CN106710157A - Early warning method and system for fault of smoke exhaust ventilator - Google Patents

Early warning method and system for fault of smoke exhaust ventilator Download PDF

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Publication number
CN106710157A
CN106710157A CN201510776603.5A CN201510776603A CN106710157A CN 106710157 A CN106710157 A CN 106710157A CN 201510776603 A CN201510776603 A CN 201510776603A CN 106710157 A CN106710157 A CN 106710157A
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China
Prior art keywords
early warning
smoke exhaust
exhaust ventilator
difference
fault
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CN201510776603.5A
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CN106710157B (en
Inventor
王新权
陈朝元
罗大志
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Hunan Mealkey Technology Co Ltd
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Hunan Mealkey Technology Co Ltd
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Priority to CN201510776603.5A priority Critical patent/CN106710157B/en
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    • GPHYSICS
    • G08SIGNALLING
    • G08BSIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
    • G08B21/00Alarms responsive to a single specified undesired or abnormal condition and not otherwise provided for
    • G08B21/18Status alarms

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  • Business, Economics & Management (AREA)
  • Emergency Management (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Air Conditioning Control Device (AREA)

Abstract

The application discloses an early warning method for a fault of a smoke exhaust ventilator. The method comprises: obtaining actual parameters during the operation of a smoke exhaust ventilator; processing the actual parameters to obtain an average value of the actual parameters; performing difference processing on the average value and preset characteristic data to obtain an early-warning difference value; and according to the early-warning difference value, carrying out fault early-warning prompting. With the method, a fault of a smoke exhaust ventilator can be predicted accurately and alarming is carried out. In addition, the application discloses an early warning system for a fault of a smoke exhaust ventilator.

Description

A kind of smoke exhaust ventilator fault early warning method and system
Technical field
The present invention relates to dining room technical field, in particular, it is related to a kind of smoke exhaust ventilator fault pre-alarming side Method and system.
Background technology
Because the smoke exhaust ventilator that commercial restaurants kitchen uses all is high power three-phase blower fan, whether smoke exhaust ventilator Normal operation runs very crucial to dining room, and tradition of the prior art is checked meter or can control system mainly pin Statistic record to smoke exhaust ventilator electric energy, it is to avoid cause electricity consumption to waste, in the prior art not on The device and method of early warning are carried out to smoke exhaust ventilator failure, causing trouble occurs preceding no sign, Cause dining room to be runed to be felt simply helpless for catastrophic failure, dining room operation cannot be smoothed out.
The content of the invention
In order to solve the above technical problems, the present invention provides a kind of smoke exhaust ventilator fault early warning method, Neng Gouzhun The failure of smoke exhaust ventilator is really predicted, and sends alarm.
To achieve the above object, the present invention provides following technical scheme:
A kind of smoke exhaust ventilator fault early warning method, including:
Obtain actual parameter when smoke exhaust ventilator runs;
The actual parameter is processed, the average value of the actual parameter is obtained;
The average value is made the difference with default characteristic, early warning difference is obtained;
Fault pre-alarming is sent according to the early warning difference to point out.
Preferably, in above-mentioned smoke exhaust ventilator fault early warning method, the acquisition of the default characteristic Cheng Wei:
Obtain the canonical parameter when smoke exhaust ventilator normally runs;
The average value and standard deviation of the canonical parameter are calculated, when the standard deviation is poor less than preset standard When, using the average value of the canonical parameter as default characteristic.
Preferably, it is described to be sent according to the early warning difference in above-mentioned smoke exhaust ventilator fault early warning method Fault pre-alarming is pointed out, and is specifically included:
The maximum early warning difference of setting;
If the early warning difference sends the failure for needing maintenance more than the 30% of the maximum early warning difference Early warning;
If the early warning difference sends the failure for needing to change more than the 60% of the maximum early warning difference Early warning.
Preferably, in above-mentioned smoke exhaust ventilator fault early warning method, the canonical parameter be standard general power, Calibration power factor or standard active power, the actual parameter be actual general power, actual power because Number or actual active power.
Preferably, in above-mentioned smoke exhaust ventilator fault early warning method, when the canonical parameter is standard total work Rate, and the actual parameter be actual general power when, it is described to send fault pre-alarming according to the early warning difference Prompting, specifically includes:
Sent according to the early warning difference and there is external or inherent mechanical resistance on the smoke exhaust ventilator Fault pre-alarming suggestion content.
Preferably, in above-mentioned smoke exhaust ventilator fault early warning method, when the canonical parameter is calibration power Factor, and the actual parameter be actual power factor when, it is described to send failure according to the early warning difference Early warning, specifically includes:
Sent on the smoke exhaust ventilator internal mechanical structural wear and size essence according to the early warning difference Spend the fault pre-alarming suggestion content for declining.
Preferably, in above-mentioned smoke exhaust ventilator fault early warning method, when the canonical parameter is that standard is active Power, and the actual parameter be actual active power when, it is described to send failure according to the early warning difference Early warning, specifically includes:
Sent on the circuit inside the smoke exhaust ventilator according to the early warning difference exist it is aging short-circuit or disconnected The fault pre-alarming suggestion content on road.
Present invention also offers a kind of smoke exhaust ventilator fault early warning system, including:
Data acquisition facility, for obtaining actual parameter when smoke exhaust ventilator runs;
DAF, for processing the actual parameter, obtains the flat of the actual parameter Average;The average value is made the difference with default characteristic, early warning difference is obtained;According to institute State early warning difference and send fault pre-alarming prompting.
Preferably, in above-mentioned smoke exhaust ventilator fault early warning system, also include:
Data transmission set, for the actual parameter to be transmitted into the DAF.
Preferably, in above-mentioned smoke exhaust ventilator fault early warning system, the data acquisition facility is intelligence three Phase electric energy measuring equipment, the data transmission set is wired or wireless data transmission set.
From above-mentioned technical proposal as can be seen that a kind of smoke exhaust ventilator fault early warning method provided by the present invention, Including:Obtain actual parameter when smoke exhaust ventilator runs;The actual parameter is processed, institute is obtained State the average value of actual parameter;The average value is made the difference with default characteristic, is obtained pre- Alert difference;Fault pre-alarming is sent according to the early warning difference to point out.
The present invention carries out real-time monitoring by the actual parameter to smoke exhaust ventilator, and calculates the flat of actual parameter Whether average, is compared by by average value with default characteristic, early warning difference can be learnt just In normal scope, whether the operation exception that can interpolate that now has lampblack absorber constitutes failure, influences smoke pumping The realization of machine various functions, it is accurate before smoke exhaust ventilator breaks down that fault pre-alarming prompting is provided, in dining room The business stage reduces the risk that smoke exhaust ventilator failure brings to greatest extent.
Brief description of the drawings
In order to illustrate more clearly about the embodiment of the present invention or technical scheme of the prior art, below will be to reality The accompanying drawing to be used needed for example or description of the prior art is applied to be briefly described, it should be apparent that, below Accompanying drawing in description is only embodiments of the invention, for those of ordinary skill in the art, not On the premise of paying creative work, other accompanying drawings can also be obtained according to the accompanying drawing for providing.
Fig. 1 is a kind of smoke exhaust ventilator fault early warning method schematic diagram provided in an embodiment of the present invention;
Fig. 2 is a kind of smoke exhaust ventilator fault early warning system schematic diagram provided in an embodiment of the present invention.
Specific embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out Clearly and completely describe, it is clear that described embodiment is only a part of embodiment of the invention, and It is not all, of embodiment.Based on the embodiment in the present invention, those of ordinary skill in the art are not doing Go out the every other embodiment obtained under the premise of creative work, belong to the scope of protection of the invention.
Fig. 1 and 2 is referred to, Fig. 1 shows for a kind of smoke exhaust ventilator fault early warning method provided in an embodiment of the present invention It is intended to;Fig. 2 is a kind of smoke exhaust ventilator fault early warning system schematic diagram provided in an embodiment of the present invention.
The embodiment of the invention discloses a kind of smoke exhaust ventilator fault early warning method, smoke exhaust ventilator failure is applied to Early warning system, referring to Fig. 1, above-mentioned smoke exhaust ventilator fault early warning method, including:
Step S11:Obtain actual parameter when smoke exhaust ventilator runs.
Step S12:The actual parameter is processed, the average value of the actual parameter is obtained.
Step S13:The average value is made the difference with default characteristic, early warning difference is obtained.
Step S14:Fault pre-alarming is sent according to the early warning difference to point out.
In the present embodiment, the present invention carries out real-time monitoring by the actual parameter to smoke exhaust ventilator, and counts The average value of actual parameter is calculated, is compared with default characteristic by by average value, can learnt pre- Whether in normal range (NR), whether the operation exception that can interpolate that now has lampblack absorber constitutes event to alert difference Barrier, influences the realization of smoke exhaust ventilator various functions, and accurate offer failure is pre- before smoke exhaust ventilator breaks down Alert prompting, the risk that smoke exhaust ventilator failure brings is reduced in the dining room business stage to greatest extent.
It is real relative to upper one the embodiment of the invention discloses a kind of specific smoke exhaust ventilator fault early warning method Example is applied, the present embodiment is further illustrated and optimizes to technical scheme.Specifically:
Further, the data for being produced when smoke exhaust ventilator stable operation within a period of time are canonical parameter, In order to obtain default characteristic, compared when being easy to smoke exhaust ventilator actual motion afterwards, it is described default The acquisition process of characteristic is:
Step S131:Obtain the canonical parameter when smoke exhaust ventilator normally runs;
Step S132:The average value and standard deviation of the canonical parameter are calculated, when the standard deviation is less than During preset standard difference, using the average value of the canonical parameter as default characteristic.
Further, in order that fault pre-alarming prompting in above-mentioned smoke exhaust ventilator fault early warning method according to The order of severity of failure is divided into several grades, more facilitates and accurately predicts failure, and according to pre- The failure of survey proposes corresponding specific solution, described to send fault pre-alarming according to the early warning difference and carry Show, specifically include:
Step S141:The maximum early warning difference of setting;
Step S142:If the early warning difference sends needs more than the 30% of the maximum early warning difference The fault pre-alarming prompting of maintenance;
If the early warning difference is more than the 60% of the maximum early warning difference, sending needs the failure changed pre- Alert prompting.
Further, in above-mentioned steps S131, the canonical parameter is standard general power, calibration power Factor or standard active power, the actual parameter are actual general power, actual power factor or reality Border active power.
When being run due to smoke exhaust ventilator, fluctuation of its different parameters in the range of certain numerical value indicates oil pumping Cigarette machine itself there occurs different abnormal conditions, in order to more accurately predict the event that smoke exhaust ventilator breaks down Barrier content, is easy to select different maintenance programs for different defect contents.
Further, in above-mentioned steps S14, when the canonical parameter is standard general power, and the reality It is described to send fault pre-alarming prompting, specific bag according to the early warning difference when border parameter is actual general power Include:The failure that there is external or inherent mechanical resistance on smoke exhaust ventilator is sent according to the early warning difference Early warning content.
Specifically, general power is that the overall failure of smoke exhaust ventilator is judged, when the parameter for obtaining is total Power, and the early warning difference for obtaining more than the maximum early warning difference 30% when, then show that smoke exhaust ventilator is deposited It is external or it is interior mechanical resistance, it is necessary to overhauled to the inside and outside of smoke exhaust ventilator, go Except mechanical resistance so that smoke exhaust ventilator recovers normal operation.When the parameter for obtaining is general power, and obtain Early warning difference more than the maximum early warning difference 60% when, then show smoke exhaust ventilator by either internally or externally Mechanical resistance destroy, it is necessary to the smoke exhaust ventilator for more renewing.
Further, in above-mentioned steps S14, when the canonical parameter is calibration power factor, and institute It is described to send fault pre-alarming prompting according to the early warning difference when stating actual parameter for actual power factor, Specifically include:Sent on smoke exhaust ventilator internal mechanical structural wear and size according to the early warning difference The fault pre-alarming suggestion content of precise decreasing.
Specifically, power factor is the failure local to smoke exhaust ventilator judge, when the parameter for obtaining is Power factor, and the early warning difference for obtaining more than the maximum early warning difference 30% when, then show oil pumping The mechanical structure abrasion of some parts easy to wear of cigarette machine and dimensional accuracy decline, it is necessary to smoke pumping The inside of machine is overhauled, and repairs wearing terrain, improves dimensional accuracy so that smoke exhaust ventilator recovers normal Operation.When the parameter for obtaining is power factor, and the early warning difference for obtaining is more than the maximum early warning difference 60% when, then show smoke exhaust ventilator because the local part that is worn causes failure, it is necessary to change in time The part that is worn of smoke exhaust ventilator.
Further, in above-mentioned steps S14, when the canonical parameter is standard active power, and institute It is described to send fault pre-alarming prompting according to the early warning difference when stating actual parameter for actual active power, Specifically include:The circuit sent inside on smoke exhaust ventilator according to the early warning difference exist it is aging short circuit or The fault pre-alarming suggestion content of open circuit.
Specifically, active power is the failure local to smoke exhaust ventilator judge, when the parameter for obtaining is Active power, and the early warning difference for obtaining more than the maximum early warning difference 30% when, then show oil pumping There is aging short circuit or open circuit, it is necessary to be overhauled to the internal wiring of smoke exhaust ventilator in the circuit inside cigarette machine, So that smoke exhaust ventilator recovers normal operation.When the parameter for obtaining is active power, and the early warning difference for obtaining More than the maximum early warning difference 60% when, then show that smoke exhaust ventilator is aging because internal circuit is present Short circuit or open circuit and fail, it is necessary in time change smoke exhaust ventilator circuit.
It is pointed out that in the present embodiment, the active power parameter of acquisition is three phases active power parameter, If a wherein phase, two-phase or three-phase prediction occurring, judge that the circuit inside smoke exhaust ventilator is present old Change short circuit or open circuit.
Concrete operation process, for example, the A phase active power data of every 10 minutes acquisition smoke exhaust ventilators, Continuous operation about 10 hours, will have 600 time point datas, by 30000 times daily daily The data of point are analyzed, and obtain the average value of A phase active power for 3690W, and standard deviation is 48.2, Poor less than preset standard 60, assert that A phases active power is default characteristic, characteristic value is 3690W, It is 200 to set maximum early warning difference, and the later stage continues Monitoring Data, is carried out by window of 3000 time points Digital filtering is slided, if detecting the filtered data of A phase active power and default characteristic Up to being more than 60, then send needs the fault pre-alarming for carrying out ad hoc inspection and repair to point out to the difference of 3690W, if inspection Data are measured with the difference of 3690W more than 120, then warning needs to carry out major tune-up and considers to change.
The embodiment of the present invention additionally provides a kind of smoke exhaust ventilator fault early warning system, referring to Fig. 2, above-mentioned oil pumping Cigarette machine fault early warning system, including:
Data acquisition facility 21, for obtaining actual parameter when smoke exhaust ventilator runs;
DAF 22, for processing the actual parameter, obtains the actual parameter Average value;The average value is made the difference with default characteristic, early warning difference is obtained;Foundation The early warning difference sends fault pre-alarming prompting.
Further, in above-mentioned smoke exhaust ventilator fault early warning system, also include:
Data transmission set 23, for the actual parameter to be transmitted into the DAF.
Further, data acquisition facility 21 is intelligent three-phase electric energy measuring equipment, data transmission set 23 It is wired or wireless data transmission set.
The present invention has been equipped with smoke exhaust ventilator fault early warning system for cooking-fume exhauster, wherein, intelligence three The data that phase electric energy measuring equipment is obtained from smoke exhaust ventilator are transferred to data point by data transmission set 23 Desorption device 22, data transmission set 22 is preferably ethernet module, and DAF 22 carries out data point Analysis is processed, and client can inquire about data by webpage or mobile phone A PP, if system is drawn by data analysis The supplemental characteristic of smoke exhaust ventilator exceeds early warning value, and server will notify relevant tube by short message or mobile phone A PP Reason person, to carry out overhaul plan in time.Analysed in depth by the data to smoke exhaust ventilator, can be preferably Judge whether the running status of smoke exhaust ventilator is normal, calamity is being triggered because of reasons such as aging and external environment condition deteriorations Different content and different grades of maintenance prompting are provided before difficulty failure, had both facilitated failure judgement reason, and The risk that key equipment failure brings can to greatest extent be reduced.
Each embodiment is described by the way of progressive in this specification, and each embodiment is stressed The difference with other embodiment, between each embodiment identical similar portion mutually referring to.
The foregoing description of the disclosed embodiments, enables professional and technical personnel in the field to realize or use The present invention.Various modifications to these embodiments will be for those skilled in the art aobvious and easy See, generic principles defined herein can without departing from the spirit or scope of the present invention, Realize in other embodiments.Therefore, the present invention is not intended to be limited to the embodiments shown herein, And it is to fit to the most wide scope consistent with principles disclosed herein and features of novelty.

Claims (10)

1. a kind of smoke exhaust ventilator fault early warning method, it is characterised in that including:
Obtain actual parameter when smoke exhaust ventilator runs;
The actual parameter is processed, the average value of the actual parameter is obtained;
The average value is made the difference with default characteristic, early warning difference is obtained;
Fault pre-alarming is sent according to the early warning difference to point out.
2. smoke exhaust ventilator fault early warning method as claimed in claim 1, it is characterised in that described default The acquisition process of characteristic is:
Obtain the canonical parameter when smoke exhaust ventilator normally runs;
The average value and standard deviation of the canonical parameter are calculated, when the standard deviation is poor less than preset standard When, using the average value of the canonical parameter as default characteristic.
3. smoke exhaust ventilator fault early warning method as claimed in claim 2, it is characterised in that the foundation The early warning difference sends fault pre-alarming prompting, specifically includes:
The maximum early warning difference of setting;
If the early warning difference sends the failure for needing maintenance more than the 30% of the maximum early warning difference Early warning;
If the early warning difference sends the failure for needing to change more than the 60% of the maximum early warning difference Early warning.
4. smoke exhaust ventilator fault early warning method as claimed in claim 3, it is characterised in that the standard Parameter is standard general power, calibration power factor or standard active power, and the actual parameter is actual General power, actual power factor or actual active power.
5. smoke exhaust ventilator fault early warning method as claimed in claim 4, it is characterised in that when the mark Quasi- parameter be standard general power, and the actual parameter be actual general power when, it is described according to the early warning Difference sends fault pre-alarming prompting, specifically includes:
Sent according to the early warning difference and there is external or inherent mechanical resistance on the smoke exhaust ventilator Fault pre-alarming suggestion content.
6. smoke exhaust ventilator fault early warning method as claimed in claim 4, it is characterised in that when the mark Quasi- parameter is calibration power factor, and the actual parameter is when being actual power factor, described in the foundation Early warning difference sends fault pre-alarming prompting, specifically includes:
Sent on the smoke exhaust ventilator internal mechanical structural wear and size essence according to the early warning difference Spend the fault pre-alarming suggestion content for declining.
7. smoke exhaust ventilator fault early warning method as claimed in claim 4, when the canonical parameter is standard Active power, and the actual parameter be actual active power when, it is described to be sent according to the early warning difference Fault pre-alarming is pointed out, and is specifically included:
Sent on the circuit inside the smoke exhaust ventilator according to the early warning difference exist it is aging short-circuit or disconnected The fault pre-alarming suggestion content on road.
8. a kind of smoke exhaust ventilator fault early warning system, it is characterised in that including:
Data acquisition facility, for obtaining actual parameter when smoke exhaust ventilator runs;
DAF, for processing the actual parameter, obtains the flat of the actual parameter Average;The average value is made the difference with default characteristic, early warning difference is obtained;According to institute State early warning difference and send fault pre-alarming prompting.
9. smoke exhaust ventilator fault early warning system as claimed in claim 8, it is characterised in that also include:
Data transmission set, for the actual parameter to be transmitted into the DAF.
10. smoke exhaust ventilator fault early warning system as claimed in claim 9, it is characterised in that the number It is intelligent three-phase electric energy measuring equipment according to the equipment of acquisition, the data transmission set is wired or wireless data Transmission equipment.
CN201510776603.5A 2015-11-13 2015-11-13 A kind of smoke exhaust ventilator fault early warning method and system Expired - Fee Related CN106710157B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108810147A (en) * 2018-06-14 2018-11-13 江西科力厨房无油烟科技有限公司 Oil smoke early warning maintenance system and its control method
CN110567515A (en) * 2019-08-26 2019-12-13 珠海格力电器股份有限公司 Fault early warning method and device and intelligent building control system
CN111426499A (en) * 2020-05-11 2020-07-17 杭州老板电器股份有限公司 Method and system for detecting operation reliability of variable frequency range hood
CN112182858A (en) * 2020-09-14 2021-01-05 新誉轨道交通科技有限公司 Method and system for predicting badness of air-conditioning refrigeration system of standard motor train unit

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CN201707384U (en) * 2009-12-16 2011-01-12 中国建筑科学研究院 Residual current monitoring alarm system and detection controller
CN202885052U (en) * 2012-09-19 2013-04-17 芜湖美的厨卫电器制造有限公司 Extractor hood and fault caution module thereof

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108810147A (en) * 2018-06-14 2018-11-13 江西科力厨房无油烟科技有限公司 Oil smoke early warning maintenance system and its control method
CN110567515A (en) * 2019-08-26 2019-12-13 珠海格力电器股份有限公司 Fault early warning method and device and intelligent building control system
CN111426499A (en) * 2020-05-11 2020-07-17 杭州老板电器股份有限公司 Method and system for detecting operation reliability of variable frequency range hood
CN112182858A (en) * 2020-09-14 2021-01-05 新誉轨道交通科技有限公司 Method and system for predicting badness of air-conditioning refrigeration system of standard motor train unit

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