CN211803016U - Horizontal food waste biological fermentation device - Google Patents
Horizontal food waste biological fermentation device Download PDFInfo
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- CN211803016U CN211803016U CN202020208748.1U CN202020208748U CN211803016U CN 211803016 U CN211803016 U CN 211803016U CN 202020208748 U CN202020208748 U CN 202020208748U CN 211803016 U CN211803016 U CN 211803016U
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Abstract
卧式餐厨垃圾生物发酵装置。涉及餐厨垃圾处理技术领域,尤其涉及卧式餐厨垃圾生物发酵装置。提供了结构紧凑合理、操作简便、发酵搅拌效率高、出料湿度温度值稳定的卧式餐厨垃圾生物发酵装置。包括箱体和电加热棒;所述箱体的一侧设有供餐厨垃圾进入箱体内的进料口,另一侧设有供餐厨垃圾排出箱体的出料口;所述箱体上靠近顶部位置设有若干通风口;所述箱体内位于发酵仓的下方设有密闭的热油层,所述热油层与若干所述发酵仓相适配;所述热油层内设有导热油。本实用新型具有结构紧凑合理、操作简便、发酵搅拌效率高、出料湿度温度值稳定等特点。
Horizontal food waste biological fermentation device. The invention relates to the technical field of kitchen waste treatment, in particular to a horizontal type of kitchen waste biological fermentation device. The utility model provides a horizontal type kitchen waste biological fermentation device with compact and reasonable structure, simple operation, high fermentation and stirring efficiency, and stable discharge humidity and temperature value. It includes a box body and an electric heating rod; one side of the box body is provided with a feed port for feeding kitchen waste into the box body, and the other side is provided with a discharge port for feeding kitchen waste to discharge the box body; the box body A number of ventilation openings are arranged on the upper part near the top; a closed thermal oil layer is arranged below the fermentation tank in the box, and the thermal oil layer is adapted to several of the fermentation tanks; the thermal oil layer is provided with heat-conducting oil. The utility model has the characteristics of compact and reasonable structure, simple and convenient operation, high fermentation and stirring efficiency, stable discharge humidity and temperature value, and the like.
Description
技术领域technical field
本实用新型涉及餐厨垃圾处理技术领域,尤其涉及卧式餐厨垃圾生物发酵装置。The utility model relates to the technical field of kitchen waste treatment, in particular to a horizontal type of kitchen waste biological fermentation device.
背景技术Background technique
目前,餐厨垃圾处理装置的工作方式主要是以粉碎为主,将大块的餐厨垃圾粉碎成更小的体积,然后通过水流将粉碎的垃圾排入下水道,以避免造成下水道的堵塞。为了解决这种情况,出现了一大批可以将粉碎后的垃圾进行再处理的垃圾处理设备。但是,这些垃圾处理结构的分解能力却有所不足,经过长期的使用发现,发现垃圾发酵分解效果不佳,垃圾残留量大,不利于垃圾的再处理。At present, the main working method of the kitchen waste treatment device is crushing, which crushes the large pieces of kitchen waste into smaller volumes, and then discharges the crushed waste into the sewer through the water flow to avoid the blockage of the sewer. In order to solve this situation, a large number of garbage disposal equipment that can reprocess the shredded garbage has appeared. However, the decomposition ability of these garbage disposal structures is insufficient. After long-term use, it is found that the effect of garbage fermentation and decomposition is not good, and the residual amount of garbage is large, which is not conducive to the reprocessing of garbage.
针对这一问题,国家知识产权局2019年01月11日授权公开了一项实用新型专利(申请号:2018206528325,一种智能有机质垃圾处理设备的微生物发酵装置);公开了将有机质垃圾从进料口处推入箱体的内部,开启电加热棒对加热油层进行加热,同时开启电机,电机驱动搅拌轴转动,搅拌桨叶设置于搅拌轴上,搅拌桨叶伴随搅拌轴一起转动,充分搅拌箱体内部的有机质垃圾。此种结构的发酵搅拌,存在搅拌不均匀,搅拌后的料局部湿度大,搅拌效率低等问题。In response to this problem, the State Intellectual Property Office authorized the publication of a utility model patent on January 11, 2019 (application number: 2018206528325, a microbial fermentation device for intelligent organic waste treatment equipment); Push into the inside of the box at the mouth, turn on the electric heating rod to heat the heating oil layer, and at the same time turn on the motor, the motor drives the stirring shaft to rotate, the stirring paddle is arranged on the stirring shaft, and the stirring paddle rotates with the stirring shaft to fully stir the box. organic waste in the body. The fermentation stirring of this structure has problems such as uneven stirring, high local humidity of the material after stirring, and low stirring efficiency.
实用新型内容Utility model content
本实用新型针对以上问题,提供了结构紧凑合理、操作简便、发酵搅拌效率高、出料湿度温度值稳定的卧式餐厨垃圾生物发酵装置。Aiming at the above problems, the utility model provides a horizontal type kitchen waste biological fermentation device with compact and reasonable structure, simple and convenient operation, high fermentation and stirring efficiency, and stable discharge humidity and temperature value.
本实用新型的技术方案是:包括箱体和电加热棒;所述箱体的一侧设有供餐厨垃圾进入箱体内的进料口,另一侧设有供餐厨垃圾排出箱体的出料口;所述箱体上靠近顶部位置设有若干通风口;The technical scheme of the utility model is: comprising a box body and an electric heating rod; one side of the box body is provided with a feeding port for feeding kitchen waste into the box body, and the other side is provided with a feeding port for feeding kitchen waste to discharge the box body A discharge port; a number of vents are arranged on the box body near the top;
所述电加热棒可拆卸固定设置在所述箱体内,靠近所述箱体的底部位置;还包括若干搅拌机构和若干发酵仓;The electric heating rod is detachably and fixedly arranged in the box body, close to the bottom position of the box body; it also includes a number of stirring mechanisms and a number of fermentation bins;
若干所述发酵仓沿水平方向依次设置在所述箱体内;所述发酵仓的底部呈弧形,与所述搅拌机构相适配;A plurality of the fermentation bins are sequentially arranged in the box along the horizontal direction; the bottom of the fermentation bins is arc-shaped, which is adapted to the stirring mechanism;
若干所述搅拌机构与若干所述发酵仓数量相等,并一一对应;A number of the stirring mechanisms are equal in number to a number of the fermentation bins, and are in one-to-one correspondence;
相邻的所述发酵仓之间设有传料分隔台;所述进料口与其相邻所述发酵仓之间设有进料分隔台;所述出料口与其相邻所述发酵仓之间设有出料分隔台;There is a feeding separation table between the adjacent fermentation bins; a feeding separation platform is arranged between the feeding port and its adjacent fermentation bins; the discharge port and its adjacent fermentation bins are arranged. There is a discharge separation table in the room;
所述箱体内位于发酵仓的下方设有密闭的热油层,所述热油层与若干所述发酵仓相适配;所述热油层内设有导热油。A closed thermal oil layer is arranged below the fermentation tank in the box, and the thermal oil layer is adapted to several fermentation tanks; the thermal oil layer is provided with heat-conducting oil.
所述传料分隔台的高度小于进料分隔台的高度。The height of the transfer divider is less than the height of the feed divider.
所述进料分隔台与出料分隔台的高度相等。The height of the feed dividing table is equal to the height of the discharging dividing table.
所述搅拌机构包括电机、减速器、搅拌轴和若干搅拌臂;The stirring mechanism includes a motor, a reducer, a stirring shaft and several stirring arms;
所述电机通过减速器带动搅拌轴转动;The motor drives the stirring shaft to rotate through the reducer;
所述减速器固定设置在所述箱体内,位于所述发酵仓的上方;The speed reducer is fixedly arranged in the box, above the fermentation bin;
所述搅拌轴水平转动穿设于所述箱体上,位于所述发酵仓的中部位置;The stirring shaft is horizontally rotated through the box body, and is located in the middle position of the fermentation bin;
若干所述搅拌臂可拆卸固定设置在所述搅拌轴上。Several of the stirring arms are detachably and fixedly arranged on the stirring shaft.
所述搅拌臂包括臂杆和搅拌片;The stirring arm includes an arm rod and a stirring blade;
所述搅拌片呈弧形与发酵仓的内侧壁相适配,可拆卸固定连接在所述臂杆的端部。The stirring blade is arc-shaped to fit with the inner side wall of the fermentation bin, and is detachably and fixedly connected to the end of the arm rod.
若干所述发酵仓内分别设有测量物料温度的温度传感器。Several of the fermentation bins are respectively provided with temperature sensors for measuring the temperature of materials.
所述箱体内设有测量箱体内湿度的湿度传感器。The box is provided with a humidity sensor for measuring the humidity in the box.
所述通风口上设有排风扇。The vent is provided with an exhaust fan.
本实用新型中包括箱体和电加热棒;箱体的一侧设有进料口,另一侧设有供餐厨垃圾排出箱体的出料口;导热油通过电加热棒加热,热油层由若干相互依次连通的弧形腔连接而成,弧形腔与发酵仓的底部弧形结构相适配,提高餐厨垃圾在发酵仓内发酵的效率。餐厨垃圾进入左边第一个发酵仓后,通过搅拌机构的搅拌臂的旋转,使第一个发酵仓内的餐厨垃圾不断翻转,沿发酵仓的底部内侧壁向左边第一个传料分隔台方向滚动。当搅拌臂旋转提升至传料分隔台上方时,由于离心力和搅拌臂结构的共同作用,其上方的餐厨垃圾进入到第二个发酵仓,依次循环,最终从出料分隔台的上方出料。经过多工位依次传递,均量翻转,解决了集中一次搅拌发酵出现发酵不均,局部湿度过大,处理效率低等问题。本实用新型具有结构紧凑合理、操作简便、发酵搅拌效率高、出料湿度温度值稳定等特点。The utility model includes a box body and an electric heating rod; one side of the box body is provided with a feeding port, and the other side is provided with a discharge port for discharging kitchen waste for meals; the heat conduction oil is heated by the electric heating rod, and the hot oil layer It is formed by connecting several arc-shaped cavities that are connected in sequence, and the arc-shaped cavities are matched with the arc-shaped structure at the bottom of the fermentation bin, so as to improve the fermentation efficiency of kitchen waste in the fermentation bin. After the kitchen waste enters the first fermentation tank on the left, the rotation of the stirring arm of the stirring mechanism makes the kitchen waste in the first fermentation tank turn over continuously, and separates the first material transfer along the inner wall of the bottom of the fermentation tank to the first one on the left. Scroll in the direction of the table. When the stirring arm is rotated and lifted to the top of the conveying separator, due to the combined action of centrifugal force and the structure of the stirring arm, the kitchen waste above it enters the second fermentation bin, circulates in sequence, and finally discharges from the top of the discharging separator. . After the multi-station transfer in sequence, the even amount is turned over, which solves the problems of uneven fermentation, excessive local humidity and low processing efficiency in one concentrated stirring and fermentation. The utility model has the characteristics of compact and reasonable structure, simple operation, high fermentation and stirring efficiency, stable discharge humidity and temperature, and the like.
附图说明Description of drawings
图1是本实用新型的结构示意图,Fig. 1 is the structural representation of the present utility model,
图2是搅拌机构的结构示意图;Fig. 2 is the structural representation of stirring mechanism;
图中1是箱体,2是电加热棒,3是搅拌机构,31是电机,32是减速器,33是搅拌轴,34是搅拌臂,4是发酵仓,5是传料分隔台,6是进料口,7是出料口。In the figure, 1 is the box body, 2 is the electric heating rod, 3 is the stirring mechanism, 31 is the motor, 32 is the reducer, 33 is the stirring shaft, 34 is the stirring arm, 4 is the fermentation bin, 5 is the feed separation table, 6 is the feed port, and 7 is the discharge port.
具体实施方式Detailed ways
本实用新型如图1-2所示,包括箱体1和电加热棒2;所述箱体1的一侧设有供餐厨垃圾进入箱体1内的进料口6,另一侧设有供餐厨垃圾排出箱体1的出料口7;所述箱体1上靠近顶部位置设有若干通风口;As shown in Figures 1-2, the utility model includes a box body 1 and an electric heating rod 2; one side of the box body 1 is provided with a feeding port 6 for feeding kitchen waste into the box body 1, and the other side is provided with a feeding port 6 for feeding kitchen waste into the box body 1. There is a discharge port 7 for feeding kitchen waste to discharge the box body 1; the box body 1 is provided with a number of vents near the top;
如图1所示,进料口6位于箱体1的左侧,从左往右数,与第一个发酵仓4连通;餐厨垃圾从进料口6进入第一个发酵仓4,通过若干搅拌机构3的旋转传递,将最终处理后的餐厨垃圾从箱体1右侧的出料口7排出。As shown in FIG. 1 , the feeding port 6 is located on the left side of the box 1, counting from left to right, and is connected to the first fermentation bin 4; the kitchen waste enters the first fermentation bin 4 from the feeding port 6, and passes through the The rotation of several stirring mechanisms 3 is transmitted to discharge the final processed kitchen waste from the discharge port 7 on the right side of the box body 1 .
所述电加热棒2可拆卸固定设置在所述箱体1内,靠近所述箱体1的底部位置;还包括若干搅拌机构3和若干发酵仓4;The electric heating rod 2 is detachably and fixedly arranged in the box body 1, close to the bottom position of the box body 1; it also includes a number of stirring mechanisms 3 and a number of fermentation bins 4;
若干所述发酵仓4沿水平方向依次设置在所述箱体1内;所述发酵仓4的底部呈弧形,与所述搅拌机构3相适配;A plurality of the fermentation bins 4 are arranged in the box body 1 in sequence along the horizontal direction; the bottom of the fermentation bins 4 is arc-shaped, which is adapted to the stirring mechanism 3;
若干所述搅拌机构3与若干所述发酵仓4数量相等,并一一对应;A number of the stirring mechanisms 3 are equal in number to a number of the fermentation bins 4, and are in one-to-one correspondence;
相邻的所述发酵仓4之间设有传料分隔台5;所述进料口6与其相邻所述发酵仓4之间设有进料分隔台;所述出料口7与其相邻所述发酵仓4之间设有出料分隔台;There is a feeding separation table 5 between the adjacent fermentation bins 4; a feeding separation platform is provided between the feeding port 6 and its adjacent fermentation bin 4; the discharging port 7 is adjacent to it A discharge separation table is arranged between the fermentation bins 4;
所述箱体1内位于发酵仓4的下方设有密闭的热油层,所述热油层与若干所述发酵仓4相适配;所述热油层内设有导热油。A closed thermal oil layer is provided in the box body 1 below the fermentation bin 4, and the thermal oil layer is adapted to several of the fermentation bins 4; the thermal oil layer is provided with heat-conducting oil.
导热油通过电加热棒2加热,热油层由若干相互依次连通的弧形腔连接而成,弧形腔与发酵仓4的底部弧形结构相适配,提高餐厨垃圾在发酵仓4内发酵的效率。如图1所示,餐厨垃圾进入左边第一个发酵仓4后,通过搅拌机构3的搅拌臂34的旋转,使第一个发酵仓4内的餐厨垃圾不断翻转,沿发酵仓4的底部内侧壁向左边第一个传料分隔台5方向滚动。当搅拌臂34旋转提升至传料分隔台5上方时,由于离心力和搅拌臂34结构的共同作用,其上方的餐厨垃圾进入到第二个发酵仓4,依次循环,最终从出料分隔台的上方出料。经过多工位依次传递,均量翻转,解决了集中一次搅拌发酵出现发酵不均,局部湿度过大,处理效率低的问题。The heat-conducting oil is heated by the electric heating rod 2, and the hot oil layer is formed by connecting several arc-shaped cavities which are connected with each other in sequence. s efficiency. As shown in FIG. 1 , after the kitchen waste enters the first fermentation tank 4 on the left, by the rotation of the stirring
所述传料分隔台5的高度小于进料分隔台的高度。The height of the transfer separation table 5 is smaller than the height of the feed separation table.
所述进料分隔台与出料分隔台的高度相等。The height of the feed dividing table is equal to the height of the discharging dividing table.
所述搅拌机构3包括电机31、减速器32、搅拌轴33和若干搅拌臂34;The stirring mechanism 3 includes a motor 31, a
所述电机31通过减速器32带动搅拌轴33转动;The motor 31 drives the stirring shaft 33 to rotate through the
所述减速器32固定设置在所述箱体1内,位于所述发酵仓4的上方;The
所述搅拌轴33水平转动穿设于所述箱体1上,位于所述发酵仓4的中部位置;搅拌轴33的一端与减速器32传动连接,另一端活动连接在箱体1上;The stirring shaft 33 is horizontally threaded through the box body 1 and is located in the middle of the fermentation bin 4;
若干所述搅拌臂34通过连接件可拆卸固定设置在所述搅拌轴33上。A plurality of the stirring
所述搅拌臂34包括臂杆和搅拌片;臂杆的宽度从搅拌轴33的一端向搅拌片方向依次递减,当臂杆的中心线呈水平状时,臂杆的顶面呈一斜面,便于餐厨垃圾进入下一发酵仓4;The stirring
所述搅拌片呈弧形与发酵仓4的内侧壁相适配,通过连接件可拆卸固定连接在所述臂杆的端部。The stirring blade is arc-shaped to fit with the inner side wall of the fermentation bin 4, and is detachably and fixedly connected to the end of the arm rod through a connecting piece.
若干所述发酵仓4内分别设有测量物料温度的温度传感器。若干所述发酵仓4内分别设有测量物料湿度的湿度传感器。若干个发酵仓4内搅拌臂34翻转的速度通过PLC单独控制,翻料的速度根据温度传感器和湿度传感器反馈的检测值进行自动调控,确保最终出料的质量。Several of the fermentation bins 4 are respectively provided with temperature sensors for measuring the temperature of materials. Several of the fermentation bins 4 are respectively provided with humidity sensors for measuring the humidity of materials. The turning speed of the stirring
所述通风口上设有排风扇。通过通风口处的排风扇将箱体1内发酵后产生的水汽快速的从箱体1内排出,排风扇旋转的速度根据箱体1内增设的湿度传感器进行控制,箱体1内的湿度传感器将检测的箱体1内的湿度值发送给PLC,通过PLC设定的程序控制。The vent is provided with an exhaust fan. The water vapor generated after fermentation in the box 1 is quickly discharged from the box 1 through the exhaust fan at the vent. The rotation speed of the exhaust fan is controlled according to the humidity sensor added in the box 1. The humidity sensor in the box 1 will detect The humidity value in the box 1 is sent to the PLC, and it is controlled by the program set by the PLC.
对于本案所公开的内容,还有以下几点需要说明:The following points need to be clarified for the content disclosed in this case:
(1)、本案所公开的实施例附图只涉及到与本案所公开实施例所涉及到的结构,其他结构可参考通常设计;(1) The drawings of the embodiments disclosed in this case only relate to the structures involved in the embodiments disclosed in this case, and other structures can refer to common designs;
(2)、在不冲突的情况下,本案所公开的实施例及实施例中的特征可以相互组合以得到新的实施例;(2) In the case of no conflict, the embodiments disclosed in this case and the features in the embodiments can be combined with each other to obtain new embodiments;
以上,仅为本案所公开的具体实施方式,但本公开的保护范围并不局限于此,本案所公开的保护范围应以权利要求的保护范围为准。The above are only specific implementations disclosed in this case, but the protection scope of the present disclosure is not limited thereto, and the protection scope disclosed in this case should be subject to the protection scope of the claims.
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| CN119752592A (en) * | 2025-01-17 | 2025-04-04 | 山东福航新能源环保股份有限公司 | A microbial efficient propagation device |
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Granted publication date: 20201030 |
