CN211917239U - Special vacuum pugging device for manufacturing purple sand pug - Google Patents
Special vacuum pugging device for manufacturing purple sand pug Download PDFInfo
- Publication number
- CN211917239U CN211917239U CN202020233605.6U CN202020233605U CN211917239U CN 211917239 U CN211917239 U CN 211917239U CN 202020233605 U CN202020233605 U CN 202020233605U CN 211917239 U CN211917239 U CN 211917239U
- Authority
- CN
- China
- Prior art keywords
- curing box
- purple sand
- pug
- hot air
- condenser
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 239000004576 sand Substances 0.000 title claims abstract description 29
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 42
- 239000000463 material Substances 0.000 claims abstract description 3
- 238000005507 spraying Methods 0.000 claims description 14
- 239000007921 spray Substances 0.000 claims description 6
- 229910001220 stainless steel Inorganic materials 0.000 claims description 4
- 239000010935 stainless steel Substances 0.000 claims description 4
- 238000007789 sealing Methods 0.000 claims description 3
- 239000011490 mineral wool Substances 0.000 claims description 2
- 229910052573 porcelain Inorganic materials 0.000 abstract description 9
- 238000002360 preparation method Methods 0.000 abstract description 8
- 238000010304 firing Methods 0.000 abstract description 4
- 229910052500 inorganic mineral Inorganic materials 0.000 description 10
- 239000011707 mineral Substances 0.000 description 10
- 238000000034 method Methods 0.000 description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 238000007602 hot air drying Methods 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 230000035699 permeability Effects 0.000 description 2
- 239000005995 Aluminium silicate Substances 0.000 description 1
- 241001122767 Theaceae Species 0.000 description 1
- 235000012211 aluminium silicate Nutrition 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 239000000498 cooling water Substances 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 1
- 239000010445 mica Substances 0.000 description 1
- 229910052618 mica group Inorganic materials 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Landscapes
- Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)
Abstract
The utility model discloses a special vacuum pugging device of red porcelain pug preparation, it includes rubbing crusher, curing case, mud strip machine, air heater, condenser, receiving tank, vacuum unit, circulating water tank, circulating pump constitution. The utility model discloses device overall structure is simple, and is rationally distributed, and the purple sand pug after the curing has improved the density and the shrinkage ratio of purple sand pug simultaneously, has improved purple sand pug quality, is difficult for the purpose of fracture when reaching firing the red porcelain product to satisfy the requirement of the refined purple sand product pug of preparation. In addition, vacuum is adopted to quickly recover water vapor, and the water vapor is recycled, so that water resources are saved, the mud material manufacturing time is shortened, and the working efficiency is improved.
Description
Technical Field
The utility model relates to an handicraft preparation equipment field, in particular to special vacuum pugging device of red porcelain pug preparation.
Background
The purple sand pottery has the characteristics of compact structure, higher strength, thermal shock resistance and good air permeability, and the purple sand tea set is a traditional culture which is popular among people in China. The purple placer used for firing the purple sand pottery is iron-containing argillaceous siltstone and consists of mineral components such as hydromica, kaolin, quartz, mica chips, iron and the like. The existing preparation method of the purple sand pug generally comprises the steps of directly crushing raw purple sand ore into 100-200 meshes, and carrying out staling to prepare the pug. The method is simple to operate, but the prepared purple sand pug is easy to crack in the process of firing purple sand pottery products, so that the yield is low, the waste of the pug is large, and the product quality cannot be guaranteed. In addition, the dark-red enameled pottery made of the pug also influences the air permeability and color of the teapot. Particularly, for some processes requiring exquisite workmanship, the value of the dark-red enameled pottery is influenced due to the mud, and the popularization of the dark-red enameled culture is also influenced. Therefore, the preparation of the purple sand pug is particularly important, and a device suitable for preparing the refined purple sand pug is researched and developed through technical innovation.
Disclosure of Invention
The purpose of the invention is as follows: the utility model aims at overcoming the deficiencies in the prior art, providing an easy operation, improving red porcelain pug quality, reaching a special vacuum pug device of red porcelain pug preparation that the refined red porcelain handicraft pug of preparation required.
The technical scheme is as follows: in order to solve the technical problem, the special vacuum pugging device for manufacturing purple sand pug comprises a crusher, a curing box, a pug strip machine, a hot air blower, a condenser, a receiving tank, a vacuum unit, a circulating water tank and a circulating pump; the discharge hole of the crusher is connected with the feed inlet of the curing box; a stirrer is arranged in the curing box, a driving motor is arranged at one end of the stirrer, and the driving motor is fixed on the outer side of the curing box through a sealing element; the top of the curing box is provided with a temperature instrument and a humidity instrument; the upper part of the curing box is provided with a water spraying pipeline, and a spraying head is arranged on the spraying pipeline; the middle part of the curing box is provided with a hot air pipeline, and the hot air pipeline is provided with an air nozzle; the discharge hole at the lower part of the curing box is connected with the mud strip machine; the hot air pipeline is connected with the hot air blower; the condenser, the receiving tank, the vacuum unit, the circulating water tank and the circulating pump are connected through pipelines; one end of the condenser is connected with a water vapor outlet arranged at the upper end of the curing box, and the other end of the condenser is connected with the receiving tank; the bottom of the receiving tank is connected with the circulating water tank, and the top of the receiving tank is connected with the vacuum unit; the inlet of the circulating pump is connected with the circulating water tank, and the outlet of the circulating pump is connected with the water spraying pipeline.
The curing box, the loam machine, the stirrer, the spray pipeline, the spray header, the hot air pipeline, the air nozzle, the condenser, the receiving tank, the circulating water tank, the circulating pump and the pipeline are all made of stainless steel materials.
Valves are arranged in the mutual connection of the crusher, the curing box, the mud strip machine, the air heater, the condenser, the receiving tank, the vacuum unit, the circulating water tank and the circulating pump.
The outer layer of the curing box is provided with a rock wool heat-insulating layer.
Two groups of hot air pipelines are arranged in the curing box.
The hot air jet head is provided with a stainless steel filter screen.
Has the advantages that: compared with the prior art, the utility model, it is showing the advantage and is: the utility model discloses a hot-blast heating curing technology effectively avoids high temperature to toast the beneficial composition of destruction pug, and the device simple structure simultaneously, rationally distributed, the red porcelain mineral aggregate has improved red porcelain pug density and shrinkage ratio after the device pugging, reaches the purpose of difficult fracture when firing red porcelain product. In addition, vacuum is adopted to rapidly recover water vapor, and the water vapor is recycled, so that not only is water resource saved, but also the working efficiency is improved.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention;
wherein: 1-crusher, 2-curing box, 3-mud strip machine, 4-hot air blower, 5-condenser, 6-receiving tank, 7-vacuum unit, 8-circulating water tank, 9-circulating pump, 10-stirrer, 11-driving motor, 12-thermometer, 13-hygrograph, 14-water spraying pipe, 15-spray head, 16-hot air pipe, 17-air nozzle
Detailed Description
The present invention will be further described with reference to the accompanying drawings and examples.
As shown in fig. 1, the special vacuum pugging device for manufacturing purple sand pug of the utility model comprises a crusher 1, a curing box 2, a mud strip machine 3, an air heater 4, a condenser 5, a receiving tank 6, a vacuum unit 7, a circulating water tank 8 and a circulating pump 9; the discharge hole of the pulverizer 1 is connected with the feed hole of the curing box 2; a stirrer 10 is arranged in the curing box 2, a driving motor 11 is arranged at one end of the stirrer 10, and the driving motor 11 is fixed on the outer side of the curing box 2 through a sealing element; the top of the curing box 2 is provided with a temperature instrument 12 and a humidity instrument 13; the upper part of the curing box 2 is provided with a water spraying pipeline 14, and a spraying head 15 is arranged on the spraying pipeline 14; the middle part of the curing box 2 is provided with a hot air pipeline 16, and the hot air pipeline 16 is provided with an air nozzle 17; a discharge hole at the lower part of the curing box 2 is connected with a feed hole of the mud strip machine 3; the hot air pipeline 16 is connected with the hot air blower 4; the condenser 5, the receiving tank 6, the vacuum unit 7, the circulating water tank 8 and the circulating pump 9 are connected through pipelines; one end of the condenser 5 is connected with a water vapor outlet arranged at the upper end of the curing box 2, and the other end of the condenser 5 is connected with the receiving tank 6; the bottom of the receiving tank 6 is connected with a circulating water tank 8, and the top of the receiving tank 6 is connected with a vacuum unit 7; the inlet of the circulating pump 9 is connected with the circulating water tank 8, and the outlet of the circulating pump 9 is connected with the water spraying pipeline 14.
When in operation, firstly, the proportioned purple sand mineral aggregate is added into a crusher, the crusher is started to crush the purple sand mineral aggregate, and then the crushed purple sand mineral aggregate is transferred into a curing box. And step two, starting the stirrer to turn up and down, starting the water circulating pump to spray and wet the mineral aggregate in the curing box, and stopping spraying when the humidity of the mineral aggregate reaches an index value. And thirdly, starting a hot air heater, carrying out hot air drying on the mineral aggregate in the curing box, simultaneously starting a vacuum unit, receiving water vapor generated in the curing box by adopting negative pressure, and cooling the water vapor by a condenser and then feeding the cooled water vapor into a receiving tank. And when the humidity of the mineral aggregate reaches the index value, stopping hot air drying, and closing the vacuum unit. And fourthly, repeating the second step and the third step for 2 times respectively to perform three times of curing operation on the purple sand mineral aggregate. Fifthly, transferring the purple sand pug in the curing box into a pug strip machine, adding a proper amount of water, and extruding into strips through the pug strip machine to obtain the pug for the purple sand product. And the cooling water in the receiving tank is put into the circulating water tank for repeated reuse.
The utility model provides a thinking and method, the method and the way of specifically realizing this technical scheme are many, above only the utility model discloses a preferred embodiment should point out, to the ordinary technical personnel in this technical field, not deviating from the utility model discloses under the prerequisite of principle, can also make a plurality of improvements and moist decorations, these improvements should also be regarded as the utility model discloses a protection range, each component that does not make clear and definite in this embodiment all can be realized with prior art.
Claims (6)
1. A special vacuum pugging device for manufacturing purple sand pug is characterized by comprising a crusher (1), a curing box (2), a mud strip machine (3), a hot air machine (4), a condenser (5), a receiving tank (6), a vacuum unit (7), a circulating water tank (8) and a circulating pump (9); the discharge hole of the crusher (1) is connected with the feed hole of the curing box (2); a stirrer (10) is arranged in the curing box (2), a driving motor (11) is arranged at one end of the stirrer (10), and the driving motor (11) is fixed on the outer side of the curing box (2) through a sealing element; the top of the curing box (2) is provided with a temperature instrument (12) and a humidity instrument (13); a water spraying pipeline (14) is arranged at the upper part of the curing box (2), and a spray head (15) is arranged on the water spraying pipeline (14); a hot air pipeline (16) is arranged in the middle of the curing box (2), and an air nozzle (17) is arranged on the hot air pipeline (16); a discharge port at the lower part of the curing box (2) is connected with the mud strip machine (3); the hot air pipeline (16) is connected with the hot air blower (4); the condenser (5), the receiving tank (6), the vacuum unit (7), the circulating water tank (8) and the circulating pump (9) are connected through pipelines; one end of the condenser (5) is connected with a water vapor outlet arranged at the upper end of the curing box (2), and the other end of the condenser (5) is connected with the receiving tank (6); the bottom of the receiving tank (6) is connected with a circulating water tank (8), and the top of the receiving tank (6) is connected with a vacuum unit (7); the inlet of the circulating pump (9) is connected with the circulating water tank (8), and the outlet of the circulating pump (9) is connected with the water spraying pipeline (14).
2. The special vacuum pugging device for manufacturing purple sand pug as claimed in claim 1, wherein the curing box (2), the mud strip machine (3), the stirrer (10), the water spraying pipeline (14), the spray header (15), the hot air pipeline (16), the air nozzle (17), the condenser (5), the receiving tank (6), the circulating water tank (8), the circulating pump (9) and the pipeline are all made of stainless steel materials.
3. The special vacuum pugging device for manufacturing purple sand pug as claimed in claim 1, wherein valves are arranged in the mutual connection of the crusher (1), the curing box (2), the mud strip machine (3), the hot air machine (4), the condenser (5), the receiving tank (6), the vacuum unit (7), the circulating water tank (8) and the circulating pump (9).
4. The special vacuum pugging device for manufacturing purple sand pug as claimed in claim 1, wherein the outer layer of the curing box (2) is provided with a rock wool heat-insulating layer.
5. The vacuum pugging device special for manufacturing purple sand pug as claimed in claim 1, wherein two groups of hot air pipes (16) are arranged in the curing box (2).
6. The vacuum pugging device special for manufacturing purple sand pug as claimed in claim 1, wherein the hot air jet head (17) is provided with a stainless steel filter screen.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020233605.6U CN211917239U (en) | 2020-03-02 | 2020-03-02 | Special vacuum pugging device for manufacturing purple sand pug |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020233605.6U CN211917239U (en) | 2020-03-02 | 2020-03-02 | Special vacuum pugging device for manufacturing purple sand pug |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211917239U true CN211917239U (en) | 2020-11-13 |
Family
ID=73351226
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020233605.6U Expired - Fee Related CN211917239U (en) | 2020-03-02 | 2020-03-02 | Special vacuum pugging device for manufacturing purple sand pug |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211917239U (en) |
-
2020
- 2020-03-02 CN CN202020233605.6U patent/CN211917239U/en not_active Expired - Fee Related
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN103553501B (en) | The preparation method of calcium-silicate thermal insulation material | |
| CN105330257A (en) | Ceramic tile manufactured by waste and manufacturing method | |
| CN102249237A (en) | Graphite crucible | |
| CN101551172A (en) | Composite ceramic solar panel shaped by ceramic slip casting | |
| CN106380217A (en) | Making method for lightweight environment-friendly ceramic plate | |
| CN101475343B (en) | Raw material formula for preparing decorating tile from coal gangue and preparation | |
| CN110252768B (en) | Autoclaved exploded waste concrete component separation method | |
| CN211917239U (en) | Special vacuum pugging device for manufacturing purple sand pug | |
| CN103964812B (en) | Vitrified brick being main raw material with brown coal germanium tailings and preparation method thereof | |
| CN104129972B (en) | Process for producing sintered brick by using ultrahigh-content fly ash | |
| CN108947469B (en) | Method for preparing silicon dioxide composite tailing slag heat insulation material from iron tailings | |
| CN102086116B (en) | Method for preparing calcium silicate board from ceramic polishing waste | |
| CN103145356A (en) | Process and equipment for preparing alpha and beta mixed semi-hydrated gypsum powder | |
| CN109354473A (en) | A kind of preparation method of unburned environmentally protective water-permeable brick | |
| CN107857567A (en) | It is a kind of to utilize ceramic tile blank of shraff manufacture and preparation method thereof | |
| CN210796254U (en) | Ageing device is used in production of gangue shale hollow brick | |
| CN201071347Y (en) | Device for producing water-swelling polymer polyacrylamide | |
| CN101893342B (en) | Slip casting ceramic solar panel having inlet and outlet connectors | |
| CN208087499U (en) | Production of Ceramics system and Production of Ceramics assembly line | |
| CN111777406A (en) | Process for preparing sintered heat-insulation building blocks from sand washing mud | |
| CN109676770B (en) | Production method of cement grid plate | |
| CN104387024A (en) | Method for preparing bricks from waste siliceous stone coal vanadium ore | |
| CN105218001A (en) | A kind of novel aerated bricks and preparation method thereof | |
| CN104860706A (en) | Rice hull ash foam brick and manufacturing method thereof | |
| CN204739928U (en) | Steam recovery system |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20201113 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |