CN211801314U - Temperature monitoring and safe operation early warning system for sliding shoe bearing - Google Patents
Temperature monitoring and safe operation early warning system for sliding shoe bearing Download PDFInfo
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- CN211801314U CN211801314U CN202020372358.8U CN202020372358U CN211801314U CN 211801314 U CN211801314 U CN 211801314U CN 202020372358 U CN202020372358 U CN 202020372358U CN 211801314 U CN211801314 U CN 211801314U
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Abstract
The utility model relates to a temperature monitoring and safe operation early warning system for a slipper bearing, belonging to the technical field of maintenance of slipper bearings; the monitoring system comprises a hollow shaft, a slipper tile outside the hollow shaft, a shield outside the hollow shaft, a monitoring terminal and an intelligent terminal, wherein the slipper tile and the hollow shaft are lubricated by lubricating oil; the requirements of real-time monitoring of the surface temperature of the sliding shoe bearing and abnormal heating early warning are met.
Description
Technical Field
The utility model relates to a crawler shoe bearing temperature monitoring and safe operation early warning system belongs to crawler shoe bearing dimension and protects technical field.
Background
Take ball mill slipper bearing as an example. The ball mill is a key production device for crushing materials after the materials are crushed, and is widely applied to production industries of silicate products, novel building materials, refractory materials, chemical fertilizers, black and non-ferrous metal ore dressing, glass ceramics and the like. The main body of the ball mill comprises a cylinder body, a lining made of wear-resistant materials is embedded in the cylinder body, and a bearing for bearing the cylinder body and maintaining the rotation of the cylinder body is arranged. As a key component, the working condition of the shoe greatly restricts the working effect of the ball mill, so the temperature detection of the shoe is an important task.
SUMMERY OF THE UTILITY MODEL
The to-be-solved technical problem of the utility model is: the system overcomes the defects of the prior art, provides a temperature monitoring and safe operation early warning system for the sliding shoe bearing, and meets the requirements of real-time monitoring of the surface temperature of the sliding shoe tile of the ball mill and early warning of abnormal heating.
Slipper bearing temperature monitoring and safe operation early warning system, including guard shield, monitor terminal, the intelligent terminal in the slipper tile, the quill shaft outside of quill shaft, through lubricating oil lubrication between slipper tile and the quill shaft, monitor terminal fixes on the guard shield, camera lens orientation slipper tile, signal connection between monitor terminal and the intelligent terminal.
The monitoring terminal converts invisible infrared energy emitted by the sliding shoe tiles into visible thermal images and transmits the visible thermal images to the intelligent terminal, different colors on the thermal images represent different temperatures of a measured object, and when the surface temperature of the riding wheel shaft reaches an alarm threshold value, the intelligent terminal emits an early warning signal. The monitoring terminal does not need to contact the sliding shoe tile, and the temperature of the sliding shoe tile can be monitored in real time as long as the lens faces the sliding shoe tile.
Preferably, the monitoring terminal is located above the outer side of the sliding shoe tile, the original working mode of the sliding shoe tile of the ball mill is not affected, lubricating oil is not easy to splash onto the monitoring terminal, and the imaging of the monitoring terminal is clear.
Preferably, the intelligent terminal is an industrial personal computer or a mobile phone or an upper computer, so that the overall temperature distribution condition of the sliding shoe tile can be observed conveniently, and the heating condition of the sliding shoe tile can be researched.
Preferably, the communication mode of the monitoring terminal and the intelligent terminal is WIFI or RS232/485 or TCP/IP.
Compared with the prior art, the utility model discloses following beneficial effect has:
as long as the lens of the monitoring terminal faces the slipper tile, the temperature of the whole surface of the slipper tile shaft can be monitored in real time. When the surface temperature of the sliding shoe tile reaches the alarm threshold value, the intelligent terminal sends out an alarm signal. The requirements of real-time monitoring of the surface temperature of the sliding shoe tile of the ball mill and early warning of abnormal heating are met.
Drawings
Fig. 1 is the utility model discloses crawler shoe bearing temperature monitoring and safe operation early warning system's schematic structure.
Wherein: 1. a shield; 2. a hollow shaft; 3. a shoe; 4. and monitoring the terminal.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention clearer, embodiments of the present invention will be described in further detail below with reference to the accompanying drawings.
Example 1
As shown in FIG. 1, crawler shoe bearing temperature monitoring and safe operation early warning system, including the crawler shoe tile 3 in quill shaft 2, the 2 outsides of quill shaft, guard shield 1, monitor terminal 4, the intelligent terminal in the quill shaft 2 outside, through lubricating oil lubrication between crawler shoe tile 3 and the quill 2, monitor terminal 4 fixes on guard shield 1, camera lens orientation crawler shoe tile 3, signal connection between monitor terminal 4 and the intelligent terminal.
The monitoring terminal 4 converts the invisible infrared energy emitted by the sliding shoe tile 3 into visible thermal images and transmits the visible thermal images to the intelligent terminal, and different colors on the thermal images represent different temperatures of the measured object. When the surface temperature of the sliding shoe tile 3 reaches an alarm threshold value, the intelligent terminal sends out an early warning signal. The monitoring terminal 4 does not need to contact the slipper tile 3, and the temperature of the slipper tile 3 can be monitored in real time as long as the lens faces the slipper tile 3.
The monitor terminal 4 is fixed to the shroud 1, specifically, may be fixed to the inside of the shroud 1 or may pass through the shroud 1, as long as the lens faces the shoe 3. The monitoring terminal 4 may be a thermal imager.
The monitoring terminal 4 is located above the outer side of the sliding shoe tile 3, the original working mode of the sliding shoe tile 3 of the ball mill is not affected, and the imaging of the monitoring terminal 4 is clear.
The intelligent terminal is an industrial personal computer or a mobile phone or an upper computer, so that the overall temperature distribution condition of the sliding shoe tile 3 can be observed conveniently, and the heating condition of the sliding shoe tile 3 can be researched.
The communication mode of the monitoring terminal 4 and the intelligent terminal is WIFI or RS232/485 or TCP/IP.
The working process is as follows:
the infrared energy emitted by the sliding shoe tile 3 is converted into a visible thermal image through the monitoring terminal 4 and is transmitted to the intelligent terminal, and different colors on the thermal image represent different temperatures of a measured object. When the surface temperature of the sliding shoe tile 3 reaches an alarm threshold value, the intelligent terminal sends out an early warning signal.
Slipper bearing temperature monitoring and safe operation early warning system can be applied to the ball mill, also can be applied to other equipment.
The above description is only for the preferred embodiment of the present invention, and the present invention is not limited thereto, and all the equivalent modifications, equivalent replacements and improvements made within the spirit and principle of the present invention should be included in the scope of the present invention.
Claims (4)
1. The utility model provides a crawler shoe bearing temperature monitoring and safe operation early warning system which characterized in that: the intelligent monitoring system comprises a hollow shaft (2), a slipper tile (3) on the outer side of the hollow shaft (2), a protective cover (1) on the outer side of the hollow shaft (2), a monitoring terminal (4) and an intelligent terminal, wherein the slipper tile (3) and the hollow shaft (2) are lubricated by lubricating oil, the monitoring terminal (4) is fixed on the protective cover (1), a lens faces the slipper tile (3), and the monitoring terminal (4) is in signal connection with the intelligent terminal.
2. The shoe bearing temperature monitoring and safe operation early warning system of claim 1, characterized in that: and the monitoring terminal (4) is positioned above the outer side of the sliding shoe tile (3).
3. The shoe bearing temperature monitoring and safe operation early warning system of claim 1 or 2, characterized in that: the intelligent terminal is an industrial personal computer or a mobile phone or an upper computer.
4. The shoe bearing temperature monitoring and safe operation early warning system of claim 3, characterized in that: and the communication mode of the monitoring terminal (4) and the intelligent terminal is WIFI or RS232/485 or TCP/IP.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020372358.8U CN211801314U (en) | 2020-03-23 | 2020-03-23 | Temperature monitoring and safe operation early warning system for sliding shoe bearing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020372358.8U CN211801314U (en) | 2020-03-23 | 2020-03-23 | Temperature monitoring and safe operation early warning system for sliding shoe bearing |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211801314U true CN211801314U (en) | 2020-10-30 |
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ID=73010321
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020372358.8U Active CN211801314U (en) | 2020-03-23 | 2020-03-23 | Temperature monitoring and safe operation early warning system for sliding shoe bearing |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211801314U (en) |
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2020
- 2020-03-23 CN CN202020372358.8U patent/CN211801314U/en active Active
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