CN211887980U - Rotating disc type sorting equipment - Google Patents
Rotating disc type sorting equipment Download PDFInfo
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- CN211887980U CN211887980U CN202020116971.3U CN202020116971U CN211887980U CN 211887980 U CN211887980 U CN 211887980U CN 202020116971 U CN202020116971 U CN 202020116971U CN 211887980 U CN211887980 U CN 211887980U
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Abstract
The utility model relates to a rotary disc type sorting device, which comprises an electric core feeding and code spraying device, is used for feeding electric cores, and carries out code scanning and code spraying on the electric cores; the rotary disc sorting device is positioned on one side of the battery cell feeding and code spraying device, comprises a sorting pull belt and is used for conveying the battery cells fed by the battery cell feeding and code spraying device; the sorting manipulator is provided with a code scanning function and is used for scanning the codes of the battery cells conveyed on the sorting pull belt, determining the gear of the battery cells and transferring the battery cells; the more than one rotating disc component is used for placing corresponding gear electric cores which are sorted and moved by the sorting manipulator; and the tool feeding and shifting-out device matched with the turntable assembly is used for feeding empty tools to the sorting turntable and shifting out full tools on the sorting turntable. The utility model discloses carousel formula sorting facilities has simple structure, distributes rationally, occupation space is little, degree of automation is high and efficient advantage.
Description
Technical Field
The utility model relates to a sorting equipment technical field specifically is a carousel formula sorting equipment.
Background
The production mode of the existing soft package battery cell is as follows: and the battery cores are sorted by adopting linear sorting equipment. In the practical use process, the linear sorting equipment has the following defects: 1. when the battery cells are in more gears, the linear distribution is longer, so that the equipment occupies a large space on one hand, and the stroke of the sorting manipulator is greatly increased on the other hand; 2. the feeding device and the material taking device are arranged at each gear position distributed on the straight line, so that the structure is complex, and the cost of equipment is greatly increased; 3. because each gear punishment is provided with material loading and extracting device respectively, corresponding and increase electric device or operation personnel's quantity to satisfy the requirement of many places material loading and material fetching, greatly increased electric power cost or human cost.
SUMMERY OF THE UTILITY MODEL
The utility model provides a carousel formula sorting facilities that simple structure, reasonable in distribution, occupation space are little has.
In order to achieve the above purpose, the following technical solutions are provided.
A rotating disc type sorting device comprises a rotating disc type sorting device,
the battery cell feeding and code spraying device is used for feeding the battery cell, and scanning and spraying codes on the battery cell;
the rotary disc sorting device is positioned on one side of the battery cell feeding and code spraying device and comprises a rotary disc,
the sorting and transferring device is used for scanning the battery cells conveyed on the sorting and pulling belts, determining the gear positions of the battery cells and transferring the battery cells;
the battery cell sorting and transferring device comprises more than one rotary disc assembly, wherein the rotary disc assembly is provided with a plurality of tool positions for placing the battery cells which are sorted by the sorting and transferring device and are transferred to corresponding gears;
the tool loading and shifting-out device matched with the turntable assembly is arranged on one side of the turntable assembly, and each turntable assembly is correspondingly provided with one tool loading and shifting-out device for loading empty tools to the sorting turntable and shifting out full tools on the sorting turntable.
The utility model discloses carousel formula sorting facilities sets up carousel sorting unit through the one side at electric core material loading and spout a yard device, and carousel sorting unit mainly sweeps the sign indicating number by the sorting stretching strap that is used for carrying electric core to the electric core on the sorting stretching strap, picks up and moves after confirming the affiliated gear of electric core and carries electric core to carousel subassembly on the corresponding gear frock, and after some gear frock full charge on carousel subassembly, shift out full charge frock by frock material loading and shift-out device. The utility model discloses carousel formula sorting facilities, its carousel subassembly can set up a carousel subassembly as required, also can set up two or more, and the carousel subassembly sets up in one side or the both sides of selecting separately the stretching strap, all is equipped with a plurality of frock positions that are used for placing different gear electricity cores on every carousel subassembly. The utility model discloses carousel formula sorting facilities adopts carousel sorting unit, and carousel sorting unit mainly comprises carousel subassembly and the frock material loading and the shift-out device of setting on the carousel subassembly next door. Due to the arrangement of the turntable assemblies, each turntable assembly is provided with a plurality of tool positions, so that a plurality of battery cells with different gears can be accommodated, and the length of a sorting pull belt and the occupied space of equipment are greatly reduced; and the setting of frock material loading and remove device, corresponding frock material loading and remove device of every carousel subassembly, every frock material loading and remove device can carry out a plurality of frock positions on every carousel subassembly promptly and carry out the frock material loading, the setting of frock material loading and remove device that has significantly reduced has simplified equipment overall structure, makes equipment overall structure simpler, greatly reduced equipment cost moreover.
Further, carousel subassembly distributes including selecting separately the carousel, selects separately on the carousel and has a plurality of frock positions, and every frock position all is equipped with the frock carrier that is used for loading the gear frock, can pile up in proper order on the frock carrier and place a plurality of gear frocks, all be equipped with a plurality of electric cores on every gear frock and place the position.
Further, every frock position still is equipped with frock location and elevation structure, frock location and elevation mechanism include frock positioning mechanism and frock elevation mechanism, frock positioning mechanism is used for receiving and fixes a position gear frock, frock elevation mechanism is used for moving down to suitable position with the gear frock of filling with electric core.
Further, select separately and move the device of carrying and include sorting mechanical hand, it sweeps a yard structure to be equipped with on the sorting mechanical hand, sweeps a yard structure and is used for sweeping the affiliated gear of sign indicating number definite electric core to electric core on the sorting stretching strap, then will sweep the electric core after the sign indicating number and transfer to the electric core of selecting separately on the corresponding gear frock and place the position by sorting mechanical hand.
Further, the tool loading and moving-out device comprises a tool frame, an empty tool assembly, a tool sucking mechanism and a tool transferring mechanism, wherein the tool frame is a frame-type tool frame, and two second guide rails which are distributed in parallel are arranged at the top of the tool frame; the tool transfer mechanism is positioned in the middle of the inside of the tool frame, corresponds to the outermost gear tool position on the sorting turntable and is used for transferring the gear tool; the empty material tool assemblies are more than one group, each group of empty material tool assemblies comprises a tool feeding base and a base lifting mechanism, and the tool feeding base is used for placing and fixing a gear tool; the base lifting mechanism is connected with the tool loading base and drives the tool loading base and the tool with the upper gear to move up and down together; inhale frock mechanism, be located the frock frame top, through slider and second guide rail sliding connection for absorb the gear frock on the empty material frock subassembly and transfer to frock transfer mechanism.
Further, frock transfer mechanism includes that the more than three is used for pressing from both sides the setting element of tight and location gear frock, the setting element is location cylinder or flexible location structure or other common location structure to and be used for driving the setting element and drive the gear frock and remove the drive structure that transfers to the separation carousel, it is rodless cylinder or servo lead screw module structure or other normal linear drive structures to transfer the drive structure.
Further, the device for loading and removing the tool also comprises,
more than two full material tool transferring pull belts are used for transferring the full material tools;
full material frock transfer mechanism for being located two full material frock and transferring the sharp actuating mechanism between the stretching strap for the gear frock that will select separately filling with electric core on the carousel is transferred to full material frock and is transferred to the stretching strap, shifts out full material frock by AGV.
Further, the battery core feeding and code spraying device comprises,
the feeding tool, namely the feeding cartridge clip, is used for loading the battery cell;
the roll shaft conveying line is used for transferring a loading tool loaded with a battery cell, preferably, the roll shaft conveying line comprises a main conveying line, a feeding conveying line and a discharging conveying line, and the feeding conveying line and the discharging conveying line are respectively connected with two ends of the main conveying line; the feeding conveying line and the discharging conveying line are preferably arranged to be perpendicular to the roller shaft conveying line and can also be arranged to form a certain angle with the roller shaft conveying line, so that the feeding and discharging operations are convenient;
the battery cell clamping mechanism is started to clamp a battery cell and transfer the battery cell to the next process when a loading tool loaded with the battery cell is conveyed to the battery cell clamping mechanism along the roller shaft conveying line; the electric core clamping mechanism comprises an electric core clamping frame, a horizontal moving mechanism is arranged at the top end of a frame of the electric core clamping frame, a clamping mechanism is arranged on the horizontal moving mechanism, the horizontal moving mechanism is a combined structure of a driving assembly and a guide rail, the driving assembly is connected with the clamping mechanism, the clamping mechanism is driven to move along the guide rail, specifically, first guide rails which are distributed in parallel are arranged at the top end of the frame of the electric core clamping frame, more than one clamping mechanism which moves along the first guide rails is arranged on the first guide rails, and the clamping mechanism is positioned above the roller shaft conveying line; the horizontal moving mechanism may also be a servo lead screw module structure, the servo lead screw module drives the clamping mechanism to move along a lead screw thereon, the servo lead screw module is a common prior art, and is not described herein, and of course, the horizontal moving mechanism may also adopt other component structures for realizing horizontal movement besides the two structures;
spout sign indicating number and detection device for accept press from both sides the electric core that electric core mechanism transferred, and spout sign indicating number and detect electric core, transfer to selecting separately and drawing the area through the electric core that spouts sign indicating number and detect.
The battery cell feeding and code spraying device is reasonably distributed by arranging the three-section type roller shaft conveying line consisting of the feeding conveying line, the main conveying line and the discharging conveying line, so that feeding and discharging operations of the feeding tool are greatly facilitated; the setting of pressing from both sides electric core mechanism is provided with more than one on pressing from both sides the mechanism of getting, according to the actual demand, can set up one and press from both sides the mechanism of getting, also can set up two or more and press from both sides the mechanism of getting, and its overall structure distributes rationally, and efficient.
Further, press from both sides and get mechanism including removing the bottom plate, it passes through slider and first guide rail sliding connection to remove the bottom plate, it is equipped with upper and lower drive structure to remove the bottom plate middle part, upper and lower drive structure gets the unit connection with electric core clamp, the tip of removing the bottom plate is equipped with horizontal drive structure, electric core clamp is got the unit and is moved down by upper and lower drive structure drive and gets electric core to getting in the material loading frock, is moved to spouting yard and detection device department by horizontal drive structure drive again, spouts a yard and detects to electric core by spouting yard and detection device.
Further, the number of the code spraying and detecting devices is the same as that of the clamping mechanisms in the cell clamping mechanism, the code spraying and detecting devices comprise a conveying mechanism, a first turnover mechanism, a thickness detecting mechanism and a material taking mechanism, the first turnover mechanism is positioned at the outer side of one end of the conveying mechanism, the thickness detecting mechanism and the material taking mechanism are positioned at the outer side of the other end of the conveying mechanism, an edge voltage testing mechanism, a code spraying/code sweeping mechanism, an appearance detecting mechanism and a transferring mechanism are sequentially arranged on the conveying mechanism from one end to the other end, after the first turnover mechanism receives the cell placed on the clamping mechanism, the cell is placed on the conveying mechanism in a turnover mode of 90 degrees, the conveying mechanism conveys the cell to the edge voltage testing mechanism for edge voltage testing of the cell and uploads test data to a control system, and the conveying mechanism continues to convey the cell to the code spraying/code sweeping mechanism, sweep the sign indicating number to electric core, control system corresponds the limit voltage data that last process detected to each gear, and spout the sign indicating number to electric core, spout a yard after accomplishing, conveying mechanism continues to carry electric core to outward appearance detection mechanism, carry out outward appearance detection respectively by outward appearance detection mechanism to the positive and negative of electric core, outward appearance detects after accomplishing, transfer mechanism starts, transfer the thickness detection mechanism with electric core from conveying mechanism by transfer mechanism, detect electric core thickness by thickness detection mechanism, thickness detects after accomplishing, transfer to sorting the area of drawing with electric core by extracting mechanism.
Further, the appearance detection mechanism comprises a front detection mechanism, a back detection mechanism and a second turnover mechanism, the front detection mechanism and the back detection mechanism are arranged on one side of the conveying mechanism in parallel, the second turnover mechanism is arranged on the opposite side of the conveying mechanism and opposite to the back detection mechanism, after the front detection mechanism finishes the front detection of a product, the electric core is conveyed to the back detection mechanism through the conveying mechanism, the second turnover mechanism is started to overturn the electric core by 180 degrees, and then the back detection mechanism carries out the back detection on the electric core.
The utility model discloses carousel formula sorting facilities and application carousel formula sorting facilities's transfer device compares with prior art, has following beneficial effect:
firstly, the structure is simple, the utility model discloses carousel formula sorting facilities, through setting up carousel sorting unit in one side of electric core material loading and yard device, carousel sorting unit is through being provided with the carousel subassembly of the frock position that is used for placing different gears electric core, set up a frock material loading and remove-out device corresponding with carousel subassembly simultaneously, make the carousel subassembly that possess a plurality of different gears electric core frock position only correspond set up one frock material loading and remove-out device can, relative to the structure that each frock position in the prior art need carry on material loading and remove-out respectively, its carousel sorting unit structure simplifies greatly, and then make the overall structure of equipment simpler;
secondly, the structure distribution is reasonable, the occupied space is small, the utility model discloses carousel formula sorting facilities adopts carousel sorting unit, carousel sorting unit mainly comprises carousel subassembly and the frock material loading and shift-out device that sets up next to the carousel subassembly, and the setting of its carousel subassembly all is provided with a plurality of frock positions on every carousel subassembly, can hold the electric core of multiple different gears, has greatly reduced the length of sorting stretching strap, and the occupied space of equipment, and the structure distribution is more reasonable;
third, equipment cost is low, the utility model discloses carousel formula sorting facilities, its carousel subassembly can set up a carousel subassembly as required, also can set up two or more, and the carousel subassembly sets up in one side or both sides of selecting separately the stretching strap, all is equipped with a plurality of frock positions that are used for placing different gear electricity cores on every carousel subassembly. Every carousel subassembly only need correspond a frock material loading and remove device can, every frock material loading and remove device can carry out a plurality of frock positions on every carousel subassembly and carry out the frock material loading, the setting of the frock material loading that has significantly reduced and remove device has not only simplified equipment overall structure, makes equipment overall structure more simple, greatly reduced equipment cost moreover.
Drawings
FIG. 1 is a schematic view of the overall structure of the rotary disk type sorting equipment of the present invention;
fig. 2 is a schematic structural diagram of the battery cell feeding and code spraying device in fig. 1;
FIG. 3 is an enlarged view of portion A of FIG. 2;
FIG. 4 is a schematic structural diagram of the code spraying and detecting device shown in FIG. 2;
FIG. 5 is a first schematic structural view of the feeding and removing device of the tool shown in FIG. 1;
FIG. 6 is a second schematic structural view of the feeding and removing device of the tool shown in FIG. 1;
FIG. 7 is a first schematic structural view of the loading and removing device and the turntable assembly of the tool shown in FIG. 1;
FIG. 8 is a second schematic structural view of the feeding and removing device and the turntable assembly of the tool shown in FIG. 1;
fig. 9 is a schematic structural view of the tooling positioning and lifting mechanism of fig. 7.
Description of reference numerals:
electric core material loading and spout a yard device 100:
the roller conveying line 110: a main conveying line 111, a feeding conveying line 112 and a discharging conveying line 113;
a feeding tool 120;
cell clamping mechanism 130: the cell clamping frame 131, the first guide rail 132, the driving assembly 133 and the clamping mechanism 134;
code spraying and detecting device 140: the device comprises a conveying mechanism 141, a first turnover mechanism 142, an edge voltage testing mechanism 143, a code spraying/scanning mechanism 144, an appearance detecting mechanism 145, a front detecting mechanism 1451, a back detecting mechanism 1452, a second turnover mechanism 1453, a battery cell transferring mechanism 146, a thickness detecting mechanism 147 and a material taking mechanism 148;
rotary disk sorting device 200:
a sorting draw tape 210;
a sorting manipulator 220;
the turntable assembly 230: the automatic sorting device comprises a sorting turntable 231, a tool position 232, a tool carrier 233, a tool positioning mechanism 234, a positioning driving piece 2341, a positioning piece 2342, a tool lifting mechanism 235 and a screw rod 2351;
tool loading and removal device 240: the tool rack 241, the empty tool assembly 242, the tool loading base 2421, the base lifting mechanism 2422, the gear position tool 2423, the tool sucking mechanism 243, the tool sucking unit 2431, the tool sucking lifting mechanism 2432, the tool sucking driving mechanism 2433, the rack 2434, the tool transferring mechanism 244, the positioning air cylinder 2441, the rodless air cylinder 2442, the full-material tool transferring pull belt 245, the full-material tool transferring mechanism 246 and the second guide rail 247.
Detailed Description
The turntable type sorting apparatus of the present invention will be described in further detail with reference to the following embodiments and accompanying drawings.
Referring to fig. 1-8, a non-limiting embodiment of the present invention, a carousel-type sorting apparatus, includes,
the control system is respectively connected with each pneumatic or electric device in the equipment;
the battery cell feeding and code spraying device 100 is used for feeding a battery cell, and scanning and spraying codes on the battery cell;
the rotary disc sorting device 200 is positioned at one side of the battery cell feeding and code spraying device 100 and comprises,
the sorting and transferring device is used for scanning the battery cells conveyed on the sorting pull belt 210, determining the gear positions of the battery cells and transferring the battery cells;
the battery cell sorting and transferring device comprises more than one turntable assembly 230, wherein a plurality of tool positions 232 are arranged on the turntable assembly 230 and used for placing battery cells of corresponding gears sorted and transferred by the sorting and transferring device, specifically, the turntable assembly 230 comprises a sorting turntable 231, the sorting turntable 231 is distributed with the plurality of tool positions 232, each tool position 232 is provided with a tool carrier 233 used for loading gear tools 2423, the tool carriers 233 can be sequentially stacked and placed with a plurality of gear tools 2423, and each gear tool 2423 is provided with a plurality of battery cell placing positions;
the tool position 232 is further provided with a tool positioning and lifting mechanism, the tool positioning and lifting mechanism comprises a tool positioning mechanism 234 and a tool lifting mechanism 235, the tool lifting mechanism 235 is of a servo lead screw module structure and can also be of other common linear driving structures, the tool carrier 233 is connected with a lead screw 2351 on the tool lifting mechanism 235 through a lead screw nut seat, and the tool lifting mechanism 235 drives the tool carrier 233 to drive an upper gear tool 2423 thereof to move up and down together. Tooling positioning mechanism 234 is two sets of, sets up the both sides at tooling elevating system 235 respectively, tooling positioning mechanism 234 includes setting element 2342 and location driving piece 2341, setting element 2342 is L type spare, setting element 2342's horizontal component is used for receiving and bears gear frock 2423, the vertical piece and the location driving piece 2341 of setting element are connected, adjust the interval between two tooling positioning mechanism 234 by location driving piece 2341 drive, and then realize the location to gear frock 2423. Before the tool positioning device is used, the distance between the two groups of tool positioning mechanisms 234 is adjusted to be matched with the gear tools 2423, after the tool carrier 233 receives the gear tool 2423 transferred in the previous process, the tool lifting mechanism 235 is started to drive the tool carrier 233 to drive the gear tools 2423 to move downwards together by a distance equivalent to the thickness of one gear tool, after the tool carrier 233 continues to receive the gear tool 2423 transferred in the previous work station, the tool lifting mechanism continues to drive the tool carrier 233 to move downwards by a distance equivalent to the thickness of the gear tool, and the process is repeated until the feeding of the gear tool 2423 at the tool position 232 is completed.
Sorting and transferring device comprises a sorting mechanical arm 220, a code scanning structure is arranged on the sorting mechanical arm 220, the code scanning structure is used for scanning the electric core on the sorting pull belt 210 to determine the gear to which the electric core belongs, and then the sorting mechanical arm 220 transfers the electric core after scanning the code to the electric core placing position on the corresponding gear tool 2423 on the sorting turntable 231.
The tooling feeding and removing device 240 matched with the turntable assembly 230 is arranged on one side of the turntable assembly 230, and each turntable assembly 230 is correspondingly provided with a tooling feeding and removing device 240 for feeding empty tooling to the turntable assembly 230 and removing full tooling on the turntable assembly 230.
The utility model discloses carousel formula sorting facilities sets up carousel sorting unit 200 through the one side at electric core material loading and spout a yard device 100, carousel sorting unit 200 mainly by the separation stretching strap 210 that is used for carrying electric core, sweep the sign indicating number to the electric core on the separation stretching strap 210, pick up and move on electric core corresponding gear frock 2423 to carousel subassembly 230 after confirming the affiliated gear of electric core, after full material on certain gear frock 2423 on carousel subassembly 230, shift out full material frock by frock material loading and remove-out device 240. The utility model discloses carousel formula sorting facilities, its carousel subassembly 230 can set up a carousel subassembly 230 as required, also can set up two or more, and carousel subassembly 230 sets up in one side or both sides of selecting separately stretching strap 210, all is equipped with a plurality of frock positions 232 that are used for placing different gear electricity cores on every carousel subassembly 230. The utility model discloses carousel formula sorting facilities adopts carousel sorting unit 200, and carousel sorting unit 200 mainly comprises carousel subassembly 230 and the frock material loading and the remove-out device 240 of setting on carousel subassembly 230 next door. Due to the arrangement of the turntable assemblies 230, each turntable assembly 230 is provided with a plurality of tooling positions 232 which can accommodate various battery cells with different gears, so that the length of the sorting pull belt 210 and the occupied space of equipment are greatly reduced; and the tooling feeding and removing device 240 is arranged, and each turntable assembly 230 corresponds to one tooling feeding and removing device 240, that is, each tooling feeding and removing device 240 can perform tooling feeding on a plurality of tooling positions 232 on each turntable assembly 230, so that the arrangement of the tooling feeding and removing devices 240 is greatly reduced, the overall structure of the equipment is simplified, the overall structure of the equipment is simpler, and the equipment cost is greatly reduced.
Referring to fig. 1, 5 and 6, according to a non-limiting embodiment of the present invention, the tool loading and removing device 240 includes a tool rack 241, an empty tool assembly 242, a tool sucking mechanism 243 and a tool transferring mechanism 244, the tool rack 241 is a frame-type tool rack 241, and two second guide rails 247 are disposed on the top of the tool rack 241 and distributed in parallel; the tool transfer mechanism 244 is positioned in the middle of the tool rack 241, corresponds to the outermost gear tool 2423 on the sorting turntable 231, and is used for transferring the gear tool 2423; the blank tooling assemblies 242 are more than one group, each group of blank tooling assemblies 242 comprises a tooling feeding base 2421 and a base lifting mechanism 2422, and the tooling feeding base 2421 is used for placing and fixing a gear tooling 2423; the base lifting mechanism 2422 is connected with the tool loading base 2421 and drives the tool loading base 2421 and the upper gear tool 2423 thereof to move up and down together; the tool sucking mechanism 243 is located at the top of the tool rack 241, is connected with the second guide rail 247 in a sliding manner through a slider, and is used for sucking the shift tool 2423 on the empty tool assembly 242 and transferring the empty tool assembly to the tool transferring mechanism 244.
Referring to fig. 1, 5 and 6, a non-limiting embodiment of the present invention, the tool suction mechanism 243 includes a tool suction unit 2431, a tool suction lifting mechanism 2432 and a tool suction driving mechanism 2433, the tool suction unit 2431 is connected to the tool suction lifting mechanism 2432, the tool suction lifting mechanism 2432 is connected to the tool suction driving mechanism 2433, and the tool suction driving mechanism 2433 drives the tool suction lifting mechanism 2432 and the tool suction unit 2431 thereon to move along the second guide rail 247. Inhale frock actuating mechanism 2433 in this embodiment and include inhaling frock driving motor, drive wheel (not shown in the figure) and rack 2434, rack 2434 is fixed on frock frame 241, inhale frock driving motor and install on inhaling frock elevating system 2432, inhale frock driving motor and drive wheel coaxial coupling, the drive wheel is connected with the meshing of rack 2434, inhales frock driving motor and starts, drives the drive wheel and rotates along rack 2434, and then drives and inhale frock elevating system 2432 and inhale frock unit 2431 and move along second guide rail 247 together. Inhale frock actuating mechanism 2433 except that adopting in this embodiment that the driving wheel is connected with rack 2434 meshing, realize the drive, also can adopt cylinder linear drive structure or servo lead screw module linear drive structure drive.
Referring to fig. 1, 5 and 6, the present invention provides a non-limiting embodiment, the tool transferring mechanism 244 includes three or more positioning members for clamping and positioning the gear tool 2423, the positioning member may be a positioning cylinder 2441 in this embodiment, and may also be a telescopic positioning structure or other common positioning structures, and a transferring driving structure for driving the positioning cylinder 2441 to drive the gear tool 2423 to move to the sorting turntable 231, the transferring driving structure may be a rodless cylinder 2442 in this embodiment, and may also be a servo screw module structure or other normal linear driving structures.
Referring to fig. 1, 5, and 6, in one non-limiting embodiment of the present invention, the tool loading and removing device 240 further comprises,
more than two full material tool transferring pull belts 245 are positioned at the bottom of the tool frame 241 and used for transferring full material tools;
the full material tooling transfer mechanism 246 is a linear driving mechanism located between two full material tooling transfer pull belts 245, and is used for transferring the loading gear tooling 2423 filled with the battery cells on the sorting turntable 231 to the full material tooling transfer pull belts 245 along with the tooling carriers 233, and further moving out the full material tooling by an AGV.
Referring to fig. 1 to 3, in a non-limiting embodiment of the present invention, the cell loading and code spraying apparatus 100 includes,
the roll shaft conveying line 110 is used for conveying a loading tool 120 loaded with battery cells, preferably, the roll shaft conveying line 110 comprises a main conveying line 111, a feeding conveying line 112 and a discharging conveying line 113, and the feeding conveying line 112 and the discharging conveying line 113 are respectively connected with two ends of the main conveying line 111; the feeding conveying line 112 and the discharging conveying line 113 are preferably arranged to be perpendicular to the roller shaft conveying line 110, and may also be arranged to be at a certain angle with the roller shaft conveying line 110, so as to facilitate the feeding and discharging operations;
the loading tool 120, namely a loading cartridge clip, is used for loading the battery cells;
the battery cell clamping mechanism 130 is used for starting the battery cell clamping mechanism 130 to clamp a battery cell and transfer the battery cell to the next process when the feeding tool 120 loaded with the battery cell is conveyed to the battery cell clamping mechanism 130 along the roller shaft conveying line 110; the cell clamping mechanism comprises a cell clamping frame 131, a horizontal moving mechanism is arranged at the top end of a frame of the cell clamping frame 131, a clamping mechanism 134 is arranged on the horizontal moving mechanism, the horizontal moving mechanism is a combined structure of a driving assembly 133 and a guide rail, the driving assembly 133 is connected with the clamping mechanism 134, the clamping mechanism 134 is driven to move along the guide rail, specifically, a first guide rail 132 which is distributed in parallel is arranged at the top end of the frame of the cell clamping frame 131, more than one clamping mechanism 134 which moves along the first guide rail 132 is arranged on the first guide rail 132, and the clamping mechanism 134 is positioned above the main conveying line 111 in the roller shaft conveying line 110; the horizontal moving mechanism may also be a servo lead screw module structure, the servo lead screw module drives the clamping mechanism to move along a lead screw thereon, the servo lead screw module is a common prior art, and is not described herein, and of course, the horizontal moving mechanism may also adopt other component structures for realizing horizontal movement besides the two structures;
spout sign indicating number and detection device 140 for accept press from both sides the electric core that electric core mechanism 130 transferred, and spout sign indicating number and detect electric core, the electric core after spouting sign indicating number and detection is transferred to sorting on the stretching strap 210.
The battery cell feeding and code spraying device 100 is reasonably arranged by arranging the three-section type roller shaft conveying line 110 consisting of the feeding conveying line 112, the main conveying line 111 and the discharging conveying line 113, so that feeding and discharging operations of the feeding tool 120 are greatly facilitated; the arrangement of the cell clamping mechanism 130 is that more than one clamping mechanism 134 is arranged on the cell clamping mechanism 130, and according to actual needs, one clamping mechanism 134 can be arranged, or two or more clamping mechanisms 134 can be arranged, so that the whole structure is reasonable in distribution and high in efficiency.
Referring to fig. 1 to 3, the utility model relates to a non-limiting embodiment, press from both sides and get mechanism 134 including removing the bottom plate, it passes through slider and first guide rail 132 sliding connection to remove the bottom plate, it is equipped with upper and lower drive structure to remove the bottom plate middle part, upper and lower drive structure gets the unit connection with electric core clamp, the tip that removes the bottom plate is equipped with the horizontal drive structure, electric core clamp gets the unit and moves down to getting electric core in material frock 120 by upper and lower drive structure drive, removes to spouting sign indicating number and detection device 140 department by the drive of horizontal drive structure again, spouts the sign indicating number and detects to electric core by spouting sign indicating number and detection device 140.
Referring to fig. 1, fig. 2 and fig. 4, the utility model relates to a non-limiting embodiment, the quantity of spouting sign indicating number and detection device 140 with press from both sides in the electric core mechanism 130 and press from both sides the quantity of getting mechanism 134 the same, it includes conveying mechanism 141, first tilting mechanism 142, thickness detection mechanism 147 and picking mechanism 148 to spout sign indicating number and detection device 140, first tilting mechanism 142 is located the one end outside of conveying mechanism 141, thickness detection mechanism 147 and picking mechanism 148 are located the other end outside of conveying mechanism 141, conveying mechanism 141 is last to be equipped with side voltage test mechanism 143, spouts sign indicating number/sweep sign indicating number mechanism 144, outward appearance detection mechanism 145 and electric core transfer mechanism 146 from one end to the other end in proper order, after receiving the electric core of getting to place on the mechanism 134, place electric core upset 90 degrees on conveying mechanism 141, conveying mechanism 141 carries out the side voltage test of electric core and uploads test data to control system to electric core voltage test mechanism 143 with electric core The side voltage testing mechanism 143 includes a side voltage driving mechanism and a testing probe, the side voltage driving mechanism drives the testing probe to press down to contact the tab portion of the battery core, and after power-on, the side voltage testing is performed and the testing data is uploaded to the control system, the conveying mechanism 141 continues to convey the battery core forward to the code spraying/code scanning mechanism 144 to scan the battery core, the control system corresponds the side voltage data detected in the previous process to each gear and code-sprays the battery core, after the code spraying is completed, the conveying mechanism 141 continues to convey the battery core to the appearance detecting mechanism 145, the appearance detecting mechanism 145 performs appearance detection on the front and back surfaces of the battery core, after the appearance detection is completed, the battery core transferring mechanism 146 is started, the battery core is transferred from the conveying mechanism 141 to the thickness detecting mechanism 147 by the battery core transferring mechanism 146, and the thickness of the battery core is detected by the thickness detecting mechanism 147, after the thickness detection is completed, the battery cell is transferred to the sorting pull belt 210 by the material taking mechanism 148.
Referring to fig. 1, 2 and 4, in a non-limiting embodiment of the present invention, the appearance detecting mechanism 145 includes a front side detecting mechanism 1451, a back side detecting mechanism 1452 and a second tilting mechanism 1453, the front side detecting mechanism 1451 and the back side detecting mechanism 1452 are disposed at one side of the conveying mechanism 141 in parallel, the second tilting mechanism 1453 is disposed at a position opposite to the back side detecting mechanism 1452 at the other side of the conveying mechanism 141, after the front side detecting mechanism 1451 completes the front side detection of the product, the conveying mechanism 141 conveys the electric core to the back side detecting mechanism 1452, the second tilting mechanism 1453 is activated to turn the electric core 180 degrees, and then the back side detecting mechanism 1452 performs the back side detection of the electric core, thereby completing the double-sided appearance detection of the electric core.
Referring to fig. 1 to 8, the utility model discloses carousel formula sorting facilities's working process and principle:
battery core loading: an operator loads a cell into the loading tool 120, after the loading tool 120 is filled with the cell, the loading tool 120 loaded with the cell is placed on the feeding conveyor line 112, the feeding conveyor line 112 conveys the loading tool 120 to the main conveyor line 111, the main conveyor line 111 continues to convey the electrical material tool 120 loaded with the cell to the position of the cell clamping mechanism 130, an up-and-down driving structure on the cell clamping mechanism 130 is started, a cell clamping unit is driven to move up and down to a proper position, the cell clamping unit is driven by an up-and-down driving structure to move up after clamping the cell, a driving assembly 133 is started, the cell clamping unit is driven to move to a first turnover mechanism 142 on the code spraying and detecting device 140 along a first guide rail 132 along with the up-and-down driving structure and a bottom plate, and loading of the cell is completed; the empty feeding tool 120 which is clamped by the cell clamping mechanism 130 to clamp the cell is continuously conveyed forwards to the discharging conveying line 113 by the main conveying line 111.
Code spraying and detection of the battery core: the first turnover mechanism 142 turns over the battery cell by 90 degrees and places the battery cell on the conveying mechanism 141, the conveying mechanism 141 conveys the battery cell forward to the side voltage testing mechanism 143, the side voltage testing mechanism 143 performs side voltage testing on the battery cell and uploads testing data to the control system, the battery cell is continuously conveyed forward to the code spraying/code scanning mechanism 144 by the conveying mechanism 141 after being tested by the side voltage testing mechanism 143, a code scanning gun on the code spraying/code scanning mechanism 144 scans codes among the battery cells, the control system compares the code scanning result with the data detected by the side voltage testing mechanism 143 to correspond the battery cell to each gear, the code spraying/code scanning mechanism 144 is controlled to code the battery cell, after the code spraying is completed, the conveying mechanism 141 continuously conveys the battery cell forward to the front detection mechanism 1451 in the appearance detection mechanism 145, the front detection mechanism 1451 detects the front appearance of the battery cell, and the front detection is completed, the conveying mechanism 141 continues to convey the battery cell to the reverse side detection mechanism 1452, the battery cell is firstly turned over by 180 degrees by the second turning mechanism 1453, the reverse side appearance of the battery cell is detected by the reverse side detection mechanism 1452, the battery cell after the detection of the reverse side appearance is continuously conveyed to the battery cell transfer mechanism 146 by the conveying mechanism 141, the battery cell transfer mechanism 146 absorbs the battery cell and transfers the battery cell to the thickness detection mechanism 147, the thickness detection mechanism 147 detects the thickness of the battery cell, the thickness detection mechanism 147 detects the distance between the upper and lower pressing by using a contact displacement sensor, the average value is obtained to obtain the thickness size of the battery cell, and finally the battery cell is transferred to the sorting pull belt 210 in the rotary disc sorting device 200 by the material taking mechanism.
Empty frock material loading, electric core are selected separately and are shifted out: an operator lifts an empty tool into the empty tool assembly 242, after the empty tool assembly is loaded, the tool sucking lifting mechanism 2432 in the tool sucking mechanism 243 is started to drive the tool sucking unit 2431 to move up and down to a proper position, the tool sucking unit 2431 sucks the empty tool 2423 in the empty tool assembly 242, the tool sucking driving mechanism 2433 is started to drive the tool sucking unit 2431 to move to the tool transferring mechanism 244 along the second guide rail 247 along with the tool sucking lifting mechanism 2432; after a positioning cylinder 2441 in the tool transfer mechanism 244 starts to clamp the positioning gear tool 2423, the gear tool 2423 is driven by a rodless cylinder 2442 to be loaded to a tool positioning and lifting structure at a tool position 232 position on the sorting turntable 231 along with the positioning cylinder 2441, and the tool positioning mechanism in the tool positioning and lifting structure is used for receiving and positioning the gear tool 2423; the sorting manipulator 220 starts to scan codes of the battery cells on the sorting pull belt 210, the gear to which the battery cells belong is determined, and after the gear to which the battery cells belong is determined, the sorting manipulator 220 transfers the battery cells to be placed in a gear tool 2423 on a tool positioning mechanism at the corresponding tool position 232 on the corresponding sorting turntable 231; after a first gear tool 2423 is fully loaded with a cell, a tool lifting mechanism in the tool positioning and lifting structure is started, the gear tool 2423 filled with the cell is moved to a carrier bottom plate of the tool carrier 233, the tool lifting mechanism drives the tool carrier 233 to move downwards to a proper position, the next gear tool is waited to be loaded onto the tool carrier 233, after the next gear tool is in place, the sorting manipulator 220 is started again to sort the cell, the sorted cell is loaded into the corresponding gear tool 2423 on the sorting turntable 231, if the process is repeated, the loading of all the gear tools 2423 and the sorting and loading of the cell are completed; after the tool carrier 233 at the same tool position 232 is filled with the gear tool 2423 for loading the battery cells, the full-material tool transfer mechanism 246 in the tool loading and moving-out device 240 is started, the gear tool 2423 filled with the battery cells on the sorting turntable 231 is moved out to the full-material tool transfer drawstring 245, and then the full-material tool is moved out by the AGV.
In this embodiment, each sorting turntable is provided with tool positions 232 with 6 gears, 24 gear tools 2423 can be placed at the tool position 232 of each gear, 8 battery cell positions are arranged on each gear tool 2423, 24 gear tools 2423 are sequentially stacked on the gear carrier 233, that is, the number of battery cells which can be placed at each tool position 232 is 24 × 8, in the process of specifically loading the tools and the battery cells, when one gear tool on one gear is filled with the battery cells, the battery cells are driven by the tool lifting mechanism to descend to the last layer, the tool sucking mechanism sucks and transfers the empty tool to the tool transferring mechanism, the next gear tool is transferred to the sorting turntable by the tool transferring mechanism, after the gear tool is filled with the battery cells, the empty tool is driven by the tool lifting mechanism to descend to the last layer again, and sorting of all the tool loading and the battery cells is completed.
In the description of the present invention, it is to be understood that the terms such as "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically limited otherwise.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," and "fixed" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.
The above embodiments are only specific embodiments of the present invention, and the description thereof is specific and detailed, but not construed as limiting the scope of the present invention. It should be noted that, for a person skilled in the art, many variations and modifications are possible without departing from the inventive concept, and such obvious alternatives fall within the scope of the invention.
Claims (10)
1. The utility model provides a carousel formula sorting facilities which characterized in that: comprises that
The battery cell feeding and code spraying device is used for feeding the battery cell, and scanning and spraying codes on the battery cell;
the rotary disc sorting device is positioned on one side of the battery cell feeding and code spraying device and comprises a rotary disc,
the sorting and transferring device is used for scanning the battery cells conveyed on the sorting and pulling belts, determining the gear positions of the battery cells and transferring the battery cells;
the more than one rotating disc component is used for placing corresponding gear electric cores which are sorted and transferred by the sorting and transferring device;
and the tool feeding and shifting-out device matched with the turntable assembly is used for feeding empty tools to the sorting turntable and shifting out full tools on the sorting turntable.
2. The rotating disc type sorting equipment according to claim 1, wherein the rotating disc assembly comprises a sorting rotating disc, a plurality of tool positions are distributed on the sorting rotating disc, and each tool position is provided with a tool carrier for loading gear tools and used for placing corresponding gear battery cores.
3. The rotary table type sorting equipment according to claim 2, wherein the tool position is further provided with a tool positioning mechanism and a tool lifting mechanism, the tool positioning mechanism is used for receiving and positioning the gear tool, and the tool lifting mechanism is used for downwards moving the gear tool filled with the battery core to a proper position.
4. The rotating disc type sorting equipment according to claim 1, wherein the sorting and transferring device comprises a sorting manipulator, and a code scanning structure is arranged on the sorting manipulator.
5. The rotating disk sorting apparatus of claim 1, wherein the tool loading and removal device comprises,
the tool frame is a frame type tool frame;
the more than one group of empty material tool components comprise tool feeding bases used for placing and fixing gear tools; the base lifting mechanism is connected with the empty tool feeding base and drives the tool feeding base and the tool with the upper gear to move up and down together;
the tool sucking mechanism is positioned at the top of the tool frame and used for sucking and transferring the gear tool to the tool transferring mechanism;
and the tool transfer mechanism is positioned on one side of one group of empty tool components or between adjacent groups of empty tool components and is used for transferring the gear tools to the sorting turntable.
6. The rotary disk sorting apparatus of claim 5, wherein the tooling transfer mechanism comprises,
more than three positioning pieces are used for clamping and positioning the gear tooling;
and the transfer driving structure is used for driving the positioning piece to drive the gear tooling to move to the sorting turntable.
7. The rotating disk sorting apparatus of claim 5, wherein the tool loading and removal device further comprises,
more than two full material tool transferring pull belts are used for transferring the full material tools;
full material frock transfer mechanism for being located two full material frock and transferring the sharp actuating mechanism between the stretching strap for the gear frock that will select separately filling with electric core on the carousel is transferred to full material frock and is transferred to the stretching strap, shifts out full material frock by AGV.
8. The rotating disc type sorting equipment according to claim 1, wherein the cell loading and code spraying device comprises,
the feeding tool is used for loading the battery cell;
the roll shaft conveying line is used for transferring a loading tool loaded with a battery cell;
the battery cell clamping mechanism is started to clamp a battery cell and transfer the battery cell to the next process when a loading tool loaded with the battery cell is conveyed to the battery cell clamping mechanism along the roller shaft conveying line;
spout sign indicating number and detection device for accept press from both sides the electric core that electric core mechanism transferred, and spout sign indicating number and detect electric core.
9. The rotary disc type sorting equipment according to claim 8, wherein the cell clamping mechanism comprises a cell clamping frame, a horizontal moving mechanism is arranged at the top end of a frame of the cell clamping frame, and a clamping mechanism is arranged on the horizontal moving mechanism.
10. The rotary disc type sorting equipment according to claim 9, wherein the number of the code spraying and detecting devices is the same as the number of the clamping mechanisms in the cell clamping mechanism, the code spraying and detecting devices comprise a conveying mechanism, a first turnover mechanism, a thickness detecting mechanism and a material taking mechanism, the first turnover mechanism is located outside one end of the conveying mechanism, the thickness detecting mechanism and the material taking mechanism are located outside the other end of the conveying mechanism, and the conveying mechanism is provided with an edge voltage testing mechanism, a code spraying/scanning mechanism, an appearance detecting mechanism and a transferring mechanism in sequence from one end to the other end.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020116971.3U CN211887980U (en) | 2020-01-18 | 2020-01-18 | Rotating disc type sorting equipment |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202020116971.3U CN211887980U (en) | 2020-01-18 | 2020-01-18 | Rotating disc type sorting equipment |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111136018A (en) * | 2020-01-18 | 2020-05-12 | 广东利元亨智能装备股份有限公司 | Rotating disc type sorting equipment |
| CN114180355A (en) * | 2021-12-23 | 2022-03-15 | 山东职业学院 | Material loading letter sorting mechanism |
-
2020
- 2020-01-18 CN CN202020116971.3U patent/CN211887980U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111136018A (en) * | 2020-01-18 | 2020-05-12 | 广东利元亨智能装备股份有限公司 | Rotating disc type sorting equipment |
| CN114180355A (en) * | 2021-12-23 | 2022-03-15 | 山东职业学院 | Material loading letter sorting mechanism |
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