CN211347099U - Temperature monitoring and heating early warning system for supporting roller bearing bush of rotary kiln - Google Patents
Temperature monitoring and heating early warning system for supporting roller bearing bush of rotary kiln Download PDFInfo
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- CN211347099U CN211347099U CN202020379564.1U CN202020379564U CN211347099U CN 211347099 U CN211347099 U CN 211347099U CN 202020379564 U CN202020379564 U CN 202020379564U CN 211347099 U CN211347099 U CN 211347099U
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- riding wheel
- rotary kiln
- early warning
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Abstract
The utility model relates to a temperature monitoring and heating early warning system for a rotary kiln riding wheel bearing bush, which belongs to the technical field of the running safety of the rotary kiln riding wheel bearing bush; the device comprises a spherical lining tile, a riding wheel shaft on the inner side of the spherical lining tile, a protective cover on the outer side of the spherical lining tile, a monitoring terminal and an intelligent terminal, wherein the riding wheel shaft and the spherical lining tile are lubricated by lubricating oil; the requirements of real-time monitoring of the surface temperature of the bearing bush of the riding wheel of the rotary kiln and early warning of abnormal heating are met.
Description
Technical Field
The utility model relates to a rotary kiln riding wheel axle bush temperature monitoring and early warning system that generates heat belongs to rotary kiln riding wheel axle bush operation safety technical field.
Background
The rotary kiln is key core production equipment in industries such as building material metallurgy and the like, and the performance and the running state of the rotary kiln determine the economic benefit of enterprises to a great extent; the riding wheel is used as a movement supporting point of the rotary kiln, bears huge weight load, and directly determines the operation rate of the rotary kiln if the rotary kiln can normally operate. The heating of the bearing bush of the riding wheel is a common phenomenon which often occurs in the running of the rotary kiln, and if the heating cannot be found and treated in time, serious consequences can be caused.
The existing solution is that the temperature of the bush is measured by a person for patrol and a thermocouple, and the heating abnormity of the bush cannot be effectively monitored in real time, so that the occurrence of accidents cannot be avoided.
SUMMERY OF THE UTILITY MODEL
The to-be-solved technical problem of the utility model is: the defects of the prior art are overcome, the temperature monitoring and heating early warning system for the supporting roller bearing bush of the rotary kiln is provided, and the requirements of real-time monitoring and abnormal heating early warning on the surface temperature of the supporting roller bearing bush of the rotary kiln are met.
Rotary kiln riding wheel axle bush temperature monitoring and early warning system that generates heat, including guard shield, monitor terminal, the intelligent terminal in the inboard riding wheel axle of sphere lining tile, sphere lining tile outside, through lubricating oil lubrication between riding wheel axle and the sphere lining tile, monitor terminal fixes on the guard shield, camera lens orientation riding wheel axle, signal connection between monitor terminal and the intelligent terminal.
The monitoring terminal changes the radiant heat of the riding wheel shaft into a visible heat distribution graph and transmits the visible heat distribution graph to the intelligent terminal, different color gray scales on the heat distribution graph represent different temperatures of a measured object, and when the surface temperature of the riding wheel shaft reaches an alarm threshold value, the intelligent terminal sends out an early warning signal. The monitoring terminal does not need to contact the riding wheel shaft, and the temperature of the riding wheel shaft can be monitored in real time as long as the lens faces the riding wheel shaft. The collection area of the monitoring terminal is a specific area, but as the idler shaft rotates continuously, each area of the idler shaft rotates continuously to the specific area. And monitoring the temperature of the whole surface of the riding wheel shaft within the period of one rotation of the riding wheel shaft.
Preferably, the monitoring terminal is located above the outer side of the riding wheel shaft, and the original working mode of the riding wheel of the rotary kiln is not affected.
Preferably, the intelligent terminal is an industrial personal computer or a mobile phone or an upper computer, so that the overall temperature distribution condition of the riding wheel shaft can be observed conveniently, and the heating temperature condition of the riding wheel shaft can be displayed conveniently.
Preferably, the communication mode of the monitoring terminal and the intelligent terminal is WIFI or RS232/485 or TCP/IP.
Compared with the prior art, the utility model discloses following beneficial effect has:
as long as the lens of the monitoring terminal faces the supporting roller shaft, the temperature of the whole surface of the supporting roller shaft of the rotary kiln can be monitored in real time. And when the surface temperature of the riding wheel shaft reaches an alarm threshold value, sending out an early warning signal. The requirements of real-time monitoring of the surface temperature of the bearing bush of the riding wheel of the rotary kiln and early warning of abnormal heating are met.
Drawings
Fig. 1 is the structure schematic diagram of rotary kiln riding wheel axle bush temperature monitoring and early warning system that generates heat.
Wherein: 1. a shield; 2. a spherical lining tile; 3. a riding wheel shaft; 4. and monitoring the terminal.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention clearer, embodiments of the present invention will be described in further detail below with reference to the accompanying drawings.
Example 1
As shown in figure 1, rotary kiln riding wheel axle bush temperature monitoring and early warning system that generates heat is applied to rotary kiln riding wheel axle bush, including spherical lining tile 2, 2 inboard riding wheel axles 3 of spherical lining tile, guard shield 1 in the 2 outsides of spherical lining tile, monitor terminal 4, intelligent terminal, through lubricating oil lubrication between riding wheel axle 3 and the spherical lining tile 2, monitor terminal 4 fixes on guard shield 1, camera lens towards riding wheel axle 3, signal connection between monitor terminal 4 and the intelligent terminal.
The monitoring terminal 4 changes the radiant heat of the riding wheel shaft 3 into a visible heat distribution graph and transmits the visible heat distribution graph to the intelligent terminal, so that the overall temperature distribution condition of the riding wheel shaft 3 and the directly displayed temperature data can be observed, and the next work judgment is carried out. The monitoring terminal 4 does not need to contact the riding wheel shaft 3, and the temperature of the riding wheel shaft 3 can be monitored in real time as long as the lens faces the riding wheel shaft 3. When the surface temperature of the riding wheel shaft 3 reaches the alarm threshold value, the intelligent terminal sends out an early warning signal. The collection area of the monitoring terminal 4 is a certain area, but as the idler shaft 3 rotates continuously, areas of the idler shaft 3 rotate continuously to the certain area. And monitoring the full surface temperature of the riding wheel shaft 3 within the time of one rotation of the riding wheel shaft 3.
Here, the monitor terminal 4 is fixed to the shield 1, specifically, may be fixed inside the shield 1 or may pass through the shield 1 as long as the lens faces the idler shaft 3. The monitoring terminal 4 may be a thermal imager.
The monitoring terminal 4 is positioned above the outer side of the riding wheel shaft 3, and the original working mode of the riding wheel of the rotary kiln is not influenced.
The intelligent terminal is an industrial personal computer or a mobile phone or an upper computer, so that the overall temperature distribution condition of the riding wheel shaft 3 can be observed conveniently, and the heating condition of the riding wheel shaft 3 can be researched.
The communication mode of the monitoring terminal 4 and the intelligent terminal is WIFI or RS232/485 or TCP/IP.
The working process is as follows:
the heat energy emitted by the riding wheel shaft 3 is converted into a visible thermal image through the monitoring terminal 4 and is transmitted to the intelligent terminal, and different colors on the thermal image represent different temperatures of a measured object. When the surface temperature of the riding wheel shaft 3 reaches the alarm threshold value, the intelligent terminal sends out an early warning signal.
The above description is only for the preferred embodiment of the present invention, and the present invention is not limited thereto, and all the equivalent modifications, equivalent replacements and improvements made within the spirit and principle of the present invention should be included in the scope of the present invention.
Claims (4)
1. The utility model provides a rotary kiln riding wheel axle bush temperature monitoring and early warning system that generates heat which characterized in that: including spherical lining tile (2), the inboard riding wheel axle (3) of spherical lining tile (2), guard shield (1), monitor terminal (4), the intelligent terminal in spherical lining tile (2) outside, it is lubricated through the lubricating oil between riding wheel axle (3) and spherical lining tile (2), monitor terminal (4) are fixed on guard shield (1), the camera lens is towards riding wheel axle (3), signal connection between monitor terminal (4) and the intelligent terminal.
2. The rotary kiln riding wheel bearing shell temperature monitoring and heating early warning system as claimed in claim 1, wherein: and the monitoring terminal (4) is positioned above the outer side of the riding wheel shaft (3).
3. The rotary kiln riding wheel bearing shell temperature monitoring and heating early warning system as claimed in claim 1, wherein: the intelligent terminal is an industrial personal computer or a mobile phone or an upper computer.
4. The rotary kiln riding wheel bearing shell temperature monitoring and heating early warning system as claimed in any one of claims 1-3, wherein: and the communication mode of the monitoring terminal (4) and the intelligent terminal is WIFI or RS232/485 or TCP/IP.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020379564.1U CN211347099U (en) | 2020-03-23 | 2020-03-23 | Temperature monitoring and heating early warning system for supporting roller bearing bush of rotary kiln |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020379564.1U CN211347099U (en) | 2020-03-23 | 2020-03-23 | Temperature monitoring and heating early warning system for supporting roller bearing bush of rotary kiln |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211347099U true CN211347099U (en) | 2020-08-25 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
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| CN202020379564.1U Active CN211347099U (en) | 2020-03-23 | 2020-03-23 | Temperature monitoring and heating early warning system for supporting roller bearing bush of rotary kiln |
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| CN (1) | CN211347099U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113049112A (en) * | 2021-03-22 | 2021-06-29 | 张峰亮 | Bearing roller axle bush temperature measuring device |
| CN114838587A (en) * | 2022-06-15 | 2022-08-02 | 北京金隅琉水环保科技有限公司 | Rotary kiln temperature monitoring equipment and control system |
-
2020
- 2020-03-23 CN CN202020379564.1U patent/CN211347099U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113049112A (en) * | 2021-03-22 | 2021-06-29 | 张峰亮 | Bearing roller axle bush temperature measuring device |
| CN113049112B (en) * | 2021-03-22 | 2022-06-14 | 张峰亮 | Bearing roller axle bush temperature measuring device |
| CN114838587A (en) * | 2022-06-15 | 2022-08-02 | 北京金隅琉水环保科技有限公司 | Rotary kiln temperature monitoring equipment and control system |
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