CN116359327A - Steel wire rope monitoring system based on artificial intelligence - Google Patents
Steel wire rope monitoring system based on artificial intelligence Download PDFInfo
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- CN116359327A CN116359327A CN202310230864.1A CN202310230864A CN116359327A CN 116359327 A CN116359327 A CN 116359327A CN 202310230864 A CN202310230864 A CN 202310230864A CN 116359327 A CN116359327 A CN 116359327A
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- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
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- G01N27/82—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating magnetic variables for investigating the presence of flaws
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Abstract
The invention provides a steel wire rope monitoring system based on artificial intelligence, and belongs to the technical field of steel wire rope monitoring. Including monitor platform, intelligent analysis module, server, remote control module, environmental monitoring module, wire rope module and the regulating module of detecting a flaw, regulating module installs in one side of wire rope, wire rope module of detecting a flaw with environmental monitoring module all installs on the regulating module, environmental monitoring module wire rope module of detecting a flaw with regulating module all through the wire with server electric connection, wire rope's monitoring data carries out big data artificial intelligence's combination analysis with wire rope's state and environmental factor, carries out abnormal judgement, reports to the police in advance, conveniently adjusts wire rope module of detecting a flaw and environmental monitoring module's working position and angle according to wire rope's position, further improves the precision of monitoring.
Description
Technical Field
The invention relates to the technical field of steel wire rope monitoring, in particular to a steel wire rope monitoring system based on artificial intelligence.
Background
The mine hoisting wire rope has the advantages of large load, long hoisting distance and severe working environment, and damages such as wire breakage, abrasion, modification, deformation and the like can occur in a long-time and high-strength working state. In the coal mine safety regulations, the severity of various steel wire rope injuries is used as a judging basis for replacement, and the main research direction for steel wire rope detection at home and abroad is based on the identification, detection, evaluation and severity analysis of various defect injuries of the steel wire rope.
At present, the damage detection of the hoisting steel wire rope in China is mainly performed by manual detection, namely, a special steel wire rope detection worker performs defect identification on the steel wire rope which runs at a low speed in a visual, hand touch and ruler quantity mode; in order to realize rapid and accurate detection of damage to the steel wire rope, various detection methods and means are developed by domestic and foreign specialists, and the detection methods can be roughly classified into an electromagnetic detection method, an acoustic detection method, an eddy current detection method, a machine vision detection method, a vibration detection method, a thermal imaging method and the like according to different detection principles.
For example, chinese patent publication No. CN112362727A discloses a multi-axial wire rope on-line monitoring system and method. The system mainly comprises a data acquisition device, a magnetic flux sensor and a magnetic flux sensor, wherein the data acquisition device is used for acquiring leakage magnetic field and magnetic flux change data generated by internal damage of a magnetized steel wire rope, and an excitation unit capable of axially deeply magnetizing the steel wire rope in an instant mode is arranged in the data acquisition device; the stroke metering device is used for positioning the damage inside the steel wire rope and acquiring damage position information; and the detection host is used for receiving the leakage magnetic field and magnetic flux change data, converting the data and generating the damage data in the steel wire rope by matching with the damage position information.
The online monitoring system for the steel wire rope has the advantage of finding out the damage of the inner part and the outer part of the steel wire rope; however, the steel wire rope still has some disadvantages, such as: the applicability is poor, and monitoring system does not possess regulatory function, reduces the suitability to wire rope test, can't carry out analysis through wire rope's state and environmental factor and judge wire rope's service condition, carries out the alarm in advance, reduces the security of wire rope monitoring.
Disclosure of Invention
In order to make up for the defects, the invention provides a steel wire rope monitoring system based on artificial intelligence, which aims to solve the problems that the monitoring system is poor in applicability, does not have an adjusting function, reduces the applicability to steel wire rope testing, cannot analyze and judge the use state of the steel wire rope through the state of the steel wire rope and environmental factors, alarms in advance and reduces the safety of steel wire rope monitoring.
The embodiment of the invention provides a steel wire rope monitoring system based on artificial intelligence, which comprises a monitoring platform, an intelligent analysis module, a server, a remote control module, an environment monitoring module, a steel wire rope flaw detection module and an adjusting module, wherein the adjusting module is arranged on one side of a steel wire rope;
the monitoring platform is used for receiving and summarizing data acquired by the environment monitoring module and the steel wire rope flaw detection module;
the intelligent analysis module is used for carrying out large-data artificial intelligence combined analysis on the monitoring data of the steel wire rope, the state of the steel wire rope and environmental factors according to the acquired data, carrying out numerical conversion on the current monitoring result of the steel wire rope, carrying out set calculation processing on the monitoring of the steel wire rope according to the converted numerical value, carrying out abnormality judgment on the result of the calculation processing, and giving an alarm in advance;
the remote control module is used for remotely controlling the operation of the environment monitoring module, the wire rope flaw detection module and the adjusting module;
the environment monitoring module is used for monitoring the environment state of the operation of the steel wire rope;
the steel wire rope flaw detection module is used for judging damage of the steel wire rope by changing quantitative numerical values of the inner part and the outer part of the steel wire rope of the magnetic nondestructive flaw detector;
the adjusting module is used for adjusting the use angle and the height of the environment monitoring module and the steel wire rope flaw detection module.
In a specific embodiment, the monitoring platform is provided with a data storage module and a data arrangement unit, the data arrangement unit is used for arranging data collected by the environment monitoring module and the wire rope flaw detection module, and the data storage module is used for storing the data.
In a specific embodiment, the environment monitoring module comprises a temperature and humidity sensor unit and a camera unit, wherein the temperature and humidity sensor unit is used for monitoring the temperature and humidity around the steel wire rope, and the camera unit is used for monitoring the use state of the steel wire rope and knowing the use state.
In a specific embodiment, a wire rope flaw detector unit is arranged in the wire rope flaw detection module, and the wire rope flaw detector unit is used for detecting each quantitative value of the wire rope.
In a specific embodiment, the quantitative values include wire breakage quantitative, rust quantitative, abrasion quantitative, and quantitative of metal cross-sectional area change.
In a specific embodiment, the adjusting module comprises a horizontal moving unit, a vertical adjusting unit and a rotating unit, wherein the horizontal moving unit is used for adjusting the position between the wire rope flaw detection module and the wire rope, and the vertical adjusting unit are used for adjusting the height and the rotating angle position of the environment monitoring module.
In a specific embodiment, two guide wheel units are arranged on the adjusting module, and the two guide wheel units are clamped on the steel wire rope.
In a specific embodiment, the monitoring platform is provided with an early warning module, and the early warning module is used for carrying out early warning according to the state of the steel wire rope and is in communication connection with the intelligent analysis module.
In a specific embodiment, the communication module is one of a WiFi module, a 4G communication module, and a 5G communication module.
Compared with the prior art, the invention has the beneficial effects that:
in this wire rope monitoring system based on artificial intelligence, intelligent analysis module can carry out big data artificial intelligence's combination analysis to wire rope's monitoring data and wire rope's state and environmental factor according to the data of gathering, carry out numerical conversion to wire rope's current monitoring result, carry out the computational processing that sets for to wire rope's monitoring according to numerical value after the conversion, carry out abnormal judgement to the result of computational processing, report to the police in advance, improve the intelligent degree of monitoring and the security of staff's maintenance, wire rope flaw detection module can be through each quantitative numerical variation of magnetism nondestructive test appearance wire rope inside and outside, judge wire rope damage, improve the precision to wire rope monitoring, can adjust the service angle and the height of environmental monitoring module and wire rope flaw detection module through adjusting module, conveniently adjust wire rope flaw detection module and environmental monitoring module's working position and angle according to wire rope's position, further improve the precision of monitoring.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are needed in the embodiments will be briefly described below, it being understood that the following drawings only illustrate some examples of the present invention and therefore should not be considered as limiting the scope, and other related drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a block diagram of a structure provided by an embodiment of the present invention;
FIG. 2 is a block diagram of a monitoring platform according to an embodiment of the present invention;
fig. 3 is a block diagram of a monitoring platform according to an embodiment of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be described below with reference to the accompanying drawings in the embodiments of the present invention.
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is apparent that the described embodiments are some embodiments of the present invention, but not all embodiments. All other embodiments, based on the embodiments of the invention, which are apparent to those of ordinary skill in the art without inventive faculty, are intended to be within the scope of the invention.
Example 1
Referring to fig. 1-3, the invention provides an artificial intelligence-based steel wire rope monitoring system, which comprises a monitoring platform, an intelligent analysis module, a server, a remote control module, an environment monitoring module, a steel wire rope flaw detection module and an adjusting module, wherein the adjusting module is arranged on one side of a steel wire rope, the steel wire rope flaw detection module and the environment monitoring module are arranged on the adjusting module, the environment monitoring module, the steel wire rope flaw detection module and the adjusting module are electrically connected with the server through wires, the remote control module is in communication connection with the server through a communication module, the intelligent analysis module is arranged in the monitoring platform, and the monitoring platform is connected with the remote control module;
the monitoring platform is used for receiving and summarizing data acquired by the environment monitoring module and the steel wire rope flaw detection module;
the intelligent analysis module is used for carrying out large-data artificial intelligence combined analysis on the monitoring data of the steel wire rope, the state of the steel wire rope and environmental factors according to the acquired data, carrying out numerical conversion on the current monitoring result of the steel wire rope, carrying out set calculation processing on the monitoring of the steel wire rope according to the converted numerical value, carrying out abnormality judgment on the result of the calculation processing, and giving an alarm in advance;
the remote control module is used for remotely controlling the operation of the environment monitoring module, the wire rope flaw detection module and the adjusting module;
the environment monitoring module is used for monitoring the environment state of the operation of the steel wire rope;
the steel wire rope flaw detection module is used for judging damage of the steel wire rope by changing quantitative numerical values of the inner part and the outer part of the steel wire rope of the magnetic nondestructive flaw detector;
the adjusting module is used for adjusting the use angle and the height of the environment monitoring module and the steel wire rope flaw detection module.
When the device is specifically arranged, a data storage module and a data arrangement unit are arranged on the monitoring platform, the data arrangement unit is used for arranging data collected by the environment monitoring module and the wire rope flaw detection module, and the data storage module is used for storing the data.
In a specific embodiment, the environment monitoring module comprises a temperature and humidity sensor unit and a camera unit, wherein the temperature and humidity sensor unit is used for monitoring the temperature and humidity around the steel wire rope, and the camera unit is used for monitoring the use state of the steel wire rope and knowing the use state.
When the device is specifically arranged, a wire rope flaw detector unit is arranged in the wire rope flaw detection module and is used for detecting quantitative numerical values of the wire rope.
In a specific embodiment, the quantitative values include wire breakage quantitative, rust quantitative, abrasion quantitative, and quantitative of metal cross-sectional area change.
Specifically, the adjusting module comprises a horizontal moving unit, a vertical adjusting unit and a rotating unit, wherein the horizontal moving unit is used for adjusting the position between the wire rope flaw detection module and the wire rope, and the vertical adjusting unit are used for adjusting the height and the rotating angle position of the environment monitoring module.
In a specific embodiment, two guide wheel units are arranged on the adjusting module, and the two guide wheel units are clamped on the steel wire rope.
When the intelligent monitoring system is specifically arranged, an early warning module is arranged on the monitoring platform, and the early warning module is used for carrying out early warning in advance according to the state of the steel wire rope and is in communication connection with the intelligent analysis module.
In a specific embodiment, the communication module is a 5G communication module.
Example 2
Referring to fig. 1-3, the invention provides an artificial intelligence-based steel wire rope monitoring system, which comprises a monitoring platform, an intelligent analysis module, a server, a remote control module, an environment monitoring module, a steel wire rope flaw detection module and an adjusting module, wherein the adjusting module is arranged on one side of a steel wire rope, the steel wire rope flaw detection module and the environment monitoring module are arranged on the adjusting module, the environment monitoring module, the steel wire rope flaw detection module and the adjusting module are electrically connected with the server through wires, the remote control module is in communication connection with the server through a communication module, the intelligent analysis module is arranged in the monitoring platform, and the monitoring platform is connected with the remote control module;
the monitoring platform is used for receiving and summarizing data acquired by the environment monitoring module and the steel wire rope flaw detection module;
the intelligent analysis module is used for carrying out large-data artificial intelligence combined analysis on the monitoring data of the steel wire rope, the state of the steel wire rope and environmental factors according to the acquired data, carrying out numerical conversion on the current monitoring result of the steel wire rope, carrying out set calculation processing on the monitoring of the steel wire rope according to the converted numerical value, carrying out abnormality judgment on the result of the calculation processing, and giving an alarm in advance;
the remote control module is used for remotely controlling the operation of the environment monitoring module, the wire rope flaw detection module and the adjusting module;
the environment monitoring module is used for monitoring the environment state of the operation of the steel wire rope;
the steel wire rope flaw detection module is used for judging damage of the steel wire rope by changing quantitative numerical values of the inner part and the outer part of the steel wire rope of the magnetic nondestructive flaw detector;
the adjusting module is used for adjusting the use angle and the height of the environment monitoring module and the steel wire rope flaw detection module.
When the device is specifically arranged, a data storage module and a data arrangement unit are arranged on the monitoring platform, the data arrangement unit is used for arranging data collected by the environment monitoring module and the wire rope flaw detection module, and the data storage module is used for storing the data.
In a specific embodiment, the environment monitoring module comprises a temperature and humidity sensor unit and a camera unit, wherein the temperature and humidity sensor unit is used for monitoring the temperature and humidity around the steel wire rope, and the camera unit is used for monitoring the use state of the steel wire rope and knowing the use state.
When the device is specifically arranged, a wire rope flaw detector unit is arranged in the wire rope flaw detection module and is used for detecting quantitative numerical values of the wire rope.
In a specific embodiment, the quantitative values include wire breakage quantitative, rust quantitative, abrasion quantitative, and quantitative of metal cross-sectional area change.
Specifically, the adjusting module comprises a horizontal moving unit, a vertical adjusting unit and a rotating unit, wherein the horizontal moving unit is used for adjusting the position between the wire rope flaw detection module and the wire rope, and the vertical adjusting unit are used for adjusting the height and the rotating angle position of the environment monitoring module.
In a specific embodiment, two guide wheel units are arranged on the adjusting module, and the two guide wheel units are clamped on the steel wire rope.
When the intelligent monitoring system is specifically arranged, an early warning module is arranged on the monitoring platform, and the early warning module is used for carrying out early warning in advance according to the state of the steel wire rope and is in communication connection with the intelligent analysis module.
In a specific embodiment, the communication module is a 4G communication module.
Example 3
Referring to fig. 1-3, the invention provides an artificial intelligence-based steel wire rope monitoring system, which comprises a monitoring platform, an intelligent analysis module, a server, a remote control module, an environment monitoring module, a steel wire rope flaw detection module and an adjusting module, wherein the adjusting module is arranged on one side of a steel wire rope, the steel wire rope flaw detection module and the environment monitoring module are arranged on the adjusting module, the environment monitoring module, the steel wire rope flaw detection module and the adjusting module are electrically connected with the server through wires, the remote control module is in communication connection with the server through a communication module, the intelligent analysis module is arranged in the monitoring platform, and the monitoring platform is connected with the remote control module;
the monitoring platform is used for receiving and summarizing data acquired by the environment monitoring module and the steel wire rope flaw detection module;
the intelligent analysis module is used for carrying out large-data artificial intelligence combined analysis on the monitoring data of the steel wire rope, the state of the steel wire rope and environmental factors according to the acquired data, carrying out numerical conversion on the current monitoring result of the steel wire rope, carrying out set calculation processing on the monitoring of the steel wire rope according to the converted numerical value, carrying out abnormality judgment on the result of the calculation processing, and giving an alarm in advance;
the remote control module is used for remotely controlling the operation of the environment monitoring module, the wire rope flaw detection module and the adjusting module;
the environment monitoring module is used for monitoring the environment state of the operation of the steel wire rope;
the steel wire rope flaw detection module is used for judging damage of the steel wire rope by changing quantitative numerical values of the inner part and the outer part of the steel wire rope of the magnetic nondestructive flaw detector;
the adjusting module is used for adjusting the use angle and the height of the environment monitoring module and the steel wire rope flaw detection module.
When the device is specifically arranged, a data storage module and a data arrangement unit are arranged on the monitoring platform, the data arrangement unit is used for arranging data collected by the environment monitoring module and the wire rope flaw detection module, and the data storage module is used for storing the data.
In a specific embodiment, the environment monitoring module comprises a temperature and humidity sensor unit and a camera unit, wherein the temperature and humidity sensor unit is used for monitoring the temperature and humidity around the steel wire rope, and the camera unit is used for monitoring the use state of the steel wire rope and knowing the use state.
When the device is specifically arranged, a wire rope flaw detector unit is arranged in the wire rope flaw detection module and is used for detecting quantitative numerical values of the wire rope.
In a specific embodiment, the quantitative values include wire breakage quantitative, rust quantitative, abrasion quantitative, and quantitative of metal cross-sectional area change.
Specifically, the adjusting module comprises a horizontal moving unit, a vertical adjusting unit and a rotating unit, wherein the horizontal moving unit is used for adjusting the position between the wire rope flaw detection module and the wire rope, and the vertical adjusting unit are used for adjusting the height and the rotating angle position of the environment monitoring module.
In a specific embodiment, two guide wheel units are arranged on the adjusting module, and the two guide wheel units are clamped on the steel wire rope.
When the intelligent monitoring system is specifically arranged, an early warning module is arranged on the monitoring platform, and the early warning module is used for carrying out early warning in advance according to the state of the steel wire rope and is in communication connection with the intelligent analysis module.
In a specific embodiment, the communication module is a WiFi module.
This wire rope monitoring system's theory of operation based on artificial intelligence: the intelligent analysis module can carry out the combination analysis of big data artificial intelligence to the monitoring data of wire rope and the state and the environmental factor of wire rope according to the data that gathers, carry out numerical conversion to the current monitoring result of wire rope, carry out the computational processing that sets for to the monitoring of wire rope according to the numerical value after the conversion, carry out abnormal judgement to the result of computational processing, report to the police in advance, improve the intelligent degree of monitoring and the security of the maintenance of staff, wire rope flaw detection module can be through each quantitative numerical variation of magnetism nondestructive test appearance wire rope inside and outside, judge the wire rope damage, improve the precision to the wire rope monitoring, can adjust the service angle and the height of environmental monitoring module and wire rope flaw detection module through adjusting the module, the convenient operating position and the angle of wire rope flaw detection module and environmental monitoring module of position adjustment according to the wire rope, further improve the precision of monitoring.
The above description is only an example of the present invention and is not intended to limit the scope of the present invention, and various modifications and variations will be apparent to those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention. It should be noted that: like reference numerals and letters denote like items in the following figures, and thus once an item is defined in one figure, no further definition or explanation thereof is necessary in the following figures.
The foregoing is merely illustrative of the present invention, and the present invention is not limited thereto, and any person skilled in the art will readily recognize that variations or substitutions are within the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
Claims (9)
1. The steel wire rope monitoring system based on artificial intelligence is characterized by comprising a monitoring platform, an intelligent analysis module, a server, a remote control module, an environment monitoring module, a steel wire rope flaw detection module and an adjusting module, wherein the adjusting module is arranged on one side of a steel wire rope, the steel wire rope flaw detection module and the environment monitoring module are arranged on the adjusting module, the environment monitoring module, the steel wire rope flaw detection module and the adjusting module are electrically connected with the server through wires, the remote control module is in communication connection with the server through a communication module, the intelligent analysis module is arranged in the monitoring platform, and the monitoring platform is connected with the remote control module;
the monitoring platform is used for receiving and summarizing data acquired by the environment monitoring module and the steel wire rope flaw detection module;
the intelligent analysis module is used for carrying out large-data artificial intelligence combined analysis on the monitoring data of the steel wire rope, the state of the steel wire rope and environmental factors according to the acquired data, carrying out numerical conversion on the current monitoring result of the steel wire rope, carrying out set calculation processing on the monitoring of the steel wire rope according to the converted numerical value, carrying out abnormality judgment on the result of the calculation processing, and giving an alarm in advance;
the remote control module is used for remotely controlling the operation of the environment monitoring module, the wire rope flaw detection module and the adjusting module;
the environment monitoring module is used for monitoring the environment state of the operation of the steel wire rope;
the steel wire rope flaw detection module is used for judging damage of the steel wire rope by changing quantitative numerical values of the inner part and the outer part of the steel wire rope of the magnetic nondestructive flaw detector;
the adjusting module is used for adjusting the use angle and the height of the environment monitoring module and the steel wire rope flaw detection module.
2. The steel wire rope monitoring system based on artificial intelligence according to claim 1, wherein a data storage module and a data arrangement unit are arranged on the monitoring platform, the data arrangement unit is used for arranging data collected by the environment monitoring module and the steel wire rope flaw detection module, and the data storage module is used for storing the data.
3. The steel wire rope monitoring system based on artificial intelligence according to claim 1, wherein the environment monitoring module comprises a temperature and humidity sensor unit and a camera unit, the temperature and humidity sensor unit is used for monitoring the temperature and humidity around the steel wire rope, and the camera unit is used for monitoring the use state of the steel wire rope and knowing the use state.
4. The system of claim 1, wherein a wire rope flaw detector unit is provided in the wire rope flaw detection module, and the wire rope flaw detector unit is used for detecting quantitative values of the wire rope.
5. The artificial intelligence based steel cord monitoring system of claim 4, wherein the quantitative values include wire breakage quantitative, rust quantitative, wear quantitative, and quantitative of metal cross-sectional area variation.
6. The artificial intelligence based steel wire rope monitoring system according to claim 1, wherein the adjusting module comprises a horizontal moving unit for adjusting a position between the steel wire rope flaw detection module and the steel wire rope, a vertical adjusting unit for adjusting a height and a rotation angle position of the environment monitoring module, and a rotating unit.
7. The steel wire rope monitoring system based on artificial intelligence according to claim 1, wherein two guide wheel units are arranged on the adjusting module, and the two guide wheel units are clamped on the steel wire rope.
8. The steel wire rope monitoring system based on artificial intelligence according to claim 1, wherein an early warning module is arranged on the monitoring platform, and the early warning module is used for early warning according to the state of the steel wire rope and is in communication connection with the intelligent analysis module.
9. The artificial intelligence based steel wire rope monitoring system of claim 1, wherein the communication module is one of a WiFi module, a 4G communication module, and a 5G communication module.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202310230864.1A CN116359327A (en) | 2023-03-11 | 2023-03-11 | Steel wire rope monitoring system based on artificial intelligence |
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| CN202310230864.1A CN116359327A (en) | 2023-03-11 | 2023-03-11 | Steel wire rope monitoring system based on artificial intelligence |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117237357A (en) * | 2023-11-15 | 2023-12-15 | 上海杰臻电气技术有限公司 | Machine vision-based steel wire rope online monitoring system and method |
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2023
- 2023-03-11 CN CN202310230864.1A patent/CN116359327A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117237357A (en) * | 2023-11-15 | 2023-12-15 | 上海杰臻电气技术有限公司 | Machine vision-based steel wire rope online monitoring system and method |
| CN117237357B (en) * | 2023-11-15 | 2024-01-30 | 上海杰臻电气技术有限公司 | Machine vision-based steel wire rope online monitoring system and method |
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