeper mold; 所述纵向横梁远离托盘一侧设有第二纵向轨道、第二齿条,立杆上端设有第二U型滑块,第二U型滑块与第二纵向轨道滑动连接,第二U型滑块上设有第二电机,第二电机通过齿轮与第二齿条啮合,第二电机运行时,带动纵向横梁沿其长度方向往复运动,通过与横向伺服模组配合,实现托盘的跟随式上料。A second longitudinal rail and a second rack are arranged on the side of the longitudinal beam away from the tray, and a second U-shaped slider is arranged at the upper end of the vertical rod. The second U-shaped slider is slidably connected to the second longitudinal rail, and the second U-shaped There is a second motor on the slider. The second motor is engaged with the second rack through gears. When the second motor is running, it drives the longitudinal beam to reciprocate along its length. By cooperating with the transverse servo module, the following type of the tray is realized. Feeding. 2.如权利要求1所述的一种轨枕套管螺旋筋跟随式上料安装机构,其特征在于,所述夹取组件包括安装架,安装架设置在纵向伺服模组的输出端,安装架下端设有与模腔定位孔数量相等的气动夹指,气动夹指的指端安装有L型夹爪,L型夹爪末端向内弯折形成夹持部,夹持部的夹取端为内凹弧形,相对L型夹爪在气动夹指的驱动下闭合,通过夹持部实现套管螺旋筋的夹取;安装架上还设有与气动夹指对应的伸缩气缸,伸缩气缸的推杆竖向伸缩,在安装夹取的套管螺旋筋时,伸缩气缸的推杆下压套管螺旋筋至模腔定位孔内,实现安装。2. A sleeper casing spiral rib following type feeding and installation mechanism as claimed in claim 1, wherein the clamping assembly comprises a mounting frame, and the mounting frame is arranged at the output end of the longitudinal servo module, and the mounting frame The lower end is provided with the same number of pneumatic clamping fingers as the cavity positioning holes. The finger end of the pneumatic clamping finger is equipped with an L-shaped clamping jaw, and the end of the L-shaped clamping jaw is bent inward to form a clamping part, and the clamping end of the clamping part is The inner concave arc shape, the relative L-shaped gripper is closed under the driving of the pneumatic gripper finger, and the casing spiral rib is gripped by the gripping part; the mounting frame is also provided with a telescopic cylinder corresponding to the pneumatic gripper finger. The push rod is vertically telescopic. When installing the clamped casing helical ribs, the push rod of the telescopic cylinder presses the casing helical ribs into the positioning hole of the mold cavity to realize the installation.
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111169949A (en) * 2020-02-26 2020-05-19 北京智创赋能技术开发中心(有限合伙) Sleeper sleeve pipe spiral muscle following formula material loading installation mechanism

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111169949A (en) * 2020-02-26 2020-05-19 北京智创赋能技术开发中心(有限合伙) Sleeper sleeve pipe spiral muscle following formula material loading installation mechanism

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